YAMAHA RST90TFY PARTS CATALOGUE
RST90TFY (8HP1) CANADA
RST90TFY (8HP2) EUROPE, RUS
NEWS No. DATE COMMENT
2008/9/2
PE0-SM-080004
2008/09/02 MOD: FIG.25 BRAKE LIST CORRECTION
1H8HP-100E1
()
RST90TFY
PARTS CATALOGUE
©2008 by Yamaha Motor Co., Ltd.
1st edition, July 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
BS4(*) BLUISH SILVER 4 0820
10. Applicable Starting Serial No.
Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
JYE8HP0089A000317 8HP1 8HP1
JYE8HP0089A000317 8HP2 8HP2
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 8HP1 CANADA
2 8HP2 EUROPE, RUS
ENGINE
CYLINDER HEAD .................................................................1
CRANKSHAFT & PISTON ....................................................2
VALVE ...................................................................................4
CAMSHAFT & CHAIN ...........................................................6
WATER PUMP ......................................................................7
RADIATOR & HOSE .............................................................8
OIL PUMP .............................................................................11
OIL CLEANER .......................................................................12
INTAKE .................................................................................13
INTAKE 2 ..............................................................................14
EXHAUST .............................................................................15
CRANKCASE ........................................................................16
CRANKCASE COVER 1 .......................................................17
STARTER ..............................................................................18
DRIVE
PRIMARY SHEAVE ..............................................................19
SECONDARY SHEAVE ........................................................21
BODY
ENGINE BRACKET ...............................................................22
OIL TANK ..............................................................................23
FRAME ..................................................................................24
SKI .........................................................................................28
STEERING ............................................................................31
STEERING GATE .................................................................33
FUEL TANK ...........................................................................34
SEAT .....................................................................................36
BRAKE ..................................................................................40
CONTROL CABLE ................................................................42
TRACK SUSPENSION 1 ....................................................... 43
TRACK SUSPENSION 2 ....................................................... 45
TRACK SUSPENSION 3 ....................................................... 48
TRACK DRIVE 1 ...................................................................50
