Yamaha RAPTOR 700R User Manual
READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER’S MANUAL
YFM700RV
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LIT-11626-19-59 1S3-28199-11
This ATV should not be ridden by anyone under 16 years of age.
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INTRODUCTION
Congratulations on your purchase of the Yamaha YFM700R. It represents the result of many years of
Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With
the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability
that have made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special techniques and skills necessary to ride your ATV.
It also includes basic maintenance and inspection procedures.
If you have any questions regarding the operation or maintenance of your ATV, please consult a
Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:
8 READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COM-
PLETELY BEFORE OPERATING YOUR ATV. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
8 PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV.
8 NEVER OPERATE AN ATV WITHOUT PROPER TRAINING OR INSTRUCTION. FREE TRAINING
IS AVAILABLE TO ANYONE WHO BUYS A NEW ATV. CALL 1-800-887-2887 FOR MORE INFORMATION.
8 THIS ATV, AND ANY OTHER ATV OVER 90cc, SHOULD NOT BE RIDDEN BY ANYONE UNDER
16 YEARS OF AGE.
8 THIS ATV IS A HIGH PERFORMANCE ATV FOR OFF-ROAD USE ONLY, FOR SPORT TYPE
RECREATIONAL AND COMPETITIVE USE BY EXPERIENCED OPERATORS.
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IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
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NOTE: A NOTE provides key information to make procedures easier or clearer.
The Safety Alert Symbol means ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death
to the machine operator, a bystander or a person inspecting or repairing the
machine.
A CAUTION indicates special precautions that must be taken to avoid
damage to the machine.
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IMPORTANT NOTICE
This ATV is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operate
this ATV on any public street, road or highway.
This ATV complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations
in effect at the time of manufacture.
Please check your local riding laws and regulations before operating this ATV.
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YFM700RV
OWNER’S MANUAL
AFFIX DEALER
LABEL HERE
©2005 by Yamaha Motor Corporation,
U.S.A.
1st edition, June 2005
All rights reserved.
Any reprinting or unauthorized use
without the written permission
of Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-19-59
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Indicates a potential hazard that could result
in serious injury or death.
CONTENTS
LOCATION OF THE WARNING AND
1
SPECIFICATION LABELS ................... 1-1
SAFETY INFORMATION ..................... 2-1
2
DESCRIPTION AND MACHINE IDENTIFI-
3
CATION ................................................ 3-1
Identification number records ............. 3-2
Key identification number ................... 3-2
Vehicle identification number ............. 3-3
Model label ......................................... 3-3
CONTROL FUNCTIONS ...................... 4-1
4
Main switch ......................................... 4-1
Indicator and warning lights ................ 4-2
Handlebar switches ............................ 4-4
Throttle lever ...................................... 4-6
Speed limiter ...................................... 4-7
Clutch lever ........................................ 4-8
Brake lever ......................................... 4-8
Brake pedal ........................................ 4-9
Parking brake lever .......................... 4-10
Shift pedal ........................................ 4-11
Reverse knob ................................... 4-12
Fuel tank cap .................................... 4-12
Seat .................................................. 4-13
Front shock absorber adjustment ..... 4-14
Adjusting the rear shock absorber .... 4-16
PRE-OPERATION CHECKS ................ 5-1
5
Front and rear brakes ......................... 5-3
Fuel .................................................... 5-4
Engine oil ............................................ 5-6
Coolant ............................................... 5-6
Chain .................................................. 5-7
Throttle lever ...................................... 5-7
Tires ................................................... 5-8
How to measure tire pressure ............ 5-9
Tire wear limit ................................... 5-10
Fittings and fasteners ....................... 5-10
Lights ................................................ 5-10
Switches ........................................... 5-10
