Yamaha CW50N User Manual

Page 1
OWNER’S MANUAL
CW50N
LIT-11626-14-16
5LU-F8199-11
Page 2
The engine exhaust from this product contains chemicals know to the State of California to cause cancer, birth defects or other reproductive harm.
YAMAHA
LIT-CALIF-65-01
Page 3

INTRODUCTION

EAA20301
Congratulations on your purchase of the Yamaha CW50.
This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this scooter.
If you have any questions about the operation or maintenance of your scooter, please consult a Yamaha dealer.
Page 4
IMPORTANT INFORMATIONS
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
EAA10500
WARNING
CAUTION:
NOTE: A NOTE provides key information to make procedures easier or clearer.
Failure to follow WARNING instructions could result in severe injury or death to the scooter operator, a bystander or a person inspecting or repairing the scooter.
A CAUTION indicates special precautions that must be taken to avoid damage to the scooter.
Page 5
IMPORTANT INFORMATIONS
EUU00001
NOTE:
• This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is subsequently sold.
• Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your scooter and this manual. If there is any question concerning this manual, please consult your Yamaha dealer.
EUU60001
WARNING
PLEASE READ THIS MANUAL AND THE "YOU AND YOUR MOTORCYCLE: RIDING TIPS" BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER. DO NOT ATTEMPT TO OPERATE THIS SCOOTER UNTIL YOU HAVE ATTAINED A SATISFACTORY KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS SCOOTER.
Page 6
AFFIX DEALER
LABEL HERE
CW50N
OWNER’S MANUAL
© 2000 by MBK INDUSTRIE
2nd Edition, April 2000
All rights reserved. Any reproduction or
representation without the written
permission of
MBK INDUSTRIE
is expressly prohibited.
Printed in France
P/N LIT-11626-14-16
EAA00100
Page 7

TABLE OF CONTENTS

1 GIVE SAFETY THE RIGHT OF WAY
2 LOCATION OF THE IMPORTANT LABELS
3 DESCRIPTION
4 INSTRUMENT AND CONTROL FUNCTIONS
5 PRE-OPERATION CHECKS
6 OPERATION AND IMPORTANT RIDING POINTS
7 PERIODIC MAINTENANCE AND MINOR REPAIR
8 SCOOTER CARE AND STORAGE
9 SPECIFICATIONS
10 CONSUMER INFORMATION
INDEX
1
2
3
4
5
6
7
8
9
10
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GIVE SAFETY THE RIGHT OF WAY

