Yamaha LX210, AR210 User Manual

Owner's / Operator's Manual
Thank you for choosing a Yamaha Sport Boat. This Owner’s Manual con­tains information you will need for prop­er operation, maintenance, and care. A thorough understanding of these simple instructions will help you to obtain max­imum enjoyment from your new Yamaha. If you have any questions about the operation or maintenance of your Sport Boat, please consult a Yamaha dealer.
Because Yamaha has a policy of con­tinuing product improvement, this prod­uct may not be exactly as described in this Owner’s Manual. Specifications are subject to change without notice.
This manual should be considered a permanent part of this Sport Boat and should remain with it even if the boat is subsequently sold.
IMPORTANT MANUAL INFORMATION:
In this manual, information of particular importance is distinguished in the fol­lowing ways:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instruc­tions could result in severe injury or death to the machine operator, a bystander, or a person inspecting or repairing the Sport Boat.
A CAUTION indicates special precau­tions that must be taken to avoid damage to the Sport Boat.
NOTE: A NOTE provides key informa-
tion to make procedures easier or clear­er.
TO THE OWNER
LS2000/LX210/AR210 SPORT BOAT
OWNER’S/OPERATOR’S MANUAL
© 2002 by Yamaha Motor Corporation, U.S.A.
1st Edition, August 2002
All rights reserved. Any reprinting
or unauthorized use
without the written permission of
Yamaha Motor Corporation,
U.S.A. is expressly prohibited.
Printed in U.S.A.
LIT-18626-05-20
02-418
WARN ING
CAUTION:
2
F
EATURES & FUNCTIONS
1
SAFETY INFORMATION
3
OPERATION
4
MAINTENANCE & CARE
5
TROUBLESHOOTING & SPECIAL PROCEDURES
6
CONSUMER INFORMATION
SPORT BOAT
Chapter 1

SAFETY INFORMATION

IDENTIFICATION NUMBER RECORDS . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Primary I.D. Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Hull Identification Number (H.I.N.) . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Emission Control Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
IMPORTANT LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
Limitations On Who May Operate the Sport Boat . . . . . . . . . . . . . . . .1-8
Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Additional Equipment Recommendations . . . . . . . . . . . . . . . . . . . . . .1-9
Cruising Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Operational Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Hazard Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Sport Boat Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Night Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13
Water-skiing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14
RULES OF THE ROAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15
Steering and Sailing Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15
Rules When Encountering Vessels . . . . . . . . . . . . . . . . . . . . . . . . . .1-16
Other Special Situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-17
Reading Buoys and Other Markers . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
TO GET MORE BOATING SAFETY INFORMATION . . . . . . . . . . . . . . . . .1-19
Boating Education and Training . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-19
ACCIDENT REPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20
ENJOY YOUR SPORT BOAT RESPONSIBLY . . . . . . . . . . . . . . . . . . . . .1-20
1-1
SAFETY INFORMATION 1
IDENTIFICATION
NUMBER RECORDS
Record your Primary I.D., H.I.N., and engine numbers in the spaces provided to assist you in ordering spare parts from your Yamaha Sport Boat dealer. Also record and keep these I.D. num­bers in a separate place in case your Sport Boat is stolen.
PRIMARY I.D. NUMBER
\\ \\ \\ \\ \\ \\ \\ \\ \\ \\ \\
The Primary I.D. number is stamped on a label 1attached to the inside of the engine compartment.
HULL IDENTIFICATION NUMBER (H.I.N.)
\\ \\ \\ \\ \\ \\ \\ \\ \\ \\ \\ \\ \\
The H.I.N. 2 is stamped into the hull on the right rear corner.
ENGINE SERIAL NUMBER
PORT
STARBOARD
The Engine Serial Numbers are stamped on a label ➂attached to the top of the engine crankcase.
\\ \\ \\ \\ \\ \\ \\ \\ \\ \\ \\
LST1200-A
FOR
\\ \\ \\ \\ \\ \\ \\ \\ \\ \\ \\
1
2
EMISSION CONTROL
INFORMATION
This engine family conforms to U.S. EPA regulations for marine SI engines.
APPROVAL LABEL OF EMISSION CONTROL CERTIFICATE
This label is attached to the electrical box.
1 Emission control information
label
MANUFACTURED DATE LABEL 2 Manufactured date label
1 SAFETY INFORMATION
1-2
11
22
EMISSION CONTROL INFORMATION
ENGINE FAMILY :
THIS ENGINE CONFORMS TO U.S. EPA REGULATIONS FOR MARINE S1 ENGINES
FELs
YAMAHA MOTOR CO., CO, LTD.
g/low - hr
SPARK PLUG GAP (mm) : TROLLING SPEED :
rpm
YAMAHA
Manufactured:
SAFETY INFORMATION 1
1-3
4
1
2
3
IMPORTANT LABELS
20
23
24
26
25
17
15
15
15
16
5
19
19
15
15
14
9
9
6
7
8
10
11
12
13
18
21
22
LX/AR
1 SAFETY INFORMATION
1-4
13
2
4
7
SAFETY INFORMATION 1
1-5
5
6
7
8
9
10
LST1200-A
Do not touch or remove electrical parts when starting or running engine.
YAMAHA
FOR
6R7-83623-40
1 SAFETY INFORMATION
1-6
11 15
12
16
13 17
18
14
FIRE EXTINGUISHER
• Fire extinguisher is inside this driver's side console storage.
• Open cannister to remove extinguisher.
YAMAHA
F0R-U419B-10
FOR-U411D-00
BEFORE LAUNCHING:
Make sure drain plug at the back
¥
of the hull is tightened securely. See Owner’s Manual for draining
¥
procedure.
After removing from the water:
¥
Flush drive system and hull with fresh water. Open the drain plug at the back of the hull. Start the engine and rapidly move throttle lever from
¥
idle to half-throttle and back for 10~15 seconds to drain any leftover water in exhaust system.
¥
Lift rear platform hatch. If water is pooled on top of access port caps, remove caps to let water drain, then reinstall caps securely.
¥
Refer to the Owner’s Manual for complete maintenance storage information.
YAMAHA
F0R-U419C-11
SAFETY INFORMATION 1
1-7
19 22
23
22
24
20
25
21
26
AR Model
LX and AR Model
LX and AR Model
LX and AR Model
1 SAFETY INFORMATION
1-8
SAFETY
INFORMATION
The safe use and operation of this boat is dependent upon the use of proper operating techniques, as well as upon the common sense, good judgment, and expertise of the oper­ator. Every operator should know the following requirements before operating the Sport Boat.
Before operating the boat, read the
Owner’s/Operator’s Manual, the Operation Instruction Card, and all warning and caution labels on the boat. Also, watch the Basic Orientation Video provided with your Sport Boat. These materials should give you an understanding of the boat and its operation.
Never allow anyone to operate this
boat until they too have read the Owner’s/Operator’s Manual, the Operation Instruction Card, and all warning and caution labels, and if possible watched the Basic Orientation Video. Showing them the video may help reinforce the information contained in these materials.
LIMITATIONS ON WHO MAY OPERATE THE SPORT BOAT
Yamaha recommends a minimum
operator age of 16 years old.
Adults must supervise use by
minors.
Know the operator age and training
requirements for your state. A boat­ing safety course is recommended and may be required in your state. You can find local rules by contact­ing the United States Coast Guard (USCG), the National Association of State Boating Law Administrators, or your local Power Squadron.
This Sport Boat is designed to carry
the operator, up to 6 passengers, and cargo. Never exceed the maxi­mum load limit or allow more than 7 persons (or 6 persons if a water skier is being pulled) to ride in the boat at one time. Weight distribution affects performance. Keep weight in the boat low and evenly distributed from side-to-side and front-to-back. Remove any unnecessary cargo and store it on shore.
Maximum Load: 1300 lb (591 kg) Load is the total weight of cargo, operator and passengers.
SAFETY INFORMATION 1
1-9
REQUIRED EQUIPMENT
The U.S. Coast Guard (USCG) has regulations which describe minimum standards of safety. You must comply with these regulations, which apply to boats like your Sport Boat which are less than 26 feet long.
Personal Flotation Devices (PFDs):
Type I, II, or III as required for all people on board (see “Operational Requirements” for more informa­tion), plus at least one Type IV (throwable type).
Fire Extinguisher:
At least one B-1 type hand-held portable fire extinguisher.
Visual Distress Signals:
It is recommended that a USCG­approved pyrotechnic device be stored on your boat. A mirror can also be used as an emergency sig­nal. Contact your Yamaha dealer or the Coast Guard for more informa­tion.
Sound Signalling Device:
Your Sport Boat is equipped with a horn that can be used to signal other boats. See “Rules of the Road” for more information.
Navigation Lights:
Your Sport Boat is equipped with navigation lights for use between sunset and sunrise, and during peri­ods of reduced visibility, such as fog. Be sure these lights are work­ing and are turned on when neces­sary (see page 2-12 and 3-9 for more information).
ADDITIONAL EQUIPMENT RECOMMENDATIONS
The following equipment can help make your boating experience safer and more enjoyable:
Mooring fenders and lines
Anchor with suitable line (a
“Danforth” type anchor and line that is at least 6-times the depth of the water where you will drop anchor are recommended)
Manual-type bilge pump
First Aid kit
Waterproof flashlight with extra bat-
teries
Tool kit with assorted screwdrivers,
pliers, wrenches (including metric sizes), and electrical tape
Oar or paddle (look for one with a
boat hook on the other end)
Spare parts, such as an extra set of
spark plugs and fuses
Navigation charts for the waters
where you will be boating
To w rope
CRUISING LIMITATIONS
Scan constantly for people, objects,
and other watercraft. Be alert for conditions that limit your visibility or block your vision of others.
Operate defensively at safe speeds
and keep a safe distance from peo­ple, objects, and other watercraft.
Do not follow directly behind other
boats.
Do not go near others to spray or
splash them with water.
Avoid sharp turns or other maneu-
vers that make it hard for others to avoid you or understand where you are going.
Avoid areas with submerged
objects or shallow water.
Operate within your limits and avoid
aggressive maneuvers to reduce the risk of loss of control, ejection, and collision.
This is a high-performance boat –
not a toy. Sharp turns or jumping waves or wakes can increase the
risk of back/spinal injury (paralysis), facial injuries, and broken legs, ankles, and other bones. Do not jump waves or wakes.
Do not operate the boat in rough
water, bad weather, or when visibili­ty is poor; this may lead to an acci­dent causing injury or death. Be alert to the possibility of bad weath­er. Take note of weather forecasts and the prevailing weather condi­tions before setting out in your boat.
Never operate in water that is less
than 3 ft (90 cm) deep, otherwise you increase your chance of hitting a submerged object, which could result in injury.
Leave a “float plan” with a responsi-
ble person on shore. Tell where you plan to go and when you plan to arrive, and provide a description of your boat. Advise this person if your plans change and also when you arrive to prevent false alarms. A sample float plan is included on page 6-6.
1 SAFETY INFORMATION
1-10
3 FT (90 CM)
OPERATIONAL REQUIREMENTS
All riders must wear a Coast Guard
approved personal flotation device (PFD).
Eye protection is recommended to
keep wind, water, and glare from the sun out of your eyes while you oper­ate your Sport Boat. Restraining straps for eyewear are made which are designed to float should your eyewear fall into the water.
Footwear and gloves are recom-
mended.
NEVER operate the boat after con-
suming alcohol or taking drugs.
For reasons of safety and proper
care of the Sport Boat, always per­form the pre-operation checks listed on page 3-4 before operating.
Passengers must always sit in a
designated seating area, place feet on the deck, and use the handgrips provided when the boat is in motion.
Always consult your doctor on
whether it is safe for you to ride in this boat if you are pregnant or in poor health.
Do not attempt to modify this Sport
Boat! Modifications to your boat may reduce safety and reliability, and render the boat unsafe or illegal to use.
SAFETY INFORMATION 1
1-11
1 SAFETY INFORMATION
1-12
Attach the engine shut-off cord (lan-
yard) to PFD and keep it free from steering wheel or other controls so that the engine stops if the operator accidentally leaves the helm. Failure to attach the engine shut-off cord could result in a runaway boat if the operator is ejected.
After operation, remove the engine shut-off cord and the keys to avoid accidental starting or unauthorized use by children or others.
1 Engine Shut-Off Switch 2 Engine Shut-Off Cord with Clip 3 Cord connected to PFD
Scan constantly for swimmers and
stay away from swimming areas. Swimmers are hard to see and you could accidentally hit someone in the water.
Avoid being hit by another boat! You
should always take responsibility to watch for other traffic; other boaters may not be watching for you. If they do not see you, or you maneuver more quickly than they expect, you risk a collision.
Maintain a safe distance from other
boats or watercraft, and also watch for boats’ ski ropes or fishing lines. Obey the “Rules of the Road” (see page 1-15), and be sure to check behind you before making a turn.
