Yamaha PW50 2011 5PGT parts list

Download

Page 1

PW50 (5PGS) EUROPE,JAPAN PW50A (5PGT) OCEANIA,SOUTH AFRICA

1K5PG-300E1

()

Page 2

PW50/PW50A

PARTS CATALOGUE

1st edition, May 2010

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

Page 3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

Page 4

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583

LGB LOW GLOSS BLACK 0098

RW RADICAL WHITE 00UJ

SL SILVER 0035

YB YAMAHA BLACK 0033

FOREWORD

Page 5

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

5PGS

5PGT

Colouring

Type Code

A 0583

Colour

Code

Colour Name

DEEP PURPLISH BLUE SOLID E DPBSE

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

5PGS

5PGT

Production

Code No.

010

020 JAPAN

010 SOUTH AFRICA

020

Country

(destination)

AUSTRI A

BELGIUM

DENMARK

FINLAND

FRANCE

GERMANY

GREECE

IRELAND

ITALY

NETHERLANDS

NORWAY

POLAND

PORTUGAL

SLOVENIA

SPAIN

SWEDEN

SWITZERLAND

UNITED KINGDOM

AUSTRALIA

NEW ZEALAND

Model

Code

Production

Code No.

Country

(destination)

Page 6

ENGINE

CYLINDER ............................................................................1

CRANKSHAFT & PISTON ....................................................2

OIL PUMP .............................................................................3

INTAKE .................................................................................4

CARBURETOR .....................................................................5

EXHAUST .............................................................................7

CRANKCASE ........................................................................8

STARTER ..............................................................................9

CLUTCH ................................................................................10

TRANSMISSION ...................................................................11

CHASSIS

FRAME ..................................................................................12

FRONT FENDER ..................................................................13

SIDE COVER ........................................................................14

OIL TANK ..............................................................................15

REAR ARM & SUSPENSION ...............................................16

DRIVE SHAFT .......................................................................17

FRONT FORK .......................................................................18

FUEL TANK ...........................................................................19

SEAT .....................................................................................20

FRONT WHEEL .................................................................... 21

REAR WHEEL .......................................................................22

STEERING HANDLE & CABLE ............................................23

STAND & FOOTREST ..........................................................24

GENERATOR ........................................................................25

HANDLE SWITCH & LEVER ................................................26

ELECTRICAL 1 .....................................................................27

INDEX

NUMERICAL INDEX .............................................................28

CONTENTS

Page 7

FIG. 1 CYLINDER

REF. NO.

PART NO. DESCRIPTION

4J2–11111–00

517–11181–01

94701–00258

HEAD, CYLINDER 1 1 1 1 1

GASKET, CYLINDER HEAD 1 1 1 1 1

PLUG, SPARK (NGK BPR4HS) 1 1

EUR

ZAF

JPN

OCE

REMARKS

94701–00159

94701–00171

94703–00258

4J2–11311–00

3PT–11351–00

90116–06418

95707–06500

PLUG, SPARK (NGK BP4HS) 1 UR

PLUG, SPARK (ND W14FP-L) 1 UR

PLUG, SPARK (NGK BPR4HS) 1

CYLINDER 1 1 1 1 1

GASKET, CYLINDER 1 1 1 1

BOLT, STUD 4 4 4 4

NUT, FLANGE 4444

Page 8

FIG. 2 CRANKSHAFT & PISTON

REF. NO.

PART NO. DESCRIPTION

3L5–11400–02

3L5–11412–00

3L5–11422–01

1YU–11681–00

2E9–11651–00

93310–416N7

90280–03017

92907–12600

92907–12100

95307–12700

93306–20326

93102–17067

93102–23174

18U–11631–00–A0

CRANKSHAFT ASSY 1 1 1 1

.CRANK 1 1 1 1 1

.CRANK 2 1 1 1 1

.PIN, CRANK 1 1 1 1 1

.ROD, CONNECTING 1 1 1 1

.BEARING 1111

KEY, WOODRUFF 1111

WASHER, PLATE 1 1 1 1

WASHER, SPRING 1 1 1 1

NUT 1111

BEARING 2 2 2 2

OIL SEAL 1 1 1 1

PISTON (STD) 1 1 1 1

EUR

ZAF

JPN

OCE

REMARKS

18U–11635–00

18U–11636–00

3L5–11633–00

260–11610–04

260–11610–14

260–11610–24

93450–11021

93310–21038

PISTON (0.25MM O/S) 1 1 1 1 AP

PISTON (0.50MM O/S) 1 1 1 1 AP

PIN, PISTON 1 1 1 1

PISTON RING SET (STD) 1 1 1 1

PISTON RING SET (0.25MM O/S) 1 1 1 1 AP

PISTON RING SET (0.50MM O/S) 1 1 1 1 AP

CIRCLIP 2 2 2 2

BEARING 1 1 1 1

Page 9

FIG. 3 OIL PUMP

REF. NO.

PART NO. DESCRIPTION

3L5–13101–01

93101–10001

93210–26240

90430–04004

90149–04135

384–13138–00

90170–10105

90401–10029

3L5–13124–00

91609–30014

93430–07012

3L5–13161–00

90468–02033

98507–05020

98507–05035

OIL PUMP ASSY 1 1 1 1

.OIL SEAL 1 1 1 1

.O-RING 1 1 1 1

.GASKET 1 1 1 1

.SCREW 1 1 1 1

.PLATE, ADJUSTING 1 1 1 1

.NUT 1111

.BOLT, UNION 1 1 1 1

.GEAR, WORM WHEEL (56T) 1 1 1 1

.PIN, SPRING 1 1 1 1

.CIRCLIP 1 1 1 1

PIPE, DELIVERY 1 1 1 1 1

CLIP 2222

SCREW, PAN HEAD 1 1 1 1

EUR

ZAF

JPN

OCE

REMARKS

3L5–15416–00

3L5–15426–00

97707–50115

COVER, OIL PUMP 1 1 1 1

COVER, OIL PUMP 2 1 1 1 1

SCREW, TAPPING 1 1 1 1

Page 10

FIG. 4 INTAKE

REF. NO.

