YAMAHA SXV70MH, SXV70H PARTS CATALOGUE 03

SXV70H

(8EK3/8EK4)

U.S.A.,CANADA/EUROPE,JAPAN

SXV70MH

(8EN1/8EN2)

U.S.A.,CANADA/EUROPE,JAPAN

2B8EK–100E1

SXV70H/SXV70MH

PARTS CATALOGUE

2002 by Yamaha Motor Co., Ltd.

1st Edition, May 2002

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

SXV70H

SXV70MH

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

SXV70H/SXV70MH(8EK3,4/8EN1,2)

1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that y ou make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” U se specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Local Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

5. Applicable colors of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. Applicable Starting Serial No. and Color Code

Starting Serial NO.:

Frame Serial No.

Color Code

0564 8EK3/

00EY

0564 8EN1/

00EY

7. Note that the illustration for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual.

MODEL Color Name

8EK4

8EN2

JYE8EK0073A016124

JYE8EK0053A016624

JYE8EN0053A000036

DEEP PURPLISH BLUE METALLIC C

HEAT RED

DEEP PURPLISH BLUE METALLIC C

HEAT RED

Abbrevi-

ation

DPBMC USA, CAN/

HTR

DPBMC USA, CAN/

HTR

Country

(destination)

EUR, JPN

8. Teditionhe asterisk (*) before a reference number indicates modification items after the first edition.

FIG. 1 CYLINDER HEAD

REF. NO.

10 90201−12790 WASHER, PLATE 1 1 1 1

11 8DF−12478−00 COCK, DRAIN 1 1 1 1

12 93210−19123 O−RING 1 1 1 1

13 90109−063E8 BOLT 1 1 1 1

14 90210−06006 WASHER, SEAL 2 2 2 2

PART NO. DESCRIPTION REMARKS

1 8EK−11111−01 HEAD, CYLINDER 1 1 1 1 1

2 8EK−1111K−00 EMBLEM 1 1 1 1

3 26H−12584−00 JOINT, HOSE 3 1 1 1 1

4 94702−00188 PLUG, SPARK (NGK BR9ES) 3 3 3 3

94709−00188 PLUG, SPARK (NGK BR9ES) 3 3 FOR JPN

5 99530−10114 PIN, DOWEL 2 2 2 2

6 90105−08044 BOLT, FLANGE 12 12 12 12

7 90105−08043 BOLT, FLANGE 6 6 6 6

8 90201−084H7 WASHER, PLATE 18 18 18 18

9 8CC−85790−01 THERMOSENSOR ASSY 1 1 1 1

8EK3

8EK4

8EN1

8EN2

15 90109−06418 BOLT 1 1 1 1

16 8EK−11181−00 GASKET, CYLINDER HEAD 1 1 1 1 1

17 8EK−11311−00 CYLINDER 1 3 3 3 3

18 8EK−11351−00 GASKET, CYLINDER 1 1 1 1

19 99530−14016 PIN, DOWEL 6 6 6 6

20 95707−10500 NUT, FLANGE 12 12 12 12

21 90116−10411 BOLT, STUD 6 6 6 6

22 90116−10506 BOLT, STUD 6 6 6 6

23 90116−06031 BOLT, STUD 12 12 12 12

24 93604−08071 PIN, DOWEL 6 6 6 6

25 8EK−1131A−00 VALVE1 3333

26 8EK−1131E−00 HOLDER 1 3 3 3 3

FIG. 1 CYLINDER HEAD

REF. NO.

27 8DF−11354−02 GASKET 3 3 3 3

28 8DF−1131F−01 HOLDER 2 3 3 3 3

29 93109−15074 O−RING 3 3 3 3

30 8DF−11317−01 SEAT, SPRING 3 3 3 3

31 90501−120L7 SPRING, COMPRESSION 3 3 3 3

32 8DF−11397−10 GASKET 3 3 3 3

33 8DF−1131U−01 HOLDER 3 3 3 3 3

34 90201−092U3 WASHER, PLATE 3 3 3 3

35 99001−06600 CIRCLIP 3 3 3 3

36 93210−09165 O−RING 3 3 3 3

37 91317−05016 BOLT 18 18 18 18

38 8EK−1133E−00 CABLE, PULLEY 1 1 1 1 1

39 8EK−1133F−00 CABLE, PULLEY 2 1 1 1 1

40 8EK−1133G−00 CABLE, PULLEY 3 1 1 1 1

41 93210−06632 O−RING 3 3 3 3

PART NO. DESCRIPTION REMARKS

8EK3

8EK4

8EN1

8EN2

42 90464−06253 CLAMP 1 1 1 1

43 8EK−1248A−00 PIPE 8 1 1 1 1

44 90467−11090 CLIP 2 2 2 2

FIG. 2 CRANKSHAFT. PISTON

REF. NO.