HAZARD INFORMATION
Never start the engine or let it run
for any length of time in an enclosed area. Exhaust fumes contain carbon monoxide, a colorless, odorless gas that may cause death within a short time. Always operate the boat in an open area.
It is also important to have the engines off when anyone is using the extended swim step on models equipped with one because of the carbon monoxide in the exhaust gases coming from underneath the step.
SPORT BOAT CHARACTERIS­TICS
Jet thrust turns the Sport Boat.
Pulling the throttle levers completely back to idle produces only minimum thrust. If you are traveling at speeds above trolling, you will have rapidly decreasing ability to steer without throttle. You may still have some turning ability immediately after pulling the throttle levers back to idle, but once the engine slows down, the Sport Boat will no longer respond to steering wheel input until you apply throttle again or you reach
1
2
3
SAFETY INFORMATION 1
1-13
a trolling speed. Practice turning in an open area without obstructions until you have a good feel for the maneuver.
Yamaha Sport Boats are water-jet
propelled. The pumps are directly connected to the engines. This means that the jet thrust will pro­duce some movement whenever the engines are running. The Sport Boat has a “neutral” position, but since the Sport Boat is always pro­ducing thrust while the engines are running, some forward or reverse movement may occur.
Do not use the reverse function to
slow down or stop the boat as it could cause you to lose control, be ejected, or impact the steering wheel or other parts of the boat. This could increase the risk of seri­ous injury. It could also damage the shift mechanism.
Reverse can be used to slow down
or stop during slow speed maneu­vering, such as when docking. Once the engine is idling, shift to reverse and gradually increase engine speed. Make sure that there are no obstacles or people behind you before shifting into reverse.
Keep away from the intake grates
while the engine is on. Items such as long hair, loose clothing, or PFD straps can become entangled in moving parts resulting in severe injury or drowning.
Stop the engines and remove the
clip from the engine shut-off switch before removing any debris or weeds, which may have collected around the jet intakes.
Never insert any object into the jet
thrust nozzle while the engine is running. Severe injury or death could result from coming in contact with the rotating parts of the jet pump.
NIGHT OPERATION
When using your Sport Boat before
dawn or after dusk, you must have both bow and stern lights operating. When at anchor in the dark, the stern light must be lit. See page 2­12 for instructions.
1 SAFETY INFORMATION
1-14
WATER-SKIING
You can use the Sport Boat to tow a water skier, using the tow cleat provid­ed.
It is the boat operator’s responsibility to be alert to the safety of the water-skier and others. Know and follow all state and local water-skiing regulations in effect for the waters in which you will be operating.
The following are some important con­siderations for minimizing risks while water-skiing.
The skier should wear an approved
PFD, preferably a brightly colored one so boat operators can see the skier.
The skier should wear protective
clothing. Severe internal injuries can occur if water is forced into body cavities as a result of falling into the water or while reboarding. Normal
swimwear does not adequately pro­tect against forceful water entry into rectum or vagina. The skier should wear a wetsuit bottom or clothing that provides equivalent protection. Such clothing includes thick, tightly woven, sturdy and snug fitting apparel such as denim, but does not include spandex or similar fabrics like those used in bicycle shorts.
A second person should be on
board as a spotter to watch the skier; in most states it is required by law. Let the skier direct the opera­tor’s control of speed and direction with hand signals. The port-side seat swivels for a backward-facing observer. Be sure the seat is locked in place (pg. 2-13) before getting underway.
When preparing to pull a skier, oper-
ate the boat at the slowest possible speed until the boat is well away from the skier and slack in the towrope is taken up. Make sure that the rope is not looped around any­thing.
After checking that the skier is ready and that there is no traffic or other obstacles, apply enough throttle to raise the skier.
Make smooth, wide turns. The Sport
Boat is capable of very sharp turns, which could exceed the abilities of the skier. Keep the skier at least 50m (150 ft), about twice the dis­tance of a standard towrope, away from any potential hazard.
SAFETY INFORMATION 1
1-15
Be alert to the hazard of the
towrope handle snapping back at the boat when the skier falls or is unable to get up on the skis.
Wakeboard Tower (AR Model)
The Wakeboard Tower is provided as an elevated tow point suitable for wakeboards and similar towable recre­ational equipment. See page 2-16 for more information.
RULES OF THE ROAD
Your Yamaha Sport Boat is legally con­sidered a powerboat. Operation of the Sport Boat must be in accordance with the rules and regulations governing the waterway on which it is used.
Just as there are rules that apply when you are driving on streets and high­ways, there are waterway rules that apply when you are operating your boat. These rules are used internation­ally, and are also enforced by the United States Coast Guard and local agencies. You should be aware of these rules, and follow them whenever you encounter another vessel on the water.
Several sets of rules prevail according to geographic location, but are all basi­cally the same as the International Rules of the Road. The rules presented here in this Owner’s/Operator’s Manual are condensed, and have been provid­ed for your convenience only. Consult your local U.S. Coast Guard Auxiliary or Department of Motor Vehicles for a complete set of rules governing the waters in which you will be operating
your boat.
STEERING AND SAILING RULES
Whenever two vessels on the water meet one another, one vessel has the right-of-way; it is called the “stand-on” vessel. The vessel that does not have the right-of-way is called the “give-way” or “burdened” vessel. These rules determine which vessel has the right­of-way, and what each vessel should do.
Stand-On Vessel
The vessel with the right-of-way has the duty to continue its course and speed, except to avoid an immediate collision. When you maintain your direction and speed, the other vessel will be able to determine how best to avoid you.
Give-Way Vessel
The vessel which does not have the right-of-way has the duty to take posi­tive and timely action to stay out of the way of the stand-on vessel. Normally, you should not cross in front of the ves­sel with the right-of-way. You should slow down or change directions briefly and pass behind the other vessel. You should always move in such a way that the operator of the other vessel can see what you are doing.
The General Prudential Rule regarding the right-of-way is that if a collision appears unavoidable, neither boat has the right-of-way. Both boats must avoid the collision.
In other words, follow the standard rules except when a collision will occur unless both vessels try to avoid each other. If that is the case, both vessels become give-way vessels.
1 SAFETY INFORMATION
1-16
RULES WHEN ENCOUNTERING VESSELS
There are three main situations that you may encounter with other vessels which could lead to a collision unless the Steering Rules are followed:
Meeting: you are approaching another vessel head-on
Crossing: you are traveling across
another vessel's path
Overtaking: you are passing or being passed by another vessel
In the following illustration, your boat is in the center. You should give the right­of-way to any vessels shown in the white area (you are the give-way ves­sel). Any vessels in the shaded area must yield to you (they are the give­way vessels). Both you and the meet­ing vessel must alter course to avoid each other.
SAFETY INFORMATION 1
1-17
Meeting
If you are meeting another power ves­sel head on, and are close enough to run the risk of collision, neither of you has the right-of-way! Both of you should alter course to avoid an acci­dent. You should keep the other vessel on your port (left) side. This rule does not apply if both of you will clear one another if you continue on your set course and speed.
Crossing
When two power-driven vessels are crossing each other's path close enough to run the risk of collision, the vessel which has the other on the star­board (right) side must keep out of the way of the other. If the other vessel is on your starboard (right) side, you must
keep out of its way; you are the give­way vessel. If the other vessel is on your port (left) side, remember that you should maintain course and direction, provided the other vessel gives you the right-of-way as it should.
GIVE-WAY VESSEL
1 SAFETY INFORMATION
1-18
“1” “3” “5” “7” LIGHTED BUOY (Port Hand) Odd number, increasing toward head of navigation. Leave to port (left) pro­ceeding
White Light Green Light
OR
Old New
“2” “4” “6” LIGHTED BUOY (Starboard Hand) Even number, increasing toward head of navigation. Leave to starboard (right) proceeding up-stream
White Light Green Light
OR
Old New
“A” LIGHTED SAFE WATER BUOY No number. Marks midchannel, pass on either side. Letter has no lateral sig­nificance, used for identification and location purposes.
Top Mark
White Light Green Light
OR
Old New
RB “L” RB “L” LIGHTED PREFERRED CHANNEL TO PORT BUOY
No number. Topmost band red ­preferred channel is to left of buoy. Letter has no lateral significance, used for identification and location purposes.
Red or Red White Light Light
OR
Old New
N “2”
NUN BUOY
Even number. Leave to starboard.
No change
C “1”
CAN BUOY
Odd number. Leave to port.
OR
Old New
SECONDARY CHANNEL BUOYS
STARTS NEW NUMBERING SYSTEM
Proceeding toward head of
navigation from seaward
MAIN CHANNEL
SECONDARY CHANNEL
“7”
“6”
C “1”
N “2”
RB “L”
or
RG “L”
“5”
“4”
“3”
“A”
“2”
“1”
Overtaking
If you are passing another vessel, you are the give-way vessel. This means that the other vessel is expected to maintain its course and speed. You must stay out of its way until you are clear of it. Likewise, if another vessel is passing you, you should maintain your speed and direction so that the other vessel can steer itself around you.
OTHER SPECIAL SITUATIONS
There are three other rules you should be aware of when operating your boat around other vessels.
Narrow Channels and Bends
When navigating in narrow channels, you should keep to the right when it is safe and practical to do so. If the oper­ator of a power-driven vessel is prepar­ing to go around a bend that may obstruct the view of other water ves­sels, the operator should sound a pro­longed blast of four to six seconds on the horn. If another vessel is around the bend, it too should sound the horn. Even if no reply is heard, however, the vessel should still proceed around the bend with caution.
Fishing Vessel Right-of-Way
All vessels fishing with nets, lines or trawls are considered to be “fishing vessels” under the International Rules. Vessels with trolling lines are not con­sidered fishing vessels. Fishing vessels have the right-of-way regardless of position. Fishing vessels cannot, how­ever, impede the passage of other ves­sels in narrow channels.
Sailing Vessel Right-of-Way
Sailing vessels should normally be given the right-of-way. The exceptions to this are:
1. When the sailing vessel is overtak­ing the power-driven vessel, the power-driven vessel has the right­of-way.
2. Sailing vessels should keep clear of any fishing vessel.
3. In a narrow channel, a sailing vessel should not hamper the safe pas­sage of a power-driven vessel that can navigate only in such a channel.
SAFETY INFORMATION 1
1-19
1 SAFETY INFORMATION
1-20
Reading Buoys and Other Markers
The waters of the United States are marked for safe navigation by the later­al system of buoyage. Simply put, buoys and markers have an arrange­ment of shapes, colors, numbers and lights to show which side of the buoy a boater should pass on when navigating in a particular direction. The markings on these buoys are oriented from the perspective of being entered from sea­ward (the boater is going towards the harbor). Red buoys are passed on your starboard (right) side when proceeding from open water into port, and black buoys are to your port (left) side. An easy way to remember the meaning of the colors is the phrase “red right returning.” When navigating out of the harbor, your position with respect to the buoys should be reversed; red buoys should be to port and black buoys to starboard.
Many bodies of water used by boaters are entirely within the boundaries of a particular state. The Uniform State Waterway Marking System has been devised for these waters.
This system uses buoys and signs with distinctive shapes and colors to show regulatory or advisory information. These markers are white with black let­ters and orange borders. They signify speed zones, restricted areas, danger areas, and general information.
Remember, markings may vary by geo­graphic location. Always consult local boating authorities before riding your boat in unfamiliar waters.
TO GET MORE BOATING
SAFETY INFORMATION
Be informed about boating safety. Additional publications and information can be obtained from many organiza­tions, including the following.
United States Coast Guard
Consumer Affairs Staff (G-BC)
Office of Boating, Public, and
Consumer Affairs
US Coast Guard Headquarters
Washington, D.C. 20593-0001
Boating Safety Hotline:
1-800-368-5647
Other Sources:
You can find local rules by contacting the National Association of State Boating Law Administrators, or your local Power Squadron.
BOAT EDUCATION AND TRAIN­ING
The Online Boating Safety Course, available through the watercraft section of the yamaha-motor.com website, is a free, 50-question learning course avail­able to the public. Upon successful completion of 80 percent or better, the user can request a certificate of com­pletion by mail or can download one immediately. The Online Boating Safety Course, provided by the Boat/US Foundation, is approved by the National Association of State Boating Law Administrators (NASBLA) and recognized by the United States Coast Guard. This course meets the education requirement for those states
that recognize non-proctored, NASBLA-approved courses.
ACCIDENT
REPORTING
Boat operators are required by law to file a Boating Accident Report with their state boating law enforcement agency if their boat is involved in any of the following accidents:
1. There is loss of life or probable loss of life.
2. The is personal injury which requires medical attention beyond first aid.
3. There is damage to boats or other property which exceeds $500.00.
4. There is complete loss of a boat.
Contact local law enforcement personnel if a report is necessary.
ENJOY YOUR SPORT
BOAT RESPONSIBLY
You share the areas you enjoy when operating your boat with others and with nature. So your enjoyment includes a responsibility to treat these other people, and the lands, waters, and wildlife with respect and courtesy.