OPERATION ........................................ 6-1
6
Starting the engine ............................. 6-1
Reverse knob operation and reverse
driving ............................................... 6-3
Shifting ............................................... 6-4
To start out and accelerate: ................ 6-5
To decelerate: .................................... 6-6
Engine break-in .................................. 6-7
Parking ............................................... 6-8
Parking on a slope .............................. 6-8
Accessories and loading .................. 6-10
RIDING YOUR ATV .............................. 7-1
7
GETTING TO KNOW YOUR ATV ...... 7-3
RIDE WITH CARE AND GOOD
JUDGEMENT ................................... 7-4
BE CAREFUL WHERE YOU RIDE .. 7-16
TURNING YOUR ATV ...................... 7-23
CLIMBING UPHILL .......................... 7-25
RIDING DOWNHILL ......................... 7-30
CROSSING A SLOPE ...................... 7-32
CROSSING THROUGH SHALLOW
WATER .......................................... 7-34
RIDING OVER ROUGH TERRAIN ... 7-36
SLIDING AND SKIDDING ................ 7-38
WHAT TO DO IF ... .......................... 7-40
WHAT TO DO ... .............................. 7-40
PERIODIC MAINTENANCE AND
8
ADJUSTMENT ....................................8-1
Owner’s manual and tool kit .................8-1
Periodic maintenance chart for the
emission control system .................... 8-3
General maintenance and lubrication
chart ................................................... 8-4
Panel removal and installation ............. 8-7
Engine oil and oil filter element ............ 8-8
Cooling system .................................. 8-13
Changing the coolant ......................... 8-14
Spark plug inspection ........................ 8-17
Air filter element cleaning .................. 8-19
Spark arrester cleaning ...................... 8-22
Idle speed adjustment ........................ 8-25
Valve clearance adjustment ............... 8-26
Throttle lever adjustment ................... 8-26
Front and rear brake pad inspection
Brake fluid level inspection ................ 8-28
Brake fluid replacement ..................... 8-30
Front brake lever free play ................. 8-30
Brake pedal height adjustment .......... 8-32
..... 8-27
Parking brake ad
Adjusting the rear brake light switch
justment ................. 8-33
.... 8-35
Clutch lever free play adjustment ..... 8-36
Drive chain slack check .................... 8-38
Adjusting the drive chain slack ......... 8-39
Lubricating the drive chain ............... 8-40
Cable inspection and lubrication ...... 8-42
Brake and shift pedal/brake and
clutch lever lubrication .................... 8-42
Front upper and lower arm pivot
lubrication ....................................... 8-43
Rear arm pivot lubrication ................ 8-44
Wheel removal ................................. 8-46
Wheel installation ............................. 8-47
Battery .............................................. 8-48
Battery maintenance ........................ 8-49
Fuse replacement ............................. 8-50
Replacing a headlight bulb ............... 8-52
Headlight beam adjustment .............. 8-55
Tail/brake light .................................. 8-55
Troubleshooting ................................ 8-56
Troubleshooting charts ..................... 8-57
CLEANING AND STORAGE ................ 9-1
9
A. CLEANING ..................................... 9-1
B. STORAGE ..................................... 9-3
SPECIFICATIONS .............................. 10-1
10
NOISE REGULATION ........................ 11-1
11
MAINTENANCE RECORD ................. 12-1
12
ATV LIMITED WARRANTY ................ 13-1
13
YAMAHA EXTENDED SERVICE
14
(Y.E.S.).............................................. 14-1
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4
5
LOCATION OF THE WARNING AND
SPECIFICATION LABELS
1-1
Read and understand all of the labels on your
machine. They contain important information for
safe and proper operation of your ATV.
Never remove any labels from your ATV. If a
label becomes difficult to read or comes off, a
replacement label is available from your
Yamaha dealer.
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5FE-21697-01
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5FE-21568-01
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WARNING
NEVER ride as a
passenger.
Passengers can cause
a loss of control,
resulting in SEVERE
INJURY or DEATH.
5FE-2151H-40
5FE-2151H-01
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AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
An ATV handles differently from other vehicles including motorcycles and cars. A collision or rollover
can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles,
if you fail to take proper precautions.