10 8EK−11442−00 .CRANK 4 1 1 1 1

11 8DF−11651−00 .ROD, CONNECTING 3 3 3 3

12 93310−5270A .BEARING 3 3 3 3

13 8CH−11685−00 .WASHER, CRANK PIN 1 1 1 1

14 90201−272U2 .WASHER, PLATE 5 5 5 5

15 8DN−11415−00 .BEARING ASSY 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 8EK−11631−00−A0 PISTON (STD) 3 3 3 3

2 8DN−11603−00 PISTON RING SET (STD) 6 6 6 6

3 8J0−11633−00 PIN, PISTON 3 3 3 3

4 93450−21053 CIRCLIP 6 6 6 6

5 93310−32009 BEARING 3 3 3 3

6 8EK−11400−00 CRANKSHAFT ASSY 1 1 1 1

7 8EK−11412−00 .CRANK 1 1 1 1 1

8 8EK−11422−00 .CRANK 2 2 2 2 2

9 8EK−11432−00 .CRANK 3 2 2 2 2

8EK3

8EK4

8EN1

8EN2

16 93306−20723 .BEARING 1 1 1 1

17 93306−20722 .BEARING 2 2 2 2

18 93390−00028 .BEARING 1 1 1 1

19 8DF−1142A−01 .BEARING 1 1 1 1

20 8DF−11515−00 .SEAL, LABYRINTH 1 1 1 1 1

21 91609−30010 .PIN, SPRING 1 1 1 1

22 8DF−11434−00 .GEAR, CRANK SHAFT 1 1 1 1

23 8DF−11436−00 .BEARING ASSY 3 1 1 1 1

24 93440−72049 CIRCLIP 3 3 3 3

25 93103−34181 OIL SEAL 1 1 1 1

26 93103−32153 OIL SEAL 1 1 1 1

27 90280−05033 KEY, WOODRUFF 1 1 1 1

FIG. 2 CRANKSHAFT. PISTON

REF. NO.

28 90170−16425 NUT 1 1 1 1

29 92907−16600 WASHER 1 1 1 1

PART NO. DESCRIPTION REMARKS

8EK3

8EK4

8EN1

8EN2

FIG. 3 WATER PUMP

REF. NO.

10 8CH−12422−01 COVER, HOUSING 1 1 1 1

11 8CH−12439−00 O−RING 1 1 1 1

12 95817−06020 BOLT, FLANGE 7 7 7 7

13 95807−08025 BOLT, FLANGE 1 1 1 1

14 95814−06025 BOLT, FLANGE 1 1 1 1

15 90430−06166 GASKET 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 8DF−12459−00 GEAR, IMPELLER SHAFT 1 1 1 1

2 93306−00106 BEARING 1 1 1 1

3 93306−00004 BEARING 1 1 1 1

411H−12438−00 SEAL, MECHANICAL 1 1 1 1

5 93102−12461 OIL SEAL 1 1 1 1

6 99009−28500 CIRCLIP 1 1 1 1

7 8CH−12451−02 IMPELLER, WATER PUMP 1 1 1 1

8 95827−06012 BOLT, FLANGE 1 1 1 1

9 90210−06001 WASHER, SEAL 1 1 1 1

8EK3

8EK4

8EN1

8EN2

FIG. 4 RADIATOR. HOSE

REF. NO.

10 8EK−12481−00 PIPE 1 1 1 1 1

11 22W−12462−00 CAP, RADIATOR 1 1 1 1

12 8EK−1249B−00 TANK, RESERVE 1 1 1 1

13 90480−01003 GROMMET 1 1 1 1

14 90445−08008 HOSE 1 1 1 1

15 8EK−12482−00 PIPE 2 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 8EK−12417−00 HOUSING, THERMOSTAT 1 1 1 1

