YAMAHA SXV70MK PARTS CATALOGUE 05

SXV70MK (8EN5) U.S.A.,CANADA
SXV70MK (8EN6) EUROPE,JAPAN

A2

1D8EN-100E1

2D8EN-100E1

()

SXV70MK

PARTS CATALOGUE

©2004 by Yamaha Motor Co., Ltd.

1st edition, July 2004

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

A3

SXV70MK

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

A5

FOREWORD

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564

10. Applicable Starting Serial No.

Frame Serial No.

Serial No. Name Of Q’ty Column Model Code

JYE8EN0005A006507 8EN5 8EN5

JYE8EN0005A006507 8EN6 8EN6

9. Quantity Column Information

Column No. Name Of Q’ty Column Destination

1 8EN5 U.S.A.,CANADA

2 8EN6 EUROPE,JAPAN

A6

ENGINE

CYLINDER HEAD .................................................................B2

CRANKSHAFT & PISTON ....................................................B4

WATER PUMP ......................................................................B6

RADIATOR & HOSE .............................................................B7

OIL PUMP .............................................................................B9

INTAKE .................................................................................B10

CARBURETOR .....................................................................B12

EXHAUST .............................................................................C3

CRANKCASE ........................................................................C4

STARTER ..............................................................................C5

DRIVE

PRIMARY SHEAVE ..............................................................C6

SECONDARY SHEAVE ........................................................ C8

BODY

ENGINE BRACKET ...............................................................C9

OIL TANK ..............................................................................C10

FRAME ..................................................................................C11

SKI .........................................................................................C15

STEERING ............................................................................D5

STEERING GATE ................................................................. D7

FUEL TANK ...........................................................................D8

SEAT .....................................................................................D9

BRAKE ..................................................................................D10

CONTROL CABLE ................................................................D13

TRACK SUSPENSION 1 ....................................................... D14

TRACK SUSPENSION 2 ....................................................... E2

TRACK DRIVE 1 ...................................................................E5

TRACK DRIVE 2 ...................................................................E6

TRACK DRIVE 3 ...................................................................E8

SHROUD ...............................................................................E11

EMBLEM ...............................................................................E13

WINDSHIELD ........................................................................E14

GUARD & LUGGAGE BOX ................................................... E15

BUMPER ...............................................................................F2

INSTRUMENT PANEL ..........................................................F3

ELECTRICAL

GENERATOR ........................................................................F4

STARTING MOTOR ..............................................................F5

CONTENTS

METER ................................................................................. F6

HEADLIGHT ......................................................................... F7

TAILLIGHT ............................................................................ F8

HANDLE SWITCH & LEVER ................................................ F9

ELECTRICAL 1 ..................................................................... F10

ELECTRICAL 2 ..................................................................... F13

ELECTRICAL 3 ..................................................................... F14

ALTERNATE REAR VIEW MIRROR .................................... F15

ALTERNATE EL STARTER KIT ........................................... G2

ALTERNATE ST MOTOR ASSY .......................................... G4

ALTERNATE REVERSE GEAR KIT ..................................... G5

ALTERNATE DRIVE SETTING 1 ......................................... G8

ALTERNATE DRIVE SETTING 2 ......................................... G10

ALTERNATE REBUILD KIT .................................................. G11

ALTERNATE CLUTCH TUNE UP KIT .................................. G12

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER HEAD

REF.
NO.