Whenever and wherever you are boat­ing, think of yourself as the guest of those around you. Remember, for example, that the sound of your boat may be music to you, but it could be just noise to others. And the exciting splash of your wake can make waves others won't enjoy. Avoid riding close to shoreline homes and waterfowl nesting areas or other wildlife areas, and keep a respectful distance from fishermen, other boats, swimmers, and populated beaches. When travel in areas like these is unavoidable, operate slowly and obey all laws.
Remember that pollution can be harm­ful to the environment. Do not refuel or add oil where a spill could cause dam­age to nature. And keep your surround­ings pleasant for the people and wildlife that share the waterways: don't litter!
When you go boating responsibly, with respect and courtesy for others, you help ensure that our waterways stay open for the enjoyment of a variety of recreational opportunities.
Chapter 2
FEATURES & FUNC-
TIONS
LOCATION OF MAIN COMPONENTS
2-1
OPERATION OF CONTROLS AND
OTHER FUNCTIONS . . . . . . . . . . . . .
2-5
Steering . . . . . . . . . . . . . . . . . .
2-5
Engine Shut-off Switch . . . . . . .
2-5
Main Switches . . . . . . . . . . . . .
2-6
Throttle Levers . . . . . . . . . . . . .
2-6
Shift Lever . . . . . . . . . . . . . . . .
2-7
Choke Knobs . . . . . . . . . . . . . .
2-8
Fuel Tank Filler Cap . . . . . . . . .
2-8
Gauges . . . . . . . . . . . . . . . . . . .
2-9
Overheat Warning System . . . .
2-10
Switches . . . . . . . . . . . . . . . . . .
2-11
Swivel Seat Operation . . . . . . .
2-13
Stereo System . . . . . . . . . . . . .
2-13
Engine Hood . . . . . . . . . . . . . . .
2-13
2-1
Main Features:
1
Fuel Tank
2 Oil Tank 3 Blower Motor 4 Battery
Port/Starboard Features:
5 Flush Attachments 6 Fuel Filters 7 Electrical Boxes 8 Ignition Coil Holders
9 High Tension Cords 10 Spark Plugs 11 Silencer Covers 12 Hood Supports 13 Engine Compartment Vent Outlet 14 Engine Compartment Vent Inlets 15 Engine Compartment Drain Plug 16 Muffler Boxes 17 Fuel Tank Compartment Air Ventilation 18 Fuel Tank Compartment Drain Plug
FEATURES & FUNCTIONS 2
LOCATION OF MAIN COMPONENTS
1
3
4
55
6
7
7
8
8
9
9
10
10
11
11
12
2
12
13
14
15
16
16
17
17
18
2
FEATURES & FUNCTIONS
1
3
20
5
5
3
3
3
4
6
6
9
10
8
5
AA
BB
BB
17
5
5
7
6
6
3
11
12
13
14
15
16
CC
CC
DD
2-2
18
19
2
20
20
20
20
20
2-3
LOCATION OF MAIN COMPONENTS:
1
Bow Light
2 Bow Eye
3 Storage Compartments
4 Fire Extinguisher Holder
5 Grab Handles
6 Cleats
7 Courtesy Light
8 Fuel Valves
9 Throttles
10 Shifter
11 Stern Light Storage
12 Stern Light Socket
13 Ski Tow Hook
14 Jet Pump Cleanout Access Panel
15 Pump Cleanout Interlock Switches
16 Rear Boarding Step
17 Deck Drain
18 Wakeboard Tower (AR Model)
19 Extended Swim Step (LX/AR Models)
20 Storage Compartments (LX/AR Models)
LOCATION OF STEREO COMPONENTS (Standard on LX/AR Model):
AA
Remote Control Keypad
BB
Speakers
CC
Speakers
DD
CD Player/Receiver
FEATURES & FUNCTIONS 2
2-4
Control Features:
1 Speedometer
2 Tachometer
3 Warning Indicator Panel
4 Steering Wheel
5 Mirror
6 Switches and Breakers
7 Fuel Gauge
8 Ignition Switch / Keys
9 Chokes
10 Warning Indicators
2 FEATURES & FUNCTIONS
LOCATION OF MAIN COMPONENTS
Control Features:
1 Bilge Outlet
2 Clean-out Compartment Drain
3 Trailer Strap Eyes
4 Pump Gates
5 Steering nozzles
6 Folding Boarding Step on Transom
(LS Model)
7 Hull Drain Plug
8 Speedometer Pick-up
9 Deck Drain
2
1
2
6
6
7
3
4
5
8
8
PORT
STARBOARD
STARBOARD
PORT
9
9
2
1
3
4
5
6
8
9
3
7
4
5
LS MODEL SHOWN
2-5
OPERATION OF
CONTROLS AND
OTHER FUNCTIONS
STEERING
Steering wheel
Your Sport Boat can be steered by turn­ing the steering wheel the same direc­tion you wish to travel, to the right or left. When the wheel is turned, the angle of the jet (output) nozzles at the rear of the craft is changed, and the change in direction of the nozzles changes the direction of the boat accordingly. Since the strength of the jet thrust determines the speed and direction of a turn, the throttle must always be opened above idle when attempting a turn, except at trolling speed.
Because boats steer from the stern
(rear), the stern of the boat swings out
in the opposite direction of your turn. If
you turn to the starboard (right), for
example, the stern of the boat will
swing to the left. Keep this in mind
when navigating near a person in the
water, such as a down skier, or an
obstacle, such as a dock.
ENGINE SHUT-OFF SWITCH
The clip on the end of the engine shut-
off cord must be attached to the engine
shut-off switch for the engines to run.
The cord must be attached to a secure
place on the operator’s personal flota-
tion device (PFD). Should the operator
fall overboard or leave the helm, the
cord will pull out the clip, stopping igni-
tion to both engines. This will prevent
the boat from running away under
power.
Engine shut-off switch
Clip
Engine shut-off cord (lanyard)
FEATURES & FUNCTIONS 2
1
2
3
11
Always attach the engine shut-off
cord to your personal flotation device (PFD) BEFORE starting the engine. Failure to attach the cord could result in a runaway boat if the operator is ejected.
Do not attach the cord to clothing
that could tear loose. Do not route the cord in such a way that it could become entangled, pre­venting it from functioning.
Avoid accidentally pulling the
cord during normal operation. Once the engine has stopped you have no steering control of the boat which could result in an accident. Also, without engine power, the boat could slow rapid­ly from planing speed. This could cause people and objects in the boat to be thrown forward, which could cause injury.
MAIN SWITCHES
There is a main switch for each engine. The main switches control the ignition and electrical circuits as follows:
1 Port (left) engine 2 Starboard (right) engine
OFF:
Ignition circuits are switched off. The engine cannot be started but other switches will operate. (The key can be removed.)
ON:
Ignition circuits are switched on. (The key cannot be removed).
START:
The starter motor will turn to start the engine. (When the key is released, it returns automatically to “ON.”)
NOTE: The engine will not start when the engine shut-off cord clip is removed from the engine stop switch. The starter motor will turn over without the cord attached.
THROTTLE LEVERS
1 Throttle lever, port (left) engine 2 Throttle lever, starboard (right) engine 3 Idle 4 Full speed
Before starting the engine, always check the operation of each throttle lever. It should move smoothly through its full range of operation. Otherwise, there could be loss of control and an accident.
2 FEATURES & FUNCTIONS
WARN ING
1
3
2
4
1
2
WARNING
2-72-6
A separate throttle lever controls each engine. In normal operation the throttle levers are moved together. Moving the throttle levers forward increases engine speed. Move both throttles to the idle position before using the shift lever.
SHIFT LEVER
SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF THE FOLLOWING.
Check throttle, steering, and shift
lever for proper operation before starting the engines.
Shift into neutral before starting
engines.
Put throttle levers in idle position
before shifting.
Make sure there are no people or
objects behind the boat before starting or shifting into Reverse.
When operating in Reverse, go
slowly. Do not open the throttle more than half. Otherwise, the boat may become unstable, which could result in loss of con­trol and an accident.
Do not shift into Reverse while
traveling at planing speeds. Loss of control, boat swamping, or damage to the boat could occur.
Do not use control levers as grab handles because damage can occur.
NOTE: This Sport Boat is equipped
with a mechanical interlock that pre­vents shift lever movement unless both throttle levers are put in the idle posi-
tion first. It also has a start-in-gear pro­tection neutral switch that prevents the engines from cranking if the shift lever is not in Neutral.
1 Reverse 2 Neutral 3 Forward
The shift lever controls the direction of travel.
The drive line on the Sport Boat is direct drive, so jet thrust is always being produced while the engines are running. The direction of the boat is controlled by jet pump gates which direct the flow of the jet thrust as fol­lows:
Forward
The jet pump gates are lifted all the way up. All jet thrust is to the rear, which
FEATURES & FUNCTIONS 2
3
2
1
WARN ING
CAUTION:
moves the boat forward. Neutral
The jet pump gates are dropped down part way over the jet nozzles. Some jet thrust is to the rear and some jet thrust is redirected forward. This balance of thrust acts like “neutral” to keep the boat from moving.
Leave the throttles in the idle posi­tion when Neutral is selected. The boat will start moving as if it was in Forward or Reverse if engine speed is increased above idle in Neutral.
Reverse
The jet pump gates are dropped all the way down over the jet nozzles. Jet thrust is redirected toward the bow of the boat,
2 FEATURES & FUNCTIONS
1
2
1
2
WARNING
2-92-8
which moves the boat backward. Choke Knobs
Choke knob (Starboard)Choke knob (Port)
Pulling these knobs supplies a rich
fuel-air mixture required to start the engines.
NOTE: Refer to Starting The Engines on pages 3-13 to 3-15 for proper oper­ation.
FUEL TANK FILLER CAP
To remove the fuel tank filler cap, turn it counterclockwise.
Fuel tank filler cap
Fuel tank vent
Be sure to tighten the cap securely before operating.
FEATURES & FUNCTIONS 2
SPEEDOMETER
TACHOMETERS
FUEL LEVEL GAUGE
2-10
GAUGES
1. Speedometer
This meter shows the boat speed in miles per hour (mph).
2. Tachometers
The Sport Boat has two tachome­ters which display engine rpm. The one on the left is for the port engine. The one on the right is for the star­board engine. For cruising, adjust the throttle levers so both engines
are running at the same rpm.
NOTE: Because of the mechanical throttle linkage, the throttle levers may not be exactly even with one another when the engines are run­ning at the same rpm.
3. Fuel Level Gauge
The fuel level gauge shows the amount of fuel in the fuel tank. The ignition switch must be in the “ON” position to activate the gauge.
Always consider the distance you are travelling and the amount of available fuel you have. Be sure you have enough fuel to reach the next fuel stop. Be sure to begin returning to the port before you have consumed a half a tank of fuel.
4. Warning Indicators
The warning indicator panel has lights to alert you about certain con­ditions on your Sport Boat.
1 Low Fuel 2 Low Oil
2 FEATURES & FUNCTIONS
PILOT OUTLETS
CAUTION:
2-11
Low Fuel - If the fuel tank is too low to
continue normal operation much longer, this warning light 1 will come on. Refill the fuel tank as soon as pos­sible (see “Filling the Fuel Tank,” page 3-3).
Low Oil - If the oil tank is too low to con­tinue normal operation for much longer, this warning light 2 will come on. Refill the oil tank as soon as possible (see “Filling the Oil Tank,” page 3-3).
If the oil level warning indicator comes on, refill with engine oil as soon as possible. The engines will be severely damaged if they are run without oil.
FEATURES & FUNCTIONS 2
1
2
3
CAUTION:
OVERHEAT WARNING SYSTEM
The engine has an overheat warning device. If either engine starts to over­heat, the engine speed of the affected engine will be limited to about 3,500 rpm.
Each engine is equipped with cooling­water pilot outlets on the starboard side of the hull. Check that water comes out
of the outlet while the engine is run­ning, particularly while applying throt­tle. If you do not see any water at the outlet, cooling water may not be circu­lating in the engine.
NOTE: If water cooling passages on the engines are dry, it will take about 20 seconds for water to reach the pilot outlets after starting.
If water is not circulating, something may be clogging the jet intake grate. Refer to the Jet Pump Clean-Out pro­cedures on page 5-5 for further infor­mation.
If the cause of overheating cannot be found and corrected, take special
precautions to avoid major engine damage while you return to shore.
SINGLE ENGINE OVERHEATING Shut off the overheating engine and use the properly running engine to return to shore. Operate at “no­wake” speed to prevent water from
flooding the non-operating engine through the cooling water intake.
2 FEATURES & FUNCTIONS
4
5
6
COURTESY LIGHT
2-132-12
BOTH ENGINES OVERHEATING — If getting a tow from another vessel is not possible, operate both engines just slightly above idle while you return to shore. If you can be towed, refer to “Towing the Sport Boat” on page 5-3.