TRACK DRIVE 2 ...................................................................51
SHROUD ...............................................................................55
EMBLEM ...............................................................................58
WINDSHIELD ........................................................................59
REAR VIEW MIRROR ...........................................................61
GUARD & LUGGAGE BOX ................................................... 62
BUMPER ...............................................................................63
CONTENTS
INSTRUMENT PANEL .......................................................... 65
ELECTRICAL
GENERATOR ....................................................................... 66
STARTING MOTOR ............................................................. 67
METER ................................................................................. 68
HEADLIGHT ......................................................................... 69
TAILLIGHT ............................................................................ 70
HANDLE SWITCH & LEVER ................................................ 71
ELECTRICAL 1 ..................................................................... 72
ELECTRICAL 2 ..................................................................... 74
ELECTRICAL 3 ..................................................................... 75
ELECTRICAL 4 ..................................................................... 76
ALTERNATE SKI .................................................................. 77
ALTERNATE CARRIER ........................................................ 79
ALTERNATE REAR SUSPENSION ..................................... 80
ALTERNATE DRIVE SETTING 1 ......................................... 81
ALTERNATE DRIVE SETTING 2 ......................................... 84
ALTERNATE REBUILD KIT .................................................. 85
ALTERNATE CLUTCH TUNE UP KIT .................................. 86
INDEX
NUMERICAL INDEX ............................................................. 87
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GL–11101–01
95022–08012
90430–08119
2C0–11133–11
8HF–11134–10
90340–27001
91808–16023
91808–16023
91808–16023
90105–06027
94701–00411
90119–10004
8GL–11191–00
5BE–12241–00
8GL–11193–00
CYLINDER HEAD ASSY 1 1
.BOLT, FLANGE 1 1
.GASKET 1 1
.GUIDE, VALVE 1 6 6
.GUIDE, VALVE 2 6 6
.PLUG, STRAIGHT SCREW 2 2
.PIN, DOWEL 4 4
.PIN, DOWEL 4 4
.PIN, DOWEL 4 4
.BOLT, FLANGE 16 16
PLUG, SPARK (NGK R CR8E) 3 3
BOLT, WITH WASHER 8 8
COVER, CYLINDER HEAD 1 1 1
.GUIDE, STOPPER 2 1 1
GASKET, HEAD COVER 1 1 1
8HP1
8HP2
REMARKS
16
3Y1–15363–00
17
93210–19123
18
8HF–11166–00
19
90467–100A1
20
90109–066F0
21
5VY–1111G–00
22
8GL–11181–00
23
91312–06065
24
8ES–13416–00
25
90467–100A1
PLUG, OIL 1 1
O-RING 1 1
PIPE, BREATHER 1 1 1
CLIP 1 1
BOLT 6 6
RUBBER, MOUNT 1 6 6
GASKET, CYLINDER HEAD 1 1 1
BOLT 2 2
PIPE, OIL 1 1 1
CLIP 2 2
1
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
5
PART NO. DESCRIPTION