PART NO. DESCRIPTION

3L5–13610–00

3L5–13613–00

3L5–13616–00

98507–03010

92907–03100

3L5–13624–00

3HK–13621–00

3L5–13622–10

3L5–13555–00

98507–06020

4X4–14411–00

4X4–14412–00

4X4–14451–00

98507–06045

92907–06600

REED VALVE ASSY 1 1 1 1

.REED, VALVE 1 1 1 1

.STOPPER, REED VALVE 1 1 1 1

.SCREW, PAN HEAD 2 2 2 2

.WASHER, SPRING 2 2 2 2

.PLATE,REED VALVE 1 1 1 1

GASKET, VALVE SEAT 1 1 1 1

MANIFOLD, INTAKE 1111

SCREW, PAN HEAD 4 4 4 4

CASE, AIR CLEANER 1 1 1 1 1

CAP, CLEANER CASE 1 1 1 1 1

ELEMENT, AIR CLEANER 1 1 1 1

SCREW, PAN HEAD 1 1 1 1

WASHER, PLATE 1 1 1 1

EUR

ZAF

JPN

OCE

REMARKS

4X4–14453–00

90467–20023

4X4–14493–01

90159–06013

JOINT, AIR CLEANER 1 1 1 1 1

CLIP 1111

STAY 1 1 1 1 1

SCREW, WITH WASHER 1 1 1 1

Page 11

FIG. 5 CARBURETOR

REF. NO.

PART NO. DESCRIPTION

5PG–14101–10

3L5–14184–00

620–14231–14

3L7–14141–12

3L5–14142–40

98507–04014

92907–04100

3L5–14198–00

17L–14106–00

1R0–14169–00

3L6–14185–01

3L5–14190–01

603–14186–00

3L5–14112–40

5PG–1490J–00

CARBURETOR ASSY 1 1 1 1 1

.GASKET, FLOAT CHAMBER 1 1 1 1

.JET, MAIN (# 70) 1 1 1 1

.NOZZLE, MAIN 1 1 1 1

.JET, PILOT (# 40) 1 1 1 1

.SCREW, PAN HEAD 4 4 4 4

.WASHER, SPRING 4 4 4 4

.GASKET 1 1 1 1

.CABLE ADJUST SCREW SET 2 2 2 2

.CAP 1111

.FLOAT 1111

.NEEDLE VALVE ASSY 1 1 1 1

.PIN, FLOAT 1 1 1 1

.VALVE, THROTTLE 1 1 1 1 1

.NEEDLE SET 1 1 1 1

EUR

ZAF

JPN

OCE

REMARKS

174–14131–01

36R–14103–00

127–14171–00

127–14135–00

98607–05112

36R–14104–00

98807–05100

98507–05030

214–14197–00

1M3–14997–00

1V3–14271–00

55X–14937–00

.SPRING, THROTTLE VALVE 1 1 1 1

.THROTTLE SCREW SET 1 1 1 1

.PLUNGER, STARTER 1 1 1 1

.COIL, SPRING 1 1 1 1

.SCREW, OVAL HEAD 1 1 1 1

.AIR SCREW SET 2 2 2 2

.NUT 1111

.SCREW, PAN HEAD 1 1 1 1

.PIPE 1 1 1 1

.SEAL 1 1 1 1

.INSULATOR 1 1 1 1

.CLIP 1 1 1 1

Page 12

FIG. 5 CARBURETOR

REF. NO.

PART NO. DESCRIPTION

3XV–14169–00

.CAP 1111

EUR

ZAF

JPN

OCE

REMARKS

Page 13

FIG. 6 EXHAUST

REF. NO.

PART NO. DESCRIPTION

4X4–14610–01

4X4–14623–10

90153–06011

97007–08020

92907–08100

92907–08600

4X4–14708–00

90157–05003

90202–04214

3RV–14766–00

4X4–14714–00

90467–22048

4X4–14750–00

98507–06008

92907–06100

EXHAUST PIPE ASSY 1 1 1 1 1

GASKET, EXHAUST PIPE 1 1 1 1

SCREW, HEXAGON 2 2 2 2

BOLT 1111

WASHER, SPRING 1 1 1 1

WASHER, PLATE 1 1 1 1

PROTECTOR ASSY 1 1 1 1

SCREW, PAN HEAD 4 4 4 4

WASHER, PLATE 2 2 2 2

WASHER, PROTECTOR 6 6 6 6

GASKET, MUFFLER 1 1 1 1

CLIP 1111

SILENCER ASSY 1 1 1 1

.SCREW, PAN HEAD 1 1 1 1

.WASHER, SPRING 1 1 1 1

EUR

ZAF

JPN

OCE

REMARKS

92907–06600

97007–06016

92907–06100

92907–06600

.WASHER, PLATE 1 1 1 1

BOLT 1111

WASHER, SPRING 1 1 1 1

WASHER, PLATE 1 1 1 1

Page 14

FIG. 7 CRANKCASE

REF. NO.