1

2

3

4

5

6

PART NO. DESCRIPTION

8FE–11111–00

8FE–85780–00

5Y9–12491–00

8EK–1111K–00

26H–12584–00

94702–00188

HEAD, CYLINDER 1 1 1

SENSOR, KNOCK 1 1

CLAMP 1 1 1

EMBLEM 1 1

JOINT, HOSE 3 1 1

PLUG, SPARK (NGK BR9ES) 3 3

8EN5

8EN6

REMARKS

94709–00188

7

99530–10114

8

90105–08044

9

90105–08043

10

90201–084H7

11

8CC–85790–01

12

90201–12790

13

8DF–12478–00

14

93210–19123

15

90109–063E8

16

90210–06006

17

90109–06418

18

8EK–11181–00

19

8EK–11311–00

20

8EK–11351–00

21

99530–14016

22

95707–10500

PLUG, SPARK (NGK BR9ES) 3 FOR JPN

PIN, DOWEL 2 2

BOLT, FLANGE 12 12

BOLT, FLANGE 6 6

WASHER, PLATE 18 18

THERMOSENSOR ASSY 1 1

WASHER, PLATE 1 1

COCK, DRAIN 1 1

O-RING 1 1

BOLT 1 1

WASHER, SEAL 2 2

BOLT 1 1

GASKET, CYLINDER HEAD 1 1 1

CYLINDER 1 3 3

GASKET, CYLINDER 1 1

PIN, DOWEL 6 6

NUT, FLANGE 12 12

B

2

23

90116–10411

24

90116–10506

25

90116–06031

26

93604–08071

BOLT, STUD 6 6

BOLT, STUD 6 6

BOLT, STUD 12 12

PIN, DOWEL 6 6

FIG. 1 CYLINDER HEAD

REF.
NO.