8GL–11400–00
8GL–11650–00
5JW–11654–00
90179–08327
5JW–11656–A0
CRANKSHAFT ASSY 1 1
CONNECTING ROD ASSY 3 3
.BOLT, CONNECTING ROD 2 2
.NUT 2 2
PLANE BEARING, CONNECTING ROD 6 6 UR WHITE
8HP1
8HP2
REMARKS
5JW–11656–00
5JW–11656–10
5JW–11656–20
5JW–11656–30
5JW–11656–40
6
3LD–11416–10
3LD–11416–20
3LD–11416–30
3LD–11416–40
3LD–11416–50
3LD–11416–60
3LD–11416–70
7
8GL–11631–00
8
8GL–11603–00
9
8GL–11633–00
10
93450–19095
11
90280–03045
PLANE BEARING, CONNECTING ROD 6 6 UR BLUE
PLANE BEARING, CONNECTING ROD 6 6 UR BLACK
PLANE BEARING, CONNECTING ROD 6 6 UR BROWN
PLANE BEARING, CONNECTING ROD 6 6 UR GREEN
PLANE BEARING, CONNECTING ROD 6 6 UR YELLOW
PLANE BEARING, CRANKSHAFT 1 8 8 UR BLACK
PLANE BEARING, CRANKSHAFT 1 8 8 UR BROWN
PLANE BEARING, CRANKSHAFT 1 8 8 UR GREEN
PLANE BEARING, CRANKSHAFT 1 8 8 UR YELLOW
PLANE BEARING, CRANKSHAFT 1 8 8 UR PINK
PLANE BEARING, CRANKSHAFT 1 8 8 UR RED
PLANE BEARING, CRANKSHAFT 1 8 8 UR WHITE
PISTON (STD) 3 3
PISTON RING SET (STD) 3 3
PIN, PISTON 3 3
CIRCLIP 6 6
KEY, WOODRUFF 1 1
12
90105–12032
13
90201–121H0
14
59J–11455–00
15
8GL–11406–00
16
95812–06020
BOLT, FLANGE 1 1
WASHER, PLATE 1 1
SHAFT 1 1 1
SHAFT ASSY 1 1
BOLT, FLANGE 4 4
2
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO. DESCRIPTION
8ES–11407–02
8ES–11530–00
93306–30323
8ES–11454–00
4JT–15381–01
90151–06024
93310–42239
8ES–11428–01
8ES–11478–00
93450–32152
8ES–11464–00
97012–10025
90215–10003
90201–10591
SHAFT ASSY., 2 1 1
BALANCER WEIGHT GEAR COMP. 1 1
BEARING 1 1
WEIGHT 1 1 1
PLATE, BEARING COVER 1 1
SCREW, COUNTERSUNK 1 1
BEARING 1 1
BEARING 1 1 1
COLLAR 1 1
CIRCLIP 1 1
WEIGHT 2 1 1
BOLT 2 2
WASHER, LOCK 2 2
WASHER, PLATE 2 2
8HP1
8HP2
REMARKS
3
FIG. 3 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
PART NO. DESCRIPTION
8GL–12111–00
8GL–12121–00
3D7–12116–00
8HF–12113–00
3D7–12117–00
1WG–12118–00
4TE–12119–00
1HX–12168–00
VALVE, INTAKE 6 6
VALVE, EXHAUST 6 6
SEAT, VALVE SPRING 12 12
SPRING, VALVE INNER 12 12
RETAINER, VALVE SPRING 12 12
COTTER, VALVE 24 24
SEAL, VALVE STEM 12 12
PAD, ADJUSTING 2 (1.20) 12 12 UR
8HP1
8HP2
REMARKS
1HX–12168–20
1HX–12168–40
1HX–12168–60
1HX–12168–80
1HX–12168–A0
1HX–12168–F0
1HX–12168–H1
1HX–12168–K1
1HX–12168–M1
1HX–12168–R1
1HX–12168–U1
1HX–12168–W1
1HX–12168–Y1
1HX–12169–11
1HX–12169–31
1HX–12169–50
1HX–12169–70
PAD, ADJUSTING 2 (1.25) 12 12 UR
PAD, ADJUSTING 2 (1.30) 12 12 UR
PAD, ADJUSTING 2 (1.35) 12 12 UR
PAD, ADJUSTING 2 (1.40) 12 12 UR
PAD, ADJUSTING 2 (1.45) 12 12 UR
PAD, ADJUSTING 2 (1.50) 12 12 UR
PAD, ADJUSTING 2 (1.55) 12 12 UR
PAD, ADJUSTING 2 (1.60) 12 12 UR
PAD, ADJUSTING 2 (1.65) 12 12 UR
PAD, ADJUSTING 2 (1.70) 12 12 UR
PAD, ADJUSTING 2 (1.75) 12 12 UR
PAD, ADJUSTING 2 (1.80) 12 12 UR
PAD, ADJUSTING 2 (1.85) 12 12 UR
PAD, ADJUSTING 2 (1.90) 12 12 UR
PAD, ADJUSTING 2 (1.95) 12 12 UR
PAD, ADJUSTING 2 (2.00) 12 12 UR
PAD, ADJUSTING 2 (2.05) 12 12 UR
1HX–12169–90
1HX–12169–E0
PAD, ADJUSTING 2 (2.10) 12 12 UR
PAD, ADJUSTING 2 (2.15) 12 12 UR
4
FIG. 3 VALVE
REF.
NO.
8
PART NO. DESCRIPTION
1HX–12169–G0
PAD, ADJUSTING 2 (2.20) 12 12 UR
8HP1
8HP2
REMARKS
1HX–12169–J0
1HX–12169–L0
1HX–12169–N0
1HX–12169–T0
