Yamaha GX-900 Service Manual

GX-900
MINI COMPONENT SYSTEM
GX-900
SERVICE MANUAL
GX-900 is composed of GX-900 and NX-GX500.
This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel. It has been assumed that basic service procedures inherent to the industry, and more specifically YAMAHA Products, are already known and understood by the users, and have therefore not been restated.
WARNING: Failure to follow appropriate service and safety procedures when servicing this product may result in
IMPORTANT: The presentation or sale of this manual to any individual or firm does not constitute authorization, certifica-
The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover. The research, engineering, and service departments of YAMAHA are continually striving to improve YAMAHA products. Modifications are, therefore, inevitable and specifications are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please contact the distributor's Service Division.
WARNING: Static discharges can destroy expensive components. Discharge any static electricity your body may have
IMPORTANT: Turn the unit OFF during disassembly and part replacement. Recheck all work before you apply power to the
personal injury, destruction of expensive components, and failure of the product to perform as specified. For these reasons, we advise all YAMAHA product owners that any service required should be performed by an authorized YAMAHA Retailer or the appointed service representative.
tion or recognition of any applicable technical capabilities, or establish a principle-agent relationship of any form.
accumulated by grounding yourself to the ground buss in the unit (heavy gauge black wires connect to this buss).
unit.
CONTENTS
TO SERVICE PERSONNEL ..................................... 1~2
FRONT PANELS ........................................................... 3
REAR PANELS ............................................................. 4
SPECIFICATIONS ......................................................... 5
INTERNAL VIEW ..........................................................6
DISASSEMBLY PROCEDURES ............................7~16
VOLUME RANGE .......................................................17
SYSTEM CONTROL CHECK ..................................... 17
TEST MODE ................................................................ 18
SYSTEM TEST MODE................................................ 18
RECEIVER TEST MODE ...................................... 19~20
TAPE TEST MODE .....................................................20
CD TEST MODE .........................................................21
ALL FUNCTION TEST MODE.................................... 22
CD ERROR MESSAGES ............................................22
CD STANDARD OPERATION CHART ................23~26
IMPORTANT NOTICE
TAPE ADJUSTMENTS .........................................27~29
MD TEST MODE & ADJUSTMENTS ................... 30~37
MD ERROR DISPLAY ..........................................38~39
MD TROUBLESHOOTING....................................40~44
IC DATA ................................................................45~58
DISPLAY DATA ..........................................................59
BLOCK DIAGRAM ................................................60~65
MD TEST POINT WAVEFORM ............................ 66~67
PRINTED CIRCUIT BOARD .................................68~82
PIN CONNECTION DIAGRAM ................................... 83
SCHEMATIC DIAGRAM .......................................84~90
PARTS LIST ........................................................91~117
GREASE APPLICATION DIAGRAM................118~120
REMOTE CONTROL TRANSMITTER......................121
NX-GX500..................................................................122
GX-900
このサービスマニュアルは、エコマーク認定の再生紙を使用しています ThisServiceManualusesrecycledpaper. 
100674
GX-900

TO SERVICE PERSONNEL

1. Critical Components Information. Components having special characteristics are marked and must be replaced with parts having specifications equal to those originally installed.
WALL
OUTLET
EQUIPMENT
UNDER TEST
INSULATING
TABLE
CAUTION : USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
THE COMPACT DISC PLAYER/MINI DISC RECORDER SHOULD NOT BE ADJUSTED OR REPAIRED BY ANYONE EXCEPT PROPERLY QUALIFIED SERVICE PERSONNEL.
PROTECTION OF EYES FROM LASER BEAM DURING SERVICING
This set employs a laser. Therefore, be sure to carefully follow the instructions below when servicing .
GX-900
CD Laser Diode Properties
Material : GaAlAs
Wavelength : 780 nm
Emission Duration : Continuous
Laser Output : max. 44.6 µW*
* This output is the value measured at a distance of
about 200 mm from the objective lens surface on the Optical Pick-up Block.
MD Laser Diode Properties
Material : GaAlAs
Wavelength : 785 nm
Pulse time:
Read mode ... 0.8 mW Continuous Write mode ... max 10 mW 0.5S
min cycle 1.5S Repetition
AC LEAKAGE
TESTER OR
EQUIVALENT
When checking the laser diode emission, keep your eyes more than 30 cm away from the objective lens.
w B, G models
q B, G models
1
w A, B, G models
GX-900
GX-900
English
THIS PRINTING (SEE POSITION SHOWN IN THE ILLUSTRATION) INFORMS THE USER THAT THE APPARATUS
CONTAINS A LASER COMPONENT.
THIS LABEL (SEE POSITION SHOWN IN THE ILLUSTRATION) WARNS THAT ANY FURTHER PROCEDURE WILL
BRING THE USER INTO EXPOSURE WITH THE LASER BEAM. CAUTION : USE OF CONTROLS, ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE
SPECIFIED HEREIN, MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
Swedish
DENNA MÄRKNING (SE FIGUR) UPPLYSER OM ATT DET I APPARATEN INGÅR EN LASERKOMPONENT AV
TYP KLASS 1.
VARNINGSMÄRKNING (SE FIGUR) FÖR STRÅLNING. INGREPP I APPARATEN BÖR ENDAST FÖRETAGAS AV
FACKMAN MED KÅNNEDOM OM LASER. APPARATEN INNEHÄLLER EN LASERKOMPONENT SOM AVGER STRÅLNING ÖVERSTIGANDE GRÄNSEN FÖR LASERKLASS 1.
VARNING : OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD.
STIRRA EJ I STRÅLEN OCH BETRAKTA EJ STRÅLEN GENOM OPTISKT INSTRUMENT.
Danish
DETTE MÆRKAT ER ANBRAGT SOM VIST I ILLUSTRATIONEN FOR AT ADVARE BRUGEREN OM AT AP-
PARATET INDEHOLDER EN LASERKOMPONENT.
DETTE MÆRKAT OM LASEREN ER ANBRAGT PÅ APPARATET SOM EN OPLYSNING OM AT APPARATET
INDEHOLDER ET LASERKOMPONENT. ADVARSEL : USYNLIG LASERSTRÅLING VED ÅBNING, NÅR SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION.
SE IKKE IND I STRÅLEN-HELLER IKKE MED OPTISKE INSTRUMENTER.
ADVARSEL : USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES OG SIKKERHEDSLÄS BRYTES. STIRR IKKE INN
I STRÅLEN ELLER SE DIREKTE MED OPTISKE INSTRUMENTER.
Finnish
VARO! : AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE LASER-SÄTEILYLLE. ÄLÄ TUIJOTA SÄTEESEEN ÄLÄKÄ KATSO SITÄ OPTISEN LAITTEEN LÄPI.
2
GX-900