SWITCHES
1 Blower 2 Bilge Pump 3 CD Player
Blower
Press this switch to turn on the blower to ventilate the engine compartment. See 3-9 for more information.
Bilge Pump
Press this switch to activate the bilge pump. See page 3-8.
CD Player
This is the master control for the CD player. Press this switch to allow CD player operation.
FEATURES & FUNCTIONS 2
SWIVEL LEVER
FORWARD/
BACKWARD LEVER
4 Courtesy Light 5 Lights 6 Horn
Courtesy Light
The courtesy light switch activates the light located under
the driver’s console.
Lights
This toggle switch controls the required on-board lighting. Press the switch up to turn on both the bow light and stern light for night running. Press the switch down to operate the stern light alone when at anchor. Put the switch in the middle position to turn off lights. See page 3-9 for more information.
Horn
Pressing this switch activates the horn.
The horn can be used to signal other boats as required by the “Rules of the
Road” (see page 1-15).
Accessory Outlet
There is a 12VDC outlet with resettable circuit breaker located in the portside
2 FEATURES & FUNCTIONS
CAUTION:
console storage compartment.
Switch Circuit Breakers
The electrical circuit for each switch is
protected by a circuit breaker. If the button above a switch pops out, push it back in with your finger. If it pops out again, ask your Yamaha dealer to inspect the electrical system.
NOTE: There is also an accessory fuse at the battery (see page 4-15).
SWIVEL SEAT OPERATION
The driver’s and mid-ship passenger’s seat are 2-way adjustable.
To move the seat forward or back, pull up on the lever located under the front of the seat. Move the seat to the desired position, then release the lever.
To rotate the seat, first move the seat to its fully forward position. Then, pull up
on the lever located under the side of the seat. Release the lever once you
begin to pivot. The seat will pivot freely up to 180°, and will automatically lock
into the fully front-facing or rear-facing position. Use the rear-facing position of
the passenger seat for an observer when someone is water-skiing behind the Sport Boat.
FEATURES & FUNCTIONS 2
2-152-14
2 FEATURES & FUNCTIONS
EXTENDED SWIM STEP
(LX and AR Models)
The extended swim step provides a place to stand or sit while putting on skis or a wakeboard and includes a ladder to make boarding from the water easier. To use the ladder, pull it out from underneath the swim step until it can drop down. Before operating the boat, return the ladder to its storage
position.
Stay away from the extended swim step while the engines are running. Exhaust gases coming from under­neath it contain carbon monoxide, a colorless, odorless gas which may cause brain damage or death when inhaled. Symptoms include nausea,
dizziness, and drowsiness.
Do not overload extended swim step to avoid damage to step or boat. Never carry cargo, extra weight,
or people on extended swim step while boat is in motion.
Maximum static capacity: 500 lb.
(226 kg)
WAKEBOARD TOWER
(AR Model)
The Wakeboard Tower is provided as an elevated tow point suitable for
wakeboards and simi­lar towable recreation-
al equipment. The center pylon can be used to attach a standard ski rope or other tow rope.
Severe injury or death can result if you ignore any of the following: Maximum towing capacity:
1 Person, 250 lb. (113 kg) max.
Make sure tow rope is securely
fastened to the tow pylon on the tower.
Stay clear of
the tow rope while
pulling a wakeboard
rider or skier.
Do not climb, hang, or sit on the
wakeboard tower.
2-16
WARNING
CAUTION:
WARNING
CAUTION:
The driver must always be locked into the full front-facing position and the pas­senger must be locked into either the full front-facing or, if observing a water-skier, the full rear-facing position before getting underway.
STEREO SYSTEM
(Standard on LX/AR Models)
A stereo CD player/receiver is standard on LX and AR models. The system con­sists of the CD player/receiver, four speakers, and a remote control keypad at the helm. Refer to the stereo system owner’s manual included with your boat.
ENGINE HOOD
There are two hood latches located at the top of the rear bench seat.To open the engine hood, lift both latch hooks upward and lift the hood. The hood is supported by gas-filled struts.
Hood Latches and Struts
OPERATION 3
3-1
Closing Hood
To close the hood, push the hood down in the center.
NOTE: Make sure the hood is firmly
secured with the latch.
Do not open or close the hood by lifting or pressing on the sides. Damage to the hood or latches could occur.
STORAGE COMPARTMENTS
Your boat has convenient on-board storage compartments. The LS model has six compartments, and the LX and AR models have 12 compartments.
Bow Storage
Ski Locker
Port Side, in front of console
Under Hood, Center Tray
WARNING
CAUTION:
3-2
Console Storage Under Windshield, Driver’s Side
Console Storage Under Windshield, Port Side
Pull the latch toward the stern of the boat to open the storage compartment. Press down on the windshield around the latch to close.
NOTE: Make sure all panels and cov­ers are in place prior to launching or driving the Sport Boat.
BIMINI TOP (Standard on LX and AR Models)
The bimini top has three positions. In the fully extended position, the top offers shade for more boating comfort. The top can be folded into the upright storage position for operation without
the top, or the fully collapsed position for towing. See page 3-11 for more information.
3 OPERATION
Oil level senderOil filterOil-injection pump
Oil pump bleederCarburetorOil level warning light
Oil tankOil tank capOil return line
11
22
33
44
55
66
77
88
99
CAUTION:
Under Bow Seats (LX and AR only)
Console Bulkheads (LX and AR only)
Cockpit compartments with Nets
(LX and AR only)
Chapter 3

OPERATION

FUEL AND OIL . . . . . . . . . . . . . . . . .
3-1
Gasoline . . . . . . . . . . . . . . . . . .
3-1
. . . . . . . . . . . . . . . . .
Engine Oil . . . . . . . . .
3-2
OIL INJECTION SYSTEM . . . . . . . . .
3-2
GASOLINE AND ENGINE OIL FILL­ING 3-3
Filling the Gasoline Tank . . . . . .
3-3
Filling the Oil Tank . . . . . . . . . .
3-3
PRE-OPERATION CHECKS . . . . . . .
3-4
Check List . . . . . . . . . . . . . . . .
3-4
Check Points . . . . . . . . . . . . . .
3-5
OPERATION . . . . . . . . . . . . . . . . . . .
3-13
Starting the Engines . . . . . . . . .
3-13
OPERATION 3
3-3
CAUTION:
WARNING
Stopping the Engines . . . . . . . .
3-16
Break-In (Running-In) Procedure
3-16
DRIVING YOUR SPORT BOAT . . . . .
3-17
Getting to Know Your Sport Boat
. . . . . . . . . . . . . . . .
3-17
Learning to Operate Your Sport
Boat 3-17
Turning the Sport Boat . . . . . . .
3-18
Boating with Passengers . . . . .
3 OPERATION
3-4
ITEM CHECK
PAG E
REF.
BEFORE LAUNCH OR OPERATION:
STEERING Check for proper steering operation. 3-5
THROTTLE Check for proper throttle operation. 3-5
SHIFTING Check for proper shift operation. 3-5
FIRE EXTINGUISHER Check readiness of the extinguisher. 3-6
HULL Check the hull for damage or cracks
before launching.
ACCESS PORT CAPS Check for proper installation. 3-6
JET (WATER) Check that no debris is in the intakes 3-7 INTAKES before launching.
FUEL SYSTEM Check fuel system for leaks. 3-7
FUEL AND ENGINE Check fuel and oil level; add as necessary. 3-7 OIL LEVELS
BATTERY Check battery condition, mounting, and connection. 3-7
DRAINAGE SYSTEM Check, and remove all water and fuel residue 3-7
before launching. Be sure drain plugs are tightened.
ENGINE Operate the blower for at least 4 minutes. 3-9 COMPARTMENT Open engine hood and check to be sure no
gasoline vapors are present.
ENGINE HOOD Check that hood latch is secure. 2-14
LIGHTS AND HORN Check lights to be sure they operate. 3-9
Press horn button to be sure it operates.
BIMINI TOP Check that the top is secure. 3-11
AFTER LAUNCH
SWITCHES Check operation of the ignition start switches 3-10
and engine stop switch lanyard.
COOLING WATER Check that water comes out while the 3-10
NOTE: Steering and Shifting Pre-Operation Checks will require two persons, one person to operate controls and one person to observe proper operation at the stern.
WARNING
3-19
Boarding from the Water . . . . . .
3-19
Boarding from a Dock or Landing
Jetty 3-20
Stopping . . . . . . . . . . . . . . . . . .
3-21
Docking . . . . . . . . . . . . . . . . . .
3-21
Leaving a Dock . . . . . . . . . . . . .
3-22
Beaching . . . . . . . . . . . . . . . . .
3-22
Anchoring . . . . . . . . . . . . . . . . .
3-23
Crossing Wakes and Swells . . .
3-24
POST-OPERATION CHECKS . . . . . .
3-25
TRAILERING . . . . . . . . . . . . . . . . . . .
3-27
Hitch . . . . . . . . . . . . . . . . . . . . .
3-27
Trailering Checklist . . . . . . . . . .
3-27
Backing Your Trailer . . . . . . . . .
3-28
Launching . . . . . . . . . . . . . . . . .
3-29
Loading . . . . . . . . . . . . . . . . . .
3-29
Lifting . . . . . . . . . . . . . . . . . . . .
3-30
OPERATION 3
3-5
FUEL AND
OIL
GASOLINE
Use regular unleaded 87 octane (R+M ÷ 2) gasoline.
GASOLINE AND ITS VAPORS ARE HIGHLY FLAMMABLE AND EXPLO­SIVE!
Do not smoke when refueling, and keep away from sparks, flames, or other sources of igni­tion.
Stop engines and turn ignition keys to Off before refueling.
Refuel in a well-ventilated area. If the Sport Boat is in the water, be sure it is securely moored to the fueling dock. All passengers must be out of the boat during refueling.
Take care not to spill gasoline. If gasoline spills, wipe it up imme-
diately with dry rags. Always
3 OPERATION
3-6
WARNING
WARNING
properly dispose of gasoline-
soaked rags.
Avoid overfilling the fuel tank. Stop filling when the fuel level just reaches the bottom of the filler tube. Do not fill up the filler tube because fuel expands as it warms up and could overflow.
Tighten the filler cap securely after refueling.
If you should swallow some gasoline, inhale a lot of gasoline vapor, or get gasoline in your eyes, get immediate medical attention.
If any gasoline spills onto your
skin, immediately
wash with soap and water. Change clothing if gaso­line spills on it.
Use only fresh gasoline that has been stored in clean containers.
Gasohol
There are two types of gasohol: gaso-
hol containing ethanol and that contain­ing methanol. Gasohol containing ethanol can be used if ethanol content does not exceed 10% and the fuel meets minimum octane ratings. Gasohol containing methanol is not recommended by Yamaha because it can cause fuel system damage or engine performance problems.
Ring Free Fuel Additive
Gasoline is a precise blend of many dif­ferent substances, each chosen to give certain characteristics. Gasoline blends have been changing in recent years in response to concerns about pollution and resulting emissions regulations. One of the most obvious changes has been the elimination of lead from fuels.
As gasoline has changed, the amount of additives such as aromatics and oxy­genates has increased. These addi­tives are important for the engines in passenger cars, but they can have detrimental effects in marine engines, particularly 2-stroke engines, because of increased deposits in the combus-
tion chamber. When
enough deposits col­lect, piston rings begin sticking. Performance drops and engine wear increases dramatically.
While many additives available may reduce deposits, Yamaha recommends the use of Ring Free Fuel Additive, available from your Yamaha dealer. Ring Free has repeatedly proven its ability to clean combustion deposits from inside the engine, notably in the critical piston-ring-land area, and fuel system components. Follow product labeling for use instructions.
OPERATION 3
3-7
WARN ING
WARNING
ENGINE OIL
Recommended oil: YAMALUBE 2-W. If YAMALUBE 2-W is not available, another 2-cycle engine oil with a NMMA
®
-certified TC-W3™rating may
be used.
OIL INJECTION
SYSTEM
These engines use Yamaha's oil injec­tion system, which provides superior lubrication by ensuring the proper oil
ratio for all operating conditions. No fuel premixing is necessary (except during break-in). Simply pour gasoline into the fuel tank and oil into the oil tank.
Do not allow the oil tank to empty
completely. The oil injection pump must be bled to ensure proper oil flow after the tank empties. Otherwise, engine damage may occur. Refer to page 4-13, “Bleeding the Oil Injection Pump” for correct procedure.
3 OPERATION
CAUTION:
CAUTION:
WARNING
GASOLINE
AND ENGINE OIL
FILLING
FILLING THE GASOLINE TANK
Open the fuel tank filler cap, and slow-
ly add fuel to the fuel tank. Be careful not to spill fuel or overfill the
tank.
Stop filling when the fuel just becomes visible in the bottom of the filler tube. Do not “top off” the tank, because gasoline could spill out. Be sure to tighten the cap securely.
Be careful when refueling. Avoid
getting water or other contaminants in the fuel tank. Contaminated fuel can cause poor running or engine
damage.
