Page 1
PW50 (5PGS) EUROPE,JAPAN
PW50A (5PGT) OCEANIA,SOUTH AFRICA
1K5PG-300E1
()
Page 2
PW50/PW50A
PARTS CATALOGUE
©2010 by Yamaha Motor Co., Ltd.
1st edition, May 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
Page 3
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
Page 4
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583
LGB LOW GLOSS BLACK 0098
RW RADICAL WHITE 00UJ
SL SILVER 0035
YB YAMAHA BLACK 0033
FOREWORD
Page 5
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
5PGS
5PGT
Colouring
Type Code
A 0583
A 0583
Colour
Code
Colour Name
DEEP PURPLISH BLUE SOLID E DPBSE
DEEP PURPLISH BLUE SOLID E DPBSE
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
5PGS
5PGT
Production
Code No.
010
020 JAPAN
010 SOUTH AFRICA
020
Country
(destination)
AUSTRI A
BELGIUM
DENMARK
FINLAND
FRANCE
GERMANY
GREECE
IRELAND
ITALY
NETHERLANDS
NORWAY
POLAND
PORTUGAL
SLOVENIA
SPAIN
SWEDEN
SWITZERLAND
UNITED KINGDOM
AUSTRALIA
NEW ZEALAND
Model
Code
Production
Code No.
Country
(destination)
Page 6
ENGINE
CYLINDER ............................................................................1
CRANKSHAFT & PISTON ....................................................2
OIL PUMP .............................................................................3
INTAKE .................................................................................4
CARBURETOR .....................................................................5
EXHAUST .............................................................................7
CRANKCASE ........................................................................8
STARTER ..............................................................................9
CLUTCH ................................................................................10
TRANSMISSION ...................................................................11
CHASSIS
FRAME ..................................................................................12
FRONT FENDER ..................................................................13
SIDE COVER ........................................................................14
OIL TANK ..............................................................................15
REAR ARM & SUSPENSION ...............................................16
DRIVE SHAFT .......................................................................17
FRONT FORK .......................................................................18
FUEL TANK ...........................................................................19
SEAT .....................................................................................20
FRONT WHEEL .................................................................... 21
REAR WHEEL .......................................................................22
STEERING HANDLE & CABLE ............................................23
STAND & FOOTREST ..........................................................24
GENERATOR ........................................................................25
HANDLE SWITCH & LEVER ................................................26
ELECTRICAL 1 .....................................................................27
INDEX
NUMERICAL INDEX .............................................................28
CONTENTS
Page 7
FIG. 1 CYLINDER
REF.
NO.
1
2
3
PART NO. DESCRIPTION
4J2–11111–00
517–11181–01
94701–00258
HEAD, CYLINDER 1 1 1 1 1
GASKET, CYLINDER HEAD 1 1 1 1 1
PLUG, SPARK (NGK BPR4HS) 1 1
EUR
ZAF
JPN
OCE
REMARKS
94701–00159
94701–00171
94703–00258
4
4J2–11311–00
5
3PT–11351–00
6
90116–06418
7
95707–06500
PLUG, SPARK (NGK BP4HS) 1 UR
PLUG, SPARK (ND W14FP-L) 1 UR
PLUG, SPARK (NGK BPR4HS) 1
CYLINDER 1 1 1 1 1
GASKET, CYLINDER 1 1 1 1
BOLT, STUD 4 4 4 4
NUT, FLANGE 4444
1
Page 8
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
3L5–11400–02
3L5–11412–00
3L5–11422–01
1YU–11681–00
2E9–11651–00
93310–416N7