2 8EK−12413−00 COVER, THERMOSTAT 1 1 1 1

3 8EK−12410−00 THERMOSTAT ASSY 1 1 1 1

4 8EK−12412−00 .SEAL, THERMOSTAT 1 1 1 1

5 97027−06020 BOLT 4 4 4 4

6 92907−06600 WASHER, PLATE 4 4 4 4

7 3FV−12584−00 JOINT, HOSE 3 1 1 1 1

8 8EK−12661−00 DUCT 1 1 1 1

9 95807−06012 BOLT, FLANGE 2 2 2 2

8EK3

8EK4

8EN1

8EN2

16 90501−12002 SPRING, COMPRESSION 1 1 1 1

17 8EK−1248E−00 PIPE 9 1 1 1 1

18 8EK−12483−00 PIPE 3 1 1 1 1

19 8EK−1243E−00 HOSE 2 1 1 1 1

20 8DF−1243F−00 HOSE,3 1 1 1 1

21 90501−144L4 SPRING, COMPRESSION 1 1 1 1

22 8EK−1240F−00 HEAT EXCHANGER 1 1

8EN−1240F−00 HEAT EXCHANGER 1 1

23 8DF−12484−01 PIPE 4 2 2

8EN−12484−00 PIPE 4 2 2

24 8EK−1241A−00 HEAT EXCHANGER ASSY 4 1 1

8EN−1241A−00 HEAT EXCHANGER ASSY 4 1 1

FIG. 4 RADIATOR. HOSE

REF. NO.

25 90210−06006 .WASHER, SEAL 1 1 1 1

26 95817−06016 .BOLT, FLANGE 1 1

27 8EK−1240E−00 HEAT EXCHANGER 1 1

28 8DF−12485−00 PIPE 5 1 1 1 1

29 8EK−12476−00 PIPE 6 1 1 1 1

30 90467−28046 CLIP 10 10 10 10

31 90450−35001 HOSE CLAMP ASSY 8 8 8 8

32 90267−47186 RIVET, BLIND 6 6 8 8

33 90267−47195 RIVET, BLIND 36 36 32 32

34 90267−47195 RIVET, BLIND 4 4 8 8

35 8EK−12477−00 PIPE 7 1 1 1 1

36 90467−11090 CLIP 2 2 2 2

PART NO. DESCRIPTION REMARKS

98507−06008 .SCREW 1 1

8EN−1240E−00 HEAT EXCHANGER 1 1

8EK3

8EK4

8EN1

8EN2

FIG. 5 OIL PUMP

REF. NO.

10 90501−06028 SPRING, COMPRESSION 2 2 2 2

11 91A30−03008 TUBE, FLEXIBLE VINYL 1 1 1 1

12 91A30−05048 TUBE, FLEXIBLE VINYL 1 1 1 1

13 90445−131H1 HOSE (L33) 1 1 1 1

14 90462−08237 CLAMP 2 2 2 2

PART NO. DESCRIPTION REMARKS

1 8DN−13100−00 OIL PUMP ASSY 1 1 1 1

2 90110−05227 BOLT, HEXAGON SOCKET HEAD 2 2 2 2

3 93210−191A1 O−RING 1 1 1 1

4 8EK−26320−00 PUMP CABLE ASSY 1 1

8EN−26320−00 PUMP CABLE ASSY 1 1

5 95707−08300 NUT, FLANGE 1 1 1 1

6 91A30−03010 TUBE, FLEXIBLE VINYL 3 3 3 3

7 91A30−03006 TUBE, FLEXIBLE VINYL 1 1 1 1

8 90501−080A0 SPRING, COMPRESSION 1 1 1 1

9 8H0−24379−00 JOINT 1 1 1 1

8EK3

8EK4

8EN1

8EN2

15 91A30−07010 TUBE, FLEXIBLE VINYL 1 1 1 1

16 90501−083G4 SPRING, COMPRESSION 1 1 1 1

17 8DF−13185−00 BOLT, BREATHER 1 1 1 1

18 8DF−13187−00 .GASKET, BREATHER BOLT 1 1 1 1

19 8DF−13573−00 .BOLT 1 1 1 1 1

20 90501−08486 SPRING, COMPRESSION 1 1 1 1

21 91A30−03012 TUBE, FLEXIBLE VINYL 1 1 1 1

22 8CH−1316A−00 CHECK VALVE ASSY 2 2 2 2

23 90468−02025 CLIP 11 11 11 11

24 90467−07055 CLIP 1 1 1 1

25 90467−09026 CLIP 1 1 1 1

26 90468−02078 CLIP 1 1 1 1

FIG. 5 OIL PUMP

REF. NO.

27 90467−11032 CLIP 2 2 2 2

PART NO. DESCRIPTION REMARKS

8EK3

8EK4

8EN1

8EN2

B10

FIG. 6 INTAKE

REF. NO.