9
4C8–12153–10
4C8–12153–09
PAD, ADJUSTING 2 (2.25) 12 12 UR
PAD, ADJUSTING 2 (2.30) 12 12 UR
PAD, ADJUSTING 2 (2.35) 12 12 UR
PAD, ADJUSTING 2 (2.40) 12 12 UR
LIFTER, VALVE 12 12 UR YELLOW
LIFTER, VALVE (O/S) 12 12 UR GREEN
5
FIG. 4 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
8HF–12170–00
8HF–12180–00
8GL–12176–00
90105–07004
94591–57140
8GL–12210–00
2C0–12213–00
90110–06106
8GL–12251–01
8GL–12252–01
90109–06187
CAMSHAFT ASSY 1 1 1
CAMSHAFT ASSY 2 1 1
SPROCKET, CAM CHAIN 2 2
BOLT, FLANGE 4 4
CHAIN 1 1
TENSIONER ASSY, CAM CHAIN 1 1
GASKET, TENSIONER CASE 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
DAMPER, CHAIN 1 1 1
DAMPER, CHAIN 2 1 1
BOLT 2 2
8HP1
8HP2
REMARKS
6
FIG. 5 WATER PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–12420–02
8ES–12422–00
8ES–12427–00
8ES–12438–00
93306–00006
93102–10207
8ES–12450–01
98502–06016
8ES–12459–01
93604–16092
99002–08600
8ES–12435–00
8ES–12434–00
99530–08012
91312–06040
WATER PUMP ASSY 1 1
.COVER, HOUSING 1 1
.GASKET, HOUSING COVER 1 1 1
.SEAL, MECHANICAL 1 1
.BEARING 1 1
.OIL SEAL (SD 10-21-5 HS) 1 1
.IMPELLER SHAFT ASSY 1 1
.SCREW, PAN HEAD 3 3
.GEAR, IMPELLER SHAFT 1 1
.PIN, DOWEL 2 2
.CLIP 2 2
GASKET 1 1
GASKET 1 1
PIN, DOWEL 2 2
BOLT 4 4
8HP1
8HP2
REMARKS
16
91312–06025
17
8ES–12436–00
18
93306–00006
19
93420–26077
BOLT 3 3
GEAR, DRIVE 1 1
BEARING 1 1
CIRCLIP 1 1
7
FIG. 6 RADIATOR & HOSE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8HF–12482–00
8GL–12485–00
90467–110A2
8HF–1243E–00
90450–35001
90450–35001
93210–235A1
91312–06016
8HF–12577–00
90467–110A2
90467–120A5
8GL–12578–00
90467–110A2
8ES–12588–00
90467–17089
PIPE 2 1 1
PIPE 5 1 1
CLIP 2 2
HOSE 2 1 1
HOSE CLAMP ASSY 1 1
HOSE CLAMP ASSY 1 1
O-RING 1 1
BOLT 1 1
HOSE 2 1 1
CLIP 1 1
CLIP 1 1
HOSE 3 1 1
CLIP 2 2
HOSE 5 1 1
CLIP 2 2
8HP1
8HP2
REMARKS
16
8GM–12589–00
17
90467–17089
18
90467–17089
19
8FP–12580–00
20
8FP–12413–00
21
8FP–12410–00
22
8FP–12412–00
23
95022–06020
24
8CC–85790–01
25
90201–12790
26
90465–06M28
27
8FP–1243F–00
HOSE 6 1 1
CLIP 1 1
CLIP 1 1
JOINT ASSY 1 1
.COVER, THERMOSTAT 1 1
.THERMOSTAT ASSY 1 1
..SEAL, THERMOSTAT 1 1
.BOLT, FLANGE 2 2
.THERMOSENSOR ASSY 1 1
.WASHER, PLATE 1 1
.CLAMP 1 1
HOSE,3 1 1
8
FIG. 6 RADIATOR & HOSE
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
90450–35001
8FA–1249B–02
90445–08007
22W–12462–00
90387–06024
95822–06020
90464–15065
8FA–1244G–01
90450–35001
90464–32002
90467–28046
8ET–1240F–01
8FA–12476–00
90467–28046
8ET–1240E–01
HOSE CLAMP ASSY 2 2
TANK, RESERVE 1 1
HOSE 1 1
CAP, RADIATOR 1 1
COLLAR 1 1
BOLT, FLANGE 1 1
CLAMP 1 1
HOSE, 4 1 1
HOSE CLAMP ASSY 1 1
CLAMP 1 1
CLIP 1 1
HEAT EXCHANGER 1 1
PIPE 6 2 2
CLIP 4 4
HEAT EXCHANGER 1 1
8HP1
8HP2
REMARKS
43
8FA–12477–00
44
90467–28046
45
8ES–1248A–00
46
90467–28046
47
90467–310A0
48
8HF–1248E–00
49
90450–35001
50
90467–28046
51
90267–47195
52
90267–48023
53
90267–48177
54
8FA–12579–00
PIPE 7 1 1
CLIP 2 2
PIPE 8 1 1
CLIP 1 1
CLIP 1 1
PIPE 9 1 1
HOSE CLAMP ASSY 1 1
CLIP 1 1
RIVET, BLIND (4.7X16.4 YELLOW) 30 30
RIVET, BLIND (4.8X12.1 YELLOW) 18 18
RIVET, BLIND (4.8X14 YELLOW) 6 6
HOSE 4 1 1
9
FIG. 6 RADIATOR & HOSE
REF.
NO.