90280–03017
92907–12600
92907–12100
95307–12700
93306–20326
93102–17067
93102–23174
18U–11631–00–A0
CRANKSHAFT ASSY 1 1 1 1
.CRANK 1 1 1 1 1
.CRANK 2 1 1 1 1
.PIN, CRANK 1 1 1 1 1
.ROD, CONNECTING 1 1 1 1
.BEARING 1111
KEY, WOODRUFF 1111
WASHER, PLATE 1 1 1 1
WASHER, SPRING 1 1 1 1
NUT 1111
BEARING 2 2 2 2
OIL SEAL 1 1 1 1
OIL SEAL 1 1 1 1
PISTON (STD) 1 1 1 1
EUR
ZAF
JPN
OCE
REMARKS
18U–11635–00
18U–11636–00
15
3L5–11633–00
16
260–11610–04
260–11610–14
260–11610–24
17
93450–11021
18
93310–21038
PISTON (0.25MM O/S) 1 1 1 1 AP
PISTON (0.50MM O/S) 1 1 1 1 AP
PIN, PISTON 1 1 1 1
PISTON RING SET (STD) 1 1 1 1
PISTON RING SET (0.25MM O/S) 1 1 1 1 AP
PISTON RING SET (0.50MM O/S) 1 1 1 1 AP
CIRCLIP 2 2 2 2
BEARING 1 1 1 1
2
Page 9
FIG. 3 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3L5–13101–01
93101–10001
93210–26240
90430–04004
90149–04135
384–13138–00
90170–10105
90401–10029
3L5–13124–00
91609–30014
93430–07012
3L5–13161–00
90468–02033
98507–05020
98507–05035
OIL PUMP ASSY 1 1 1 1
.OIL SEAL 1 1 1 1
.O-RING 1 1 1 1
.GASKET 1 1 1 1
.SCREW 1 1 1 1
.PLATE, ADJUSTING 1 1 1 1
.NUT 1111
.BOLT, UNION 1 1 1 1
.GEAR, WORM WHEEL (56T) 1 1 1 1
.PIN, SPRING 1 1 1 1
.CIRCLIP 1 1 1 1
PIPE, DELIVERY 1 1 1 1 1
CLIP 2222
SCREW, PAN HEAD 1 1 1 1
SCREW, PAN HEAD 1 1 1 1
EUR
ZAF
JPN
OCE
REMARKS
16
3L5–15416–00
17
3L5–15426–00
18
97707–50115
COVER, OIL PUMP 1 1 1 1
COVER, OIL PUMP 2 1 1 1 1
SCREW, TAPPING 1 1 1 1
3
Page 10
FIG. 4 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3L5–13610–00
3L5–13613–00
3L5–13616–00
98507–03010
92907–03100
3L5–13624–00
3HK–13621–00
3L5–13622–10
3L5–13555–00
98507–06020
4X4–14411–00
4X4–14412–00
4X4–14451–00
98507–06045
92907–06600
REED VALVE ASSY 1 1 1 1
.REED, VALVE 1 1 1 1
.STOPPER, REED VALVE 1 1 1 1
.SCREW, PAN HEAD 2 2 2 2
.WASHER, SPRING 2 2 2 2
.PLATE,REED VALVE 1 1 1 1
GASKET, VALVE SEAT 1 1 1 1
GASKET, VALVE SEAT 1 1 1 1
MANIFOLD, INTAKE 1111
SCREW, PAN HEAD 4 4 4 4
CASE, AIR CLEANER 1 1 1 1 1
CAP, CLEANER CASE 1 1 1 1 1
ELEMENT, AIR CLEANER 1 1 1 1
SCREW, PAN HEAD 1 1 1 1
WASHER, PLATE 1 1 1 1
EUR
ZAF
JPN
OCE
REMARKS
16
4X4–14453–00
17
90467–20023
18
4X4–14493–01
19
90159–06013
JOINT, AIR CLEANER 1 1 1 1 1
CLIP 1111
STAY 1 1 1 1 1
SCREW, WITH WASHER 1 1 1 1
4
Page 11
FIG. 5 CARBURETOR
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5PG–14101–10
3L5–14184–00
620–14231–14
3L7–14141–12
3L5–14142–40
98507–04014
92907–04100
3L5–14198–00
17L–14106–00
1R0–14169–00
3L6–14185–01
3L5–14190–01
603–14186–00
3L5–14112–40
5PG–1490J–00
CARBURETOR ASSY 1 1 1 1 1
.GASKET, FLOAT CHAMBER 1 1 1 1
.JET, MAIN (# 70) 1 1 1 1
.NOZZLE, MAIN 1 1 1 1
.JET, PILOT (# 40) 1 1 1 1
.SCREW, PAN HEAD 4 4 4 4
.WASHER, SPRING 4 4 4 4
.GASKET 1 1 1 1
.CABLE ADJUST SCREW SET 2 2 2 2
.CAP 1111
.FLOAT 1111
.NEEDLE VALVE ASSY 1 1 1 1
.PIN, FLOAT 1 1 1 1
.VALVE, THROTTLE 1 1 1 1 1
.NEEDLE SET 1 1 1 1
EUR
ZAF
JPN
OCE
REMARKS
16
174–14131–01
17
36R–14103–00
18
127–14171–00
19
127–14135–00
20
98607–05112
21
36R–14104–00
22
98807–05100
23
98507–05030
24
214–14197–00
25
1M3–14997–00
26
1V3–14271–00
27
55X–14937–00
.SPRING, THROTTLE VALVE 1 1 1 1
.THROTTLE SCREW SET 1 1 1 1
.PLUNGER, STARTER 1 1 1 1
.COIL, SPRING 1 1 1 1
.SCREW, OVAL HEAD 1 1 1 1
.AIR SCREW SET 2 2 2 2
.NUT 1111
.SCREW, PAN HEAD 1 1 1 1
.PIPE 1 1 1 1
.SEAL 1 1 1 1
.INSULATOR 1 1 1 1
.CLIP 1 1 1 1
5
Page 12
FIG. 5 CARBURETOR
REF.
NO.
28
PART NO. DESCRIPTION
3XV–14169–00
.CAP 1111
EUR
ZAF
JPN
OCE
REMARKS
6
Page 13
FIG. 6 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
4X4–14610–01
4X4–14623–10
90153–06011
97007–08020
92907–08100
92907–08600
4X4–14708–00
90157–05003
90202–04214
3RV–14766–00
4X4–14714–00
90467–22048
4X4–14750–00
98507–06008
92907–06100
EXHAUST PIPE ASSY 1 1 1 1 1
GASKET, EXHAUST PIPE 1 1 1 1
SCREW, HEXAGON 2 2 2 2
BOLT 1111
WASHER, SPRING 1 1 1 1
WASHER, PLATE 1 1 1 1
PROTECTOR ASSY 1 1 1 1
SCREW, PAN HEAD 4 4 4 4
WASHER, PLATE 2 2 2 2
WASHER, PROTECTOR 6 6 6 6
GASKET, MUFFLER 1 1 1 1