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

PART NO. DESCRIPTION

8EK–1131A–00

8EK–1131E–00

8DF–11354–02

8DF–1131F–01

93109–15074

8DF–11317–01

90501–120L7

8DF–11397–10

8DF–1131U–01

90201–092U3

99001–06600

93210–09165

91317–05016

8EK–1133E–00

8EK–1133F–00

VALV E 1 3 3

HOLDER 1 3 3

GASKET 3 3

HOLDER 2 3 3

OIL SEAL 3 3

SEAT, SPRING 3 3

SPRING, COMPRESSION 3 3

GASKET 3 3

HOLDER 3 3 3

WASHER, PLATE 3 3

CIRCLIP 3 3

O-RING 3 3

BOLT 18 18

CABLE, PULLEY 1 1 1

CABLE, PULLEY 2 1 1

8EN5

8EN6

REMARKS

B

3

42

8EK–1133G–00

43

93210–06632

44

90464–06253

45

8EK–1248A–00

46

90467–11090

CABLE, PULLEY 3 1 1

O-RING 3 3

CLAMP 1 1

PIPE 8 1 1

CLIP 2 2

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8EK–11631–00–A0

8DN–11603–00

8J0–11633–00

93450–21053

93310–32009

8EK–11400–00

8EK–11412–00

8EK–11422–00

8EK–11432–00

8EK–11442–00

8DF–11651–00

93310–5270A

8CH–11685–00

90201–272U2

8DN–11415–00

PISTON (STD) 3 3

PISTON RING SET (STD) 3 3

PIN, PISTON 3 3

CIRCLIP 6 6

BEARING 3 3

CRANKSHAFT ASSY 1 1

.CRANK 1 1 1

.CRANK 2 2 2

.CRANK 3 2 2

.CRANK 4 1 1

.ROD, CONNECTING 3 3

.BEARING 3 3

.WASHER, CRANK PIN 1 1

.WASHER, PLATE 5 5

.BEARING ASSY 1 1 1

8EN5

8EN6

REMARKS

B

4

16

93306–20723

17

93306–20722

18

93390–00028

19

8DF–1142A–01

20

8DF–11515–00

21

91609–30010

22

8DF–11434–00

23

8DF–11436–00

24

93440–72049

25

93103–34181

26

93103–32153

27

90280–05033

.BEARING 1 1

.BEARING 2 2

.BEARING 1 1

.BEARING 1 1

.SEAL, LABYRINTH 1 1 1

.PIN, SPRING 1 1

.GEAR, CRANK SHAFT 1 1

.BEARING ASSY 3 1 1

CIRCLIP 3 3

OIL SEAL 1 1

OIL SEAL 1 1

KEY, WOODRUFF 1 1

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

28

29

PART NO. DESCRIPTION

90170–16425

92907–16600

NUT 1 1

WASHER 1 1

8EN5

8EN6

REMARKS

B

5

FIG. 3 WATER PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8DF–12459–00

93306–00106

93306–00004

11H–12438–10

93102–12461

99009–28500

8CH–12451–02

95827–06012

90210–06001

8CH–12422–01

8CH–12439–00

95817–06020

95807–08025

95814–06025

90430–06166

GEAR, IMPELLER SHAFT 1 1

BEARING 1 1

BEARING 1 1

SEAL, MECHANICAL 1 1

OIL SEAL 1 1

CIRCLIP 1 1

IMPELLER, WATER PUMP 1 1

BOLT, FLANGE 1 1

WASHER, SEAL 1 1

COVER, HOUSING 1 1

O-RING 1 1

BOLT, FLANGE 7 7

BOLT, FLANGE 1 1

BOLT, FLANGE 1 1

GASKET 1 1

8EN5

8EN6

REMARKS

B

6

FIG. 4 RADIATOR & HOSE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8EK–12417–00

8EK–12413–00

8EK–12410–00

8EK–12412–00

97027–06020

92907–06600

3FV–12584–00

8EK–12661–00

95807–06012

8EK–12481–00

22W–12462–00

8EK–1249B–00

90480–01003

90445–08008

8EK–12482–00

HOUSING, THERMOSTAT 1 1

COVER, THERMOSTAT 1 1

THERMOSTAT ASSY 1 1

.SEAL, THERMOSTAT 1 1

BOLT 4 4

WASHER, PLATE 4 4

JOINT, HOSE 3 1 1

DUCT 1 1

BOLT, FLANGE 2 2

PIPE 1 1 1

CAP, RADIATOR 1 1

TANK, RESERVE 1 1

GROMMET 1 1

HOSE 1 1

PIPE 2 1 1

8EN5

8EN6

REMARKS

B

7

16

90501–12002

17

8EK–1248E–00

18

8EK–12483–00

19

8EK–1243E–00

20

8DF–1243F–00

21

90501–144L4

22

8EN–1240F–00

23

8EN–12484–00

24

8EN–1241A–00

25

90210–06006

26

98507–06008

27

8EN–1240E–00

SPRING, COMPRESSION 1 1

PIPE 9 1 1

PIPE 3 1 1

HOSE 2 1 1

HOSE,3 1 1

SPRING, COMPRESSION 1 1

HEAT EXCHANGER 1 1

PIPE 4 2 2

HEAT EXCHANGER ASSY 4 1 1

.WASHER, SEAL 1 1

.SCREW, PAN HEAD 1 1

HEAT EXCHANGER 1 1

FIG. 4 RADIATOR & HOSE

REF.
NO.