FRONT PANELS

A model
GX-900
B, G models
1
1
2233445
A B C D E F G H I J K L M N O
66778
P Q R S T U V W X Y Z
B
TIMEAPROG
MODE REPEAT
DISC SKIP
REC/PAUSE
INPUT MODE M–MARK SCROLL
REC/PAUSE
POWER SLEEP
/I
SYS20
8
9 0
D
R. TI MECEDIT
RANDOM
TUNER
CD
TAPE
MD
DELETE
YMERSION BASS BOOST
INPUT
VOLUME
PRESET
5
/
E
+I0
SPACE
DIRECTION
MD EDIT
ENTER
MUSIC
NX-GX500
320(12-5/8")
200(7-7/8")
3

REAR PANELS

A model B, G models
GX-900
GX-900
100
(3-15/16")
172(6-3/4")
12
(1/2")
343(13-1/2")
364(14-5/16")
9
(3/8")
320(12-5/8")
280(11")
4
GX-900

SPECIFICATIONS

AMPLIFIER SECTION
Minimum RMS Output Power per Channel
1kHz, 0.9% THD, 6Ω ......................................80W + 80W
1kHz, 10% THD, 6...................................100W + 100W
Input Sensitivity/Impedance
AUX............................................................... 200mV/47k
Spectrum Analyzed Band ............................................. 5 band
(100Hz, 350Hz, 1kHz, 3.5kHz, 10kHz)
TUNER SECTION
FM Tuning Range .................................... 87.50 to 108.00MHz
AM Tuning Range .......................................... 531 to 1,611kHz
FM Usable Sensitivity (75Ω)
DIN Mono, S/N 30dB................................................1.8µV
CD CHANGER SECTION
Type .......................................... 3-Disc Carousel Auto-changer
Signal Readout......................................................Non-contact,
D/A Converter............................................................. 1bit DAC
Filter ........................................ 8-time oversampling digital filter
Wow & Flutter .................................................... Unmeasurable
Laser Diode Properties
GX-900
Meterial : GaALAs Wavelength : 780 nm Emission Duration : continuous Laser Output : max. 44.6 µW*
* This output is the value measured at a distance of about
200 mm from the objective lens surface on the Optical Pick-up Block.
3-beam semi-conductor laser pick-up
TAPE DECK SECTION
Type ..................................................................... Auto Reverse
4-Track 2-Channel playback/recording stereo Cassette Deck
Heads
REC/PB..................................................... Hard permalloy
Erase................................................... Double Gap Ferrite
Motors
Main ......................................................... DC servo motor
Tray Loading ...................................................... DC motor
Wow & Flutter
W.PEAK ................................................................. ±0.19%
W.RMS..................................................................... 0.09%
Frequency Response (–20dB)
Type I/Normal tape........................ 50 to 15,000Hz ± 3dB
Type II/High (CrO2) tape ............... 50 to 16,000Hz ± 3dB
S/N Ratio
NR off.........................................................................58dB
Dolby B NR on........................................................... 66dB
SPEAKER SECTION (NX-GX500)
Type .................................................3-Way Bass-reflex Design
(Magnetic-Shielding Type)
Speakers .................................................. 13cm (5-1/8”) woofer
5cm (1-15/16”) tweeter
2cm (13/16”) super tweeter
Frequency Range............................................. 60 to 20,000Hz
Maximum Input ................................................................240W
Impedance ............................................................................ 6
Sound Pressure Level....................87dB/1m • 2.45V (1W/6Ω)
GENERAL
Power Supply
A model...................................................... AC240V, 50Hz
B, G models ............................................... AC230V, 50Hz
Power Consumption........................................................150W
(approx. 1W when set to the standby mode)
Dimensions (W X H X D)
GX-900............................................. 2 80 X 32 0 X 364 mm
(11” X 12-5/8” X 14-5/16”)
NX-GX500........................................ 2 00 X 32 0 X 218 mm
(7-7/8” X 12-5/8” X 8-9/16”)
Weight
GX-900............................................. 10.5kg (23 lbs. 2 oz)
NX-GX500....................................3.8kg (8 lbs. 6 oz)/each
Accessories ............................................ AM loop antenna X 1
Indoor FM antenna X 1
Remote Control Transmitter X 1
Battery (size “AA”, R06) X 2
Speaker Cord X 2
* Specifications subject to change without notice.
G..................European model
B ....................... British model
A .................Australian model
MD SECTION
System ......................................... Minidisc digital audio system
Recording Method ...........Magnetic field moduration overwrite
Reading Method ............................ Non-contact optical pick up
Coding............ATRAC (Adaptive TRansform Acoustic Coding)
Laser Diode Properties
Meterial : GaALAs Wavelength : 785 nm Pulse time :
Read mode..............................0.8 mW continuous
Write mode ............................. max. 10 mW 0.5S
min. cycle 1.5S Repetition
5
* Manufactured under license from Dolby Laboratories Li-
censing Corporation. “DOLBY” and the double-D symbol V are trademarks of Dolby Laboratories Licensing Cor­poration.

INTERNAL VIEW

q w e r t
Top side
q P.C.B. TUNER w P.C.B. MAIN (5) e P.C.B. MAIN (1) r P.C.B. INPUT (1) t MD MECHANICAL UNIT y P.C.B. MAIN (2) u P.C.B. MAIN (3) i P.C.B. MAIN (6) o DECK MECHANICAL UNIT
GX-900
GX-900
u
i oy
!0 q !1 !2 r
Left side
!0 P.C.B. INPUT (2) !1 CD MECHANICAL UNIT !2 P.C.B. CD
u y i o t
6
GX-900

DISASSEMBLY PROCEDURES (Remove parts in the order as numbered.)