CLIP 1111
SILENCER ASSY 1 1 1 1
.SCREW, PAN HEAD 1 1 1 1
.WASHER, SPRING 1 1 1 1
EUR
ZAF
JPN
OCE
REMARKS
16
92907–06600
17
97007–06016
18
92907–06100
19
92907–06600
.WASHER, PLATE 1 1 1 1
BOLT 1111
WASHER, SPRING 1 1 1 1
WASHER, PLATE 1 1 1 1
7
Page 14
FIG. 7 CRANKCASE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
4X4–15111–00
99530–12016
98507–06045
4J2–15121–01
3L5–15128–00
98507–06012
2E9–15316–00
4J2–15415–00
98507–05014
4X4–15421–02
3L5–17112–01
99530–12016
3L5–15451–11
98507–06035
98507–06025
CRANKCASE 1 1 1 1 1
PIN, DOWEL 2 2 2 2
SCREW, PAN HEAD 8 8 8 8
CRANKCASE 2 1 1 1 1
HOLDER 1111
SCREW, PAN HEAD 1 1 1 1
DAMPER 1 2 2 2 2
COVER, GENERATOR 1 1 1 1
SCREW, PAN HEAD 3 3 3 3
COVER, CRANKCASE 2 1 1 1 1
BUSH 1 1 1 1 1
PIN, DOWEL 2 2 2 2
GASKET, CRANKCASE COVER 1 1 1 1 1
SCREW, PAN HEAD 3 3 3 3
SCREW, PAN HEAD 3 3 3 3
EUR
ZAF
JPN
OCE
REMARKS
16
90105–08103
17
90430–08119
18
4J2–15363–10
19
93210–14104
20
90109–08582
21
4J2–15113–00
22
98507–06012
23
92907–06100
24
4X4–15491–00
25
4X4–15484–00
BOLT, FLANGE 1 1 1 1
GASKET 1 1 1 1
PLUG, OIL 1 1 1 1
O-RING 1 1 1 1
BOLT 2222
PLATE 1 1 1 1
SCREW, PAN HEAD 1 1 1 1
WASHER, SPRING 1 1 1 1
PROTECTOR 1 1 1 1
CLAMP 2 1 1 1 1
8
Page 15
FIG. 8 STARTER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
3L5–15601–00
3L5–15664–00
90508–28399
17J–15620–01
2T4–15618–00
97017–06025
3L5–15631–00
3L5–15673–00
3L5–13178–00
93109–15001
KICK SHAFT ASSY 1 1 1 1
GUIDE, SPRING 1111
SPRING, TORSION 1 1 1 1
KICK CRANK ASSY 1 1 1 1
.COVER, KICK LEVER 1 1 1 1
BOLT 1111
GEAR, KICK PINION (13T) 1 1 1 1
CLIP 1111
GEAR, PUMP DRIVE 1 1 1 1
OIL SEAL 1 1 1 1
EUR
ZAF
JPN
OCE
REMARKS
9
Page 16
FIG. 9 CLUTCH
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3L5–16111–00
3L5–16115–00
3L5–16125–00
3L5–16114–00
3L5–16181–01
90387–16730
90282–05034
90208–10012
90170–10206
99009–16400
90201–16383
3L5–16620–03
3L5–16628–02
2T4–16629–00
3L5–16627–02
GEAR, PRIMARY DRIVE (33T) 1 1 1 1
ABSORBER 1 1 1 1 1
ABSORBER 2 1 1 1 1
PLATE, THRUST 2 1 1 1 1
SPACER 1 1 1 1 1
COLLAR 1111
KEY, STRAIGHT 1 1 1 1
WASHER, CONICAL SPRING 1 1 1 1
NUT 1111
CIRCLIP 1 1 1 1
WASHER, PLATE 1 1 1 1
CLUTCH CARRIER ASSY 1 1 1 1
.WASHER 2 2 2 2
.DAMPER, CLUTCH WEIGHT 2 2 2 2
.SPRING, CLUTCH WEIGHT 2 2 2 2 2
EUR
ZAF
JPN
OCE
REMARKS
16
3L5–16633–02
17
3L5–16611–02
18
99009–16400
.SHAFT, CLUTCH WEIGHT 4 4 4 4
CLUTCH HOUSING COMP. 1 1 1 1
CIRCLIP 1 1 1 1
10
Page 17
FIG. 10 TRANSMISSION
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
3L5–17410–00
3L5–17531–00
3L5–17471–00
3L5–17473–00
91318–06016
15L–17552–00
93306–20301
3L5–17537–00
3L5–17442–00
90149–45134
93102–15267
MAIN AXLE COMP. (15T) 1 1 1 1
SHIM, PINION 1 1 1 1
PLATE, COVER 1 1 1 1
STOPPER 1 1 1 1
BOLT 2222
PINION, DRIVEN (19T) 1 1 1 1
BEARING 1 1 1 1
SHIM, THRUST 1111
COLLAR, DISTANCE 1 1 1 1
SCREW 1 1 1 1
OIL SEAL 1 1 1 1
EUR
ZAF
JPN
OCE
REMARKS
11
Page 18
FIG. 11 FRAME
REF.
NO.
1
2
3
4
PART NO. DESCRIPTION
36E–21110–01–33
95607–10200
90105–10110
3HA–24141–00
FRAME COMP. 1 1 1 1 YB
NUT, U FLANGE 1 1 1 1
BOLT, FLANGE 1 1 1 1
PROTECTOR, FUEL TANK 1 1 1 1
EUR
ZAF
JPN
OCE
REMARKS
12
Page 19
FIG. 12 FRONT FENDER
REF.
NO.
1
2
3
4
5
PART NO. DESCRIPTION
3PT–21511–20
90159–06060
3PT–21569–80
36E–21513–00
3PT–2118K–A1
FENDER, FRONT 1 1 1 1
SCREW, WITH WASHER 2 2 2 2
GRAPHIC, 1 1 1 1 1
STAY, FENDER 1 2 2 2 2
LABEL, CAUTION 1 1
EUR
ZAF
JPN
OCE
REMARKS
5PA–2118K–20
LABEL, CAUTION 1
13
Page 20
FIG. 13 SIDE COVER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
3PT–21711–10
97002–06016
90201–06033
90119–06226
4X4–24181–00
3PT–2173L–B0
3PT–21731–60
3PT–21741–60
90159–06058
5PG–2816R–00
4X4–28100–00
COVER, SIDE 1 1 1 1 1
BOLT 4444
WASHER, PLATE 4 4 4 4
BOLT, WITH WASHER 2 2 2 2
DAMPER, LOCATING 1 2 2 2 2
GRAPHIC SET 1 1 1 1 1
COVER, SIDE 3 1 1 1 1
COVER, SIDE 4 1 1 1 1
SCREW, WITH WASHER 2 2 2 2
LABEL, WARNING GENERAL INFO. 1
TOOL KIT 1 1 1 1
EUR
ZAF
JPN
OCE
REMARKS
14
Page 21
FIG. 14 OIL TANK
REF.