10 97017−06025 BOLT 8 8 8 8

11 92907−06600 WASHER, PLATE 8 8 8 8

12 97017−06025 BOLT 4 4 4 4

13 92907−06600 WASHER, PLATE 4 4 4 4

14 90460−56073 CLAMP, HOSE 3 3 3 3

15 8DF−14453−01 JOINT, AIR CLEANER 1 3 3 3 3

PART NO. DESCRIPTION REMARKS

1 8DF−13610−00 REED VALVE ASSY 3 3 3 3

2 2KM−13613−00 .REED, VALVE 2 2 2 2

3 8DF−13616−00 .STOPPER, REED VALVE 2 2 2 2

4 98507−03006 .SCREW 6 6 6 6

5 92907−03100 .WASHER, SPRING 6 6 6 6

6 8DF−13625−00 .SPACER, REED VALVE 1 1 1 1

7 8DF−13621−00 GASKET, VALVE SEAT 3 3 3 3

8 8EK−13555−00 MANIFOLD, INTAKE 3 3 3 3

9 90462−08239 CLAMP 1 1 1 1

8EK3

8EK4

8EN1

8EN2

B11

16 90450−53061 HOSE CLAMP ASSY 3 3 3 3

17 8EK−14431−00 SILENCER, INTAKE 1 1 1 1 1

18 8EK−14441−00 SILENCER, INTAKE 2 1 1 1 1

19 8CH−14452−00 SEAL 1 1 1 1

20 8EK−14477−00 PLATE 1 1 1 1

21 90167−05043 SCREW, TAPPING 11 11 11 11

22 8EK−14458−00 GUIDE 1 1 1 1

23 8EK−14451−00 ELEMENT, AIR CLEANER 1 1 1 1

24 8EK−14454−00 JOINT 1 1 1 1

25 8EK−14425−00 DAMPER 1 1 1 1 1

26 90119−06182 BOLT, WITH WASHER 1 1 1 1

27 8DF−24410−00 FUEL PUMP ASSY 1 1 1 1

FIG. 6 INTAKE

REF. NO.

28 95707−06500 NUT, FLANGE 2 2 2 2

29 90445−094K7 HOSE (L180) 2 2 2 2

30 8DF−14294−00 HOSE 1 1 1 1

31 90501−085L6 SPRING, COMPRESSION 1 1 1 1

32 90501−085L7 SPRING, COMPRESSION 1 1 1 1

33 90467−09026 CLIP 6 6 6 6

34 90445−11730 HOSE (L280) 1 1 1 1

35 90501−08486 SPRING, COMPRESSION 1 1 1 1

36 90467−11032 CLIP 2 2 2 2

PART NO. DESCRIPTION REMARKS

8EK3

8EK4

8EN1

8EN2

B12

FIG. 7 CARBURETOR

REF. NO.

10 89A−14188−00 ..CONNECTOR 1 1 1 1

11 3MA−14918−00 ..RING 2 2 2 2

12 3GF−14126−00 ..GASKET 2 2 2 2

13 620−14198−00 ..GASKET 1 1 1 1

14 3MA−14937−00 ..CLIP 1 1 1 1

15 3MA−14159−00 ..CLIP 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 8EK−14100−00 CARBURETOR ASSY 1 1 1 1

2 8EK−14101−00 .CARBURETOR ASSY 1 1 1 1 1

3 8EK−14102−00 .CARBURETOR ASSY 2 1 1 1 1

4 8EK−14103−00 .CARBURETOR ASSY 3 1 1 1 1

5 89A−14292−00 ..LEVER A 1 1 1 1 #2

6 89A−14243−00 ..PLATE 1 1 1 1

7 89A−14137−00 ..CLIP 1 1 1 1

8 89A−14199−00 ..GASKET 1 1 1 1

9 8CC−14216−00 ..SCREW 2 2 2 2

8EK3

8EK4

8EN1

8EN2

B13

16 8AB−14227−00 ..WASHER (T=0.4MM) 2 2 2 2

17 8EK−14112−15 ..VALVE, THROTTLE 1 1 1 1 1

18 3H1−14147−00 ..O−RING 1 1 1 1

19 3H1−14962−00 ..WASHER 1 1 1 1

20 5K7−14134−00 ..SPRING, AIR ADJUSTING 1 1 1 1

21 89A−14565−00 ..SCREW, PILOT ADJUSTING 1 1 1 1

22 3H1−14142−45 ..JET, PILOT (# 45) 1 1 1 1 STD

3H1−14142−47 ..JET, PILOT (# 47.5) 1 1 1 1 AP

3H1−14142−50 ..JET, PILOT (# 50) 1 1 1 1 AP

3H1−14142−52 ..JET, PILOT (# 52.5) 1 1 1 1 AP

3H1−14142−55 ..JET, PILOT (# 55) 1 1 1 1 AP

23 89A−14996−00 ..PIPE 1 1 1 1

FIG. 7 CARBURETOR

REF. NO.