55
56
57
PART NO. DESCRIPTION
90467–11090
90467–11044
90464–13073
CLIP 1 1
CLIP 1 1
CLAMP 1 1
8HP1
8HP2
REMARKS
10
FIG. 7 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
8GL–13300–00
4XV–13355–00
90105–06066
8ES–13427–00
8ES–13284–00
93210–18322
93210–14579
95812–06040
91808–22019
94580–25064
8ES–13898–00
95812–06012
OIL PUMP ASSY 1 1
.SPROCKET, DRIVEN 1 1
.BOLT, FLANGE 1 1
.SPACER, STRAINER 1 1
PIPE 1 1
O-RING 1 1
O-RING 1 1
BOLT, FLANGE 5 5
PIN, DOWEL 2 2
CHAIN 1 1
HOLDER 1 1
BOLT, FLANGE 2 2
8HP1
8HP2
REMARKS
11
FIG. 8 OIL CLEANER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
5DM–13440–00
8ES–13417–00
99530–08012
8ES–13414–01
90109–06015
90109–06081
90109–06031
90430–06192
8ES–13470–01
5JW–13473–00
90110–06164
ELEMENT ASSY, OIL CLEANER 1 1
COVER, STRAINER 1 1
PIN, DOWEL 2 2
GASKET, STRAINER COVER 1 1
BOLT 15 15
BOLT 2 2
BOLT 1 1
GASKET 1 1
OIL COOLER ASSY 1 1
.O-RING 1 1
BOLT, HEXAGON SOCKET HEAD 4 4
8HP1
8HP2
REMARKS
12
FIG. 9 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8HF–13595–00
90450–60004
8HF–14431–00
8HF–14441–00
8HF–14472–00
8HF–14451–00
8FA–14436–00
8HF–14425–00
8HF–14452–00
8GM–14419–00
8HF–14453–00
90450–56009
8FP–85886–00
97702–50520
8GC–14485–00
JOINT 3 3
HOSE CLAMP ASSY 6 6
SILENCER, INTAKE 1 1 1
SILENCER, INTAKE 2 1 1
PLATE, ELEMENT 1 1
ELEMENT, AIR CLEANER 1 1
HOOK 4 4
DAMPER 1 2 2
SEAL 1 1
PIPE 1 1
JOINT, AIR CLEANER 1 3 3
HOSE CLAMP ASSY 3 3
SENSOR, AIR TEMPERATURE 1 1
SCREW, TAPPING 1 1
PIPE, JOINT 1 1
8HP1
8HP2
REMARKS
16
97702–50025
17
8GM–21745–00
18
90467–22002
19
90467–22097
SCREW, TAPPING 2 2
PIPE, OIL TANK BREATHER 1 1
CLIP 1 1
CLIP 1 1
13
FIG. 10 INTAKE 2
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8HF–13750–00
8FP–13556–00
8GC–13761–00
8GC–13769–00
8HF–13930–00
8GL–13895–00
90467–150A2
895–14169–00
8A7–14139–00
8GL–14503–00
2C0–82380–00
2C0–14216–00
8GL–13573–00
8GL–13571–00
8GL–14534–00
THROTTLE BODY ASSY 1 1
.GASKET, MANIFOLD 3 3
.INJECTOR 3 3
..O-RING 1 1
.PIPE INLET ASSEMBLY 1 1
.HOSE, AIR 1 1
.CLIP 1 1
.CAP 3 3
.CLIP, PIPE 3 3
.ADJUST SCREW SET 3 3
.SENSOR, PRESSURE 2 2
.SCREW 2 2
.BOLT 1 2 2
.WASHER 2 2
.COLLAR 2 2
8HP1
8HP2
REMARKS
16
5PW–14349–00
17
8GL–85885–00
18
8CC–14216–10
19
5JW–14987–00
20
5PW–1410F–00
21
8FP–14349–30
22
8HF–13892–00
23
8GL–13893–00
24
8HF–13545–00
.PIPE 1 1
.THROTTLE SENSOR ASSY 1 1
.SCREW 2 2
.HOSE 1 1
.CONNECTOR 1 1
.PIPE 1 1
.HOSE, AIR 2 1 1
.HOSE, AIR 3 1 1
.HOSE 1 1 1
14
FIG. 11 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GL–14615–00
8GL–14613–00
8FA–14715–00
8FA–14623–00
91312–06030
95022–08020
8ES–14627–00
90267–47195
8ES–14637–00
95812–06008
90183–060A0
95812–06016
8HF–14610–00
92012–08025
92990–08200
JOINT, EXHAUST 1 3 3
GASKET, EXHAUST PIPE 1 1
BAND, MUFFLER 3 3
GASKET, EXHAUST PIPE 3 3
BOLT 3 3
BOLT, FLANGE 6 6
COVER, EXHAUST 1 1