NO.
1
2
3
4
5
6
7
8
9
PART NO. DESCRIPTION
4X4–21751–00
1Y1–21770–01
90480–10408
4X4–21766–01
90501–08410
90467–08003
4X4–2172K–00
4X4–21773–00
4X4–21629–00
TA NK, OI L 1 1 1 1
OIL TANK CAP ASSY 1 1 1 1
GROMMET 2 2 2 2
PIPE, OIL 1 1 1 1
SPRING, COMPRESSION 1 1 1 1
CLIP 2222
BRACKET 1 1 1 1 1
GROMMET 1 1 1 1
GUARD, MUD 1 1 1 1
EUR
ZAF
JPN
OCE
REMARKS
15
Page 22
FIG. 15 REAR ARM & SUSPENSION
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
3L7–22110–00–98
90101–08461
92907–08100
4X4–22110–10
4J2–22174–01
93306–20117
93106–24018
90105–08066
95707–08500
90201–08326
164–22216–00
3RV–21668–A0
REAR ARM COMP. 1 1 1 1 LGB
BOLT 6666
WASHER, SPRING 6 6 6 6
REAR ARM COMP. 1 1 1 1
END 1 1 1 1 1
BEARING 1 1 1 1
OIL SEAL 2 2 2 2
BOLT, FLANGE 2 2 2 2
NUT, FLANGE 2222
WASHER, PLATE 4 4 4 4
BUSH, REAR SHOCK ABSORBER 1 1 1 1
LABEL, TIRE 1 1
EUR
ZAF
JPN
OCE
REMARKS
3XJ–21668–10
13
3PT–22210–10
14
97027–06016
15
92907–06100
16
90201–126A7
17
90201–067A0
18
90105–08121
LABEL, TIRE 1 FOR JAPAN
SHOCK ABSORBER ASSY, REAR 2 2 2 2
BOLT, HEXAGON 2 2 2 2
WASHER, SPRING 2 2 2 2
WASHER, PLATE 2 2 2 2
WASHER, PLATE 2 2 2 2
BOLT, FLANGE 2 2 2 2
16
Page 23
FIG. 16 DRIVE SHAFT
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
4J2–46151–01
59M–46121–00
93306–20111
3L5–46127–00
93306–20111
90149–35133
90560–25185
4J2–46110–01
93306–20203
90560–15315
3L5–46114–00
97017–06016
4J2–46154–02
95027–06016
164–22216–00
HOUSING, DRIVE SHAFT 1 1 1 1
GEAR, DRIVE PINION 1 1 1 1
BEARING 1 1 1 1
SHIM, DRIVE PINION 1 1 1 1
BEARING 1 1 1 1
SCREW 1 1 1 1
SPACER 1111
RING GEAR COMP. 1 1 1 1
BEARING 1 1 1 1
SPACER 1111
PLATE, COVER 1 1 1 1
BOLT 2222
COVER, HOUSING 1 1 1 1
BOLT, FLANGE 3 3 3 3
BUSH, REAR SHOCK ABSORBER 1 1 1 1
EUR
ZAF
JPN
OCE
REMARKS
16
93306–20205
17
93211–066A9
18
3L7–46171–00
19
90501–60556
20
15L–18473–00
21
93440–17138
BEARING 1 1 1 1 KOYO
O-RING 1 1 1 1
SHAFT DRIVE ASSY 1 1 1 1
.SPRING, COMPRESSION 1 1 1 1
.RETAINER, SPRING 1 1 1 1
.CIRCLIP 1 1 1 1
17
Page 24
FIG. 17 FRONT FORK
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3PT–23100–01–35
3PT–23340–00
3YJ–23414–00
3PT–23110–00
2E9–23144–01
93450–30057
54V–23125–02
2E9–23113–01
36R–23151–00
4X4–23106–00–35
4X4–23141–00
3L6–23195–00
2E9–23143–00
3PT–23103–00–35
95027–08030
FRONT FORK ASSY 1 1 1 1 SL
.UNDER BRACKET COMP. 1 1 1 1
.RACE, BALL 4 1 1 1 1
.INNER TUBE COMP.1 1 1 1 1
..SEAL, DUST 1 1 1 1
..CIRCLIP 1 1 1 1
..METAL, SLIDE 1 1 1 1 1
..COLLAR 1 1 1 1
..SPRING, REBOUND 1 1 1 1
.OUTER TUBE COMP. 1 1 1 1 SL
.SPRING, FRONT FORK 1 1 1 1
.RUBBER 1 1 1 1
.SEAT, SPRING LOWER 1 1 1 1
.FRONT FORK ASSY (R.H) 1 1 1 1 SL
.BOLT, FLANGE 2 2 2 2
EUR
ZAF
JPN
OCE
REMARKS
16
4X4–23435–00
17
90105–10006
18
90209–10160
19
90201–105H3
20
2E9–23412–00
21
2E9–23413–01
22
3PT–23411–00
23
93505–32042
24
4X4–21543–00
25
90159–06060
CROWN, HANDLE 1 1 1 1
BOLT, FLANGE 3 3 3 3
WASHER 1 1 1 1
WASHER, PLATE 2 2 2 2
RACE, BALL 2 1 1 1 1
RACE, BALL 3 1 1 1 1
RACE, BALL 1 1 1 1 1
BALL 2222
PLATE 1 1 1 1 1
SCREW, WITH WASHER 2 2 2 2
18
Page 25
FIG. 18 FUEL TANK
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5PG–24110–10
2FG–24610–00
90445–09251
4X4–24500–00
90480–18290
90201–06747
90387–077F4
97007–06090
95707–06500
5PG–2467E–00
3R0–24181–00
59V–24173–00
5PG–24311–10
90467–12052
90445–095J0
FUEL TANK COMP. 1 1 1 1
CAP ASSY 1 1 1 1
HOSE (L350) 1 1 1 1
FUEL COCK ASSY 1 1 1 1 1
GROMMET 2 2 2 2
WASHER, PLATE 2 2 2 2
COLLAR 2222
BOLT 1111
NUT, FLANGE 1111
CAP 1 1 1 1
DAMPER, LOCATING 1 1 1 1 1
BAND, TANK FITTING 1 1 1 1 1
PIPE, FUEL 1 1 1 1 1
CLIP 2222
HOSE (L130) 1 1 1 1
EUR
ZAF
JPN
OCE
REMARKS
16
90467–08003
17
98507–06010
18
92907–06600
19
5PG–24240–20
CLIP 2222
SCREW, PAN HEAD 1 1 1 1
WASHER, PLATE 1 1 1 1
GRAPHIC SET 1 1 1 1
19
Page 26
FIG. 19 SEAT
REF.