24 1T1−14116−A4 ..NEEDLE 1 1 1 1

25 89A−14141−48 ..NOZZLE, MAIN 1 1 1 1

26 1LX−14153−00 ..WASHER, MAIN JET 1 1 1 1

27 89A−14194−00 ..RING 1 1 1 1

28 3G2−1423E−62 ..JET, MAIN (#156.3) 1 1 1 1 STD

PART NO. DESCRIPTION REMARKS

3G2−14231−32 ..JET, MAIN (#160) 1 1 1 1 AP

3G2−1423E−63 ..JET, MAIN 1 1 1 1 AP

3G2−1423A−82 ..JET, MAIN (#157.5) 1 1 1 1 AP

3G2−14231−31 ..JET, MAIN (#155) 1 1 1 1 AP

3G2−1423E−61 ..JET, MAIN (#153.8) 1 1 1 1 AP

3G2−1423A−81 ..JET, MAIN (#152.5) 1 1 1 1 AP

3G2−1423E−60 ..JET, MAIN (#151.3) 1 1 1 1 AP

3G2−14231−30 ..JET, MAIN (#150) 1 1 1 1 AP

3G2−1423E−59 ..JET, MAIN (#148.8) 1 1 1 1 AP

3G2−1423A−80 ..JET, MAIN (#147.5) 1 1 1 1 AP

8EK3

8EK4

8EN1

8EN2

B14

3G2−1423E−58 ..JET, MAIN (#146.3) 1 1 1 1 AP

3G2−14231−29 ..JET, MAIN (#145) 1 1 1 1 AP

3G2−1423E−57 ..JET, MAIN (#143.8) 1 1 1 1 AP

3G2−1423E−56 ..JET, MAIN (#141.3) 1 1 1 1 AP

3G2−14231−28 ..JET, MAIN (#140) 1 1 1 1 AP

3G2−1423E−55 ..JET, MAIN (#138.8) 1 1 1 1 AP

29 500−14115−00 ..PLUG, SCREW 1 1 1 1

30 558−14147−00 ..O−RING 1 1 1 1

31 2LN−14565−00 ..SCREW 1 1 1 1

32 8EK−14185−00 ..FLOAT 1 1 1 1

33 537−14186−00 ..PIN, FLOAT 1 1 1 1

34 1AE−14190−13 ..NEEDLE VALVE ASSY 1 1 1 1

FIG. 7 CARBURETOR

REF. NO.

35 89A−14147−00 ..O−RING 1 1 1 1

36 8F2−14147−00 ..O−RING 1 1 1 1

37 1J7−14994−00 ..NET, FILTER 1 1 1 1

38 89A−14216−00 ..SCREW 1 1 1 1 #1,3

39 95302−05700 ..NUT 1 1 1 1 #1,3

40 89A−14276−00 ..LEVER 1 1 1 1 #1,3

41 89A−14286−00 ..SPRING 1 1 1 1 #1,3

42 89A−14905−00 ..LEVER, STARTER 1 1 1 1 #1,3

43 8EK−14251−00 ..NIPPLE 1 1 1 1 #1,3

44 98501−04014 ..SCREW, PAN HEAD 4 4 4 4

45 12R−14191−00 ..PLUG, DRAIN 1 1 1 1

46 239−14172−10 ..PILOT JET, AIR (1.0) 1 1 1 1

47 302−14173−00 ..COVER, PLUNGER CAP 1 1 1 1

48 8EK−14171−00 ..PLUNGER, STARTER 1 1 1 1

49 1AW−14135−00 ..SPRING, PLUNGER 1 1 1 1

PART NO. DESCRIPTION REMARKS

8EK3

8EK4

8EN1

8EN2

B15

50 1FN−14174−00 ..CAP, PLUNGER 1 1 1 1

51 1AE−14147−00 ..O−RING 1 1 1 1

52 8CH−14995−00 ..BRACKET 1 1 1 1 #2

53 98502−04010 ..SCREW, PAN HEAD 1 1 1 1 #2

54 8CC−14122−00 ..SCREW, THROTTLE 1 1 1 1 #2

55 2J2−14133−00 ..SPRING, THROTTLE STOP 1 1 1 1 #2

56 89A−14265−00 ..COLLAR 1 1 1 1 #2

57 22F−14117−00 ..WASHER, PLUG SCREW 1 1 1 1 #2

58 1UF−14952−00 ..WASHER 1 1 1 1 #2

59 89A−14594−00 ..NUT 1 1 1 1 #2

60 89A−24529−00 ..SPRING 1 1 1 1 #2

61 87S−8259A−00 ..SWITCH, CARBURETOR 1 1 1 1 #2

FIG. 7 CARBURETOR

REF. NO.