Fuel tank capacity: 41 US gal (155.2 lit)
OPERATION 3
3-93-8
1
WARN ING
FILLING THE OIL TANK
Open the engine hood, then open the
oil tank filler cap. Very slowly add
engine oil to the oil tank. Stop pouring when the oil just reaches the bottom of the filler neck. Be sure to tighten the cap securely.
Oil in the bilge is a serious fire hazard. Wipe up any spilled oil immediately and properly dis­pose oil soaked rags.
Do not add gasoline to the oil tank. Fire or explosion could result.
Oil tank capacity: 3.0 US gal (11.4 lit)
1
2
3 OPERATION
CAUTION:
3-113-10
PRE-OPERATION
CHECKS
CHECK LIST
Before Operating this Sport Boat, per­form the following checks:
If any item in the Pre-Operation check is not working properly, have it inspected and repaired before operating the Sport Boat. Otherwise an accident could occur.
OPERATION 3
CAUTION:
NOTE: Pre-operation checks should
be made each time the boat is used. This procedure can be accomplished thoroughly in a short time. The added safety and reliability the checks assure is worth the time involved.
CHECK POINTS
Steering
Make sure the wheel is not loose. There should not be any free play, either in-and-out or in rotation. Turn the steering wheel full-right and full-left to make sure operation is smooth and unrestricted throughout the whole range.
Make sure both jet nozzles change directions as the steering wheel is turned. The jet nozzles should point to starboard (right) when the wheel is turned right. The jet nozzles should point to port (left) when the wheel is turned left. There should not be free play between the steering wheel and the jet nozzles.
Throttle
Operate the throttle levers several times to make sure there is no hesita­tion in their travel. Operation should be smooth over the complete range of motion, and each lever should return completely to the idle position.
Shifting
Before launching, make sure both jet pump gates drop down over the jet nozzles to their stopper positions when the shift lever is moved to the “Reverse” position. Also make sure both jet pump gates return to the full up stopper position when the shift lever is moved to the “Forward” position.
3-12
3 OPERATION
CAUTION:
3-13
Shift only with the engine idling. Do not shift when applying
throttle.
Fire Extinguisher
Make sure the fire extinguisher is aboard and full. See the instructions supplied by the fire extinguisher manu­facturer to determine proper indication of condition.
The fire extinguisher canister is located inside the driver-side console storage compartment. Open the windshield cover, and then unscrew the canister to reach the fire extinguisher.
Always carry a fire extinguisher on board.
This Sport Boat is an inboard boat less than
26long. A boat of this type MUST carry a fire extinguisher of a B-1 classification, with a capacity of two pounds or more, when navigating in waters controlled by the U.S. Coast Guard. In addition, most state and local boating laws also require that the craft
carry a USCG­approved fire extin-
guisher whenever the boat is operated.
A fire extinguisher is not standard equipment with this boat. If you do not
OPERATION 3
3 FT (90 CM)
WARNING
WARNING
CAUTION:
have one, contact your local Yamaha Sport Boat dealer or a fire extinguisher dealer to obtain one meeting the prop­er specifications.
Access Port Caps
Lift the hatch on the rear platform. Pull up forcefully on the T-handle of each cap. If the cap will move, it is not installed properly. Refer to “Jet Pump Clean-Out Procedure” on page 5-5 for proper installation instructions.
Jet Intakes
Before launching the Sport Boat, care­fully check the jet intakes under the boat for weeds, debris, or anything else that might restrict the intake of water. If the intakes are clogged, cavitation could occur, reducing jet thrust, and possibly damaging jet pump parts. In some cases, the engine may overheat because of lack of cooling water, and
damage could result. Engine cooling water is fed to the engine by the jet pumps (see page 2-10).
Refer to Jet Pump Clean-Out proce­dures on page 5-5 before attempting to remove weeds or debris from the jet intake or impeller areas.
1
2
3 OPERATION
3-153-14
Rotating parts could cause severe injury or death. Before attempting to remove weeds or debris from the jet intake or impeller areas; shut off the engines, remove ignition key, then remove the engine shut-off switch cord from the shut-off switch.
Fuel System
Refer to page 4-11, “FUEL SYSTEM INSPECTION,” for correct procedure.
Fuel and Engine Oil Levels
1) Turn the main switch key to ON. Wait for the fuel gauge needle to stop moving, then note the fuel level. Add fuel if necessary.
NOTE: The fuel level is most accurate when the boat is sitting level on the trailer or in the water.
2) Open the engine hatch, remove the center storage tray, then check oil
level in the tank. Add as necessary.
Battery
The Sport Boat uses one battery. Check the battery condition and the battery electrolyte level. Make sure connections are tight and that battery is properly secured.
The battery must always be fully charged and in good condition. Loss of battery power may leave you stranded. Never operate the Sport Boat if the battery does not have sufficient power to start the engine or if it shows any other signs of decreased power.
Drainage System
Self-Bailing Deck—
Most water which enters the deck area
OPERATION 3
CAUTION:
CAUTION:
bails automatically out the stern
through the large drain hole in the deck. A one-way check valve in the drain prevents water from traveling back to the deck during mooring or while moving in reverse.
Bilge Pump –
Your Sport Boat is
equipped with a drainage system that channels water that enters the boat from the storage compartments to the bilge under the engine compartment. When the bilge pump is turned on (see page 2-11), the pump will sense when there is exces­sive water in the bilge and will auto­matically drain most of it. For normal operation, turn the bilge pump switch on during boat use and turn it off when leaving the boat.
If the Sport Boat is to be left in the water after use, leave the bilge pump switch in the ON position. The pump will activate if needed to drain any water which accumulates in the bilge.
Drain Plug –
A drain plug is located at the center of the stern to allow more complete drain­ing when the boat is removed from the water.
Engine Compartment and Fuel Compartment Drain Plug –
Water will not nor­mally enter the
engine compart­ment or fuel compartment areas during operation. If it does, open the drain plugs and allow water to drain. Also open the engine compartment plug when flushing the engine area with fresh water after salt water operation.
Excessive water in the engine
compartment bilge can splash into the carburetor and engine. This could cause engine damage.
Be sure all drain plugs are tight-
ened before operating your Sport Boat.
Gasoline and its vapors are highly flammable and explosive. If a fuel or a fuel/water mix drains from the fuel tank compartment drain or is found in the engine compartment, wipe it up immediately with dry rags. Do not operate the boat until the source of the fuel leak is found and corrected.
3 OPERATION
WARN ING
CAUTION:
3-173-16
Engine Compartment
Operate the bilge blower for at least 4 minutes before starting the engines. Open engine hood and check to be sure no gasoline vapors are present. Check for fuel leaks or loose electrical connections.
Blower motor
Gasoline vapors can explode. Before starting the engines, operate the blower for at least 4 minutes and check the engine compartment bilge for gasoline vapors. Do not start the engines if you can smell fuel vapors in the engine compartment or if there are any loose electrical connections. Contact your dealer if there is a prob­lem you cannot locate or correct.
Lights
Check for proper operation of the bow, stern, and instrument lights by pressing the switch on the control panel.
If the stern light is not installed, remove it from the storage area, lift the socket cover, and install it into the socket to check operation.
OPERATION 3
Horn
Press the horn switch to be sure the horn operates.
Engine Shut-Off Switch
Engine shut-off switchClip with cord
First, place the boat in the water to pro­vide adequate engine cooling. Start the engine, and then remove the engine shut-off switch clip, and verify that the engine stops.
Refer to pages 3-13 to 3-15, “START­ING THE ENGINES,” for information on proper operation of the starter switch.
Cooling-Water Pilot Outlets
Check that water comes out from the pilot outlets while engine is running in the water. Refer to page 2-10 for cor­rect operation of the device.
NOTE: It may take up to 20 seconds for water to reach the pilot outlets when first launching the boat. The amount
3 OPERATION
A
B
C
D
3-193-18
and force of the exit­ing water will vary with engine rpm.
A continuous flow of water from the pilot hole shows that water is flow­ing through the engine cooling pas­sages. If water is not flowing out of the pilot hole during operation, do not continue to run the engines. Overheating and serious damage could occur. See Overheat Warning System, page 2-10, for more infor­mation.
BIMINI TOP (Standard on LX and AR)
Raising from the fully collapsed storage position.
1) With an assistant, raise the top and secure the rear support poles to the rear support pole mounts with the lock pins.
2) Unzip and remove the storage cover.
3) Unfold the top by pulling to the bow of the Sport Boat.
OPERATION 3
TURNING LEFT
TURNING RIGHT
WARNING
WARNING
WARN ING
3-20
4) Attach the snap hooks to the strap eyes.
5) The top should be snug and wrinkle free. If the top is too loose or too tight, adjust the front straps by slid­ing the buckle up or down the strap as needed.
Do not exceed 45 mph (72 km/h) with the bimini top in the up posi-
tion.
Storing In The Upright
Position
1) Raise the rear support poles.
2) Unhook the front straps and pull the top to the back.
3) Roll the fabric around the frames and zip the storage cover in place.
Do not trailer the boat with the Bimini top in the fully extended or
upright storage positions. Put the cover in the fully
collapsed position to avoid damage.
Storing In the Fully Collapsed Position
1) Follow the steps for storing in the upright position.
2) Remove the snap pins holding the rear support poles to the mounting brackets.
3) Lower the top onto the rear deck/hatch.
3 OPERATION
WARNING
CAUTION:
CAUTION:
3-21
Trailering with the Bimini Top
The Bimini top must be secured to the boat when it is being trailered. When trailered with a Genuine Yamaha Cover, simply store the Bimini top in the fully collapsed position and install the cover. If a cover is not used, wrap an elastic cord around the top and secure the ends to the ski tow hook to restrict movement.
Removing the Bimini Top
1) Follow the steps for storing in the fully collapsed position.
2) Remove the lock pins holding the Bimini top to the mounting brackets.
3) The top can now be removed from your Sport Boat.
When reinstalling the
Bimini top, simply reverse the removal steps making sure the lock pins are fully engaged.
See page 4-4 for Bimini top care infor­mation.
OPERATION
STARTING THE ENGINES
SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF THE FOLLOWING:
Before operating your Sport
Boat, become famil-
iar with all controls. Consult your Yamaha dealer about any control or function you do not fully understand.
Attach the engine shut-off switch cord to your personal flotation device before operating. Failure to attach cord could result in a runaway boat if operator is ejected.
Check throttle, steering and shift lever for proper operation before
starting the engine.
Shift into Neutral before starting engines. Put throttle levers in idle position before shifting.
Never start the engine or let it run any length of time in an enclosed
400 FT (122 m)
WIND OR CURRENT
OPERATION 3
WARN ING
WARNING
area. Exhaust fumes contain car­bon monoxide, a colorless, odor-
less gas that may cause loss of consciousness and death within a short time. Always operate the boat in an open area.
1) Always make sure the boat is launched and used in waters that are free from weeds and debris, and at least 3 ft (90 cm) deep.
Never operate in water that is less than 3 ft (90 cm) deep. You increase your chance of hitting an underwa­ter obstacle. You could be injured. Pebbles or sand can also be sucked into the jet (water) intake, damaging the impeller.
There is a hull drain plug at the bot­tom of the stern in the center. Be sure it is securely tightened before launching the Sport Boat.
3 OPERATION
WIND OR CURRENT
CAUTION:
NOTE: Before the first
start-up, remove the
fuel tank filler cap to release any built-up pressure in the tank because of fuel expansion.
2) Attach the engine shut-off cord to
your PFD. Install the cord clip onto the engine shut-off switch by push­ing the clip groove over the nut beneath the knob. Be sure the cord is not wrapped around the steering wheel or tangled in the controls.
1 Engine shut-off switch 2 Clip with cord
NOTE: It is not possible to start the engine with the clip removed from the engine shut-off switch. However, the starter motor will turn the engine over.
3) Pull the choke knob all the way out.
NOTE:
It may be necessary to hold the
choke knob completely pulled out when starting a very cold engine.
After the engine has warmed up,
push the choke knob in gradually. The choke should not be used when the engine is warm.
3-233-22
OPERATION 3
WARN ING
4) Put the throttle levers in the idle position. Shift into Neutral. Turn the ignition key of one engine to “Start.” When the engine starts, release the key. Repeat for the other engine. If the engine will not start or doesn’t stay running, move the throttle levers forward slightly and try again.
Never turn the ignition key to “Start” while the engine is running. Do not keep the starter motor running for more than 5 seconds. If the engine does not start after 5 seconds of cranking, release the starter button. Wait at least 15 seconds before try­ing to start the engine again. If the starter motor is engaged continu­ously for more than 5 seconds, the battery will be quickly discharged, and it will be impossible to start the engine. The starter motor may also be damaged if it is engaged continu­ously for more than 5 seconds.
NOTE:
Be sure the shift lever is put in the
Neutral position or the starter motor will not operate.