1. Removal of Top Cover
Remove 11 screws ( q ) in Fig. 1.
2. Removal of CD Mechanical Unit
a. Disconnect the power cord from the AC outlet. b. Push the Friction Arm ( the bottom side of the CD
Mechanical Unit ) with the Ejecting Tool or a tool like as shown in Fig. 2.
Ejecting Tool for CD Tray (TX946040)
Top Cover
q
CD Mechanical Unit
q
q
q
q
w
c. Pull the Tray forward approx. 5cm ( 2" ) and remove
the CD Lid in Fig. 2. d. Push the Tray back to the original, closed position. e. Disconnect the Flat Connecting Cables ( CB9 ) and
GX-900
remove 2 connectors ( CB8 and CB7 ) in Fig. 2 f. Remove 4 screws ( w ) and then remove the CD
Mechanical Unit in Fig. 1.
3. Removal of Panel Unit
a. Rotate the Loading Gear, then open the Tray and
remove the Cassette Lid in Fig. 2. b. Push the Tray back to the original, closed position. c. Disconnect the flat connecting cables ( CB10 and
CB13 ) and remove a connector ( CB805 ) in Fig. 2. d. Remove 6 screws ( e and r ) and then remove the
Panel Unit in Fig. 1.
FRONT
CB8 CB7
w
r
e
Panel Unit
Friction
Arm
w
u e
e
CD Lid
Fig. 1
CB9
CB13
CB10
Loading Gear
CB805
Cassette Lid
Fig. 2
7
4. Removal of Deck Mechanical Unit
a. Remove 4 screws ( t ) and then remove the Deck
Mechanical Unit in Fig. 3.
b. Remove 3 connectors ( W2, W3 and W4 ) in Fig. 3.
GX-900
t
W2
t
Deck Mechanical Unit
t
W4
W3
5. Removal of MD Mechanical Unit
a. Remove 3 screws ( y ) in Fig. 3 and 1 screw ( u ) in
Fig. 1.
b. Remove 4 connectors ( CB1, CB3, CB4 and CB5 ) in
Fig. 3.
c. Remove the MD Mechanical Unit.
CB5
CB4
t
CB3
CB1
y
(Bottom side)
P.C.B. MD
i
y
GX-900
MD Mechanical Unit
Fig. 3
Flat connecting cable
6. Removal of MD Mechanism
a. Disconnect the flat connecting cable in Fig. 4. b. Remove 4 screws ( i ) in Fig. 4. c. Remove 2 screws ( o ) in Fig. 4. d. Remove 2 screws ( !0 ) in Fig. 4.
!0
MD Mechanism
i
!0
o
o
Fig. 4
8
GX-900
7. Operation Check of P.C.B. CD
a. Remove the CD Mechanical Unit. b. Remove 4 screws ( !1 ) and then remove the P.C.B. CD in Fig. 5. c. Place blocks (at 3 locations) to hold the CD Mechanical Unit horizontally as shown in the Fig. 6. d. Connect the Flat Connecting Cable ( CB9 ) and 2 connectors ( CB8 and CB7 ) in Fig. 5 and Fig. 6. e. Connect the power plug and turn on the Power Switch.
GX-900
!1
P.C.B. CD
CB9
CB8 CB7
Fig. 5
P.C.B. CD
Block
Fig. 6
Block
Block
9
8. Operation Check of P.C.B. Main (1)
a. Remove the CD Mechanical Unit. b. Remove the Panel Unit. c. Remove the Deck Mechanical Unit. d. Remove the MD Mechanical Unit. e. Remove 5 screws ( !2 ) in Fig. 7. f. Remove 1 screw ( !3 ) and then remove the P.C.B. Main (2) in Fig. 8. g. Remove 3 screws ( !4 ) in Fig. 8. h. Remove 4 screws ( !5 ) and then remove the Power Transformer in Fig. 9. i. Place the main unit on its left side (viewed from the front) and remove the Bottom Cover in Fig. 10. j. Install the Panel unit to the main unit in Fig. 10. k. Connect the flat connecting cables ( CB10 and CB13 ) and remove a connector ( CB805 ) in Fig. 2. l. Connect the power plug and turn on the Power Switch.
CAUTION When the power to this equipment is turned on with the CD/MD Mechanical Unit disconnected, the capacitor C255(4700/
16) of the Main P.C.B. (CD/MD power supply section) is charged. Connecting the CD/MD P.C.B. in this state may cause damage to its IC. Therefore, when installing the CD/MD Mechanical Unit, be sure to discharge the capacitor C255(4700/
16) of the Main P.C.B. before making connections. (To discharge it, short the W201 terminal +B and GND with a resistor(270 1W).)
P.C.B. Main (2)
GX-900
GX-900
!4
!2 !2
!5
!2
Fig. 7
!3
Fig. 8
P.C.B. Input
!5
Fig. 9
P.C.B. Main (1)
Fig. 10
10
GX-900
9. Removal of Tray & Traverse Unit
a. Remove 4 screws ( !6 ) and then remove the Clamp Bracket in Fig. 11. b. Remove 2 screws ( !7 ) and then remove the Tray Brackets in Fig. 11. c. Push the Friction Arm ( the bottom side of the CD Mechanical Unit ) with a screwdriver or the like and pull out the Tray
forward as in Fig. 11. d. Remove 4 screws ( !8 ) and take out the Slider in Fig. 12. e. Disconnect the Flat Connecting Cable ( 16P ) and connectors ( 6P ). f. Remove the Traverse Unit in Fig. 12.
CD Mechanical Unit
GX-900
!6
Friction Arm
Clamp Bracket
!6
Tray
Tray Bracket
!7
no marking
side
!8
!8
Slider
Spring
Traverse Unit
Guide Pin
Tray Bracket
Precaution for Installation of Tray
Be sure to fit the shaft of the Friction Gear into
the groove in the Tray.
Friction gear
Shaft
Groove
Tray
Fig. 11
Cam Gear
Installation of Traverse Unit & Slider
Fig. 12
a. Fit the Traverse Unit into the Chassis. b. Turn the Cam Gear until its Guide Pin comes to the
position as shown in Fig. 12.
c. Fit the Slider into the Traverse Unit. Set the Spring of
the Slider so that it holds down the Guide Pin of the Cam Gear (as shown in Fig. B). (Press the Spring of the Slider once and release it, and it will hold down the Guide Pin of the Cam Gear.)
d. After installation, check that the Clamp moves up and
down by turning the Load Gear.
Cam Gear
Traverse Unit
FRONT
Slider
11
Fig. A
Spring
Spring
OK
Guide Pin
Spring
Load Gear
NG
Guide Pin
Fig. B
GX-900
10.Removal of Pick-up Head
a. Remove the Gear A in Fig. 13. b. Pull out the Sled Shaft and remove the Pick-up Head
in Fig. 13.
Pick-up Head
Sled Shaft
Sled Shaft
Stopper
Gear A
Fig. 13
11. Removal of Cassette Mechanism
Remove 4 screws ( !9 ) and then pull out the Cassette Mechanism in Fig. 14.
12. Removal of Main Motor
Remove 2 screws ( @0 ) in Fig. 14.
13. Removal of Pinch Roller
Detach the hook and then remove the Pinch Roller in Fig. 15.
14. Removal of Head Ass’y
a. Remove 1 screw ( @1 ) and then remove the Relay
P.C.B. in Fig. 15.
b. Remove 2 screws ( @2 ) and then remove the Head
Assy in Fig. 15.
* Perform the adjustment of azimuth after installing
the Head Assy.
!9
!9
GX-900
Check that the disc table height is as specified
below.
Disc Table
19.4mm
Fig. C
!9
Head Ass'y
Hook
!9
@0
@0
Fig. 14
Hook
Pinch Roller (L)
@1@2 @2
Pinch Roller (R)
Fig. 15
12
GX-900