PART NO. DESCRIPTION

4X4–15111–00

99530–12016

98507–06045

4J2–15121–01

3L5–15128–00

98507–06012

2E9–15316–00

4J2–15415–00

98507–05014

4X4–15421–02

3L5–17112–01

99530–12016

3L5–15451–11

98507–06035

98507–06025

CRANKCASE 1 1 1 1 1

PIN, DOWEL 2 2 2 2

SCREW, PAN HEAD 8 8 8 8

CRANKCASE 2 1 1 1 1

HOLDER 1111

SCREW, PAN HEAD 1 1 1 1

DAMPER 1 2 2 2 2

COVER, GENERATOR 1 1 1 1

SCREW, PAN HEAD 3 3 3 3

COVER, CRANKCASE 2 1 1 1 1

BUSH 1 1 1 1 1

PIN, DOWEL 2 2 2 2

GASKET, CRANKCASE COVER 1 1 1 1 1

SCREW, PAN HEAD 3 3 3 3

EUR

ZAF

JPN

OCE

REMARKS

90105–08103

90430–08119

4J2–15363–10

93210–14104

90109–08582

4J2–15113–00

98507–06012

92907–06100

4X4–15491–00

4X4–15484–00

BOLT, FLANGE 1 1 1 1

GASKET 1 1 1 1

PLUG, OIL 1 1 1 1

O-RING 1 1 1 1

BOLT 2222

PLATE 1 1 1 1

SCREW, PAN HEAD 1 1 1 1

WASHER, SPRING 1 1 1 1

PROTECTOR 1 1 1 1

CLAMP 2 1 1 1 1

Page 15

FIG. 8 STARTER

REF. NO.

PART NO. DESCRIPTION

3L5–15601–00

3L5–15664–00

90508–28399

17J–15620–01

2T4–15618–00

97017–06025

3L5–15631–00

3L5–15673–00

3L5–13178–00

93109–15001

KICK SHAFT ASSY 1 1 1 1

GUIDE, SPRING 1111

SPRING, TORSION 1 1 1 1

KICK CRANK ASSY 1 1 1 1

.COVER, KICK LEVER 1 1 1 1

BOLT 1111

GEAR, KICK PINION (13T) 1 1 1 1

CLIP 1111

GEAR, PUMP DRIVE 1 1 1 1

OIL SEAL 1 1 1 1

EUR

ZAF

JPN

OCE

REMARKS

Page 16

FIG. 9 CLUTCH

REF. NO.

PART NO. DESCRIPTION

3L5–16111–00

3L5–16115–00

3L5–16125–00

3L5–16114–00

3L5–16181–01

90387–16730

90282–05034

90208–10012

90170–10206

99009–16400

90201–16383

3L5–16620–03

3L5–16628–02

2T4–16629–00

3L5–16627–02

GEAR, PRIMARY DRIVE (33T) 1 1 1 1

ABSORBER 1 1 1 1 1

ABSORBER 2 1 1 1 1

PLATE, THRUST 2 1 1 1 1

SPACER 1 1 1 1 1

COLLAR 1111

KEY, STRAIGHT 1 1 1 1

WASHER, CONICAL SPRING 1 1 1 1

NUT 1111

CIRCLIP 1 1 1 1

WASHER, PLATE 1 1 1 1

CLUTCH CARRIER ASSY 1 1 1 1

.WASHER 2 2 2 2

.DAMPER, CLUTCH WEIGHT 2 2 2 2

.SPRING, CLUTCH WEIGHT 2 2 2 2 2

EUR

ZAF

JPN

OCE

REMARKS

3L5–16633–02

3L5–16611–02

99009–16400

.SHAFT, CLUTCH WEIGHT 4 4 4 4

CLUTCH HOUSING COMP. 1 1 1 1

CIRCLIP 1 1 1 1

Page 17

FIG. 10 TRANSMISSION

REF. NO.

PART NO. DESCRIPTION

3L5–17410–00

3L5–17531–00

3L5–17471–00

3L5–17473–00

91318–06016

15L–17552–00

93306–20301

3L5–17537–00

3L5–17442–00

90149–45134

93102–15267

MAIN AXLE COMP. (15T) 1 1 1 1

SHIM, PINION 1 1 1 1

PLATE, COVER 1 1 1 1

STOPPER 1 1 1 1

BOLT 2222

PINION, DRIVEN (19T) 1 1 1 1

BEARING 1 1 1 1

SHIM, THRUST 1111

COLLAR, DISTANCE 1 1 1 1

SCREW 1 1 1 1

OIL SEAL 1 1 1 1

EUR

ZAF

JPN

OCE

REMARKS

Page 18

FIG. 11 FRAME

REF. NO.

PART NO. DESCRIPTION

36E–21110–01–33

95607–10200

90105–10110

3HA–24141–00

FRAME COMP. 1 1 1 1 YB

NUT, U FLANGE 1 1 1 1

BOLT, FLANGE 1 1 1 1

PROTECTOR, FUEL TANK 1 1 1 1

EUR

ZAF

JPN

OCE

REMARKS

Page 19

FIG. 12 FRONT FENDER

REF. NO.

PART NO. DESCRIPTION

3PT–21511–20

90159–06060

3PT–21569–80

36E–21513–00

3PT–2118K–A1

FENDER, FRONT 1 1 1 1

SCREW, WITH WASHER 2 2 2 2

GRAPHIC, 1 1 1 1 1

STAY, FENDER 1 2 2 2 2

LABEL, CAUTION 1 1

EUR

ZAF

JPN

OCE

REMARKS

5PA–2118K–20

LABEL, CAUTION 1

Page 20

FIG. 13 SIDE COVER

REF. NO.

PART NO. DESCRIPTION

3PT–21711–10

97002–06016

90201–06033

90119–06226

4X4–24181–00

3PT–2173L–B0

3PT–21731–60

3PT–21741–60

90159–06058

5PG–2816R–00

4X4–28100–00

COVER, SIDE 1 1 1 1 1

BOLT 4444

WASHER, PLATE 4 4 4 4

BOLT, WITH WASHER 2 2 2 2

DAMPER, LOCATING 1 2 2 2 2

GRAPHIC SET 1 1 1 1 1

COVER, SIDE 3 1 1 1 1

COVER, SIDE 4 1 1 1 1

SCREW, WITH WASHER 2 2 2 2

LABEL, WARNING GENERAL INFO. 1

TOOL KIT 1 1 1 1

EUR

ZAF

JPN

OCE

REMARKS

Page 21

FIG. 14 OIL TANK

REF. NO.