On this boat, the engines are con-
nected directly to the drive unit. Starting either engine generates some thrust immediately. Only enough throttle should be applied to keep the engine at a fast enough idle to stay running.
5) After the engines are warm, gradu­ally push the choke knobs in fully, back to their original position.
3 OPERATION
WAKE
90°
45°
10°
SHARP WAKES
BROAD SWELL
3-253-24
Do not operate the Sport Boat with just one engine running. Severe engine damage could result because water can flood the non­operating engine through the cool­ing water intake. If single-engine operation is unavoidable, operate the boat at a “no wake” speed only.
STOPPING THE ENGINES
To stop the engine, return the throttle levers to the idle position, then turn the main switches to “Off.” The engines can also be stopped by pulling the engine stop switch lanyard.
Once the engine has stopped, you have NO STEERING CONTROL over the boat. You could collide with another boat, a dock, or other
obstacle.
NOTE:
Remove the ignition keys and the
engine stop switch lanyard if the boat will be left unattended.
Stopping the engines immediately
after operating at high rpm is not recommended. Let the engines cool off at idle or low speed for a few minutes first.
OPERATION 3
CAUTION:
CAUTION:
BREAK-IN PROCEDURE
The engine and other components require a break-in period to allow sur­faces of moving parts to wear in evenly. This ensures proper performance and promotes longer engine life.
Failure to follow the break-in pro-
cedures may result in reduced
engine life, or even engine damage.
During first full tank of fuel, use
50:1 pre-mix fuel (in addition to oil in oil tank).
After above period, use straight
gasoline for normal operation.
1) Before launching: Fill the fuel tank with 50:1 premix fuel. Fill the oil tank
with oil (see page 3-3). Launch the boat and start the engine (see page 3-13).
2) First 5 minutes: Run the engine at
the lowest possible idling speed.
3) First tank of fuel: Gradually increase
the throttle position during opera­tion, up to a maximum of one-half throttle. Vary engine speed occa­sionally.
4) Following this tank of premix fuel,
use straight gasoline in the fuel tank and oil in the oil tank (see page 3-3). Proceed with normal operation.
3 OPERATION
CAUTION:
3-273-26
DRIVING YOUR
SPORT BOAT
GETTING TO
KNOW YOUR SPORT BOAT
Operating your Sport Boat requires skills acquired through practice over a period of time. Take the time to learn the basic techniques well before attempting more difficult maneuvers.
Boating with your new Sport Boat can be a very enjoyable activity, providing you with hours of pleasure. But it is essential to familiarize yourself with the operation of the Sport Boat to achieve the skill necessary to enjoy boating safely. Before operating this Sport Boat, read this Owner’s Manual, the Operation Instruction Card, and all Warning and Caution labels on the boat. Pay particular attention to the safety information in Chapter 1. Read all warning and caution labels on your Sport Boat.
This Sport Boat is designed to carry one operator and up to six passengers, as long as the total weight of people and cargo does not exceed 1300 lb (591 kg). Never have more than seven people in the boat.
LEARNING TO OPERATE YOUR SPORT BOAT
Before boating, always perform the Pre-Operation Checks listed on page 3-4. The short time spent checking the machine's condition will reward you with added safety and a more reliable Sport Boat.
Know and follow U.S. Coast Guard, state, and local laws when operating your Sport Boat.
Select a wide area to learn in, where visibility is good and other boat traffic is light. Keep the proper distance from other boats and vehicles. Do not oper­ate where people are swimming.
Always attach the engine stop switch lanyard to your personal flotation device before operating.
You and all other passengers must always wear a U.S. Coast Guard­approved personal flotation device when riding in the Sport Boat. You should consider wearing water shoes, eye protection, gloves, and other pro­tective apparel. Water sports increase your risk of injury from contact with your boat, other vessels, docks, rocks, or coral.
A water-skier should wear protective clothing. Severe internal injuries can occur if water is forced into body cavi­ties as a result of falling into the water or while reboarding. Normal swimwear does not adequately protect against forceful water entry into rectum or vagi­na. The skier should wear a wetsuit bottom or clothing that provides equiv­alent protection. Such clothing includes thick, tightly woven, sturdy and snug fit­ting apparel such as denim, but does not include spandex or similar fabrics like those used in bicycle shorts.
Grip the wheel firmly and keep both feet on the deck when driving the Sport Boat.
OPERATION 3
WARN ING
TURNING THE SPORT BOAT
Steering control depends on the combi­nation of steering wheel position and the amount of throttle.
Water sucked in through the intake grate is pressurized by the impeller in the jet pump. As the pressurized water is expelled from the pump through the jet thrust nozzle, it creates thrust to
move and steer the Sport Boat. The higher the engine speed, the more thrust is produced.
The amount of jet thrust, in addition to the position of the steering wheel, determines how sharply you turn.
A. More throttle produces high thrust,
so the Sport Boat will turn more sharply.
B. Less throttle produces low thrust, so
the Sport Boat will turn more gradu­ally.
C. Pulling the throttle levers completely
back to idle produces only minimum thrust. If you are traveling at speeds above trolling, you will have rapidly decreasing ability to steer without throttle. You may still have some turning ability immediately after pulling the throttle levers back to idle, but once the engine slows down, the Sport Boat will no longer respond to steering wheel input until you apply throttle again or you reach a trolling speed.
At trolling speed, the Sport Boat can be turned gradually by steering wheel position alone using just the amount of thrust available at engine
idle.
D. If the engines are stopped, there is
no thrust. The Sport Boat will go straight even though the steering wheel is turned.
YOU NEED THROTTLE TO STEER.
3 OPERATION
3-293-28
OPERATION 3
Do not pull the throttle levers
back to idle when trying to steer away from objects – you need throttle to steer.
Be sure passengers are holding
on before making turns. An unprepared passenger could lose balance and fall.
BOATING WITH PASSENGERS
When one or more passengers are on board, the boat may handle differently, so operating it requires a higher degree of skill.
Remember: Your Sport Boat is designed for one operator and up to six passengers only. Never have more than seven people in the Sport Boat. Passengers should sit so the weight in the boat is balanced from side-to-side and bow-to-stern as much as possible. If the passenger seat in front of the helm is used, be sure the operator’s view ahead is not obstructed.
Passengers must sit in one of the seats and hold onto the grips while putting both feet on the deck.
When passengers are on board, make sure they are seated and hold­ing on before you start to acceler­ate. An unprepared passenger could lose balance and fall.
BOARDING FROM THE WATER
Severe internal injuries can occur if water is forced into body cavities as a result of being near the jet thrust nozzles.
Do not board from the rear, use
swim platform, or swim behind boat if engines are running.
Stay away from the back of the
boat when engines are running.
WARNING
1) Be sure engines are off, then move to the stern of the boat. Put a foot on the fold-down rear boarding step and grab the boarding handles in the swim platform.
On models equipped with the
extended swim
step, pull out the ladder and climb up onto the step. Return the ladder to the stowed position before climbing into the boat.
Stay away from the
extended swim step while the engines are running. Exhaust gases coming from under­neath it contain carbon monoxide, a colorless, odorless gas which may cause brain damage or death when inhaled. Symptoms include nausea, dizziness, and drowsiness.
2) Climb up onto the swim platform,
then climb over the engine hatch and sit in one of the seats provided.
Do not use control levers as grab handles because damage can occur.
BOARDING FROM A DOCK OR LANDING JETTY
1) Board the boat from the side. One
person should board at a time by stepping into the boat. Never jump in. Avoid stepping on slick gelcoat surfaces on the boat’s gunwales, especially if wet.
2) Sit in one of the seats provided and
put both feet on the deck.
Do not use control levers as grab handles because damage can occur.
CAUTION:
3-30
CAUTION:
STOPPING
The Sport Boat is not equipped with a separate braking system. It is stopped by water resistance after the throttle levers are moved back to idle. From full speed, the Sport Boat stops in approximately 400 ft (122 m) after the throttle is moved back to idle. The stopping distance varies depending on gross weight, water sur­face conditions, and wind direction. The stated straight-line stopping distance should be used for a reference. The boat slows down as soon as the throttle levers are returned to idle but will coast for a distance before fully stopping. If you are not sure you can stop in time before hitting an obstacle, apply throttle and turn in anoth­er direction.
You will lose steering control if you completely pull the throttle levers back to idle.
DOCKING
1) Make sure no obstructions, boats or swimmers are close to the Sport Boat. Come to a stop before you reach the dock.
2) Notice how wind and water currents are affecting boat movement as you attach your mooring lines and fenders.
3) Approach the dock at idle speed. Use reverse as necessary during slow speed maneuvering to help control speed and direction. Position the boat according to wind and water conditions.
Do not use your hand, arm, or other part of your body to try to keep the boat from hitting the dock. You could be injured if the boat pushes against the dock.
Wind or current pushing boat away from dock:
Slowly approach the dock at about a 45° angle. Secure the bow to the dock, then use engine thrust or a boat hook to gently move the stern to the dock.
4-1
Wind or current pushing boat toward dock:
Slowly maneuver to a shallow angle and allow the boat to move toward the dock.
No wind or current:
Approach the dock at a shallow angle. Secure the bow to the dock, then use engine thrust or a boat hook to gently move the stern to the dock.
LEAVING A DOCK
Because boats steer from the stern, the stern first moves in the direction oppo­site your desired turn. It is especially important to understand this character­istic when leaving a dock. If you simply turn the wheel to steer the bow away from the dock, as you would when dri­ving a car out of a parking space, you will drive the stern of the boat into the dock. Following is a basic maneuvering technique which can be used in most circumstances.
1) With engines idling and the bow still moored to the dock turn the steering wheel toward the dock. This will start to move the stern of the boat away from the dock.
2) When the stern is out a few feet, release the bow mooring then steer in the direction you want the bow to move. Open the throttle slightly and begin to move away from the dock.
BEACHING
1) Make sure no obstructions, boats or swimmers are near the beach.
2) Approach the beach slowly and stop the engines when the water is about 3 ft (90 cm) deep. Remember: turn-
ing is impossible with the engine
MAINTENANCE & CARE 4
stopped.
3) Get out of the boat and pull the bow up on the beach.
4) When leaving the beach, push the boat out into water that is at least 3 ft (90 cm) deep before starting the engines.
Small pebbles, sand, seaweed, and other debris can be ingested into the jet intake and impair or damage the impeller. Always stop the engines before beaching the boat. Be sure the boat is in water
3 ft (90 cm) deep before starting the engines again.
Do not beach the boat on rocky beaches. The hull gelcoat and exposed pump housings can be damaged.
Pay attention to shifts in tides. Beaching at high tide may make it impossible to re-launch the boat if the tide recedes.
ANCHORING
Always anchor from the bow. Anchoring from the stern will make the boat unsteady. A strong current
can pull a stern­anchored boat underwater.
Select an anchor appropriate for your boat and water conditions. A “danforth” (or fluke) type anchor is suitable for most applications; your dealer can help you choose an anchor.
1) Make sure the anchor line is securely tied to the anchor and to the bow eye.
2) Move the boat to the spot where you want to lower the anchor, head­ing the boat into the wind or current. Stop the boat, then lower the anchor until it hits bottom.
3) While keeping tension on the line,
slowly back up the boat until you have let
out line that is 4 to 6 times the depth of the water. For example, if you are anchoring in 10 feet of water, let out 40 to 60 feet of line. Secure the line.
4 MAINTENANCE & CARE
1
2
3
CAUTION:
CAUTION:
WARN ING
CAUTION:
4-34-2
Be sure to replace the cap secure-
ly after fogging the engine. Otherwise water could enter the engine and cause damage.
1) Open the cap on the carburetor
silencer cover of each engine.
2) With the Sport Boat in a well-venti­lated area, start each engine. With the engine running at a fast idle, quickly spray as much Yamaha Stor-Rite Fogging Oil or an equivalent, as possible alternately into each carburetor through the holes in the silencer cover. Keep spraying until the engine stalls (or a maximum of 15 seconds). Reinstall the cap secure­ly.
3) Remove the spark plugs and pour approximately one tablespoon of oil into each cylinder.
4) Grease the spark plug threads and reinstall the spark plugs.
5) Lubricate all cables such as the throttle choke, and steering cables.
6) Grease the areas of the Sport Boat specified in “Grease Points” in the Adjustment And Maintenance sec­tion.
BATTERY
1) When the Sport Boat is not to be used for a month or more, remove the battery and store it in a cool, dark place. Clean the battery's cas­ing and terminals using a mixture of baking soda and water (one tbsp. of baking soda to one cup of water). Apply dielectric grease or petroleum jelly to the battery terminals and to all exposed connectors.
2) If the battery will be stored for a longer period, check the specific gravity of the fluid at least once a month and recharge the battery if it gets too low.
MAINTENANCE & CARE 4
Specific gravity: 1.28 at 20°C (68°F)
CLEANING
1) Remove the fuel tank compartment drain ➀and allow any water to drain into the engine compartment. Reinstall the drain plug.