28

29

30

31

32

33

34

35

36

PART NO. DESCRIPTION

8DF–12485–00

8EK–12476–00

90467–28046

90450–35001

90267–47186

90267–47195

90267–47195

8EK–12477–01

90467–11090

PIPE 5 1 1

PIPE 6 1 1

CLIP 10 10

HOSE CLAMP ASSY 8 8

RIVET, BLIND 8 8

RIVET, BLIND 32 32

RIVET, BLIND 8 8

PIPE 7 1 1

CLIP 2 2

8EN5

8EN6

REMARKS

B

8

FIG. 5 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8DN–13100–00

90110–05227

93210–191A1

95707–08300

91A30–03010

91A30–03006

90501–080A0

8H0–24379–00

90501–06028

91A30–03008

91A30–05048

90445–131H1

90462–08237

91A30–07010

90501–083G4

OIL PUMP ASSY 1 1

BOLT, HEXAGON SOCKET HEAD 2 2

O-RING 1 1

NUT, NYLON 1 1

TUBE, FLEXIBLE VINYL 3 3

TUBE, FLEXIBLE VINYL 1 1

SPRING, COMPRESSION 1 1

JOINT 1 1

SPRING, COMPRESSION 2 2

TUBE, FLEXIBLE VINYL 1 1

TUBE, FLEXIBLE VINYL 1 1

HOSE (L33) 1 1

CLAMP 2 2

TUBE, FLEXIBLE VINYL 1 1

SPRING, COMPRESSION 1 1

8EN5

8EN6

REMARKS

B

9

16

8DF–13185–00

17

8DF–13187–00

18

8DF–13573–00

19

90501–08486

20

91A30–03012

21

8CH–1316A–00

22

90468–02025

23

90467–07055

24

90467–09026

25

90468–02078

26

90467–11032

BOLT, BREATHER 1 1

.GASKET, BREATHER BOLT 1 1

.BOLT 1 1 1

SPRING, COMPRESSION 1 1

TUBE, FLEXIBLE VINYL 1 1

CHECK VALVE ASSY 2 2

CLIP 11 11

CLIP 1 1

CLIP 1 1

CLIP 1 1

CLIP 2 2

FIG. 6 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8DF–13610–00

2KM–13613–00

8DF–13616–00

98507–03006

92907–03100

8DF–13625–00

8DF–13621–00

8EK–13555–00

90462–08239

97017–06025

92907–06600

97017–06025

92907–06600

90460–56073

8DF–14453–01

REED VALVE ASSY 3 3

.REED, VALVE 2 2

.STOPPER, REED VALVE 2 2

.SCREW, PAN HEAD 6 6

.WASHER, SPRING 6 6

.SPACER, REED VALVE 1 1

GASKET, VALVE SEAT 3 3

MANIFOLD, INTAKE 3 3

CLAMP 1 1

BOLT 8 8

WASHER, PLATE 8 8

BOLT 4 4

WASHER, PLATE 4 4

CLAMP, HOSE 3 3

JOINT, AIR CLEANER 1 3 3

8EN5

8EN6

REMARKS

B

10

16

90450–53061

17

8EK–14431–00

18

8EK–14441–00

19

8CH–14452–00

20

8EK–14477–00

21

90167–05043

22

8EK–14458–00

23

8EK–14451–00

24

8EK–14454–00

25

8EK–14425–00

26

90119–06211

27

8DF–24410–00

HOSE CLAMP ASSY 3 3

SILENCER, INTAKE 1 1 1

SILENCER, INTAKE 2 1 1

SEAL 1 1

PLATE 1 1

SCREW, TAPPING 11 11

GUIDE 1 1

ELEMENT, AIR CLEANER 1 1

JOINT 1 1

DAMPER 1 1 1

BOLT, WITH WASHER 1 1

FUEL PUMP ASSY 1 1

FIG. 6 INTAKE

REF.
NO.