PART NO. DESCRIPTION

4X4–21751–00

1Y1–21770–01

90480–10408

4X4–21766–01

90501–08410

90467–08003

4X4–2172K–00

4X4–21773–00

4X4–21629–00

TA NK, OI L 1 1 1 1

OIL TANK CAP ASSY 1 1 1 1

GROMMET 2 2 2 2

PIPE, OIL 1 1 1 1

SPRING, COMPRESSION 1 1 1 1

CLIP 2222

BRACKET 1 1 1 1 1

GROMMET 1 1 1 1

GUARD, MUD 1 1 1 1

EUR

ZAF

JPN

OCE

REMARKS

Page 22

FIG. 15 REAR ARM & SUSPENSION

REF. NO.

PART NO. DESCRIPTION

3L7–22110–00–98

90101–08461

92907–08100

4X4–22110–10

4J2–22174–01

93306–20117

93106–24018

90105–08066

95707–08500

90201–08326

164–22216–00

3RV–21668–A0

REAR ARM COMP. 1 1 1 1 LGB

BOLT 6666

WASHER, SPRING 6 6 6 6

REAR ARM COMP. 1 1 1 1

END 1 1 1 1 1

BEARING 1 1 1 1

OIL SEAL 2 2 2 2

BOLT, FLANGE 2 2 2 2

NUT, FLANGE 2222

WASHER, PLATE 4 4 4 4

BUSH, REAR SHOCK ABSORBER 1 1 1 1

LABEL, TIRE 1 1

EUR

ZAF

JPN

OCE

REMARKS

3XJ–21668–10

3PT–22210–10

97027–06016

92907–06100

90201–126A7

90201–067A0

90105–08121

LABEL, TIRE 1 FOR JAPAN

SHOCK ABSORBER ASSY, REAR 2 2 2 2

BOLT, HEXAGON 2 2 2 2

WASHER, SPRING 2 2 2 2

WASHER, PLATE 2 2 2 2

BOLT, FLANGE 2 2 2 2

Page 23

FIG. 16 DRIVE SHAFT

REF. NO.

PART NO. DESCRIPTION

4J2–46151–01

59M–46121–00

93306–20111

3L5–46127–00

93306–20111

90149–35133

90560–25185

4J2–46110–01

93306–20203

90560–15315

3L5–46114–00

97017–06016

4J2–46154–02

95027–06016

164–22216–00

HOUSING, DRIVE SHAFT 1 1 1 1

GEAR, DRIVE PINION 1 1 1 1

BEARING 1 1 1 1

SHIM, DRIVE PINION 1 1 1 1

BEARING 1 1 1 1

SCREW 1 1 1 1

SPACER 1111

RING GEAR COMP. 1 1 1 1

BEARING 1 1 1 1

SPACER 1111

PLATE, COVER 1 1 1 1

BOLT 2222

COVER, HOUSING 1 1 1 1

BOLT, FLANGE 3 3 3 3

BUSH, REAR SHOCK ABSORBER 1 1 1 1

EUR

ZAF

JPN

OCE

REMARKS

93306–20205

93211–066A9

3L7–46171–00

90501–60556

15L–18473–00

93440–17138

BEARING 1 1 1 1 KOYO

O-RING 1 1 1 1

SHAFT DRIVE ASSY 1 1 1 1

.SPRING, COMPRESSION 1 1 1 1

.RETAINER, SPRING 1 1 1 1

.CIRCLIP 1 1 1 1

Page 24

FIG. 17 FRONT FORK

REF. NO.

PART NO. DESCRIPTION

3PT–23100–01–35

3PT–23340–00

3YJ–23414–00

3PT–23110–00

2E9–23144–01

93450–30057

54V–23125–02

2E9–23113–01

36R–23151–00

4X4–23106–00–35

4X4–23141–00

3L6–23195–00

2E9–23143–00

3PT–23103–00–35

95027–08030

FRONT FORK ASSY 1 1 1 1 SL

.UNDER BRACKET COMP. 1 1 1 1

.RACE, BALL 4 1 1 1 1

.INNER TUBE COMP.1 1 1 1 1

..SEAL, DUST 1 1 1 1

..CIRCLIP 1 1 1 1

..METAL, SLIDE 1 1 1 1 1

..COLLAR 1 1 1 1

..SPRING, REBOUND 1 1 1 1

.OUTER TUBE COMP. 1 1 1 1 SL

.SPRING, FRONT FORK 1 1 1 1

.RUBBER 1 1 1 1

.SEAT, SPRING LOWER 1 1 1 1

.FRONT FORK ASSY (R.H) 1 1 1 1 SL

.BOLT, FLANGE 2 2 2 2

EUR

ZAF

JPN

OCE

REMARKS

4X4–23435–00

90105–10006

90209–10160

90201–105H3

2E9–23412–00

2E9–23413–01

3PT–23411–00

93505–32042

4X4–21543–00

90159–06060

CROWN, HANDLE 1 1 1 1

BOLT, FLANGE 3 3 3 3

WASHER 1 1 1 1

WASHER, PLATE 2 2 2 2

RACE, BALL 2 1 1 1 1

RACE, BALL 3 1 1 1 1

RACE, BALL 1 1 1 1 1

BALL 2222

PLATE 1 1 1 1 1

SCREW, WITH WASHER 2 2 2 2

Page 25

FIG. 18 FUEL TANK

REF. NO.