Disassembly of MD Mechanism Unit

Remove the MD mechanical unit according to Steps 1 ~ 6 of the disassembly procedure (page 7).
Removal of MD Main P.C.B. (Fig. 16)
1. Remove 4 screws (Q1).
2. Remove 6 connectors (Q2).
( Q1 ) x 4
1.7 x 3mm
( Q2 ) x 1
(*1) After pulling off the flexible P.C.B. for the optical pickup from the connector, cover its end with aluminum foil or the like which is electrically conductive so as to prevent the optical pickup from being damaged by static electricity.
GX-900
Removal of MD Mechanism (Fig.17)
1. Remove 4 screws (R1).
Almost the entire surface of the cartridge holder is
coated with oil. When removing the mechanism, hold it
at the rear end (where marked with arrows in the figure)
and avoid touching the oiled surface.
Cartridge Holder
Flexible P.C.B. for optical pickup (*1)
Caution
MD Mechanism
MD Main P.C.B.
(Q2)x1
( Q2 ) x 1
( Q2 ) x 3
Frame
Fig. 16
Removal of Magnetic Head (Fig.18)
1. Remove a screw (A1).
Caution
a. When removing the magnetic head, hold its base and
do not touch the magnetic head itself or the leaf
spring. b. Place the magnetic head upside down. c. Use special care so as not to cause any damage to
the magnetic head when installing it.
13
Gray
(R1)x4 ø1.7x8.9mm
Gray
Black
Fig. 17
Leaf Spring
MD Mechanism
(A1)x1 ø1.7x5mm
Magnetic Head
Sheet, Head
Fig. 18
Removal of Cartridge Holder (Fig.19)
1. Open the roller arm lever in the arrow direction and move the clamper lever to the rear.
2. With a +5V voltage (*2) applied to the red line side of the blue connector of the loading motor, push the rack gear in the arrow direction until the cam plate lever clicks.
(*2) A +5V voltage can be obtained from the pluspol (D6.5/5V) of C35 and the ground
terminal of the MD P.C.B.
3. Remove a screw (B1 and B2, 1 each) from the holder arm and remove the cartridge holder by moving it to the left.
Slider Lever
Cartridge Holder
(B1) x1 Ø1.7x5mm
Clamper Lever
Loading Motor
Roller Arm Lever
GX-900
GX-900
C35
Rack Gear
Cam Plate Lever
(B2) x1
Fig.19
Caution Be careful so that oil does not get on the clamper lever which contacts the roller of the roller arm lever.
Installation of Cartridge Holder
To install the cartridge holder, the rack of the mechanism must be lowered toward the rear.
While pushing the roller arm lever outward, push in the slider lever.
Apply a +5V voltage to the loading motor (until clicking sound is
heard) and push in the rack gear.
With the slider lever and the rack gear installed as described above, fit the cartridge holder as shown in the figure and tighten screws.
P.C.B. MD
Pluspol (D6.5/5V)
14
GX-900
Removal of Mechanism SW P.C.B. (Fig.20)
Once the mechanism switch P.C.B. is removed, it will be necessary to perform Adjustment of Lead-in Switch Position. (See page 34.)
1. Remove 2 screws (E1) and then remove the Mecha-
nism SW P.C.B.
GX-900
Installation of Mechanism SW P.C.B.
Set the mechanism to the eject mode by applying -5V to the loading motor.
Install the mechanism SW P.C.B. so that the boss fits in the hole in it.
Push the lead switch on the mechanism SW P.C.B. toward the optical pickup side (so that looseness in the boss hole is eliminated).
Tighten screws and apply thread lock.
Measure the lead-in switch position. (See page 34.)
(Enter the result in EEPROM.)
(E1)x1 Ø1.7x9.5mm
(E1)x1 Ø1.7x3mm
(E1)x1 Ø1.7x9.5mm
Mechanism SW P.C.B.
(E1)x1 Ø1.7x3mm
Lead-in switch
Fig.20
Removal of Sled Motor/Loading Motor (Fig.21)
1. Remove 4 screws (D1) and then remove the sled motor/loading motor.
Caution Use care so as not to cause any damage to the gear. (The damaged gear will cause abnormal noise to occur while searching.)
Mechanism SW P.C.B.
Loading Motor
(D1)x2 Ø1.7x2mm
(D1)x2 Ø1.7x2mm
Sled motor
Fig. 21
15
Removal of Spindle Motor (Fig.22)
Once the spindle motor is removed, it will be neces­sary to perform Pickup Rating. (See page 35.)
1. Remove 3 screws (C1).
2. Remove the spindle motor by moving it in the arrow
direction.
Caution
a. Be careful not to scratch the gear.
(Scratched gear will produce noises during searching.)
b.As the turn-table is magnetized, keep foreign objects
from being attracted.
Turn Table
(C1)x1 Ø1.7x2.1mm
Spindle Motor
(C1)x3 Ø1.7x2.5mm
GX-900
GX-900
Removal of Optical Pickup Head (Fig.23 and Fig.24)
1. Remove 3 screws (F1).
Caution Use care so as not to cause any damage to the gear. (The damaged gear will cause abnormal noise to occur while searching.)
2. Remove a screw (F2). The leaf spring (A) attached to the P.U. will be reused when replacing the pickup. It is not supplied with the optical pickup.
3. Using tweezers or the like, pull the PU shaft from the base a little. Pull only enough to allow the pickup to come off. If it is pulled off completely, the oil on the shaft will be scraped off.
Be sure to keep oil on the shaft!
(F1)x3 Ø1.7x9.5mm
Fig.22
Optical Pickup Head
MD Guide (B)
Fig. 23
Assembly of Optical Pickup
When installing the pickup to the MD guide (A), be
sure to tighten the leaf spring (A) with it.
When installing the pickup to the MD mechanism, fit
the pickup into the MD guide (B) first, match the boss of the MD guide (A) and its hole in the chassis and tighten them with a screw.
Optical Pickup
Fit the pickup into the MD guide (B) first
MD Guide (A)
Leaf Spring (A)
(F2)x1 Ø1.4x2.2mm
PU Shaft
Fig. 24
16
GX-900