Gasoline and its vapors are highly flammable and explosive. If fuel or a fuel/water mix drains from the fuel tank compartment drain, wipe it up immediately with dry rags. Do not operate the boat until the source of the fuel leak is found and corrected.
2) Remove the drain plugs in the stern
and engine compartment ➂. Wash down the hull, boat interior, and drive units with fresh water, mild natural soap, then rinse.
3) Rinse the engine and bilge areas with fresh water. Drain off all water and wipe up remaining moisture with clean, dry rags. Reinstall the drain plugs.
4) Spray the exterior of the engines with Yamaha Silicone Protectant and Lubricant.
5) Wax the hull with a non-abrasive wax such as Yamaha Ultra Gloss Cleaner Wax or other wax designed for marine gelcoat.
Slippery surfaces can cause falls and injury. Be careful not to apply too much wax on deck and gunnel stepping surfaces. This will make them slippery.
6) Wipe all vinyl and rubber compo­nents, such as the seats and engine compartment seals, with a vinyl pro­tectant such as Yamaha Protectant.
7) Vacuum and or hose-off the carpet­ing (if equipped) as necessary. If needed, use a quality brand-name carpet cleaner product to clean soiled areas. Roll up the carpet face out for storage.
Always dry the carpet face up. Never roll up the carpet while wet. Never fold the carpet.
8) Wash the fabric of the Bimini top (if equipped) with a mild natural soap in lukewarm water, then rinse. Do not use detergents. Allow to air dry thoroughly before storage. See the label on the Bimini top and the man­ufacturer’s care instructions for more detailed information.
4-4
4
MAINTENANCE & CARE
2
1
3
WARNING
WARNING
WARNING
CAUTION:
4-5
ADJUSTMENT AND
MAINTENANCE
Periodic inspection, adjustment, and lubrication will keep your Sport Boat in the safest and most efficient condition possible. Safety is an obligation of the Sport Boat owner. The most important points of boat inspection, adjustment and lubrication are explained on the following pages.
Be sure to turn off the engines
when you perform maintenance unless otherwise specified. Otherwise, accident or injury could result from unexpected operation, moving parts, or elec­tric shock.
If the owner is not familiar with
machine servicing, this work should be done by a Yamaha dealer or other qualified mechan­ic. Improperly serviced compo­nents could fail or stop operating correctly, which could result in an accident.
NOTE: A Service Manual is available
through your Yamaha Dealer for owner’s who have the mechanical skills, tools, and other equipment nec­essary to perform maintenance not covered by this Owner’s Manual.
TOOL KIT
It is advisable always to carry the Owner's Manual and tool kit with you whenever you use the boat.
NOTE: To protect these materials from water damage, it would be a good idea to put them in a waterproof bag. If your Owner’s Manual is damaged, order a replacement from a Yamaha Dealer.
The service information included in this manual is intended to provide you, the owner, with the necessary information for completing your own preventive maintenance and minor repairs. The tools provided in the owner's tool kit are sufficient for this purpose, except that a torque wrench is also necessary for tightening nuts and bolts properly.
Do not attempt to modify this Sport Boat! Modifications to your boat may reduce safety and reliability, and may make the boat illegal for use.
MAINTENANCE & CARE 4
WARNING
WARNING
PERIODIC INSPECTION CHART
Frequency of maintenance operations may be adjusted according to the operating conditions, but the following table gives general guidelines.
Indicates the checkups which you may do yourself.
Indicates work to be done by your Yamaha dealer.
Maintenance interval Initial Thereafter Page
Every
10 50 100 100 200
hours hours hours hours hours
36 612
months months months months
Spark plug
Inspection/Cleaning/
●●● ●
4-7
Adjustment
Grease points Greasing
●●
4-8
Bearing housing Greasing
*1
*2
*2 4-9
Starter motor idle gear Greasing
*3
*4
*4 4-10
Fuel system Inspection
■■
4-11
Fuel filter Checking/Replacement
■■
4-12
Fuel tank Cleaning
4-12
Oil injection system Inspection/Cleaning
■■
4-12
Carburetor adjustment Inspection/Adjustment
■■
4-13
Trolling speed (idle) Adjustment
●●
4-13
Carburetor throttle shaft Inspection
■■
(after
Cooling-water passages Cleaning/Flushing every 4-2
use)
Bilge strainer Cleaning
●● ●
Impeller Inspection
■■ ■
Steering cable Inspection
4-14
Throttle cable and choke cable Inspection/Adjustment
●●
4-14
Reverse gate mechanism Inspection
●●
4-15
Drain plugs Inspection/Replacement
(inspect
Battery Inspection fluid level 4-16
before every
launch)
Rubber coupling Inspection
Bolts and nuts Retightening
■■
*1 Grease capacity: 33.0 ~ 35.0 cc (1.11 ~ 1.18 oz.) *2 Grease capacity: 6.0 ~ 8.0 cc (0.20 ~ 0.27 oz.) *3 Grease capacity: 8.0 cc (0.27 oz.) *4 Grease capacity : 2.0 cc (0.07 oz.)
4
MAINTENANCE & CARE
4-74-6
SPARK PLUG CLEANING AND ADJUSTMENT
The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate something about the condition of the engine. For example, if the center elec­trode porcelain is very white, this could indicate an intake air leak or carbure­tion problem in that cylinder.
Do not attempt to diagnose any prob­lems yourself. Instead, take the Sport Boat to a Yamaha Sport Boat dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode. If electrode erosion becomes excessive, or if carbon and other deposits are excessive, you should replace the spark plug with another of the correct type.
Before installing the spark plug, mea­sure the electrode gap with a wire thickness gauge; adjust the gap to specification if necessary.
When fitting the plug, always clean the gasket surface and use a new gasket. Wipe off any dirt from the threads and screw in the spark plug to the correct torque.
NOTE: Before installing the spark plug cap, be sure to wipe off any water on the spark plug or inside the cap. Push the spark plug cap down until it clicks.
NOTE: If a torque-wrench is not avail­able when you are fitting a spark plug, a good estimate of the correct torque (with a new gasket) is 1/4 to 1/2 turn past finger-tight. Have the spark plug adjusted to the correct torque as soon as possible with a torque wrench.
When removing or installing a spark plug, be careful not to damage the insulator. A damaged insulator could allow external sparks, which could lead to explosion or fire.
Standard spark plug: BR8HS
Spark plug gap: 0.6~0.7mm (0.024~0.028 in)
Spark plug torque: 25 Nm (2.5 m-kg, 18 ft-lb)
MAINTENANCE & CARE 4
WARNING
GREASE POINTS
To keep moving parts sliding or rotating smoothly, coat them with water resis­tant grease such as Yamaha Marine Grease, Yamaha Grease A, or an equiv­alent.
Throttle Cable and Choke Cable
Grease the throttle-cable and choke­cable inner wires at the carburetors.
Steering Cable Ball Joints and Inner Wire
Grease the steering cable and shift cables ball joints at the steering noz­zles. Extend the steering cable and shift cable inner wires and apply a thin coat of grease to them.
Pivot Points
Grease all pivot points of the steering and shift mechanism at the pump end.
4
MAINTENANCE & CARE
4-94-8
Bearing Housing
Bearing housing grease nipple
Grease the bearing housing through the grease nipple.
The first service should be done after 10 hours or 1 month by your Yamaha dealer.
Fill the bearing housing with water resistant grease through the grease nipple.
After first service: Every 100 hours or 6 months (you may do this yourself)
Fill the grease slowly and carefully, because it can damage the hose and the joints.
Recommended water-resistant grease: Yamaha Marine Grease, or Yamaha Grease A
Grease capacity: 33.0~35.0 cc (1.11~1.18 oz)
Grease capacity: 6.0~8.0 cc (0.20~0.27 oz)
MAINTENANCE & CARE 4
CAUTION:
Starter Motor Idle Gear
Starter motor idle gear grease nip-
ple
Grease the starter motor idle gear with water-resistant grease through the grease nipple.
The first service should be done after 10 hours or 1 month by your Yamaha dealer.
Fill the starter motor idle gear through the grease nipple.
After first service: Every 100 hours or 6 months (you may do this yourself).
Fill the grease slowly and carefully, because it can damage the hose and the joints.
Recommended water-resistant grease: Yamaha Marine Grease, or Yamaha Grease A
Grease capacity: 8.0 cc (0.27 oz)
Grease capacity: 2.0 cc (0.07
4 MAINTENANCE & CARE
CAUTION:
4-114-10
FUEL SYSTEM INSPECTION
Gasoline and its vapors are highly flammable and explosive.
Failure to check for and repair fuel leakage may result in fire or explo­sion.
Check the fuel system for leaks, cracks, or malfunctions. If any problem is found, do the necessary repair or replacement as required. If repair is necessary, consult your nearest Yamaha Sport Boat dealer.
Always properly dispose of gasoline soaked rags. They can sponta­neously ignite.
Checking points:
1. Carburetor leakage.
2. Fuel pump malfunction or leakage.
3. Fuel tank leakage.
4. Fuel hose joint leakage.
5. Fuel hose cracks or other damage.
6. Fuel filter leakage.
7. Fuel valve leakage.
8. Air vent check valve leakage.
9. Fuel filler clamps and hoses.
The United States Coast Guard requires that all inboard boats like your Sport Boat have visual access to fuel filler clamps and hoses. The Sport Boat has two access panels for this pur­pose.
One access panel is located on the upper deck wall on the port side, visible when the rear seat back is removed.
The lid for the fuel tank compartment is the other access panel. Remove the center portion of each seat cushion and then the bench seat. Remove the screws holding the lid to inspect the fuel tank area.
MAINTENANCE & CARE 4
WARNING
WARN ING
FUEL FILTER
The fuel filter is a one-piece, dispos­able type. The filter should be replaced once a year or after every 200 hours of operation, or if water is found in the fil­ter. Take the Sport Boat to your Yamaha dealer if fuel filter replacement is required.
Do not try to change the fuel filter yourself. An incorrectly installed fil­ter can leak gasoline, which could lead to fire or explosion. Take the Sport Boat to your Yamaha dealer for fuel filter replacement.
FUEL TANK
If the fuel tank needs to be cleaned or when any water is found in the fuel sys­tem, take the Sport Boat to your Yamaha dealer for service.
OIL INJECTION SYSTEM INSPECTION
Check the oil injection system for leaks, cracks, or malfunctions. If any problem is found, do the necessary repair or replacement as required. If repair is necessary, consult your nearest Yamaha dealer.
Check Points:
1. Check the oil tank for damage or cracks.
2. Check for water or dirt in the oil tank.
3. Check the oil hose and joint.
4. Check the oil filter.
Oil Tank
Check for oil tank damage or cracks. Check the oil hose and joint. When the oil tank needs to be cleaned, or when any water or dirt is found in the oil tank, take the Sport Boat to your Yamaha dealer for service.
Oil Filter Replacement
If the in-line oil filter becomes contami­nated, see your Yamaha dealer for ser­vice.
Oil filter
Air enters the oil delivery line when the oil filter is removed, so the oil system must be bled properly after the filter is replaced. Air in the sys­tem will prevent oil from flowing properly to the engine, and severe engine damage will result. Your Yamaha dealer has the professional knowledge and experience to bleed the oil pump properly.
1
4 MAINTENANCE & CARE
WARNING
CAUTION:
4-134-12
BLEEDING THE OIL INJECTION PUMP
Air bleeding screw
To bleed the oil injection pump, loosen the air bleeding screw on the bleed hose. Oil will flow into the oil injection pump. Hold a rag under the screw hole to catch oil as it spills out. Keep letting oil run out until there are no bubbles in the oil. Tighten the screw firmly and wipe up any spilled oil completely. Properly dispose of oil soaked rags.
CARBURETOR ADJUSTMENT
The carburetors are vital parts of the engine and require very sophisticated adjustment. Most adjusting should be left to a Yamaha Sport Boat dealer who has the professional knowledge and experience to do so. However, the fol­lowing point may be serviced by the owner as part of his usual maintenance routine.
The carburetor was set at the Yamaha factory after many tests. If the settings are disturbed without having technical knowledge, poor engine performance and damage may result.
1Throttle stop screw
Trolling Speed ( Idle)
NOTE: A diagnostic tachometer is use-
ful for this procedure.
Place the Sport Boat afloat. Start the engine and warm it up for one or two minutes.
Using a diagnostic tachometer, adjust one engine’s speed to specification. Turn the throttle stop screw clockwise to increase engine speed or counter­clockwise to decrease engine speed. Repeat the procedure on the other engine.
Trolling speed: 1,200~1,300
11
MAINTENANCE & CARE 4
CAUTION:
STEERING CABLE INSPECTION
Be sure to check:
1) Check for smooth operation of the wheel and steering nozzles.
2) Check for proper steering adjust­ment. The nozzles should both point straight back when the steering wheel is centered.
If steering is stiff or misadjusted, ask your Yamaha dealer to service it.