PART NO. DESCRIPTION

5PG–24110–10

2FG–24610–00

90445–09251

4X4–24500–00

90480–18290

90201–06747

90387–077F4

97007–06090

95707–06500

5PG–2467E–00

3R0–24181–00

59V–24173–00

5PG–24311–10

90467–12052

90445–095J0

FUEL TANK COMP. 1 1 1 1

CAP ASSY 1 1 1 1

HOSE (L350) 1 1 1 1

FUEL COCK ASSY 1 1 1 1 1

GROMMET 2 2 2 2

WASHER, PLATE 2 2 2 2

COLLAR 2222

BOLT 1111

NUT, FLANGE 1111

CAP 1 1 1 1

DAMPER, LOCATING 1 1 1 1 1

BAND, TANK FITTING 1 1 1 1 1

PIPE, FUEL 1 1 1 1 1

CLIP 2222

HOSE (L130) 1 1 1 1

EUR

ZAF

JPN

OCE

REMARKS

90467–08003

98507–06010

92907–06600

5PG–24240–20

CLIP 2222

SCREW, PAN HEAD 1 1 1 1

WASHER, PLATE 1 1 1 1

GRAPHIC SET 1 1 1 1

Page 26

FIG. 19 SEAT

REF. NO.

PART NO. DESCRIPTION

5PG–24710–00

5PG–24711–00

SINGLE SEAT ASSY 1 1 1 1

.COVER, SINGLE SEAT 1 1 1 1

EUR

ZAF

JPN

OCE

REMARKS

Page 27

FIG. 20 FRONT WHEEL

REF. NO.

PART NO. DESCRIPTION

5M0–25180–00–UJ

90560–10173

2E9–25116–00

93106–17015

2T4–25121–00–98

93109–34057

3PT–W253A–10

2E9–25133–00

90336–15033

2T4–25155–00

2E9–25151–01

97007–05020

95307–05600

94125–10650

WHEEL COMP. 1 1 1 1 RW

SPACER 1111

FLANGE, SPACER 2 1 1 1 1

OIL SEAL 1 1 1 1

PLATE, BRAKE SHOE 1 1 1 1 LGB

OIL SEAL 1 1 1 1

BRAKE SHOE KIT 1 1 1 1

.SPRING, RETURN 1 1 1 1

PLUG, TAPER 1 1 1 1

LEVER, CAMSHAFT 1 1 1 1 1

CAMSHAFT 1111

BOLT 1111

NUT 1111

TIRE (2.50-10) 1 1 1 1 UR INOUE

EUR

ZAF

JPN

OCE

REMARKS

94125–10651

94225–10270

93306–20006

2T4–25185–00

4N0–25181–01

90387–10620

90185–10091

92903–10200

36E–2539F–00

TIRE (2.50-10 4PR M29) 1 1 1 1 UR BRIDGESTONE

TUBE (2.50/2.75-10) 1 1 1 1 INOUE

BEARING 2 2 2 2 NTN

RING 1 1 1 1 1

AXLE, WHEEL 1 1 1 1

COLLAR 1111

NUT, SELF-LOCKING 1 1 1 1

WASHER, PLAIN 1 1 1 1

PLATE 1 3

Page 28

FIG. 21 REAR WHEEL

REF. NO.

PART NO. DESCRIPTION

5M0–25390–00–UJ

94125–10650

REAR WHEEL COMP. 1 1 1 1 RW

TIRE (2.50-10) 1 1 1 1 UR INOUE

EUR

ZAF

JPN

OCE

REMARKS

94125–10651

94225–10270

2T4–25185–00

3PT–W253A–10

2E9–25133–00

3L5–25351–00

3L5–25355–00

90101–05396

90185–12046

2E9–25412–00

90201–15700

4X4–25336–00

90387–125A5

36E–2539F–00

TIRE (2.50-10 4PR M29) 1 1 1 1 UR BRIDGESTONE

TUBE (2.50/2.75-10) 1 1 1 1 INOUE

RING 1 1 1 1 1

BRAKE SHOE KIT 1 1 1 1

.SPRING, RETURN 1 1 1 1

CAMSHAFT 1111

LEVER, CAMSHAFT 1 1 1 1

BOLT 1111

NUT, SELF-LOCKING 1 1 1 1

WASHER 1 1 1 1

WASHER, PLATE 1 1 1 1

RING 2 1 1 1 1

COLLAR 2222

PLATE 1 3

Page 29

FIG. 22 STEERING HANDLE & CABLE

REF. NO.

PART NO. DESCRIPTION

3PT–26111–00

95607–08100

2E9–26129–00

4X4–26241–00

4X4–26243–00

4X4–26242–00

266–26261–00

4X4–26311–10

5PG–26312–00

4X4–26321–10

5L6–26272–00

4X4–26331–01

3PT–26341–00

3TB–83936–00

90501–10513

HANDLEBAR 1 1 1 1

NUT, U 2 2 2 2

WASHER 2 2 2 2

GRIP 1111

TUBE, THROTTLE GUIDE 1 1 1 1

GRIP (RIGHT) 1 1 1 1

CONNECTOR, CABLE 1 1 1 1

CABLE, THROTTLE 1 1 1 1 1

CABLE, THROTTLE 2 1 1 1 1

CABLE, PUMP 1 1 1 1

CAP 1 1 1 1

CABLE, STARTER 1 1 1 1 1

WIRE, BRAKE 1 1 1 1 1

BAND, SWITCH CORD 1 1 1 1

SPRING, COMPRESSION 1 1 1 1

EUR

ZAF

JPN

OCE

REMARKS

90179–06411

90249–12008

4X4–26351–10

90501–10074

90179–06411

90249–12008

36R–26124–10

437–83936–11

NUT 1111

PIN 1 1 1 1

CABLE, BRAKE 1 1 1 1

SPRING, COMPRESSION 1 1 1 1

NUT 1111

PIN 1 1 1 1

PROTECTOR, HANDLEBAR 1 1 1 1

BAND, SWITCH CORD 2 2 2 2

Page 30

FIG. 23 STAND & FOOTREST

REF. NO.