VOLUME RANGE

DISPLAY
VOL MIN VOL 01 VOL 02 VOL 03 VOL 04 VOL 05 VOL 06 VOL 07 VOL 08 VOL 09
NOTE) When VOLUME is at minimum, MUTE of AMP is on.
dB
797368646159585756
DISPLAY
VOL 10 VOL 11
VOL 54 VOL 55

SYSTEM CONTROL CHECK

q FUNCTION AUX is selected
GX-900
CD PLAY KEY ON (remote control transmitter)
w FUNCTION → CD ?
DISC No. display on?
yes
e MD PLAY KEY ON (remote control transmitter)
○○○○
no
dB
5554
1dB step
1110
DISPLAY
VOL 56 VOL 57 VOL 58 VOL 59 VOL 60 VOL 61 VOL 62 VOL 63 VOL 64 VOL MAX
In case that CD doesnt play : [RECEIVER CD]
In case that DISPLAY doesnt change : [CD RECEIVER]
dB
987654321
0
(SYSCK, CDCE, SYSO) NG
(SYSI) NG
SYSCK: Pin 20 of IC8 CDCE: Pin 25 of IC8 SYSO: Pin 21 of IC8 SYSI: Pin 22 of IC8
r FUNCTION → MD ?
MD display on?
yes
CHECK OK
no
In case that MD doesnt play : [RECEIVER CD]
(SYSCK, CDCE, SYSO) NG
In case that DISPLAY doesnt change : [MD RECEIVER]
(SYSI) NG
SYSCK: Pin 20 of IC8 CDCE: Pin 25 of IC8 SYSO: Pin 21 of IC8 SYSI: Pin 22 of IC8
17
GX-900

TEST MODE

To facilitate inspection, measurement and location of any faulty point, 6 types of built-in Test Mode are provided, one for each section.
System Test Mode : Test mode for the system section. It is also used when entering the test mode for each section.
Receiver Test Mode : Test mode for the receiver section
Tape Test Mode : Test mode for the deck section
CD Test Mode : Test mode for the CD section
MD Test Mode : Test mode for the MD section
All Function Test Mode : Test mode for all functions

SYSTEM TEST MODE

This test mode is used for the system section. Also, this mode must be executed first when entering the test mode for each section.
Starting Procedure
In the STANDBY mode, press the STANDBY/ON button while pressing the RANDOM button and the PLAY/ PAUSE(CD) button simultaneously. Once the SYSTEM TEST MODE is set, causal factors for the previous power off appear on the FL display.
GX-900
Causal factors for power off at starting Display Description
<Key Operate Power off by button operation <Off Timer Power off by Off Timer setting <Sleep Timer Power off by Sleep Timer function <Auto Off Power off by Auto Power Off function <I-Protect Power off by detection of an abnormal current value <V-Protect Power off by detection of an abnormal voltage value <Temp Over Power off by detection of an abnormal temperature value <AC Cut Power off by AC power cut <?? Unknown
Operation Procedure (Selection/finalizing of TEST MODE for each section)
1) Select the TEST MODE by the section name, pressing the wINPUT (up) or qINPUT (down) button.
Display Description Ref. page
<Key Operate Causal factors for power off are displayed. 14
(This state is available immediately after starting.) Test RECEIVER RECEIVER TEST MODE 15 Test TAPE TAPE TEST MODE 16 Test CD CD TEST MODE 17 Test MD MD TEST MODE 30 Test All Func ALL FUNCTION TEST MODE 18 Escape Test The test mode is canceled.
2) Pressing the MUSIC button will shift the mode to the selected test mode. For the details of the selected test mode, refer to the Ref. page in the above step 1).
18
GX-900