62 98702−05008 ..SCREW, FLAT HEAD 1 1 1 1 #2

63 8EK−14348−00 ..PIPE 1 1 1 1 1 #1,3

64 8EK−14349−00 ..PIPE 1 1 1 1 #1,3

65 8CH−14348−00 ..PIPE 1 1 1 1 1 #1,3

66 8F2−14197−00 ..PIPE 2 2 2 2 #2

67 89A−14198−00 .GASKET 3 3 3 3

68 97605−04110 .SCREW, PAN HEAD WITH WASHER 6 6 6 6

69 98702−04014 .SCREW, FLAT HEAD 1 1 1 1

70 1AE−14135−00 .SPRING, PLUNGER 2 2 2 2

71 3H1−14227−00 .WASHER 1 1 1 1

72 89A−14264−00 .COLLAR 1 1 1 1

73 8CH−14589−00 .SPRING 1 1 1 1

74 89A−14118−00 .CAP 1 1 1 1

75 97602−04116 .SCREW, PAN HEAD WITH WASHER 2 2 2 2

76 89A−14208−00 .LEVER COMP. 1 3 3 3 3

PART NO. DESCRIPTION REMARKS

8EK3

8EK4

8EN1

8EN2

77 11H−14991−00 .SCREW 3 3 3 3

78 98502−05012 .SCREW, PAN HEAD 12 12 12 12

79 35H−14139−00 .CLIP, PIPE 6 6 6 6

80 8CH−14978−00 .SHAFT, STARTER LEVER 1 1 1 1

81 90467−10035 .CLIP 4 4 4 4

82 8CH−14987−10 .HOSE 2 2 2 2

83 97602−05110 .SCREW, PAN HEAD WITH WASHER 1 1 1 1

84 3FV−14962−00 .WASHER 1 1 1 1

85 89A−14588−00 .LEVER 1 1 1 1

86 22F−14117−00 .WASHER, PLUG SCREW 1 1 1 1

87 22F−14115−00 .PLUG, SCREW 1 1 1 1

88 5FL−85885−00 .THROTTLE SENSOR ASSY 1 1 1 1

FIG. 7 CARBURETOR

REF. NO.

89 8CC−14216−10 .SCREW 2 2 2 2

90 8DN−82309−00 .WIRE, SUB LEAD 1 1 1 1

91 4N0−14251−00 .NIPPLE 1 1 1 1

92 8EK−14251−00 .NIPPLE 2 2 2 2

93 89A−24452−00 .COVER 3 3 3 3

PART NO. DESCRIPTION REMARKS

8EK3

8EK4

8EN1

8EN2

FIG. 8 EXHAUST

REF. NO.

10 8EK−14640−00 SECOND SILENCER, MUFFLER 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 8EK−14610−00 EXHAUST PIPE ASSY 1 1 1 1 1

2 8EK−14613−00 GASKET, EXHAUST PIPE 1 1 1 1

3 95707−06500 NUT, FLANGE 12 12 12 12

4 8CA−14714−00 GASKET, MUFFLER 1 1 1 1

5 8EK−14620−00 EXHAUST PIPE ASSY 2 1 1 1 1

6 8EK−14714−00 GASKET, MUFFLER 1 1 1 1

7 90506−20272 SPRING, TENSION 7 7 7 7

8 8EK−14738−00 PROTECTER, MUFFLER 3 1 1 1 1

9 8EK−14728−00 PROTECTOR, MUFFLER 2 2 2 2 2

8EK3

8EK4

8EN1

8EN2

FIG. 9 CRANKCASE

REF. NO.

10 8DF−13552−00 NOZZLE 1 1 1 1

11 8CH−13552−00 NOZZLE 1 1 1 1

12 90446−08382 HOSE 1 1 1 1

13 90468−02025 CLIP 2 2 2 2

14 90501−08430 SPRING, COMPRESSION 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 8DF−15100−10 CRANKCASE ASSY 1 1 1 1

2 99530−12016 .PIN, DOWEL 2 2 2 2

3 93605−10108 PIN, DOWEL 2 2 2 2

4 J38−11116−00 JOINT, BREATHER 1 1 1 1

5 95817−08080 BOLT, FLANGE 16 16 16 16

6 95827−08040 BOLT, FLANGE 8 8 8 8

7 90461−12001 CLAMP 1 1 1 1

8 98507−06012 SCREW 2 2 2 2

9 353−13552−01 NOZZLE 1 1 1 1

8EK3

8EK4

8EN1

8EN2

FIG. 10 STARTER

REF. NO.