THINK OF YOUR SAFETY .............................................................. 1-1
SAFETY INFORMATION ................................................................. 1-2
Safe riding ........................................................................................ 1-3
Protective apparel ............................................................................ 1-4
Modification ...................................................................................... 1-4
Loading and accessories ................................................................. 1-5
Loading ............................................................................................ 1-5
Accessories ...................................................................................... 1-6
Gasoline and exhaust gas................................................................ 1-7
Recommandations in case of accidents........................................... 1-8
1
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GIVE SAFETY THE RIGHT OF WAY
THINK OF YOUR SAFETY
Both scooters and mopeds are fascinating vehicles which give a tremendous feeling of freedom to their riders. They
1
must be correctly maintained at all times in order to ensure optimum performance. However, as a rider you must also ensure that your physical condition is good, and that you are not tired, in order that you too can optimize your vehicle control. Medicines, drugs and alcohol should not be combined with riding, especially alcohol, which increases the individual’s likelihood of taking risks. Alcohol is dangerous, even in small quantities. Correct protective riding gear is just as much a part of motorcycling safety as the safety belt is in the car; a good leather suit and gloves, sturdy boots and a good quality, properly fitting crash helmet are ideal. But beware: good protective clothing can result in the individual being lulled into a false sense of security. When this happens more risks are taken and speeds increase... this particularly applies in wet weather. The good motorcyclist therefore rides defensively and protectively in order to minimize risks.
EUU75900
1-1
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GIVE SAFETY THE RIGHT OF WAY
SAFETY INFORMATION
TWO-WHEELED SCOOTERS ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPEN­DENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING.
HE OR SHE SHOULD:
1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF SCOOTER OPE­RATION.
2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MANUAL.
3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.
4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANUAL AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.
5. ALWAYS RESPECT THE RELEVANT LAWS AND REGULATIONS OF EACH COUNTRY.
EUU77201
1
1-2
Page 11
SAFE RIDING
1. Always make pre-operation checks. Careful checks may help prevent an accident.
1
2. This scooter is designed to carry the operator and passenger in certain conditions (check the relevant regulation of
3. Most traffic accidents involving scooters and cars are due to the fact that car drivers do not see scooters. By making
4. Numerous accidents are equally due to the rider’s lack of experience. In fact, it is those scooter riders who do not
5. Many scooter accidents are due to riding faults. A typical riding fault is where the rider takes a corner too wide
6. The operator’s and passenger’s posture are important for proper control.
7. Never ride under the influence of alcohol or drugs.
GIVE SAFETY THE RIGHT OF WAY
each country).
yourself clearly visible, you can reduce the risks of accidents. From now on: a. Wear a brightly colored jacket. b. Be very cautious when approaching crossroad, because this is where most accidents are caused. c. Ride where other drivers can see you. Avoid remaining in car drivers' “blind spot”.
hold a full driving licence who are involved in most accidents. a.
Make sure that you are properly taught. Do not lend your scooter to anyone who is not an experienced rider. b. Know your limitations and do not over-estimate them. c. Practice wherever there is no traffic until you are familiar with the scooter and its controls.
because of EXCESSIVE SPEED or takes it too sharply (too tight a corner for the speed). a. Always observe the speed limits and never go faster than the state of the road and the traffic conditions allow. b. Always signal when turning or changing lanes. Make sure you can be seen by other road users.
a. The operator should keep both hands on the handlebars and both feet on the footboard during operation to
maintain control of the scooter. b. The passenger should always hold on the operator, or the seat strap or grab bar if the scooter is so equipped with
both hands and keep both feet on the passenger footrests. c. Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.
1-3
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GIVE SAFETY THE RIGHT OF WAY
8. Never carry any object which can cause danger if they fall off (pointed or sharp objects, for example).
9. This scooter is designed for on-road use only. It is not suitable for off-road use.
10. Always be particularly attentive when riding the scooter, and take care not to allow yourself to be distracted or influenced by objects or people.
PROTECTIVE APPAREL
The majority of fatalities from scooter accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries.
1. Always wear an approved helmet.
2. Wear a face shield or goggles. Wind on your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard.
3. The use of substantial shoes, jacket, trousers, gloves, etc. is effective in preventing or reducing abrasions or lacerations.
4. Never wear loose fitting clothing. It could catch on the control levers or wheels and cause injury or accident.
5. Never touch the engine or exhaust system during or after operation. They become very hot and can cause burns. Always wear protective clothing that covers your legs, ankles, and feet.