RIVET, BLIND (4.7X16.4 YELLOW) 4 4
EXHAUST COVER ASS'Y 1 1
BOLT, FLANGE 2 2
NUT, SPRING 2 2
BOLT, FLANGE 2 2
EXHAUST PIPE ASSY 1 1 1
BOLT, BUTTON HEAD 2 2
WASHER, PLAIN 2 2
8HP1
8HP2
REMARKS
16
8FA–14714–10
17
8FA–14788–00
18
95812–08020
19
8HF–14750–00
20
8FA–14737–00
21
90387–08071
22
90119–08112
23
8FP–14708–01
24
90119–06179
25
95812–06008
26
90338–20004
27
90338–20007
GASKET, MUFFLER 1 1
BAND, SILENCER 1 1
BOLT, FLANGE 1 1
SILENCER ASSY 1 1
DAMPER, MUFFLER 8 8
COLLAR 4 4
BOLT, WITH WASHER 4 4
PROTECTOR ASSY 1 1
BOLT, WITH WASHER 2 2
BOLT, FLANGE 2 2
PLUG 3 3
PLUG 2 2
15
FIG. 12 CRANKCASE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GL–W1510–03
90119–09004
90119–09011
90340–27001
8ES–15167–00
93210–24709
8FA–2139X–00
8ES–21459–00
99530–10014
99530–10114
95812–08055
95812–08070
90109–06185
95812–06055
95812–06080
CRANKCASE ASSY 1 1
.BOLT, WITH WASHER 4 4
.BOLT, WITH WASHER 4 4
.PLUG, STRAIGHT SCREW 1 1
.PLUG, BLIND 1 1 1
.O-RING 1 1
.DAMPER 2 2
.SPACER 1 1
PIN, DOWEL 1 1
PIN, DOWEL 2 2
BOLT, FLANGE 1 1
BOLT, FLANGE 3 3
BOLT 1 1
BOLT, FLANGE 5 5
BOLT, FLANGE 3 3
8HP1
8HP2
REMARKS
16
90105–06123
BOLT, FLANGE 3 3
16
FIG. 13 CRANKCASE COVER 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
8HF–15421–00
90340–32080
93210–32172
90340–14117
93210–14369
8ES–15461–01
99530–08012
90462–08225
91312–06025
90110–06231
90465–08395
COVER, CRANKCASE 2 1 1
PLUG, STRAIGHT SCREW 1 1
O-RING 1 1
PLUG, STRAIGHT SCREW 1 1
O-RING 1 1
GASKET, CRANKCASE COVER 2 1 1
PIN, DOWEL 2 2
CLAMP 1 1
BOLT 11 11
BOLT, HEXAGON SOCKET HEAD 1 1
CLAMP 1 1
8HP1
8HP2
REMARKS
17
FIG. 14 STARTER
REF.
NO.
1
2
3
4
5
6
PART NO. DESCRIPTION
8FA–15515–00
8ES–15512–01
8ES–15521–00
8HF–15590–00
90110–06168
90201–30013
GEAR 3 1 1
GEAR, IDLER 1 1 1
SHAFT 1 1 1
STARTER ONE-WAY ASSY 1 1
BOLT, HEXAGON SOCKET HEAD 6 6
WASHER, PLATE 1 1
8HP1
8HP2
REMARKS
18
FIG. 15 PRIMARY SHEAVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–17611–01
8V0–17639–00
8FP–17620–00
90384–41242
90387–0514T
90113–05053
90105–05644
95607–05200
8ES–17640–01
8BW–17653–00
8ES–17653–00
91609–50032
8ES–17655–00
90387–0514U
90105–05644
SHEAVE, PRIMARY FIXED 1 1
STOPPER 2 2
PRIMARY SLIDING SHEAVE COMP. 1 1
.BUSH, BIMETAL FORMED 1 1
COLLAR 3 3
BOLT, SET 6 6
BOLT, FLANGE 3 3
NUT, U FLANGE 3 3
SPIDER COMPLETE 1 1
SLIDER 3 3
SLIDER 3 3
PIN, SPRING 3 3
DAMPER, SLIDER 3 3
COLLAR 3 3
BOLT, FLANGE 3 3
8HP1
8HP2
REMARKS
16
95607–05200
17
8DF–17630–00
18
90380–28237
19
97017–06030
20
92907–06600
21
90202–09227
22
8FG–17624–00
8FG–17624–20
23
90386–09001
24
90202–08204
25
8HF–17605–00
26
90386–08002
NUT, U FLANGE 3 3
PRIMARY SHEAVE CAP COMP. 1 1
.BUSH, SOLID 1 1
BOLT 6 6
WASHER, PLATE 6 6
WASHER, PLATE 6 6
ROLLER, COMP 3
ROLLER, COMP 3
.BUSH 1 1
WASHER, PLATE 6 6
WEIGHT COMP 3 3
.BUSH 1 1
19
FIG. 15 PRIMARY SHEAVE
REF.