28

29

30

31

32

33

34

35

36

PART NO. DESCRIPTION

95707–06500

90445–094K7

8DF–14294–00

90501–085L6

90501–085L7

90467–09026

90445–11730

90501–08486

90467–11032

NUT, FLANGE 2 2

HOSE (L180) 2 2

HOSE 1 1

SPRING, COMPRESSION 1 1

SPRING, COMPRESSION 1 1

CLIP 6 6

HOSE (L280) 1 1

SPRING, COMPRESSION 1 1

CLIP 2 2

8EN5

8EN6

REMARKS

B

11

FIG. 7 CARBURETOR

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8EK–14100–11

8EK–14101–11

8EK–14102–11

8EK–14103–11

89A–14292–00

89A–14243–00

89A–14137–00

89A–14199–00

8CC–14216–00

89A–14188–00

3MA–14918–00

3GF–14126–00

620–14198–00

3MA–14937–00

3MA–14159–00

CARBURETOR ASSY 1 1

.CARBURETOR ASSY 1 1 1

.CARBURETOR ASSY 2 1 1

.CARBURETOR ASSY 3 1 1

..LEVER A 1 1 #2

..PLATE 1 1

..CLIP 1 1

..GASKET 1 1

..SCREW 2 2

..CONNECTOR 1 1

..RING 2 2

..GASKET 2 2

..GASKET 1 1

..CLIP 1 1

..CLIP 1 1

8EN5

8EN6

REMARKS

B

12

16

8AB–14227–00

17

8EK–14112–15

18

3H1–14147–00

19

3H1–14962–00

20

5K7–14134–00

21

89A–14565–00

22

3H1–14142–45

3H1–14142–47

3H1–14142–50

3H1–14142–52

3H1–14142–55

23

89A–14996–00

..WASHER (T=0.4MM) 2 2

..VALVE, THROTTLE 1 1 1

..O-RING 1 1

..WASHER 1 1

..SPRING, AIR ADJUSTING 1 1

..SCREW, PILOT ADJUSTING 1 1

..JET, PILOT (# 45) 1 1 STD

..JET, PILOT (# 47.5) 1 1 AP

..JET, PILOT (# 50) 1 1 AP

..JET, PILOT (# 52.5) 1 1 AP

..JET, PILOT (# 55) 1 1 AP

..PIPE 1 1

FIG. 7 CARBURETOR

REF.
NO.

24

25

26

27

28

PART NO. DESCRIPTION

1T1–14116–A4

89A–14141–48

1LX–14153–00

89A–14194–00

3G2–1423E–62

..NEEDLE 1 1

..NOZZLE, MAIN 1 1

..WASHER, MAIN JET 1 1

..RING 1 1

..JET, MAIN (#156.3) 1 1 STD

8EN5

8EN6

REMARKS

3G2–14231–32

3G2–1423E–63

3G2–1423A–82

3G2–14231–31

3G2–1423E–61

3G2–1423A–81

3G2–1423E–60

3G2–14231–30

3G2–1423E–59

3G2–1423A–80

3G2–1423E–58

3G2–14231–29

3G2–1423E–57

3G2–1423E–56

3G2–14231–28

3G2–1423E–55

29

500–14115–00

..JET, MAIN (#160) 1 1 AP

..JET, MAIN (#158.8) 1 1 AP

..JET, MAIN (#157.5) 1 1 AP

..JET, MAIN (#155) 1 1 AP

..JET, MAIN (#153.8) 1 1 AP

..JET, MAIN (#152.5) 1 1 AP

..JET, MAIN (#151.3) 1 1 AP

..JET, MAIN (#150) 1 1 AP

..JET, MAIN (#148.8) 1 1 AP

..JET, MAIN (#147.5) 1 1 AP

..JET, MAIN (#146.3) 1 1 AP

..JET, MAIN (#145) 1 1 AP

..JET, MAIN (#143.8) 1 1 AP

..JET, MAIN (#141.3) 1 1 AP

..JET, MAIN (#140) 1 1 AP

..JET, MAIN (#138.8) 1 1 AP

..PLUG, SCREW 1 1

B

13

30

558–14147–00

31

2LN–14565–00

32

8EK–14185–00

33

537–14186–00

34

1AE–14190–13

..O-RING 1 1

..SCREW 1 1

..FLOAT 1 1

..PIN, FLOAT 1 1

..NEEDLE VALVE ASSY 1 1

FIG. 7 CARBURETOR

REF.
NO.