10 8F3−15758−00 .GUIDE, ROPE 1 1 1 1

11 8DF−15753−00 .BUSH 1 1 1 1

12 8DF−15768−00 .BOLT 1 1 1 1

13 92902−08100 .WASHER, SPRING 1 1 1 1

14 8CH−15751−00 .WIRE, STARTER 1 1 1 1

15 8F3−15755−00 .HANDLE, STARTER 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 8EK−15710−00 STARTER ASSY 1 1 1 1

2 8EK−15711−00 .CASE, STARTER 1 1 1 1

3 8DF−15714−00 .DRUM, SHEAVE 1 1 1 1

4 8EK−15741−00 .PAWL, DRIVE 1 1 1 1

5 8DF−15713−00 .SPRING, STARTER 1 1 1 1

6 8DF−15715−00 .SPRING, FRICTION 1 1 1 1

7 8CH−15767−00 .SPRING 1 1 1 1

8 8DF−15716−00 .PLATE, DRIVE 1 1 1 1

9 8DF−15735−00 .GUIDE, CAM 1 1 1 1

8EK3

8EK4

8EN1

8EN2

16 90119−08240 BOLT, WITH WASHER 3 3 3 3

17 90387−0811L COLLAR 4 4 4 4

18 90385−12036 BUSH 6 6 6 6

19 97027−08035 BOLT 1 1 1 1

20 92907−08600 WASHER, PLATE 1 1 1 1

21 90386−12001 BUSH 1 1 1 1

22 8DF−15723−00 PULLEY, STARTER 1 1 1 1

23 92017−08012 BOLT 3 3 3 3

24 8DF−15758−10 GUIDE, ROPE 1 1 1 1

25 95827−06014 BOLT, FLANGE 1 1 1 1

26 95707−06500 NUT, FLANGE 1 1 1 1

FIG. 11 PRIMARY SHEAVE

REF. NO.

10 8BW−17653−00 SLIDER 6 6 6 6

11 91609−50032 PIN, SPRING 3 3 3 3

12 90387−0514U COLLAR 3 3 3 3

13 90105−05644 BOLT, FLANGE 3 3 3 3

14 95607−05200 NUT, U FLANGE 3 3 3 3

15 8DF−17630−00 PRIMARY SHEAVE CAP COMP. 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 8CR−17611−01 SHEAVE, PRIMARY FIXED 1 1 1 1

2 8V0−17639−00 STOPPER 2 2 2 2

3 8BV−17620−11 PRIMARY SLIDING SHEAVE COMP. 1 1 1 1

4 90384−41242 .BUSH, BIMETAL FORMED 1 1 1 1

5 90387−0514T COLLAR 3 3 3 3

6 90113−05053 BOLT, SET 6 6 6 6

7 90105−05644 BOLT, FLANGE 3 3 3 3

8 95607−05200 NUT, U FLANGE 3 3 3 3

9 8CA−17640−12 SPIDER COMPLETE 1 1 1 1

8EK3

8EK4

8EN1

8EN2

16 90380−28237 .BUSH, SOLID 1 1 1 1

17 97017−06030 BOLT 6 6 6 6

18 92907−06600 WASHER, PLATE 6 6 6 6

19 90202−09227 WASHER, PLATE 6 6 6 6

20 8CR−17624−00 ROLLER, COMP 3 3

8CR−17624−20 ROLLER, COMP 3 3

21 90380−09245 .BUSH, SOLID 1 1 1 1

22 90202−08204 WASHER, PLATE 6 6 6 6

23 8EK−17605−00 WEIGHT COMP 3 3

8DN−17605−10 WEIGHT COMP 3 3

24 90380−08244 .BUSH, SOLID 1 1 1 1

25 90261−06033 RIVET, COUNTERSUNK (ST17.2MM) 3 3 IN

FIG. 11 PRIMARY SHEAVE

REF. NO.

25 90261−06019 RIVET, COUNTERSUNK (ST13.3MM) 3 3 IN

26 90261−06034 RIVET, COUNTERSUNK (ST13.9MM) 3 3 OUT

27 90501−603L2 SPRING, COMPRESSION 1 1 (Y−WH−Y)

28 8DN−17641−00 V−BELT 1 1 1 1

29 8V0−17647−00 BOLT (L=156.5MM) 1 1 1 1

30 92907−16100 WASHER 1 1 1 1

PART NO. DESCRIPTION REMARKS

90261−06033 RIVET, COUNTERSUNK (ST17.2MM) 3 IN FOR JPN

90261−06033 RIVET, COUNTERSUNK (ST17.2MM) 3 OUT FOR JPN

90501−603L3 SPRING, COMPRESSION 1 1 (GR−WH−GR)

8EK3

8EK4

8EN1

8EN2

FIG. 12 SECONDARY SHEAVE

REF. NO.