SEVERE INJURY OR DEATH can result if you do not follow these instructions:
8 Read this manual and all labels carefully and follow the operating procedures described.
8 Never operate an ATV without proper training or instruction.Take a Training Course.
Beginners should receive training from a certified instructor. Contact an authorized ATV dealer or
call 1-800-887-2887 to find out about the training courses nearest you.
8 Always follow the age recommendation:
- A child under 16 years old should never operate an ATV with engine size greater than 90cc.
8 Never allow a child under age 16 to operate an ATV without adult supervision, and never allow con-
tinued use of an ATV by a child if he or she does not have the abilities to operate it safely.
8 Never carry a passenger on an ATV.
SAFETY INFORMATION
2
2-1
8 Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways, parking lots
and streets.
8 Never operate an ATV on any public street, road or highway, even a dirt or gravel one.
8 Never operate an ATV without wearing an approved motorcycle helmet that fits properly. You
should also wear eye protection (goggles or face shield), gloves, boots, a long-sleeved shirt or jacket, and long pants.
8 Never consume alcohol or drugs before or while operating this ATV.
8 Never operate at speeds too fast for your skills or the conditions. Always go at a speed that is prop-
er for the terrain, visibility, operating conditions, and your experience.
8 Never attempt wheelies, jumps, or other stunts.
8 Always inspect your ATV each time you use it to make sure it is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in this manual.
8 Always keep both hands on the handlebars and both feet on the footboards of the ATV during oper-
ation.
8 Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the ATV.
8 Never operate on excessively rough, slippery or loose terrain until you have learned and practiced
the skills necessary to control the ATV on such terrain. Always be especially cautious on these
kinds of terrain.
2-2
8 Always follow proper procedures for turning as described in this manual. Practice turning at low
speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
8 Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills
before attempting larger hills.
8 Always follow proper procedures for climbing hills as described in this manual. Check the terrain
carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. Never
go over the top of a hill at high speed.
8 Always follow proper procedures for going down hills and for braking on hills as described in this
manual. Check the terrain carefully before you start down any hill. Shift your weight backward.
Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the vehicle
to lean sharply to one side. Go straight down the hill where possible.
8 Always follow proper procedures for crossing the side of a hill as described in this manual. Avoid
hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV.
Never attempt to turn the ATV around on any hill until you have mastered the turning technique
described in this manual on level ground. Avoid crossing the side of a steep hill if possible.
2-3
8 Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling,
use the proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards,
follow the special procedure for braking described in this manual. Dismount on the uphill side or to a
side if pointed straight uphill. Turn the ATV around and remount, following the procedure described
in this manual.
8 Always check for obstacles before operating in a new area.
Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow
proper procedures when operating over obstacles as described in this manual.
8 Always be careful when skidding or sliding. Learn to safely control skidding or sliding by practicing
at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as ice, go slowly
and be very cautious in order to reduce the chance of skidding or sliding out of control.
8 Never operate an ATV in fast flowing water or in water deeper than that recommended in this manu-
al. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving
water. If necessary, apply them several times to let friction dry out the linings.
8 Always be sure there are no obstacles or people behind you when you operate in reverse. When it
is safe to proceed in reverse, go slowly.
2-4
8 Always use the size and type of tires specified in this manual.
8 Always maintain proper tire pressure as described in this manual.
8 Never modify an ATV through improper installation or use of accessories.
8 Never exceed the stated load capacity for an ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow instructions in this manual for carrying cargo or pulling
a trailer. Allow greater distance for braking.
FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Products Safety Commission
at 1-800-638-2772, or the ATV Distributor’s Safety Hotline at 1-800-852-5344.
2-5
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WARNING
POTENTIAL HAZARD
Improper handling of gasoline.
WHAT CAN HAPPEN
Gasoline can catch fire and you could be
burned.