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

PART NO. DESCRIPTION

89A–14147–00

8F2–14147–00

1J7–14994–00

89A–14216–00

95302–05700

89A–14276–00

89A–14286–00

89A–14905–00

8EK–14251–00

98507–04014

12R–14191–00

239–14172–10

302–14173–00

8EK–14171–00

1AW–14135–00

..O-RING 1 1

..O-RING 1 1

..NET, FILTER 1 1

..SCREW 1 1 #1,3

..NUT 1 1 #1,3

..LEVER 1 1 #1,3

..SPRING 1 1 #1,3

..LEVER, STARTER 1 1 #1,3

..NIPPLE 1 1 #1,3

..SCREW, PAN HEAD 4 4

..PLUG, DRAIN 1 1

..PILOT JET, AIR (1.0) 1 1

..COVER, PLUNGER CAP 1 1

..PLUNGER, STARTER 1 1

..SPRING, PLUNGER 1 1

8EN5

8EN6

REMARKS

B

14

50

1FN–14174–00

51

1AE–14147–00

52

8CH–14995–00

53

98507–04010

54

8CC–14122–00

55

2J2–14133–00

56

89A–14265–00

57

22F–14117–00

58

1UF–14952–00

59

89A–14594–00

60

89A–24529–00

61

87S–8259A–01

..CAP, PLUNGER 1 1

..O-RING 1 1

..BRACKET 1 1 #2

..SCREW, PAN HEAD 1 1 #2

..SCREW, THROTTLE 1 1 #2

..SPRING, THROTTLE STOP 1 1 #2

..COLLAR 1 1 #2

..WASHER, PLUG SCREW 1 1 #2

..WASHER 1 1 #2

..NUT 1 1 #2

..SPRING 1 1 #2

..SWITCH, CARBURETOR 1 1 #2

FIG. 7 CARBURETOR

REF.
NO.

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

PART NO. DESCRIPTION

98707–05008

8EK–14348–00

8EK–14349–00

8CH–14348–00

8F2–14197–00

89A–14198–00

97605–04110

98707–04014

1AE–14135–00

3H1–14227–00

89A–14264–00

8EX–14589–00

89A–14118–00

98507–04016

92907–04100

..SCREW, FLAT HEAD 1 1 #2

..PIPE 1 1 1 #1,3

..PIPE 1 1 #1,3

..PIPE 1 1 1 #1,3

..PIPE 2 2 #2

.GASKET 3 3

.SCREW, PAN HEAD WITH WASHER 6 6

.SCREW, FLAT HEAD 1 1

.SPRING, PLUNGER 2 2

.WASHER 1 1

.COLLAR 1 1

.SPRING 1 1

.CAP 1 1

.SCREW, PAN HEAD 2 2

.WASHER, SPRING 2 2

8EN5

8EN6

REMARKS

B

15

77

89A–14208–00

78

11H–14991–00

79

98507–05012

80

35H–14139–00

81

8CH–14978–00

82

90467–10035

83

8CH–14987–10

84

98507–05010

85

92907–05100

86

3FV–14962–00

87

89A–14588–00

88

22F–14117–00

.LEVER COMP. 1 3 3

.SCREW 3 3

.SCREW, PAN HEAD 12 12

.CLIP, PIPE 6 6

.SHAFT, STARTER LEVER 1 1

.CLIP 4 4

.HOSE 2 2

.SCREW, PAN HEAD 1 1

.WASHER, SPRING 1 1

.WASHER 1 1

.LEVER 1 1

.WASHER, PLUG SCREW 1 1

FIG. 7 CARBURETOR

REF.
NO.

89

90

91

92

93

94

95

96

PART NO. DESCRIPTION

22F–14115–00

5FL–85885–00

8CC–14216–10

8DN–82309–00

4N0–14251–00

8EK–14251–00

89A–24452–00

8F2–14197–00

.PLUG, SCREW 1 1

.THROTTLE SENSOR ASSY 1 1

.SCREW 2 2

.WIRE, SUB LEAD 1 1

.NIPPLE 1 1

.NIPPLE 2 2

.COVER 3 3

.PIPE 2 2

8EN5

8EN6

REMARKS

C

2

FIG. 8 EXHAUST

REF.
NO.