THROTTLE CABLE INSPECTION
Push and pull the throttle levers through their full range with the shift lever in Neutral. Repeat with the shift lever in Forward, and again in Reverse. Both throttle levers should move smoothly from idle to full throttle and back. If not, ask your Yamaha Sport Boat dealer for service.
Improper throttle operation could result in an accident. Check for proper throttle operation before starting the engines.
4 MAINTENANCE & CARE
WARNING
4-154-14
CHOKE CABLE ADJUSTMENT
Pull the choke knob out until it stops. Release the knob. The knob should not move. If it moves back on its own, tight­en the friction adjustment slightly. If the knob is difficult to move, loosen the fric­tion adjustment slightly.
REVERSE GATE MECHANISM INSPECTION
1) Remove the engine stop switch lan­yard and ignition keys.
2) Put the throttle levers in the idle position (otherwise the shift lever will not move).
3) Push the shift lever to Forward from the Neutral position while a second person observes shift gate move­ment from outside the boat. Both shift gates should lift completely to the stops.
4) Pull the shift lever back from Forward through Neutral to Reverse. The observer should check for proper movement of the
shift gates. Both gates should drop down over the nozzles to the stops.
If reverse gates do not operate smooth­ly or correctly, ask your authorized Yamaha Sport Boat dealer for service.
FUSE REPLACEMENT
The fuse is in the ignition coil holder. To replace the fuse, unscrew the cap and pull the two red leads out with the fuse holder. Open the fuse holder and replace the fuse.
Ignition coil holder Fuse (10A)Cap 4 Fuse holder
Accessory Fuse
Fuse (20A)Accessory lead
The fuse is on the accessory battery lead wire (red with black stripe). Open the fuse box and replace the fuse.
1
2
MAINTENANCE & CARE 4
Do not use fuses of higher amper­age that those recommended. Substitution of a fuse of improper rating can cause extensive electrical system damage and possible fire.
BATTERY
NOTE: These general guidelines apply
to many commonly used battery types (but not, for example, to maintenance­free batteries). Consult the battery manufacturer’s instructions before per­forming battery maintenance.
Check the level of the battery fluid and see if the terminals are tight. Add dis­tilled water if the fluid level is low.
Be careful not to place the battery on its side.
Remove the battery from the boat before adding distilled water or recharging.
Battery electrolyte is poisonous and dangerous, causing severe burns, etc. It contains sulfuric acid. Avoid contact with skin, eyes or clothing.
Antidote:
EXTERNAL – Flush with water.
INTERNAL – Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg or vegetable oil. Call physician immediately.
EYES – Flush with water for 15 min­utes and get prompt medical atten­tion.
A battery produces explosive gases. Keep sparks, flame, cigarettes, etc., away. Ventilate when charging or using in enclosed space. Always shield eyes when working near bat­teries.
KEEP OUT OF REACH OF CHILDREN.
Replenishing the Battery Fluid
A poorly maintained battery will deteri­orate quickly. The battery fluid should be checked before every outing.
Fill to the manufacturer’s recommend­ed level when necessary. Top up only with distilled water (or pure de-ionized water) suitable to use in batteries.
Normal tap water contains minerals which are harmful to a battery; therefore, refill only with distilled water.
WARN ING
4 MAINTENANCE & CARE
WARNING
CAUTION:
CAUTION:
4-174-16
Recharging
When charging the battery, keep it well away from sparks and open flames, as it gives off explo­sive gases.
When using a battery charger, connect the battery to the charg­er before you turn on the charger. This will prevent sparking at the terminals that could ignite bat­tery gases.
If jump-starting the engine is nec­essary in an emergency, follow the instructions on page 5-4. Improper jump-starting could cause sparking and explosion.
1) Remove the caps from the cells. Add distilled water if necessary to top up the electrolyte to the proper level.
2) Follow the battery manufacturer’s instructions for charging.
Connecting the Battery Terminals
Always make sure the connections are correct when you install the battery in the Sport Boat. Make sure that the breather pipe are properly connected and that it is not damaged or obstruct­ed.
Positive (+) Battery cable (Red)Negative (–) Battery cable (Black)Accessory (+) Lead (Red/Black)
4 Accessory (–) Lead (Black)
BATTERY REMOVAL: Disconnect battery leads before removing the battery. Disconnect the negative (–) lead first.
BATTERY INSTALLATION: Connect the red (+) lead and accessory red (+) lead to the positive (+) terminal of the battery. Connect the black (–) lead and the black (–) accessory lead to the negative (–) terminal of the battery.
1
3
2
4
MAINTENANCE & CARE 4
WARN ING
CAUTION:
4-18
MODEL
ITEM UNIT LS / LX / AR
VEHICLE CAPACITY
Maximum people on board Number of people 7 Maximum load capacity lb. 1300
DIMENSIONS
Length feet / inches 19' 6" (LS) / 20' 11" (LX) / 20' 11" (AR) Beam feet / inches 8' 0" Draft inches 18" Dry weight lb. 2100 (LS) / 2152 (LX) / 2206 (AR) Height on trailer feet / inches 5' 11" (LS) / 5' 11" (LX) / 9' 10" (AR)
PERFORMANCE
Maximum output HP (kW) / rpm 135 (99.3) @ 6750 each engine Maximum fuel consumption US gal/h (L / h) 14.0 gal (53 L) each engine Cruising range (full throttle) hr. 1.5
ENGINE
Number of engines 2 Engine type 2-stroke Number of cylinder 3 cylinders each engine Displacement cc (cu. in) 1131 (64) each engine Bore & stroke mm (in.) 84 x 68 (3.30 x 2.68) Compression ratio 6.0:1 Lubrication system Oil injection Cooling system Water-cooled Starting system Electric starter Ignition system Digital CDI Spark plug NGK BR8HS Spark plug gap mm (in.) 0.6 ~0.7 mm (0.024"~0.028 ") Recommended battery Qty: 1 Marine Grade Group 24 Dual Purpose
675 Marine Cranking Amp Battery capacity Voltage - Amp Hours 12 -100 Charging system Flywheel magneto
DRIVE UNIT
Propulsion system Jet pump Jet pump type Axial flow, single stage w/reverse Impeller rotation Counter clockwise (rear view) Impeller pitch 15.1° Transmission Direct drive from engine Steering (nozzle) angle 23° + 1°
FUEL AND OIL
Fuel Regular unleaded gasoline Recommended engine oil YAMALUBE 2 -W
WATERCRAFT OIL, or an equivalent
TC-W3 certified outboard oil Fuel tank capacity US gal (L) 41.0 gal (155.2 L) Oil tank capacity US gal (L) 3.0 gal (11.4 L)
4 MAINTENANCE & CARE
SPECIFICATIONS
Chapter 5
TROUBLESHOOTING & SPECIAL
PROCEDURES
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
SPECIAL PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Towing the Sport Boat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Running on One Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Jet Pump Clean-Out Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5-1
TROUBLESHOOTING & SPECIAL PROCEDURES 5
TROUBLESHOOTING
If any trouble happens on your Sport Boat, use this section to check for possible cause. If you cannot find the cause or if the procedure for replacement or repair is not described in this owner's manual, ask your Yamaha Sport Boat dealer or qualified mechanic for the proper ser­vice.
The Troubleshooting Chart contains
“TROUBLE,” “POSSIBLE CAUSE,” “REMEDY,”
“REFER
PAGE.” Check the possible cause and remedy, and also the referred page for the maintenance steps to
solve the trouble.
TROUBLESHOOTING CHART
TROUBLE POSSIBLE CAUSE REMEDY Page
• Starter motor • Fuse Burned out • Replace the fuse and 4-15 does not turn check wiring over
• Battery
Run down • Recharge 4-17
Poor terminal
• Tighten as required
4-17
connections
• Jet pump Not latched • Latch securely
5-5
cleanout hatch
• Starter Faulty
• Have serviced at
component Yamaha dealer
• Shift lever Not in Neutral • Shift to Neutral 2-7
• Starter motor • Engine shut-off Clip on cord is not • Install clip in engine 2-5 turns over/ switch in place shut-off switch engine does
• Fuel
Empty • Refill as soon as possible* 3-3
not start
Stale or • Have serviced at contaminated Yamaha dealer
• Fuel tank
Water or dust • Have service at collected Yamaha dealer
Built-up pressure
• Open the fuel tank filler 3-14
cap and release pressure
• Spark plug Fouled or defective • Clean or replace 4-7
• Spark plug cap Not fitted or loose • Fit properly 4-7
• Crankcase
Filled with fuel
• Have serviced at
Yamaha Dealer
Filled with water
• Crank engine with
spark plug out until clean
• Fuel filter
Clogged or water • Have serviced at
4-12
collected Yamaha Dealer
• Choke Knob automatically • Tighten the choke cable 4-15 returns tension, adjust nut
TROUBLE POSSIBLE CAUSE REMEDY Page
Engine runs
• Fuel
Empty • Refill as soon as possible 3-3
irregularly or Stale or • Have serviced at stalls contaminated Yamaha dealer
Oil and gasoline • Have serviced at mixture is too rich Yamaha dealer
• Choke Knob is left pulled • Push it in fully 2-8
• Fuel filter
Water or dust • Have serviced at collected Yamaha dealer
• Spark plug
Fouled or defective • Replace 4-7
Incorrect heat range • Replace 4-7
Gap incorrect • Adjust 4-7
• Spark plug cap
Loose • Fit properly 4-7
Loose electrical
• Tighten or connect properly
4-7
connections
Cracked, torn or
• Replace
damaged
• Carburetor
Incorrect idle
• Adjust 4-13
Adjustment
Clogged
• Have service at Yamaha dealer
Engine won't run
• Engine
Jet intake clogged • Clean 5-5
over 3,500 rpm
overheat** Cooling system
• Clean 4-2
clogged
Sport Boat speed • Cavitation Jet intake clogged • Clean 5-5 too slow or
• Engine
Jet intake clogged • Clean 5-5
loses power
overheat**
Cooling system
• Clean 4-2
clogged
• Fuel Filter Clogged
• Have serviced at Yamaha dealer
• Spark plug
Fouled or defective • Replace 4-7
Incorrect heat range • Replace 4-7
Gap incorrect • Adjust 4-7
• Spark plug caps Loose • Fit properly 4-7
• Fuel
Stale or • Have serviced at contaminated Yamaha dealer
** Engine speed will be limited to 3,500 rpm by the overheat warning device.
5 TROUBLESHOOTING & SPECIAL PROCEDURES
5-35-2
EMERGENCY
PROCEDURES
TOWING THE SPORT BOAT
Bow eye
The Sport Boat should be towed only if it becomes inoperative.
The towing rope should be long enough so that the Sport Boat will not collide with the towing boat when slow­ing down. A good rule of thumb is a tow rope which is three times the combined length of the towing boat and the Sport Boat.
Tow the Sport Boat using the bow eye only. Tow the boat at a “no wake” speed.
Do not tow the Sport Boat at speed fast enough to leave a wake. Severe engine damage could result because water can flood the non­operating engines through the cool­ing water intake.
The operator of the towing boat must keep speed to a minimum and avoid traffic or obstacles which could be a hazard to the driver on the Sport Boat.
RUNNING ON ONE ENGINE
If one engine becomes inoperative, the properly running engine can be used to return to shore. Operate at a “no wake” speed to prevent water from flooding the non-operating engine through the cooling water intake.
Do not operate the Sport Boat above a “no wake” speed with just one engine. Severe engine damage could result because water can flood the non-operating engines through the cooling water intake.
TROUBLESHOOTING & SPECIAL PROCEDURES 5
CAUTION:
WARNING
CAUTION:
JUMP STARTING
Negative (–) jumper cable
Positive (+) jumper cable
If the boat battery runs down, the engines can be started in an emer­gency using a 12-volt battery and jumper cables.
SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF THE FOLLOWING:
If blower will not operate, venti­late engine compartment by opening engine compartment hatch for several minutes before attempting jump starting.
Do not connect the negative (–) jumper cable to the negative (–) terminal of the dead battery. Sparks could ignite battery or fuel vapors, which could cause an explosion.
To connect the jumper cables:
1) Connect the positive (+) terminal of the dead battery to the positive ter­minal (+)of the booster battery with the positive jumper cable.
2) Connect one end of the negative (–) jumper cable to the negative (–) ter­minal of the booster battery.
3) Connect the other end of the nega­tive (–) cable to an unpainted bolt on the cylinder head.
Be sure all connections are secure and correct before attempting to start the engine. Any wrong connection may damage the electrical system.
4) Start the engine, then disconnect the cables by reversing the above steps.
Do not turn the starter motor for more than 5 seconds. If the engine does not start in 5 seconds, release the starter switch and try again after 15 seconds. Continuous cranking for more than 5 seconds will discharge the battery and the engine will not start. The starter motor may also be damaged if it is engaged continuous­ly for more than five seconds.
5 TROUBLESHOOTING & SPECIAL PROCEDURES
1
2
WARNING
CAUTION:
CAUTION:
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