RECEIVER TEST MODE

When RECEIVER TEST MODE is set through SYSTEM TEST MODE, 01 G.E.TEST appears on the FL display. (01 is the test program No.)
Test programs from 01 to 25 are incorporated in RECEIVER TEST MODE.
Operation Procedure (Selection/execution of Test Program)
1) Select the test program by pressing the rTAPE (up) or eTAPE (down) button.
2) Pressing the STANDBY/ON button will execute the selected test program.
3) Repeat selection/execution of the test program as necessary.
01 G , E , TEST
02 FL + CLEAR
GX-900
03 FL FULL
04 APO - ON/OFF 05 RDS - OFF/ON 06 A , PS - ON/OFF 07 A , M , - RDS/ALL 08 CT > C - ON/OFF 09 L > CT - ON/OFF 10 PSR2 - ON/OFF 11 RTBL - ON/OFF 12 SEC - OFF/ON 13 Temp 14 PEAK - ON/OFF 15 AMPC - OFF/ON 16 CDCH - ON/OFF 17 REM CODE 18 L , EN - ON/OFF 19 ALL CH > 20 RDS E / F 21 SUR TEST 22 KEYC - OFF/ON 23 AM - IF 24 CANCEL
25 DEST
No. & DISPLAY
FUNCTION
Equalizer check mode
FL display full lighting, RAM CLEAR
FL display full lighting
Do not use No. 04 to 23 functions as they are not for servicing.
Used to cancel the test program. (The product mode is restored when the STANDBY/ON button is pressed.) Destination display mode
Used to check EQ. Pressing the STANDBY/ON button will set the Equalizer Test mode. For the details, refer to page 20.
Used for lighting of all display segments and clearing of RAM. (Note that the user memory will be cleared.) At the first pressing of the STANDBY/ON button, all display segments light up and at the second pressing, MEMORY and M-CLEAR light up for 2 seconds and RAM of CPU is initialized. (The product mode is restored.) (Presetting of the tuner becomes the manufacturer preset state.)
Used to check lighting of all display segments. At the first pressing of the STANDBY/ON button, all display segments light up and at the second pressing, this mode is canceled. (The product mode is restored.)
PURPOSE & OPERATION
19
GX-900
Equalizer test mode (Test program No. 01)
When the equalizer test mode is set, GEQ - xxx is displayed. xxx represents the 3 band value of GEQ. It is possible to set the GEQ value directly, using the buttons on the remote control unit.
Example : To obtain flat
GEQ - 6 6 6
Low tone Intermediate tone High tone
Displayed value 0 123456789ABC Gain (dB) -12 -10 -8 -6 -4 -2 0 +2 +4 +6 +8 +10 +12
Operation Procedure
To set a value for each band [ 0 ] to [ 9 ], [ A(TIME) ], [ B(PROG) ], [ C(R.TIME)]
To set all bands to Min (-12dB) [ D(EDIT) ]
To set all bands to Max (+12dB) [ E(+10) ]
To cancel this test mode, press the STANDBY/ON button. (The production mode will be restored.)
GX-900
MAKER’S PRESET
BAND
FM (MHz)
AM (kHz)
NOTE 1) PRESET PAGE ............................................ A : FM B : AM C : FM D : A M E : F M
U, C, R, T (100k/10k) A, B, G, L, R, T (50k/9k) U, C, R, T (100k/10k) A, B, G, L, R, T (50k/9k)
MARKETS
1
98.1
98.10 630 630
2
95.1
95.10 1080 1080
3
87.5
87.50 1400 1404
PRESET No.
4
101.5
101.50 530 531
5
107.9
108.00 1710 1611
6
88.1
88.10 900 900
7
106.1
106.10 1350 1350
8
107.9
107.90 1440 1440
CAUTION : When executing Test program No. 2 RAM CLEAR, be sure to write down the preset memory contents of the
tuner, using a table like the one shown below. Execution of RAM CLEAR will set the memory contents of the tuner back in the factory preset state which means that all the memories preset by the user will be erased.
Preset group
A B C D E
P1 P2 P3 P4 P5 P6 P7 P8

TAPE TEST MODE

When TAPE TEST MODE is set through SYSTEM TEST MODE, Tape Test XXXX appears on the FL display. (XXXX is the counter value.) The operation condition of the deck section will be as follows.
When the reverse mode is set to endless, the number of playback repetition becomes unlimited. (It is set to 8 times in the product mode.)
When in the REC mode, AUX is used automatically for the input source.
20
GX-900

CD TEST MODE

When CD TEST MODE is set through SYSTEM TEST MODE, 00STM100: 00 appears on the FL display.
The CD TEST MODE is enabled. Each button operates as follows for each mode. The MODE No. is increased by pushing
"+10" button.
GX-900
Button
" 0 " " 1 "
" 2 "
" 3 "
" 4 "
" 5 "
" 6 "
" 7 "
" 8 "
" 9 "
Button
" 0 " " 1 " " 2 " " 3 " " 4 "
" 5 " " 6 " " 7 " " 8 " " 9 "
MODE 1 MODE 2 MODE 3
Open/close the tray Focus search Cancel adjust pass *2 Clamp up/down Play (PLL) Auto adjustment mode 1 *1
Tracking Offset, Focus Offset, Focus Gain
DISC change Play (without PLL) Auto adjustment mode 2 *1
Tracking Balance, Tracking Gain
Mechanism home process Focus on, Tracking off, Feed off Auto adjustment mode 3 *1
Focus Gain, Tracking Gain, Focus Balance
Jump to test mode 4 +10 track kick Read and display the servo
coefficient
Tray close, Clamp down –10 track kick Displayed servo coefficient
address up
+1 track kick Displayed servo coefficient
address down Enter normal operation –1 track kick Displayed servo coefficient (without mecha. INIT.) increment Enter normal operation +30 track kick Displayed servo coefficient
decrement Start TEST REPEAT –30 track kick Send the displayed servo (Do not use this function as coefficient *2 it is not for servicing.)
MODE 4 MODE 5
Feed forward (outer direction) Feed backward (inner direction) Rotate the disc motor Retard the disc motor port TBLL Low, port TBLR High port TSLW High/Low alternate Tray port control (open/close) Line mute on/off
—— Jump to Test mode 1
*1 “Adj- lights during the
adjustment and disappears at the end of the adjustment.
*2 When the mode is reset to the
Production Mode after the servo coefficients are renewed by this operation, auto adjustment is not available unless the auto adjustment pass function is cancelled.
The following button functions are not changed in the test mode No.
OPEN/CLOSE
DISC CHANGE
a (STOP)
w / d
(PLAY/PAUSE)
y t
DISC 1
Open/close the tray Clamp up/down Controls for the tray, the disc table and clamping stop. STANDBY command for the servo system. Play (PLL)
Feed forward (outer direction) Feed backward (inner direction) Tray close, clamper down
21
GX-900

ALL FUNCTION TEST MODE

When ALL FUNCTION TEST MODE is set through SYSTEM TEST MODE, AUX Digital appears on the FL display.
The operation condition in this mode will be as follows.
AUX is used as the input source of the receiver section.
When a CD is loaded, Full Repeat Play is executed automatically for it.
When a cassette tape is loaded, Endless Rec Play is executed by the cassette deck automatically.
When a MD is loaded, Endless Rec Play is executed by the MD deck automatically.