NO.
1
2
PART NO. DESCRIPTION
5PG–24710–00
5PG–24711–00
SINGLE SEAT ASSY 1 1 1 1
.COVER, SINGLE SEAT 1 1 1 1
EUR
ZAF
JPN
OCE
REMARKS
20
Page 27
FIG. 20 FRONT WHEEL
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
5M0–25180–00–UJ
90560–10173
2E9–25116–00
93106–17015
2T4–25121–00–98
93109–34057
3PT–W253A–10
2E9–25133–00
90336–15033
2T4–25155–00
2E9–25151–01
97007–05020
95307–05600
94125–10650
WHEEL COMP. 1 1 1 1 RW
SPACER 1111
FLANGE, SPACER 2 1 1 1 1
OIL SEAL 1 1 1 1
PLATE, BRAKE SHOE 1 1 1 1 LGB
OIL SEAL 1 1 1 1
BRAKE SHOE KIT 1 1 1 1
.SPRING, RETURN 1 1 1 1
PLUG, TAPER 1 1 1 1
LEVER, CAMSHAFT 1 1 1 1 1
CAMSHAFT 1111
BOLT 1111
NUT 1111
TIRE (2.50-10) 1 1 1 1 UR INOUE
EUR
ZAF
JPN
OCE
REMARKS
94125–10651
15
94225–10270
16
93306–20006
17
2T4–25185–00
18
4N0–25181–01
19
90387–10620
20
90185–10091
21
92903–10200
22
36E–2539F–00
TIRE (2.50-10 4PR M29) 1 1 1 1 UR BRIDGESTONE
TUBE (2.50/2.75-10) 1 1 1 1 INOUE
BEARING 2 2 2 2 NTN
RING 1 1 1 1 1
AXLE, WHEEL 1 1 1 1
COLLAR 1111
NUT, SELF-LOCKING 1 1 1 1
WASHER, PLAIN 1 1 1 1
PLATE 1 3
21
Page 28
FIG. 21 REAR WHEEL
REF.
NO.
1
2
PART NO. DESCRIPTION
5M0–25390–00–UJ
94125–10650
REAR WHEEL COMP. 1 1 1 1 RW
TIRE (2.50-10) 1 1 1 1 UR INOUE
EUR
ZAF
JPN
OCE
REMARKS
94125–10651
3
94225–10270
4
2T4–25185–00
5
3PT–W253A–10
6
2E9–25133–00
7
3L5–25351–00
8
3L5–25355–00
9
90101–05396
10
90185–12046
11
2E9–25412–00
12
90201–15700
13
4X4–25336–00
14
90387–125A5
15
36E–2539F–00
TIRE (2.50-10 4PR M29) 1 1 1 1 UR BRIDGESTONE
TUBE (2.50/2.75-10) 1 1 1 1 INOUE
RING 1 1 1 1 1
BRAKE SHOE KIT 1 1 1 1
.SPRING, RETURN 1 1 1 1
CAMSHAFT 1111
LEVER, CAMSHAFT 1 1 1 1
BOLT 1111
NUT, SELF-LOCKING 1 1 1 1
WASHER 1 1 1 1
WASHER, PLATE 1 1 1 1
RING 2 1 1 1 1
COLLAR 2222
PLATE 1 3
22
Page 29
FIG. 22 STEERING HANDLE & CABLE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3PT–26111–00
95607–08100
2E9–26129–00
4X4–26241–00
4X4–26243–00
4X4–26242–00
266–26261–00
4X4–26311–10
5PG–26312–00
4X4–26321–10
5L6–26272–00
4X4–26331–01
3PT–26341–00
3TB–83936–00
90501–10513
HANDLEBAR 1 1 1 1
NUT, U 2 2 2 2
WASHER 2 2 2 2
GRIP 1111
TUBE, THROTTLE GUIDE 1 1 1 1
GRIP (RIGHT) 1 1 1 1
CONNECTOR, CABLE 1 1 1 1
CABLE, THROTTLE 1 1 1 1 1
CABLE, THROTTLE 2 1 1 1 1
CABLE, PUMP 1 1 1 1
CAP 1 1 1 1
CABLE, STARTER 1 1 1 1 1
WIRE, BRAKE 1 1 1 1 1
BAND, SWITCH CORD 1 1 1 1
SPRING, COMPRESSION 1 1 1 1
EUR
ZAF
JPN
OCE
REMARKS
16
90179–06411
17
90249–12008
18
4X4–26351–10
19
90501–10074
20
90179–06411
21
90249–12008
22
36R–26124–10
23
437–83936–11
NUT 1111
PIN 1 1 1 1
CABLE, BRAKE 1 1 1 1
SPRING, COMPRESSION 1 1 1 1
NUT 1111
PIN 1 1 1 1
PROTECTOR, HANDLEBAR 1 1 1 1
BAND, SWITCH CORD 2 2 2 2
23
Page 30
FIG. 23 STAND & FOOTREST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
214–27421–00
4X4–27413–00
90240–08084
91401–25015
90508–20023
4X4–27111–00–33
3L5–27151–02
90506–29052