NO.
27
28
29
PART NO. DESCRIPTION
90261–06033
90261–06033
90266–06001
RIVET, COUNTERSUNK (ST17.2MM) 3 INNER
RIVET, COUNTERSUNK (ST17.2MM) 3 3 CENTER
RIVET (AL13.3) 3 OUTER
8HP1
8HP2
REMARKS
90261–06033
30
90501–601L7
90501–551L3
31
8DN–17641–01
32
8V0–17647–00
33
92907–16100
RIVET, COUNTERSUNK (ST17.2MM) 3 OUTER
SPRING, COMPRESSION 1 (P-P-P)
SPRING, COMPRESSION 1 (BL-P-BL)
V-BELT 1 1
BOLT (L=156.5MM) 1 1
WASHER 1 1
20
FIG. 16 SECONDARY SHEAVE
REF.
NO.
1
2
3
4
5
6
7
8
9
PART NO. DESCRIPTION
8CR–17660–20
8AV–17688–10
8BV–17656–00
90154–06062
8BU–17670–20
90384–38243
95617–08630
90105–06734
90201–06037
SECONDARY FIXED SHEAVE COMP. 1 1
.SHOE, RAMP 3 3
STOPPER, HOLDER 1 1
SCREW, BINDING 3 3
SECONDARY SLIDING SHEAVE 1 1
.BUSH, BIMETAL FORMED 1 1
.BOLT, STUD 3 3
BOLT, FLANGE 3 3
WASHER, PLATE (T=1.0) 3 3 UR UN
8HP1
8HP2
REMARKS
90201–061H1
10
90179–08655
11
8BV–17604–91
12
90384–38243
13
90508–60007
14
8HF–17681–00
15
8FN–47631–00
16
93306–30579
17
99009–62500
18
99009–25400
19
90149–08034
20
90201–25526
21
90201–225A4
90201–222F0
22
90387–1407L
23
90201–141A3
24
90105–14766
WASHER, PLATE (T=0.5) 3 3 UR UN
NUT 3 3
SEAT SPRING SET 1 1
.BUSH, BIMETAL FORMED 1 1
SPRING, TORSION 1 1 (WHITE)
SHAFT, SECONDARY 1 1
HOUSING, BEARING 1 1
BEARING 1 1
CIRCLIP 1 1
CIRCLIP 1 1
SCREW 2 2
WASHER, PLATE (T2.0) 2 2 UN
WASHER, PLATE (T=1.0) 3 3 UR UN
WASHER, PLATE (T=0.5) 1 1 UR UN
COLLAR 1 1
WASHER, PLATE 1 1
BOLT, FLANGE 1 1
21
FIG. 17 ENGINE BRACKET
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
8ES–21410–00
8ES–21420–00
95812–08030
8FA–21481–00
95817–12100
90179–12004
8FG–21495–00
8ES–2149C–00
90201–120T5
90201–125A3
ENGINE BRACKET COMP. 1 1
ENGINE BRACKET COMP. 2 1 1
BOLT, FLANGE 4 4
BOLT, ENGINE MOUNTING 1 1 1
BOLT, FLANGE 2 2
NUT 3 3
BOLT, ENGINE ADJUSTING 2 2
BOLT 1 1
WASHER, PLATE 3 3
WASHER, PLATE 1 1
8HP1
8HP2
REMARKS
22
FIG. 18 OIL TANK
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8HF–21751–00
8GL–85720–00
8FP–85075–00
8GL–13406–00
93210–24001
91312–06016
95802–08012
90430–08204
95812–06016
95602–08200
8GM–13464–00
90467–22097
90467–22097
8HF–13465–00
90467–22097
TA NK, O IL 1 1
OIL LEVEL GAUGE ASSY 1 1
.O-RING 1 1
OIL PIPE COMP. 2 1 1
O-RING 1 1
BOLT 2 2
BOLT, FLANGE 1 1
GASKET 1 1
BOLT, FLANGE 2 2
NUT, SELF-LOCKING 1 1
HOSE, OIL 1 1 1
CLIP 1 1
CLIP 1 1
HOSE, OIL 2 1 1
CLIP 2 2
8HP1
8HP2