PART NO. DESCRIPTION

214–27421–00

4X4–27413–00

90240–08084

91401–25015

90508–20023

4X4–27111–00–33

3L5–27151–02

90506–29052

4X4–27114–00

91701–08078

90468–12006

92907–08600

91317–06070

90201–06045

FOOTREST 2 2 2 2 2

COVER, FOOTREST 2 2 2 2

PIN, CLEVIS 2 2 2 2

PIN, COTTER 2 2 2 2

SPRING, TORSION 2 2 2 2

STAND, MAIN 1 1 1 1 YB

BRACKET, MAIN STAND 1 1 1 1

SPRING, TENSION 1 1 1 1

STOPPER, MAIN STAND 1 1 1 1

PIN 1 1 1 1

CLIP 1111

WASHER, PLATE 1 1 1 1

BOLT 2222

WASHER, PLATE 2 2 2 2

EUR

ZAF

JPN

OCE

REMARKS

Page 31

FIG. 24 GENERATOR

REF. NO.

PART NO. DESCRIPTION

3L6–85550–M1

3PT–85560–00

4X4–81313–M0

4Y4–85520–M0

3L5–85580–M0

3PT–8131X–00

98517–04025

98517–04012

98507–04010

92907–04100

98507–04006

92907–04100

98707–06016

ROTOR ASSY 1 1 1 1

BASE ASSY 1 1 1 1

.COIL, LIGHTING 1 1 1 1 1

.COIL, CHARGE 1 1 1 1

.COIL, PULSER 1 1 1 1

.CORD ASSY 1111

.SCREW, PAN HEAD 2 2 2 2

.SCREW, PAN HEAD 1 1 1 1

.WASHER, SPRING 1 1 1 1

.SCREW, PAN HEAD 1 1 1 1

.WASHER, SPRING 1 1 1 1

SCREW, FLAT HEAD 2 2 2 2

EUR

ZAF

JPN

OCE

REMARKS

Page 32

FIG. 25 HANDLE SWITCH & LEVER

REF. NO.

PART NO. DESCRIPTION

2T4–83912–02

90149–05162

95607–05100

5PG–82920–00

2T4–83922–02

90149–05119

98507–05025

95607–05100

437–83936–01

90465–13M39

4X4–26257–00

90465–10098

LEVER 1 1 1 1 1

SCREW 1 1 1 1

NUT, U 1 1 1 1

LEVER HOLDER ASSY (RIGHT) 1 1 1 1

.LEVER 2 1 1 1 1

.SCREW 1 1 1 1

.SCREW, PAN HEAD 2 2 2 2

.NUT, U 1 1 1 1

BAND, SWITCH CORD 1 1 1 1

CLAMP 1 1 1 1

STOPPER 1 1 1 1

CLAMP 1 1 1 1

EUR

ZAF

JPN

OCE

REMARKS

Page 33

FIG. 26 ELECTRICAL 1

REF. NO.

PART NO. DESCRIPTION

3PT–85540–00

98507–06016

92907–06100

92907–06600

5PG–85590–00

4J2–85546–00

4JP–82310–00

97007–06016

166–82370–20

5PG–82590–00

3K7–81980–00

C.D.I. UNIT ASSY 1111

SCREW, PAN HEAD 1 1 1 1

WASHER, SPRING 1 1 1 1

WASHER, PLATE 1 1 1 1

CONTROL UNIT ASSY 1 1 1 1

BAND 1111

IGNITION COIL ASSY 1 1 1 1

BOLT 2222

PLUG CAP ASSY 1 1 1 1

WIRE HARNESS ASSY 1 1 1 1

.DIODE ASSY 1111

EUR

ZAF

JPN

OCE

REMARKS

Page 34

PA RT NO.

4J2–11111–00 517–11181–01 4J2–11311–00 3PT–11351–00 3L5–11400–02 3L5–11412–00 3L5–11422–01 260–11610–04 260–11610–14 260–11610–24 18U–11631–00–A0 3L5–11633–00 18U–11635–00 18U–11636–00 2E9–11651–00 1YU–11681–00 3L5–13101–01 3L5–13124–00 384–13138–00 3L5–13161–00 3L5–13178–00 3L5–13555–00 3L5–13610–00 3L5–13613–00 3L5–13616–00 3HK–13621–00 3L5–13622–10 3L5–13624–00 5PG–14101–10 36R–14103–00 36R–14104–00 17L–14106–00 3L5–14112–40 174–14131–01 127–14135–00 3L7–14141–12 3L5–14142–40 1R0–14169–00 3XV–14169–00 127–14171–00 3L5–14184–00 3L6–14185–01 603–14186–00 3L5–14190–01 214–14197–00 3L5–14198–00 620–14231–14 1V3–14271–00

REF.

NO.

1– 1 1– 2 1– 4 1– 5 2– 1 2– 2 2– 3 2–16 2–16 2–16 2–14 2–15 2–14 2–14 2– 5 2– 4 3– 1 3– 9 3– 6 3–12 8– 9 4– 9 4– 1 4– 2 4– 3 4– 7 4– 8 4– 6 5– 1 5–17 5–21 5– 9 5–14 5–16 5–19 5– 4 5– 5 5–10 5–28 5–18 5– 2 5–11 5–13 5–12 5–24 5– 8 5– 3 5–26

PA RT NO.