1

2

3

4

5

6

7

8

9

10

PART NO. DESCRIPTION

8EK–14610–00

8EK–14613–00

95707–06500

8CA–14714–00

8EK–14620–00

8EK–14714–00

90506–20272

8EK–14738–00

8EK–14728–00

8EK–14640–00

EXHAUST PIPE ASSY 1 1 1

GASKET, EXHAUST PIPE 1 1

NUT, FLANGE 12 12

GASKET, MUFFLER 1 1

EXHAUST PIPE ASSY 2 1 1

GASKET, MUFFLER 1 1

SPRING, TENSION 7 7

PROTECTER, MUFFLER 3 1 1

PROTECTOR, MUFFLER 2 2 2

SECOND SILENCER, MUFFLER 1 1

8EN5

8EN6

REMARKS

C

3

FIG. 9 CRANKCASE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

PART NO. DESCRIPTION

8DF–15100–10

99530–12016

93605–10108

J38–11116–00

95817–08080

95827–08040

90461–12001

98507–06012

353–13552–01

8DF–13552–00

8CH–13552–00

90446–08382

90468–02025

90501–08430

CRANKCASE ASSY 1 1

.PIN, DOWEL 2 2

PIN, DOWEL 2 2

JOINT, BREATHER 1 1

BOLT, FLANGE 16 16

BOLT, FLANGE 8 8

CLAMP 1 1

SCREW, PAN HEAD 2 2

NOZZLE 1 1

NOZZLE 1 1

NOZZLE 1 1

HOSE 1 1

CLIP 2 2

SPRING, COMPRESSION 1 1

8EN5

8EN6

REMARKS

C

4

FIG. 10 STARTER

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8EK–15710–00

8EK–15711–00

8DF–15714–00

8EK–15741–00

8DF–15713–00

8DF–15715–00

8CH–15767–00

8DF–15716–00

8DF–15735–00

8F3–15758–00

8DF–15753–00

8DF–15768–00

92902–08100

8CH–15751–00

8F3–15755–00

STARTER ASSY 1 1

.CASE, STARTER 1 1

.DRUM, SHEAVE 1 1

.PAWL, DRIVE 1 1

.SPRING, STARTER 1 1

.SPRING, FRICTION 1 1

.SPRING 1 1

.PLATE, DRIVE 1 1

.GUIDE, CAM 1 1

.GUIDE, ROPE 1 1

.BUSH 1 1

.BOLT 1 1

.WASHER, SPRING 1 1

.WIRE, STARTER 1 1

.HANDLE, STARTER 1 1

8EN5

8EN6

REMARKS

C

5

16

90119–08240

17

90387–0811L

18

90385–12036

19

97027–08035

20

92907–08600

21

90386–12001

22

8DF–15723–00

23

92017–08012

24

8DF–15758–10

25

8FF–1546C–00

26

95827–06014

27

95707–06500

BOLT, WITH WASHER 3 3

COLLAR 4 4

BUSH 6 6

BOLT 1 1

WASHER, PLATE 1 1

BUSH 1 1

PULLEY, STARTER 1 1

BOLT, BUTTON HEAD 3 3

GUIDE, ROPE 1 1

HOLDER 1 1

BOLT, FLANGE 1 1

NUT, FLANGE 1 1

FIG. 11 PRIMARY SHEAVE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8CR–17611–01