CD ERROR MESSAGES

Error message can be obtained on the display by pushing STOP and TIME buttons simultaneously when CD has stopped (sometimes with the tray open) by an error.
INDICATION
E-10 E-20 E-30 E-70 E-11 E-21 E-31 E-73 E-04 E-14 E-35 E-06 E-47 E-57 E-77 E-18 E-28 E-38 E-48
E-68 E-AA E-AB E-AC E-AD E-AE E-AF
MN ERR
PLAY SCAN PAUSE SEARCH PLAY SCAN PAUSE SEARCH LOAD, SEARCH LOAD, SEARCH
SEARCH, PLAY, PAUSE SEARCH STOP LOAD, EJECT, CHANGE PLAY SCAN PAUSE SEARCH LOAD, DISC CHANGE
STATE
CONTENTS OF ERROR
   
CD fails in the disc data reading after the state shift.
  
  
CD fails in the disc data reading.
 
CD fails in the TOC data reading. Tracking servo is not effective at the disc motor servo PLL. Disc motor servo PLL is not effective. CD fails in focus search. CD fails in escaping from the lead-in area.
  
The inner limit switch does not operate at the feed inner control.
 
   
CD fails in recovery from the focus out.
   
Clamp down switch does not operate at the clamp down control. Clamp up switch does not operate at the clamp up control. Close switch does not operate at the tray close control. Open switch does not operate at the tray open control. CD fails in the table control. CD fails in the mecha. home process. MN662741 does not give response of SENSE with resetting by the units microcomputer.
GX-900
When "MECHA ER" message appears on the display; Possible symptoms are, the clamp does not move up or down, the table does not turn, mecha. sensor switch malfunctions, etc. The normal operation may be restored by tuning off the power once and then on again. If it does not work in this way, disas­semble the CD mechanical unit and investigate the cause of the failure.
22
GX-900

CD STANDARD OPERATION CHART

Tracking Offset auto ADJ. (only POWER ON)
GX-900
Press OPEN/CLOSE key.
Forced feed return operation.
Clamp down operation.
Disc table reset.
Tray open.
Focus Offset auto ADJ. (only POWER ON)
Load a disc in “DISC 1”.
Press PLAY key or push the tray.
Tray closed.
Table rotate.
Disc research.
Disc mechanism unit clamped up.
Feed inward switch research.
“OPEN” appears in the TIME indicator.
“TRV” signal is output until detection of LIMIT switch.
DISC “1” is turned to DM clamp position.
Laser ON.
Disc scan.
FOCUS Gain rough ADJ.
FOCUS Search operation.
FOCUS LOCK servo ON.
Spindle motor accelerated.
TRACKING servo ON.
Disc servo ON
VCO lock.
Tracking Gain rough ADJ.
Tracking Balance ADJ. (only Tray OPEN/CLOSE)
FOCUS BALANCE ADJ.
FOCUS GAIN ADJ.
LDON = “H” (IC5, 40 pin)
FLOCK = “H” “L” (IC11, 8 pin)
TLOCK = “H” “L” (IC11, 11 pin)
23
TRACKING GAIN ADJ.
A
GX-900
A
* TOC READ
After searching the beginning, MUTE is cancelled.
Set to SEARCH by means of Y, T key.
After searching the beginning, MUTE is cancelled.
* ~ Data fetch cycle ~
TRACK No. 1 is searched.
~ PLAY ~
MUTE ON.
TRACK search.
~ PLAY ~
Press the STOP key.
MUTE ON.
Spindle motor stop.
Laser OFF.
: MUTE = L “H”, “0:00” appears in the time indicator. (IC11, 64 pin)
: MUTE = “H” “L
GX-900
: MUTE = “L “H”, “0:00” appears in the time indicator.
: LDON = “H” “L” (IC5, 40 pin)
Forced feed return.
~ STOP ~
: FLSW = “L” (IC11, 26 pin)
24
GX-900
CLOSE operationHOME operation
NO
NO
NO
GX-900
NO
Start
LOAD MOTOR reverse rotate
LOAD SW
OFF ?
YES
TIMER 10ms
LOAD SW
OFF ?
YES
LOAD MOTOR forward rotate
LOAD SW
ON ?
YES
TIMER 10ms
LOAD SW
ON ?
YES
LOAD MOTOR STOP
Start
10sec timer start
LOAD MOTOR forward rotate
LOAD SW
ON ?
YES
TIMER 10ms
LOAD SW
ON ?
YES
LOAD MOTOR STOP
END
NO
NO
10sec timer
time up ?
YES
LOAD MOTOR STOP
To OPEN operation
NO
END
OPEN operation
Start
10sec timer start
LOAD MOTOR reverse rotate
UNLOAD SW
OFF ?
YES
TIMER 10ms
UNLOAD SW
OFF ?
YES
LOAD MOTOR STOP
NO
NO
10sec timer
time up ?
YES
LOAD MOTOR STOP
ERROR
NO
DOWN operation
Start
10sec timer start
LOAD MOTOR forward rotate
DOWN SW
ON ?
YES
TIMER 10ms
DOWN SW
ON ?
YES
END
NO
NO
10sec timer
time up ?
YES
LOAD MOTOR STOP
ERROR
NO
25
END
ROTARY TRAY initialization operation
Start
10sec timer start
ROTARY MOTOR forward rotate
NO
POSITION SW
OFF ?
YES
Timer 20ms
POSITION SW
OFF ?
YES
POSITION SW
ON ?
YES
Timer 20ms
NO
ROTARY MOTOR STOP
NO
NO
NO
GX-900
10sec timer
time up ?
YES
ERROR
GX-900
10sec timer
time up ?
YES
POSITION SW
ON ?
YES
DISC NO. count
STOP SW
OFF ?
YES
DISC
NO. 3 ?
YES
ROTARY MOTOR retard
NO
STOP SW
ON ?
YES
ROTARY MOTOR 32ms back pluse
ROTARY MOTOR STOP
STOP SW
ON ?
YES
NO
NO
NO
DISC NO. clear
NO
Timer 60ms
POSITION SW
OFF ?
YES
NO
10sec timer
time up ?
YES
Overrun count
NO
Overrun count clear
END
STOP SW
ON ?
YES
NO
Overrun
count = 3 ?
YES
ERROR
NO
26
GX-900