10 8CM−17675−00 .PLATE 2 1 1

11 90150−05040 .SCREW, ROUND HEAD 6 6

12 90105−06734 BOLT, FLANGE 3 3 3 3

13 90201−061H1 WASHER, PLATE (T=0.5) 3 3 3 3 UR UN

PART NO. DESCRIPTION REMARKS

1 8CR−17660−10 SECONDARY FIXED SHEAVE COMP. 1 1

8CR−17660−20 SECONDARY FIXED SHEAVE COMP. 1 1

28AV−17688−10 .SHOE, RAMP 3 3 3 3

3 8CM−17665−00 .PLATE 1 1 1

4 90150−05040 .SCREW, ROUND HEAD 6 6

5 8BV−17656−00 STOPPER, HOLDER 1 1 1 1

6 90154−06062 SCREW, BINDING 3 3 3 3

7 8BU−17670−10 SECONDARY SLIDING SHEAVE 1 1

8BU−17670−20 SECONDARY SLIDING SHEAVE 1 1

8 90384−38243 .BUSH, BIMETAL FORMED 1 1 1 1

9 95617−08630 .BOLT, STUD 3 3 3 3

8EK3

8EK4

8EN1

8EN2

90201−06037 WASHER, PLATE (T=1.0) 3 3 3 3 UR UN

14 90179−08655 NUT 3 3 3 3

15 8BV−17604−71 SEAT SPRING SET 1 1

8BV−17604−51 SEAT SPRING SET 1 1

16 90384−38243 .BUSH, BIMETAL FORMED 1 1 1 1

17 90508−536A9 SPRING, TORSION 1 1

90508−556A2 SPRING, TORSION 1 1

18 8CR−17681−10 SHAFT, SECONDARY 1 1 1 1

19 8CR−47631−01 HOUSING, BEARING 1 1 1 1

20 93399−99943 BEARING 1 1 1 1

21 90113−06064 BOLT, SET 2 2 2 2

22 90109−083G2 BOLT 2 2 2 2

FIG. 12 SECONDARY SHEAVE

REF. NO.

23 95707−08500 NUT, FLANGE 2 2 2 2

24 90201−222F0 WASHER, PLATE (T=0.5) 1 1 1 1 UR UN

25 90387−1407L COLLAR 1 1 1 1

26 90201−141A3 WASHER, PLATE 1 1 1 1

27 90105−14766 BOLT, FLANGE 1 1 1 1

PART NO. DESCRIPTION REMARKS

90201−225A4 WASHER, PLATE (T=1.0) 3 3 3 3 UR UN

8EK3

8EK4

8EN1

8EN2

C10

FIG. 13 ENGINE BRACKET

REF. NO.

10 90105−081A7 BOLT, FLANGE 8 8 8 8

11 95827−10025 BOLT, FLANGE 6 6 6 6

12 90201−10321 WASHER, PLATE 2 2 2 2

13 8DF−2145B−10 PLATE, ENGINE MOUNT 2 2 2 2

PART NO. DESCRIPTION REMARKS

1 8EK−21415−00 BRACKET, FRONT UPPER 1 1 1 1 1

2 8EK−21416−00 BRACKET, FRONT UPPER 2 1 1 1 1

3 8DF−21417−01 BRACKET, FRONT LOWER 1 1 1 1 1

4 8DF−21418−00 BRACKET, FRONT LOWER 2 1 1 1 1

5 8EK−21425−00 BRACKET, REAR UPPER 1 1 1 1 1

6 8EK−21426−00 BRACKET, REAR UPPER 2 1 1 1 1

7 8CR−21427−10 BRACKET, REAR LOWER 1 2 2 2 2

8 8CH−21486−10 DAMPER 2 4 4 4 4

9 95707−10500 NUT, FLANGE 8 8 8 8

8EK3

8EK4

8EN1

8EN2

C11

FIG. 14 OIL TANK

REF. NO.

10 90464−13073 CLAMP 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 8EK−21751−00 TANK, OIL 1 1 1 1

2 8EK−21771−00 BODY, CAP 1 1 1 1

3 8EK−21772−00 GASKET, CAP 1 1 1 1

4 90480−14101 GROMMET 2 2 2 2

5 90387−063G3 COLLAR 2 2 2 2

6 95827−06025 BOLT, FLANGE 2 2 2 2

7 91A30−05085 TUBE, FLEXIBLE VINYL 1 1 1 1

8 90501−08430 SPRING, COMPRESSION 1 1 1 1

9 90501−08486 SPRING, COMPRESSION 1 1 1 1

8EK3

8EK4

8EN1

8EN2

C12

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