4X4–27114–00
91701–08078
90468–12006
92907–08600
91317–06070
90201–06045
FOOTREST 2 2 2 2 2
COVER, FOOTREST 2 2 2 2
PIN, CLEVIS 2 2 2 2
PIN, COTTER 2 2 2 2
SPRING, TORSION 2 2 2 2
STAND, MAIN 1 1 1 1 YB
BRACKET, MAIN STAND 1 1 1 1
SPRING, TENSION 1 1 1 1
STOPPER, MAIN STAND 1 1 1 1
PIN 1 1 1 1
CLIP 1111
WASHER, PLATE 1 1 1 1
BOLT 2222
WASHER, PLATE 2 2 2 2
EUR
ZAF
JPN
OCE
REMARKS
24
Page 31
FIG. 24 GENERATOR
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
3L6–85550–M1
3PT–85560–00
4X4–81313–M0
4Y4–85520–M0
3L5–85580–M0
3PT–8131X–00
98517–04025
98517–04012
98507–04010
92907–04100
98507–04006
92907–04100
98707–06016
ROTOR ASSY 1 1 1 1
BASE ASSY 1 1 1 1
.COIL, LIGHTING 1 1 1 1 1
.COIL, CHARGE 1 1 1 1
.COIL, PULSER 1 1 1 1
.CORD ASSY 1111
.SCREW, PAN HEAD 2 2 2 2
.SCREW, PAN HEAD 2 2 2 2
.SCREW, PAN HEAD 1 1 1 1
.WASHER, SPRING 1 1 1 1
.SCREW, PAN HEAD 1 1 1 1
.WASHER, SPRING 1 1 1 1
SCREW, FLAT HEAD 2 2 2 2
EUR
ZAF
JPN
OCE
REMARKS
25
Page 32
FIG. 25 HANDLE SWITCH & LEVER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
2T4–83912–02
90149–05162
95607–05100
5PG–82920–00
2T4–83922–02
90149–05119
98507–05025
95607–05100
437–83936–01
90465–13M39
4X4–26257–00
90465–10098
LEVER 1 1 1 1 1
SCREW 1 1 1 1
NUT, U 1 1 1 1
LEVER HOLDER ASSY (RIGHT) 1 1 1 1
.LEVER 2 1 1 1 1
.SCREW 1 1 1 1
.SCREW, PAN HEAD 2 2 2 2
.NUT, U 1 1 1 1
BAND, SWITCH CORD 1 1 1 1
CLAMP 1 1 1 1
STOPPER 1 1 1 1
CLAMP 1 1 1 1
EUR
ZAF
JPN
OCE
REMARKS
26
Page 33
FIG. 26 ELECTRICAL 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
3PT–85540–00
98507–06016
92907–06100
92907–06600
5PG–85590–00
4J2–85546–00
4JP–82310–00
97007–06016
166–82370–20
5PG–82590–00
3K7–81980–00
C.D.I. UNIT ASSY 1111
SCREW, PAN HEAD 1 1 1 1
WASHER, SPRING 1 1 1 1
WASHER, PLATE 1 1 1 1
CONTROL UNIT ASSY 1 1 1 1
BAND 1111
IGNITION COIL ASSY 1 1 1 1
BOLT 2222
PLUG CAP ASSY 1 1 1 1
WIRE HARNESS ASSY 1 1 1 1
.DIODE ASSY 1111
EUR
ZAF
JPN
OCE
REMARKS
27
Page 34
PA RT NO.
4J2–11111–00
517–11181–01
4J2–11311–00
3PT–11351–00
3L5–11400–02
3L5–11412–00
3L5–11422–01
260–11610–04
260–11610–14
260–11610–24
18U–11631–00–A0
3L5–11633–00
18U–11635–00
18U–11636–00
2E9–11651–00
1YU–11681–00
3L5–13101–01
3L5–13124–00
384–13138–00
3L5–13161–00
3L5–13178–00
3L5–13555–00
3L5–13610–00
3L5–13613–00
3L5–13616–00
3HK–13621–00
3L5–13622–10
3L5–13624–00
5PG–14101–10
36R–14103–00
36R–14104–00
17L–14106–00
3L5–14112–40
174–14131–01
127–14135–00
3L7–14141–12
3L5–14142–40
1R0–14169–00
3XV–14169–00
127–14171–00
3L5–14184–00
3L6–14185–01
603–14186–00
3L5–14190–01
214–14197–00
3L5–14198–00
620–14231–14
1V3–14271–00
REF.
NO.
1– 1
1– 2
1– 4
1– 5
2– 1
2– 2
2– 3
2–16
2–16
2–16
2–14
2–15
2–14
2–14
2– 5
2– 4
3– 1
3– 9
3– 6
3–12
8– 9
4– 9
4– 1
4– 2
4– 3
4– 7
4– 8
4– 6
5– 1
5–17
5–21
5– 9
5–14
5–16
5–19
5– 4
5– 5
5–10
5–28
5–18
5– 2
5–11
5–13
5–12
5–24
5– 8
5– 3
5–26
PA RT NO.