4X4–14411–00 4X4–14412–00 4X4–14451–00 4X4–14453–00 4X4–14493–01 4X4–14610–01 4X4–14623–10 4X4–14708–00 4X4–14714–00 4X4–14750–00 3RV–14766–00 5PG–1490J–00 55X–14937–00 1M3–14997–00 4X4–15111–00 4J2–15113–00 4J2–15121–01 3L5–15128–00 2E9–15316–00 4J2–15363–10 4J2–15415–00 3L5–15416–00 4X4–15421–02 3L5–15426–00 3L5–15451–11 4X4–15484–00 4X4–15491–00 3L5–15601–00 2T4–15618–00 17J–15620–01 3L5–15631–00 3L5–15664–00 3L5–15673–00 3L5–16111–00 3L5–16114–00 3L5–16115–00 3L5–16125–00 3L5–16181–01 3L5–16611–02 3L5–16620–03 3L5–16627–02 3L5–16628–02 2T4–16629–00 3L5–16633–02 3L5–17112–01 3L5–17410–00 3L5–17442–00 3L5–17471–00

REF.

NO.

4–11 4–12 4–13 4–16 4–18 6– 1 6– 2 6– 7 6–11 6–13 6–10 5–15 5–27 5–25 7– 1 7–21 7– 4 7– 5 7– 7 7–18 7– 8 3–16 7–10 3–17 7–13 7–25 7–24 8– 1 8– 5 8– 4 8– 7 8– 2 8– 8 9– 1 9– 4 9– 2 9– 3 9– 5 9–17 9–12 9–15 9–13 9–14 9–16

7–11 10 – 1 10 – 9 10 – 3

PA RT NO .

3L5–17473–00 3L5–17531–00 3L5–17537–00 15L–17552–00 15L–18473–00 36E–21110–01–33 5PA–2118K–20 3PT–2118K–A1 3PT–21511–20 36E–21513–00 4X4–21543–00 3PT–21569–80 4X4–21629–00 3XJ–21668–10 3RV–21668–A0 3PT–21711–10 4X4–2172K–00 3PT–21731–60 3PT–2173L–B0 3PT–21741–60 4X4–21751–00 4X4–21766–01 1Y1–21770–01 4X4–21773–00 3L7–22110–00–98 4X4–22110–10 4J2–22174–01 3PT–22210–10 164–22216–00

3PT–23100–01–35 3PT–23103–00–35 4X4–23106–00–35 3PT–23110–00 2E9–23113–01 54V–23125–02 4X4–23141–00 2E9–23143–00 2E9–23144–01 36R–23151–00 3L6–23195–00 3PT–23340–00 3PT–23411–00 2E9–23412–00 2E9–23413–01 3YJ–23414–00 4X4–23435–00 5PG–24110–10

NUMERICAL INDEX

REF.

NO.

10 – 4 10 – 2 10 – 8 10 – 6 16 – 20 11 – 1 12 – 5 12 – 5 12 – 1 12 – 4 17 – 24 12 – 3 14 – 9 15 – 12 15 – 12 13 – 1 14 – 7 13 – 7 13 – 6 13 – 8 14 – 1 14 – 4 14 – 2 14 – 8 15 – 1 15 – 4 15 – 5 15 – 13 15 – 11 16 – 15 17 – 1 17 – 14 17 – 10 17 – 4 17 – 8 17 – 7 17 – 11 17 – 13 17 – 5 17 – 9 17 – 12 17 – 2 17 – 22 17 – 20 17 – 21 17 – 3 17 – 16 18 – 1

PA RT NO .

3HA–24141–00 59V–24173–00 3R0–24181–00 4X4–24181–00 5PG–24240–20 5PG–24311–10 4X4–24500–00 2FG–24610–00 5PG–2467E–00 5PG–24710–00 5PG–24711–00 2E9–25116–00 2T4–25121–00–98 2E9–25133–00

2E9–25151–01 2T4–25155–00 5M0–25180–00–UJ 4N0–25181–01 2T4–25185–00

4X4–25336–00 3L5–25351–00 3L5–25355–00 5M0–25390–00–UJ 36E–2539F–00

2E9–25412–00 3PT–26111–00 36R–26124–10 2E9–26129–00 4X4–26241–00 4X4–26242–00 4X4–26243–00 4X4–26257–00 266–26261–00 5L6–26272–00 4X4–26311–10 5PG–26312–00 4X4–26321–10 4X4–26331–01 3PT–26341–00 4X4–26351–10 4X4–27111–00–33 4X4–27114–00 3L5–27151–02 4X4–27413–00 214–27421–00

REF.

NO.

11 – 4 18 – 12 18 – 11 13 – 5 18 – 19 18 – 13 18 – 4 18 – 2 18 – 10 19 – 1 19 – 2 20 – 3 20 – 5 20 – 8 21 – 6 20 – 11 20 – 10 20 – 1 20 – 18 20 – 17 21 – 4 21 – 13 21 – 7 21 – 8 21 – 1 20 – 22 21 – 15 21 – 11 22 – 1 22 – 22 22 – 3 22 – 4 22 – 6 22 – 5 25 – 11 22 – 7 22 – 11 22 – 8 22 – 9 22 – 10 22 – 12 22 – 13 22 – 18 23 – 6 23 – 9 23 – 7 23 – 2 23 – 1

PA RT NO .

4X4–28100–00 5PG–2816R–00 4J2–46110–01 3L5–46114–00 59M–46121–00 3L5–46127–00 4J2–46151–01 4J2–46154–02 3L7–46171–00 4X4–81313–M0 3PT–8131X–00 3K7–81980–00 4JP–82310–00 166–82370–20 5PG–82590–00 5PG–82920–00 2T4–83912–02 2T4–83922–02 3TB–83936–00 437–83936–01 437–83936–11 4Y4–85520–M0 3PT–85540–00 4J2–85546–00 3L6–85550–M1 3PT–85560–00 3L5–85580–M0 5PG–85590–00 3PT–W253A–10

90101–05396 90101–08461 90105–08066 90105–08103 90105–08121 90105–10006 90105–10110 90109–08582 90116–06418 90119–06226 90149–04135 90149–05119 90149–05162 90149–35133 90149–45134 90153–06011 90157–05003 90159–06013

REF.