REMARKS
16
8ES–13115–00
17
93210–16629
18
91312–06016
CONNECTOR, SUCTION PIPE 1 1
O-RING 1 1
BOLT 2 2
23
FIG. 19 FRAME
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8HF–21940–00
8FA–W2197–11
90381–15001
90381–16001
8FA–W2198–11
90381–15001
90381–16001
95827–08060
95827–08065
95607–08200
8FA–2128A–01
8FG–21947–00
95607–10200
8FR–2193A–00
8HF–12440–00
FRONT FRAME COMP. 1 1
.BULKHEAD 1 1
..BUSH, SOLID 2 2
..BUSH, SOLID 2 2
.BULKHEAD 2 1 1
..BUSH, SOLID 2 2
..BUSH, SOLID 2 2
.BOLT, FLANGE 3 3
.BOLT, FLANGE 1 1
.NUT, SELF-LOCKING 4 4
.BRACKET, REGULATOR 1 1
.BRACKET, STEERING 1 1 1
.NUT, U FLANGE 4 4
.PROTECTOR 1 1
.HEAT EXCHANGER ASSY 1 1
8HP1
8HP2
REMARKS
16
8FA–12551–00
17
90467–28046
18
90450–35001
19
95607–08200
20
90267–47195
21
8ES–2131D–00
22
90267–48176
23
90465–08368
24
90267–48177
25
8HF–21950–00
8HF–21950–10
26
8FA–W2199–10
.HOSE 7 1 1
.CLIP 1 1
.HOSE CLAMP ASSY 1 1
.NUT, SELF-LOCKING 1 1
.RIVET, BLIND (4.7X16.4 YELLOW) 43 43
.PLATE, COVER 1 1
.RIVET, BLIND (4.8X17 YELLOW) 12 12
.CLAMP 1 1
.RIVET, BLIND (4.8X14 YELLOW) 16 16
REAR FRAME COMP. 1
REAR FRAME COMP. 1
.REINEFORCEMENT, FRAME REAR 1 1 1
24
FIG. 19 FRAME
REF.
NO.
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
PART NO. DESCRIPTION
8HF–21943–00
8HF–21944–00
8HF–21954–00
8CR–2194N–00
8ET–2194X–00
8ET–2195X–00
8ES–2194H–00
90267–47195
8HF–21916–00
8ET–21963–00
8ET–21964–00
8ET–1241A–02
90210–06006
95812–06016
90267–47197
.BRACKET, MAIN TRACK 1 2 2
.BRACKET, RR.TRACK SUSPENTION 1 1 1
.BRACKET, RR.TRACK SUSPENTION 2 1 1
.BRACKET, FUEL TANK 1 2 2
.BRACKET 1 1 1
.BRACKET 2 1 1
.PROTECTOR, MUFFLER 1 1
.RIVET, BLIND (4.7X16.4 YELLOW) 1 1 QTY:145
.PANEL, SUB FRAME 5 1 1
.PATC H 3 1 1
.PATC H 4 1 1
.HEAT EXCHANGER ASSY 4 1 1
..WASHER, SEAL 1 1
..BOLT, FLANGE 1 1
.RIVET, BLIND (4.7X19.5 SILVER) 4 4
8HP1
8HP2
REMARKS
42
90267–48095
43
95814–10020
44
90201–10064
45
8ET–21953–00
46
8ET–21926–00
8ET–21926–10
47
8ET–21936–00
8ET–21936–10
48
8HF–2196F–00
49
8ET–21989–00
50
8ET–21997–00
51
8ET–2196G–00
.RIVET,BLIND (4.8X12.6 SILVER) 2 2
.BOLT, FLANGE 6 6
.WASHER, PLATE 6 6
.BRACKET, MAIN TRACK 2 2 2
.REINFORCEMENT, FOOTREST 1 1
.REINFORCEMENT, FOOTREST 1 1
.REINFORCEMENT, FOOTREST 2 1
.REINFORCEMENT, FOOTREST 2 1
.BRACKET 3 2 2
.PATC H 9 1 1
.PATC H 1 0 1 1
.BRACKET 4 1 1
25
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