4X4–14411–00
4X4–14412–00
4X4–14451–00
4X4–14453–00
4X4–14493–01
4X4–14610–01
4X4–14623–10
4X4–14708–00
4X4–14714–00
4X4–14750–00
3RV–14766–00
5PG–1490J–00
55X–14937–00
1M3–14997–00
4X4–15111–00
4J2–15113–00
4J2–15121–01
3L5–15128–00
2E9–15316–00
4J2–15363–10
4J2–15415–00
3L5–15416–00
4X4–15421–02
3L5–15426–00
3L5–15451–11
4X4–15484–00
4X4–15491–00
3L5–15601–00
2T4–15618–00
17J–15620–01
3L5–15631–00
3L5–15664–00
3L5–15673–00
3L5–16111–00
3L5–16114–00
3L5–16115–00
3L5–16125–00
3L5–16181–01
3L5–16611–02
3L5–16620–03
3L5–16627–02
3L5–16628–02
2T4–16629–00
3L5–16633–02
3L5–17112–01
3L5–17410–00
3L5–17442–00
3L5–17471–00
REF.
NO.
4–11
4–12
4–13
4–16
4–18
6– 1
6– 2
6– 7
6–11
6–13
6–10
5–15
5–27
5–25
7– 1
7–21
7– 4
7– 5
7– 7
7–18
7– 8
3–16
7–10
3–17
7–13
7–25
7–24
8– 1
8– 5
8– 4
8– 7
8– 2
8– 8
9– 1
9– 4
9– 2
9– 3
9– 5
9–17
9–12
9–15
9–13
9–14
9–16
7–11
10 – 1
10 – 9
10 – 3
PA RT NO .
3L5–17473–00
3L5–17531–00
3L5–17537–00
15L–17552–00
15L–18473–00
36E–21110–01–33
5PA–2118K–20
3PT–2118K–A1
3PT–21511–20
36E–21513–00
4X4–21543–00
3PT–21569–80
4X4–21629–00
3XJ–21668–10
3RV–21668–A0
3PT–21711–10
4X4–2172K–00
3PT–21731–60
3PT–2173L–B0
3PT–21741–60
4X4–21751–00
4X4–21766–01
1Y1–21770–01
4X4–21773–00
3L7–22110–00–98
4X4–22110–10
4J2–22174–01
3PT–22210–10
164–22216–00
3PT–23100–01–35
3PT–23103–00–35
4X4–23106–00–35
3PT–23110–00
2E9–23113–01
54V–23125–02
4X4–23141–00
2E9–23143–00
2E9–23144–01
36R–23151–00
3L6–23195–00
3PT–23340–00
3PT–23411–00
2E9–23412–00
2E9–23413–01
3YJ–23414–00
4X4–23435–00
5PG–24110–10
NUMERICAL INDEX
REF.
NO.
10 – 4
10 – 2
10 – 8
10 – 6
16 – 20
11 – 1
12 – 5
12 – 5
12 – 1
12 – 4
17 – 24
12 – 3
14 – 9
15 – 12
15 – 12
13 – 1
14 – 7
13 – 7
13 – 6
13 – 8
14 – 1
14 – 4
14 – 2
14 – 8
15 – 1
15 – 4
15 – 5
15 – 13
15 – 11
16 – 15
17 – 1
17 – 14
17 – 10
17 – 4
17 – 8
17 – 7
17 – 11
17 – 13
17 – 5
17 – 9
17 – 12
17 – 2
17 – 22
17 – 20
17 – 21
17 – 3
17 – 16
18 – 1
PA RT NO .
3HA–24141–00
59V–24173–00
3R0–24181–00
4X4–24181–00
5PG–24240–20
5PG–24311–10
4X4–24500–00
2FG–24610–00
5PG–2467E–00
5PG–24710–00
5PG–24711–00
2E9–25116–00
2T4–25121–00–98
2E9–25133–00
2E9–25151–01
2T4–25155–00
5M0–25180–00–UJ
4N0–25181–01
2T4–25185–00
4X4–25336–00
3L5–25351–00
3L5–25355–00
5M0–25390–00–UJ
36E–2539F–00
2E9–25412–00
3PT–26111–00
36R–26124–10
2E9–26129–00
4X4–26241–00
4X4–26242–00
4X4–26243–00
4X4–26257–00
266–26261–00
5L6–26272–00
4X4–26311–10
5PG–26312–00
4X4–26321–10
4X4–26331–01
3PT–26341–00
4X4–26351–10
4X4–27111–00–33
4X4–27114–00
3L5–27151–02
4X4–27413–00
214–27421–00
REF.
NO.
11 – 4
18 – 12
18 – 11
13 – 5
18 – 19
18 – 13
18 – 4
18 – 2
18 – 10
19 – 1
19 – 2
20 – 3
20 – 5
20 – 8
21 – 6
20 – 11
20 – 10
20 – 1
20 – 18
20 – 17
21 – 4
21 – 13
21 – 7
21 – 8
21 – 1
20 – 22
21 – 15
21 – 11
22 – 1
22 – 22
22 – 3
22 – 4
22 – 6
22 – 5
25 – 11
22 – 7
22 – 11
22 – 8
22 – 9
22 – 10
22 – 12
22 – 13
22 – 18
23 – 6
23 – 9
23 – 7
23 – 2
23 – 1
PA RT NO .
4X4–28100–00
5PG–2816R–00
4J2–46110–01
3L5–46114–00
59M–46121–00
3L5–46127–00
4J2–46151–01
4J2–46154–02
3L7–46171–00
4X4–81313–M0
3PT–8131X–00
3K7–81980–00
4JP–82310–00
166–82370–20
5PG–82590–00
5PG–82920–00
2T4–83912–02
2T4–83922–02
3TB–83936–00
437–83936–01
437–83936–11
4Y4–85520–M0
3PT–85540–00
4J2–85546–00
3L6–85550–M1
3PT–85560–00
3L5–85580–M0
5PG–85590–00
3PT–W253A–10
90101–05396
90101–08461
90105–08066
90105–08103
90105–08121
90105–10006
90105–10110
90109–08582
90116–06418
90119–06226
90149–04135
90149–05119
90149–05162
90149–35133
90149–45134
90153–06011
90157–05003
90159–06013
REF.