NO.

13 – 11 13 – 10 16 – 8 16 – 11 16 – 2 16 – 4 16 – 1 16 – 13 16 – 18 24 – 3 24 – 6 26 – 11 26 – 7 26 – 9 26 – 10 25 – 4 25 – 1 25 – 5 22 – 14 25 – 9 22 – 23 24 – 4 26 – 1 26 – 6 24 – 1 24 – 2 24 – 5 26 – 5 20 – 7 21 – 5 21 – 9 15 – 2 15 – 8

7–16 15 – 18 17 – 17 11 – 3

7–20

1– 6 13 – 4

3– 5 25 – 6 25 – 2 16 – 6 10 – 10

6– 3

6– 8

4–19

PART NO.

90159–06058 90159–06060

90170–10105 90170–10206 90179–06411

90185–10091 90185–12046 90201–06033 90201–06045 90201–06747 90201–067A0 90201–08326 90201–105H3 90201–126A7 90201–15700 90201–16383 90202–04214 90208–10012 90209–10160 90240–08084 90249–12008

90280–03017 90282–05034 90336–15033 90387–077F4 90387–10620 90387–125A5 90387–16730 90401–10029 90430–04004 90430–08119 90445–09251 90445–095J0 90465–10098 90465–13M39 90467–08003

90467–12052 90467–20023 90467–22048 90468–02033 90468–12006 90480–10408 90480–18290 90501–08410

REF.

NO.

13 – 9 12 – 2 17 – 25

3– 7

9– 9 22 – 16 22 – 20 20 – 20 21 – 10 13 – 3 23 – 14 18 – 6 15 – 17 15 – 10 17 – 19 15 – 16 21 – 12

9–11

6– 9

9– 8 17 – 18 23 – 3 22 – 17 22 – 21

2– 7

9– 7 20 – 9 18 – 7 20 – 19 21 – 14

9– 6

3– 8

3– 4

7–17 18 – 3 18 – 15 25 – 12 25 – 10 14 – 6 18 – 16 18 – 14

4–17

6–12

3–13 23 – 11 14 – 3 18 – 5 14 – 5

Page 35

PA RT NO.

90501–10074 90501–10513 90501–60556 90506–29052 90508–20023 90508–28399 90560–10173 90560–15315 90560–25185 91317–06070 91318–06016 91401–25015 91609–30014 91701–08078 92903–10200 92907–03100 92907–04100

92907–06100

92907–06600

92907–08100

92907–08600

92907–12100 92907–12600 93101–10001 93102–15267 93102–17067 93102–23174 93106–17015 93106–24018 93109–15001 93109–34057 93210–14104 93210–26240 93211–066A9 93306–20006 93306–20111

REF.

NO.

22 – 19 22 – 15 16 – 19 23 – 8 23 – 5

8– 3 20 – 2 16 – 10 16 – 7 23 – 13 10 – 5 23 – 4

3–10 23 – 10 20 – 21

4– 5

5– 7 24 – 10 24 – 12

6–15

6–18

7–23 15 – 15 26 – 3

4–15

6–16

6–19 18 – 18 26 – 4

6– 5 15 – 3

6– 6 23 – 12

2– 9

2– 8

3– 2 10 – 11

2–12

2–13 20 – 4 15 – 7

8–10 20 – 6

7–19

3– 3 16 – 17 20 – 16 16 – 3

PA RT NO.

93306–20111 93306–20117 93306–20203 93306–20205 93306–20301 93306–20326 93310–21038 93310–416N7 93430–07012 93440–17138 93450–11021 93450–30057 93505–32042 94125–10650

94125–10651

94225–10270

94701–00159 94701–00171 94701–00258 94703–00258 95027–06016 95027–08030 95307–05600 95307–12700 95607–05100

95607–08100 95607–10200 95707–06500

95707–08500 97002–06016 97007–05020 97007–06016

97007–06090 97007–08020 97017–06016 97017–06025 97027–06016 97707–50115 98507–03010 98507–04006 98507–04010 98507–04014

REF.

NO.

16 – 5 15 – 6 16 – 9 16 – 16 10 – 7

2–11 2–18 2– 6 3–11

16 – 21

2–17 17 – 6 17 – 23 20 – 14 21 – 2 20 – 14 21 – 2 20 – 15 21 – 3

1– 3

1– 3 16 – 14 17 – 15 20 – 13

2–10 25 – 3 25 – 8 22 – 2 11 – 2

1– 7 18 – 9 15 – 9 13 – 2 20 – 12

6–17 26 – 8 18 – 8

6– 4 16 – 12

8– 6 15 – 14

3–18

4– 4 24 – 11 24 – 9

5– 6

PA RT NO .

98507–05014 98507–05020 98507–05025 98507–05030 98507–05035 98507–06008 98507–06010 98507–06012

98507–06016 98507–06020 98507–06025 98507–06035 98507–06045

98517–04012 98517–04025 98607–05112 98707–06016 98807–05100 99009–16400

99530–12016

NUMERICAL INDEX

REF.

NO.

7– 9 3–14

25 – 7

5–23 3–15 6–14

18 – 17

7– 6 7–22

26 – 2

4–10 7–15 7–14 4–14

7– 3 24 – 8 24 – 7

5–20 24 – 13

5–22

9–10

9–18

7– 2

7–12

PA RT NO .

REF.

NO.

PA RT NO .

REF.

NO.

PART NO.

REF.

NO.