TAPE ADJUSTMENTS

1. Before adjustment
Since head magnetization, dust accumulations, etc.
are likely to introduce error in the various character­istics, it is very important that the heads are properly demagnetized and cleaned.
Make adjustments of mechanical system, playback
system and recording system in that order.
Except for azimuth adjustment, adjust in the forward
direction.
Adjust at TAPE TEST MODE.
2. Instruments required
Audio frequency oscillator
ACVM or dual channel (ACVM)
DCVM
Wow/flutter meter
Oscilloscope
Frequency counter
Torque meter
GX-900
TW-2111A (TX911580) ... Take up/back tension (FWD)
TW-2121A (TX911570) .... Take up/back tension (RVS)
CT-160L (TX911120) .................................. FF/REW
3. Test tape required
MTT-111N (TX911650) ........................... Normal speed
MTT-114N (TX911680) ................................ Azimuth
MTT-212N (TX911660) ......................Playback level
MTT-256 (TX911300)................ Playback frequency
response (Normal)
MTT-356 (TX911310)................ Playback frequency
Reference tape
Type
I/Normal (LH).......... TDK AC225 (VU167200)
Type
II/High (CrO2) ......... TDK AC514 (VU167300)
response (CrO
2)
Test point
REC LEVEL ADJ.
REC LEVEL ADJ.
TAPE SPEED ADJ.
(
)
Lch
(
)
Rch
PB LEVEL ADJ.
(
)
Lch
PB LEVEL ADJ.
(
)
Rch
VR7
VR4 VR1
VR6 VR5
IC6
VR3 VR2
27
BIAS ADJ.(Lch
)
BIAS ADJ.(Rch
)
“MECHANICAL ADJUSTMENT”
Item to be
Step
Check each
1
Adjusted
torque
Check FF, REW
2
take up time Azimuth
3
Tape Speed
4
Wow/Flutter
5
Tape
CT-160L (FF, REW) TW-2111A (FWD)
TW-2121A (RVS)
AC-514 (C-60)
MTT-114N 10kHz, –10dB
MTT-111N 3kHz, –10dB
MTT-111N 3kHz, –10dB
Instrument
required
Torque meter
ACVM Oscilloscope
Frequency counter
Wow/flutter meter
Mode
FF REW
PLAY
FF REW
PLAY
PLAY
PLAY
Adjustment
part
Azimuth adjustment screw. (Fig. A)
VR7
Rating
FF, REW torque : within 70 ~ 160g/cm. Take up torque : 30 ~ 70g/cm. Back tension : 1.5 ~ 6g/cm. 80 to 120 seconds.
Playback output of L and R is maxi­mum and phase difference should be minimum both directions. (Fig. B)
3000Hz ± 15Hz
After the adjustment make sure to apply screw lock paint.
Perform adjustment at the center of the test tape, if possible.
Less than 0.19% (WRMS)
Confirm at center of the test tape, if possi­ble.
GX-900
Remarks
GX-900
Azimuth adjustment screw. (FORWARD)
Azimuth adjustment screw. (REVERSE)
Fig. A
ELECTRICAL ADJUSTMENT
Use 560 mV (250 nwb/m) for 0 dB as the standard level of the unit.
0dB = 250 nwb/m (315 Hz) = – 7 dBV (Rec out level)
< Playback section >
Step
1
Item to be
Adjusted
Playback
level (315Hz)
MTT-212N 315Hz, 250nwb/m
Tape
Instrument
required
ACVM
Mode
PLAY
Points of
measurement
REC OUT
Rec out L : ch 1 Rec out R : ch 2 DC input, X-Y (Resurge) mode
OK
0.2V
Fig. B
Adjustment
parts
VR4 (L ch) VR1 (R ch)
NG
0.2V
Rating
– 7 dBV ± 0.3 dBV
Confirmation of
playback frequency
2
response
Test tape for frequency check. 3180µs + 120µs (LH) (MTT-256) 3180µs+70µs (CrO2) (MTT-356)
PLAYBACK FREQUENCY RESPONSE
± 3dB
± 4dB
1k
± 3dB
3k 10kHz31525050 12.5kHz
ACVM Oscilloscope
± 3.5dB
Fig. C
PLAY
REC OUT
Check that the 10kHz playback level is within 0 ± 3 dB of the 1kHz playback level. (Fig. C)
28
GX-900
< Recording section >
Item to be
Step
Adjusted
Recording
1
level
Recording
2
bias (Total frequency response)
Confirmation
3
of recorded
GX-900
level
Tape
AC-514 High (CrO2)
AC-514 High (CrO2)
AC-225 Normal (LH)
AC-514 High (CrO2)
Instrument
required
ACVM Audio frequency oscillator
ACVM Audio frequency oscillator
ACVM Audio frequency oscillator
Mode
REC PLAY
REC PLAY
REC PLAY
Measurement
conditions
Input 1 kHz Signal to AUX IN from Audio Frequency Oscillator. Adjust output level of Audio Frequency Os­cillator so that the voltage of REC OUT becomes – 27 dBV.
Input 12.5 kHz Sig­nal to AUX IN from Audio Frequency Os­cillator. Adjust output level of Audio Frequency Os­cillator so that the voltage of REC OUT becomes – 27 dBV.
Points of
measurement
REC OUT
REC OUT
REC OUT
Adjustment
parts
VR6 (L ch) VR5 (R ch)
VR3 (L ch) VR2 (R ch)
Rating
Adjust for equal record and playback levels. (– 27 dBV ± 0.3 dBV)
Adjust for equal record and playback levels. (– 27 dBV ± 0.3 dBV)
Adjust for equal record and playback levels. (Fig. D) Perform record bias adjust­ment of High (CrO2) tape again, if the rating was not satisfied.
Confirm recorded level rat­ing as in step 1 When re­corded level rating is im­proper, go back to step 1 and also carry out adjust­ments in step 2 again.
TOTAL FREQUENCY RESPONSE ( 27 dBV)
Dolby NR B & OFF Type I (Normal)/Type II (High)
± 4dB
± 5dB
1k
± 3dB
3k 10kHz31525050 12.5kHz
± 5dB
Fig. D
29
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