HOW TO AVOID THE HAZARD
Always turn off the engine when refueling.
Do not refuel immediately after the engine
has been running and is still very hot.
Do not spill gasoline on the engine or
exhaust pipe/muffler when refueling.
Never refuel while smoking, or in the vicinity of sparks, open flames, or other
sources of ignition such as the pilot lights
of water heaters and clothes dryers.
When transporting the ATV in another
vehicle, be sure it is kept upright.
Otherwise, fuel may leak out of the fuel
tank.
WHAT CAN HAPPEN
Gasoline is poisonous and can cause
injuries.
HOW TO AVOID THE HAZARD
If you should swallow some gasoline or
inhale a lot of gasoline vapor, or get some
gasoline in your eyes, see your doctor
immediately.
If gasoline spills on your skin, wash with
soap and water. If gasoline spills on your
clothing, change your clothes.
2-6
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WARNING
POTENTIAL HAZARD
Starting or running the engine in a closed
area.
WHAT CAN HAPPEN
Exhaust fumes are poisonous and may
cause loss of consciousness and death
within a short time.
HOW TO AVOID THE HAZARD
Always operate your ATV in an area with
adequate ventilation.
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3
4
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5
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DESCRIPTION AND MACHINE IDENTIFICATION
1. Spark arrester 10. Clutch lever
2. Seat 11. Parking brake lever
3. Headlight 12. Main switch
4. Brake pedal 13. Brake lever
5. Engine oil tank 14. Throttle lever
6. Coolant reservoir 15. Reverse knob
7. Idle adjusting screw 16. Fuel tank cap
8. Tail/brake light 17. Handlebar switches
9. Shift pedal
NOTE:
The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
3-1
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Identification number records
Record the key identification number, vehicle
identification number and model label information in the spaces provided for assistance when
ordering spare parts from a Yamaha dealer or
for reference in case the vehicle is stolen.
1. KEY IDENTIFICATION NUMBER:
2. VEHICLE IDENTIFICATION NUMBER:
3. MODEL LABEL INFORMATION:
1
6
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Key identification number
The key identification number is stamped on the
key as shown in the following illustration. This
number can be used for ordering a new key.
1. Key identification number
3
3-2
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1
Vehicle identification number
The vehicle identification number is stamped
into the frame.
1. Vehicle identification number
NOTE:
The vehicle identification number is used to
identify your machine.
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Model label
The model label is affixed to the location in the
illustration. Record the information on this label
in the space provided. This information will be
needed to order spare parts from your Yamaha
dealer.
1
1. Model label
3-3
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OFF ON
CONTROL FUNCTIONS
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Indicates a potential hazard that could result
in serious injury or death.
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Main switch
Functions of the respective switch positions are
as follows:
ON:
The engine can be started only at this position
and the headlights and taillight come on when
the light switch is on.
OFF:
All electrical circuits are switched off. The key
can be removed in this position.
4
4-1
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Indicator and warning lights
1. Neutral indicator light “N”
2. Reverse indicator light “R”
3. Coolant temperature warning light “ ”
4. Engine trouble warning light “ ”
5. Fuel level warning light “ ”
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Neutral indicator light “N”
This indicator light comes on when the transmission is in neutral.
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Reverse indicator light “R”
This indicator light comes on when the transmission is in reverse.
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Coolant temperature warning light “”
When the coolant temperature reaches a specified level, this light comes on to warn that the
coolant temperature is too hot. If the light comes
on during operation, stop the engine as soon as
it is safe to do so and allow the engine to cool
down for about 10 minutes.
The electrical circuit of the warning light can be
checked by turning the key to “ON”. If the warning light does not come on, and then go off,
have a Yamaha dealer check the electrical circuit.
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8 The engine may overheat if the ATV is
overloaded. If this happens, reduce the
load to specification.
8 After restarting, make sure that the light is
out. Continuous use while the light is on
may cause damage to the engine.