8V0–17639–00

8BV–17620–11

90384–41242

90387–0514T

90113–05053

90105–05644

95607–05200

8CA–17640–12

8BW–17653–00

91609–50032

90387–0514U

90105–05644

95607–05200

8DF–17630–00

SHEAVE, PRIMARY FIXED 1 1

STOPPER 2 2

PRIMARY SLIDING SHEAVE COMP. 1 1

.BUSH, BIMETAL FORMED 1 1

COLLAR 3 3

BOLT, SET 6 6

BOLT, FLANGE 3 3

NUT, U FLANGE 3 3

SPIDER COMPLETE 1 1

SLIDER 6 6

PIN, SPRING 3 3

COLLAR 3 3

BOLT, FLANGE 3 3

NUT, U FLANGE 3 3

PRIMARY SHEAVE CAP COMP. 1 1

8EN5

8EN6

REMARKS

C

6

16

90380–28237

17

97017–06030

18

92907–06600

19

90202–09227

20

8CR–17624–20

21

90380–09245

22

90202–08204

23

8DN–17605–10

24

90380–08244

25

90261–06019

90261–06033

26

90261–06033

.BUSH, SOLID 1 1

BOLT 6 6

WASHER, PLATE 6 6

WASHER, PLATE 6 6

ROLLER, COMP 3 3

.BUSH, SOLID 1 1

WASHER, PLATE 6 6

WEIGHT COMP 3 3

.BUSH, SOLID 1 1

RIVET, COUNTERSUNK (ST13.3MM) 3 3 IN

RIVET, COUNTERSUNK (ST17.2MM) 3 IN FOR JPN

RIVET, COUNTERSUNK (ST17.2MM) 3 OUT FOR JPN

FIG. 11 PRIMARY SHEAVE

REF.
NO.

27

28

29

30

31

32

PART NO. DESCRIPTION

90501–603L3

8DM–1760A–18

90150–08008

8DN–17641–00

8V0–17647–00

92907–16100

SPRING, COMPRESSION 1 1 (GR-WH-GR)

GEAR 1 1 FOR JPN

SCREW, ROUND HEAD 6 FOR JPN

V-BELT 1 1

BOLT (L=156.5MM) 1 1

WASHER 1 1

8EN5

8EN6

REMARKS

C

7

FIG. 12 SECONDARY SHEAVE

REF.
NO.

1

2

3

4

5

6

7

8

9

PART NO. DESCRIPTION

8CR–17660–20

8AV–17688–10

8BV–17656–00

90154–06062

8BU–17670–20

90384–38243

95617–08630

90105–06734

90201–061H1

SECONDARY FIXED SHEAVE COMP. 1 1

.SHOE, RAMP 3 3

STOPPER, HOLDER 1 1

SCREW, BINDING 3 3

SECONDARY SLIDING SHEAVE 1 1

.BUSH, BIMETAL FORMED 1 1

.BOLT, STUD 3 3

BOLT, FLANGE 3 3

WASHER, PLATE (T=0.5) 3 3 UR UN

8EN5

8EN6

REMARKS

90201–06037

10

90179–08655

11

8BV–17604–51

12

90384–38243

13

90508–556A2

14

8CR–17681–10

15

8CR–47631–01

16

93399–99943

17

90113–06064

18

90109–083G2

19

95707–08500

20

90201–222F0

90201–225A4

21

90387–1407L

22

90201–141A3

23

90105–14766

WASHER, PLATE (T=1.0) 3 3 UR UN

NUT 3 3

SEAT SPRING SET 1 1

.BUSH, BIMETAL FORMED 1 1

SPRING, TORSION 1 1 (GREEN)

SHAFT, SECONDARY 1 1

HOUSING, BEARING 1 1

BEARING 1 1

BOLT, SET 2 2

BOLT 2 2

NUT, FLANGE 2 2

WASHER, PLATE (T=0.5) 1 1 UR UN

WASHER, PLATE (T=1.0) 3 3 UR UN

COLLAR 1 1

WASHER, PLATE 1 1

BOLT, FLANGE 1 1

C

8

FIG. 13 ENGINE BRACKET

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

PART NO. DESCRIPTION

8EK–21415–00

8EK–21416–00

8DF–21417–01

8DF–21418–00

8EK–21425–00

8EK–21426–00

8CR–21427–10

8CH–21486–10

95707–10500

90105–081A7

95817–10025

90201–10321

8DF–2145B–10

BRACKET, FRONT UPPER 1 1 1

BRACKET, FRONT UPPER 2 1 1

BRACKET, FRONT LOWER 1 1 1

BRACKET, FRONT LOWER 2 1 1

BRACKET, REAR UPPER 1 1 1

BRACKET, REAR UPPER 2 1 1

BRACKET, REAR LOWER 1 2 2

DAMPER 2 4 4

NUT, FLANGE 8 8

BOLT, FLANGE 8 8

BOLT, FLANGE 6 6

WASHER, PLATE 2 2

PLATE, ENGINE MOUNT 2 2

8EN5

8EN6

REMARKS

C

9