NO.
13 – 11
13 – 10
16 – 8
16 – 11
16 – 2
16 – 4
16 – 1
16 – 13
16 – 18
24 – 3
24 – 6
26 – 11
26 – 7
26 – 9
26 – 10
25 – 4
25 – 1
25 – 5
22 – 14
25 – 9
22 – 23
24 – 4
26 – 1
26 – 6
24 – 1
24 – 2
24 – 5
26 – 5
20 – 7
21 – 5
21 – 9
15 – 2
15 – 8
7–16
15 – 18
17 – 17
11 – 3
7–20
1– 6
13 – 4
3– 5
25 – 6
25 – 2
16 – 6
10 – 10
6– 3
6– 8
4–19
PART NO.
90159–06058
90159–06060
90170–10105
90170–10206
90179–06411
90185–10091
90185–12046
90201–06033
90201–06045
90201–06747
90201–067A0
90201–08326
90201–105H3
90201–126A7
90201–15700
90201–16383
90202–04214
90208–10012
90209–10160
90240–08084
90249–12008
90280–03017
90282–05034
90336–15033
90387–077F4
90387–10620
90387–125A5
90387–16730
90401–10029
90430–04004
90430–08119
90445–09251
90445–095J0
90465–10098
90465–13M39
90467–08003
90467–12052
90467–20023
90467–22048
90468–02033
90468–12006
90480–10408
90480–18290
90501–08410
REF.
NO.
13 – 9
12 – 2
17 – 25
3– 7
9– 9
22 – 16
22 – 20
20 – 20
21 – 10
13 – 3
23 – 14
18 – 6
15 – 17
15 – 10
17 – 19
15 – 16
21 – 12
9–11
6– 9
9– 8
17 – 18
23 – 3
22 – 17
22 – 21
2– 7
9– 7
20 – 9
18 – 7
20 – 19
21 – 14
9– 6
3– 8
3– 4
7–17
18 – 3
18 – 15
25 – 12
25 – 10
14 – 6
18 – 16
18 – 14
4–17
6–12
3–13
23 – 11
14 – 3
18 – 5
14 – 5
28
Page 35
PA RT NO.
90501–10074
90501–10513
90501–60556
90506–29052
90508–20023
90508–28399
90560–10173
90560–15315
90560–25185
91317–06070
91318–06016
91401–25015
91609–30014
91701–08078
92903–10200
92907–03100
92907–04100
92907–06100
92907–06600
92907–08100
92907–08600
92907–12100
92907–12600
93101–10001
93102–15267
93102–17067
93102–23174
93106–17015
93106–24018
93109–15001
93109–34057
93210–14104
93210–26240
93211–066A9
93306–20006
93306–20111
REF.
NO.
22 – 19
22 – 15
16 – 19
23 – 8
23 – 5
8– 3
20 – 2
16 – 10
16 – 7
23 – 13
10 – 5
23 – 4
3–10
23 – 10
20 – 21
4– 5
5– 7
24 – 10
24 – 12
6–15
6–18
7–23
15 – 15
26 – 3
4–15
6–16
6–19
18 – 18
26 – 4
6– 5
15 – 3
6– 6
23 – 12
2– 9
2– 8
3– 2
10 – 11
2–12
2–13
20 – 4
15 – 7
8–10
20 – 6
7–19
3– 3
16 – 17
20 – 16
16 – 3
PA RT NO.
93306–20111
93306–20117
93306–20203
93306–20205
93306–20301
93306–20326
93310–21038
93310–416N7
93430–07012
93440–17138
93450–11021
93450–30057
93505–32042
94125–10650
94125–10651
94225–10270
94701–00159
94701–00171
94701–00258
94703–00258
95027–06016
95027–08030
95307–05600
95307–12700
95607–05100
95607–08100
95607–10200
95707–06500
95707–08500
97002–06016
97007–05020
97007–06016
97007–06090
97007–08020
97017–06016
97017–06025
97027–06016
97707–50115
98507–03010
98507–04006
98507–04010
98507–04014
REF.
NO.
16 – 5
15 – 6
16 – 9
16 – 16
10 – 7
2–11
2–18
2– 6
3–11
16 – 21
2–17
17 – 6
17 – 23
20 – 14
21 – 2
20 – 14
21 – 2
20 – 15
21 – 3
1– 3
1– 3
1– 3
1– 3
16 – 14
17 – 15
20 – 13
2–10
25 – 3
25 – 8
22 – 2
11 – 2
1– 7
18 – 9
15 – 9
13 – 2
20 – 12
6–17
26 – 8
18 – 8
6– 4
16 – 12
8– 6
15 – 14
3–18
4– 4
24 – 11
24 – 9
5– 6
PA RT NO .
98507–05014
98507–05020
98507–05025
98507–05030
98507–05035
98507–06008
98507–06010
98507–06012
98507–06016
98507–06020
98507–06025
98507–06035
98507–06045
98517–04012
98517–04025
98607–05112
98707–06016
98807–05100
99009–16400
99530–12016
NUMERICAL INDEX
REF.
NO.
7– 9
3–14
25 – 7
5–23
3–15
6–14
18 – 17
7– 6
7–22
26 – 2
4–10
7–15
7–14
4–14
7– 3
24 – 8
24 – 7
5–20
24 – 13
5–22
9–10
9–18
7– 2
7–12
PA RT NO .
REF.
NO.
PA RT NO .
REF.
NO.
PART NO.
REF.
NO.
29
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