4-2
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Engine trouble warning light “”
This warning light comes on or flashes when an
electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer
check the self-diagnosis system.
The electrical circuit of the warning light can be
checked by turning the key to “ON”. If the warning light does not come on, and then go off,
have a Yamaha dealer check the electrical circuit.
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Fuel level warning light “”
This fuel level warning light comes on when the
fuel level drops below approximately 2.6 L (0.57
Imp.gal, 0.69 US gal). When this occurs, refuel
as soon as possible.
The electrical circuit of the warning light can be
checked by setting the engine stop switch to
“RUN” and turning the key to “ON”.
If the warning light does not come on, and then
go off, have a Yamaha dealer check the electrical circuit.
4-3
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1
2
3
Handlebar switches
1. Light switch “LIGHTS”
2. Engine stop switch “ENG. STOP”
3. Start switch “START”
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Light switch “LIGHTS”
Set the switch to the “LO” position to turn on the
low beam and the taillight.
Set the switch to the “HI” position to turn on the
high beam and the taillight.
Set the switch to the “OFF” position to turn off all
of the lights.
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Do not use the headlights with the engine
turned off for more than thirty minutes. The
battery may discharge to the point that the
starter motor will not operate properly. If this
should happen, remove the battery and
recharge it.
4-4
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Engine stop switch “ENG. STOP”
Make sure that the engine stop switch is in the
“RUN” position before starting the engine. The
engine stop switch controls ignition and can be
used at all times to stop the engine, especially in
an emergency. The engine will not start or run
when the engine stop switch is turned to “OFF”.
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Start switch “START”
The starter motor cranks the engine when this
switch is pushed.
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See the starting instructions on page
6-1 prior to starting the engine.
4-5
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Throttle lever
Once the engine is running, movement of the
throttle lever will increase the engine speed.
Regulate the speed of the machine by varying
the throttle position. Because the throttle is
spring-loaded, the machine will decelerate, and
the engine will return to an idle any time the
hand is removed from the throttle lever.
1. Throttle lever
Before starting the engine, check the throttle to
be sure it is operating smoothly. Make sure it
returns to the idle position as soon as the lever
is released.
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WARNING
POTENTIAL HAZARD
Malfunction of throttle.
WHAT CAN HAPPEN
The throttle could be hard to operate, making it difficult to speed up or slow down
when you need to. This could cause an
accident.
HOW TO AVOID THE HAZARD
Check the operation of the throttle lever
before you start the engine. If it does not
work smoothly, check for the cause.
Correct the problem before riding the ATV.
Consult a Yamaha dealer if you canít find
or solve the problem yourself.
4-6
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Speed limiter
The speed limiter keeps the throttle from fully
opening, even when the throttle lever is pushed
to the maximum. Turning in the adjusting screw
limits the maximum engine power available and
decreases the maximum speed of the ATV.
1. Locknut 2. Adjusting screw
a. No more than 12 mm (0.47 in)
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WARNING
POTENTIAL HAZARD
Improper adjustment of the speed limiter
and throttle.
WHAT CAN HAPPEN
The throttle cable could be damaged.
Improper throttle operation could result.
You could lose control, have an accident
or be injured.
HOW TO AVOID THE HAZARD
Do not turn the adjusting screw out more
than 12 mm (0.47 in). Always make sure
the throttle lever free play is adjusted to
2–4 mm (0.08–0.16 in). See page 8-26.
4-7
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Clutch lever
The clutch lever is located on the left handlebar
and the ignition circuit cut-off system is incorporated in the clutch lever holder. Pull the clutch
lever to the handlebar to disengage the clutch,
and release the lever to engage the clutch. The
lever should be pulled rapidly and released
slowly for smooth clutch operation. (Refer to
“Starting a cold engine” for a description of the
ignition circuit cut-off system.)
1. Clutch lever
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Brake lever
The brake lever is located on the right handlebar. Pull it toward the handlebar to apply the
front brake.
1. Brake lever
4-8
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