6. A passenger should also observe the above precautions.
MODIFICATION
Modifications made to the scooter not approved by Yamaha, or the removal of original equipment, may render your scooter unsafe for use and may cause severe personal injury. Modifications may also make your scooter illegal to use.
1
1-4
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GIVE SAFETY THE RIGHT OF WAY
LOADING AND ACCESSORIES
Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed. To avoid the possibility of an accident, extreme caution should be used if adding cargo or accessories
1
to your scooter. Use extra care if riding a scooter which has added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding accessories to your scooter:
LOADING
The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 152 kg (335 lb). When loading within these weight limits, keep the following in mind:
1. Cargo and accessory weight should be kept as low and close to the scooter as possible. Be sure to distribute the weight as evenly as possible on both sides of the machine to minimize imbalance or instability.
2. Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securely attached to the scooter before riding. Recheck accessory mounts and cargo restraints frequently.
3. Never attach any large or heavy items to the handlebars, front forks, or front fender. These items can create unstable handling or slow steering response.
1-5
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GIVE SAFETY THE RIGHT OF WAY
ACCESSORIES
Yamaha original accessories have been specially designed for use on this scooter. Because Yamaha can not test every accessory which is available on the market, the owner is personally responsible for the selection, fitting and use of accessories of other makes. The directives dealing with loading apply equally to accessories.
1. Never install accessories or carry cargo that would impair the performance of your scooter. Carefully inspect the accessory before using it to make sure it does not in any way reduce ground clearance or cornering clearance, limit suspension travel, steering travel or control operation, or obscure lights or reflectors. a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution
or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
b. Bulky or large accessories may seriously affect the stability of the scooter due to aerodynamic effects. Wind may
attempt to lift the scooter, or the scooter may become unstable in cross winds. These accessories may also cause instability when being passed by or passing large vehicles.
c. Certain accessories can displace the operator from his or her normal riding position. This improper position limits
the freedom of movement of the operator and may limit control ability. Therefore such accessories are not recommended.
2. Caution must be used if adding electrical accessories. If these accessories exceed the capacity of the scooter’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
1
1-6
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GIVE SAFETY THE RIGHT OF WAY
GASOLINE AND EXHAUST GAS
1. GASOLINE IS HIGHLY FLAMMABLE:
1
a. Always turn off the engine when refueling. b. Take care not to spill any gasoline on the engine or exhaust pipe(s)/muffler(s) when refueling. c. Never refuel while smoking or in the vicinity of an open flame.
2. Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. Always operate your scooter in an area that has adequate ventilation.
3. Always turn off the engine before leaving the scooter unattended and remove the ignition key. When parking the scooter, note the following: a. The engine and exhaust pipe(s)/muffler(s) may be hot. Park the scooter in a place where pedestrians or children
are not likely to touch these hot areas. b. Do not park the scooter on a slope or soft ground: the scooter may fall over. c. Do not park the scooter near a flammable source, e.g. a kerosene heater, or near an open flame. The scooter
could catch fire.
4. If you should swallow any gasoline, inhale a lot of gasoline vapor, or allow gasoline to get in your eye(s), see your doctor immediately. If any gasoline spills on your skin or clothing, immediately wash with soap and water and change your clothes.
1-7
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GIVE SAFETY THE RIGHT OF WAY
RECOMMENDATIONS IN CASE OF ACCIDENT
If the scooter has been in an accident, it is imperative that the following points are checked:
1. The good condition of the entire braking system, including the levers, cables and lines, etc ...
2. The good condition of the active or passive indicators (lights, reflectors ...)
3. The good condition of all vital components such as the frame, wheels, suspension systems, oil reservoirs, petrol tanks, etc ...
4. Do not ride the scooter if there is any doubt about its condition or operation, and have it taken to a Yamaha dealer for a check-up and any repairs required, pointing out all its operating faults.
1
1-8
Page 17

LOCATION OF THE IMPORTANT LABELS

Location of the important labels ....................................................... 2-1
2
Page 18
LOCATION OF THE IMPORTANT LABELS
Location of the important labels
Please read following labels carefully before operating the scooter.
EAA40000
2
1
2
3 / 4
5
6
2-1
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LOCATION OF THE IMPORTANT LABELS
12
• BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER'S MANUAL AND ALL LABELS.
• ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing.
3
5
Improper loading can cause loss of control. Read owner's manual for proper loading.
WARNING
WARNING
WARNING
3MX-2118K-00
4
3JJ-28446-A0
6
NEVER sit here.
3MX-24875-A0
TIRE INFORMATION
Cold tire pressure should be set as follows.
•Up to 90kg (198 lbs) load
FRONT : 100kPa, (1.00kgf/cm2), 15psi REAR : 125kPa, (1.25kgf/cm2), 18psi
•90 kg (198 lbs) ~ maximum load
FRONT : 100kPa, (1.00kgf/cm2), 15psi REAR : 150kPa, (1.50kgf/cm2), 21psi
3MX-21668-00
LOAD LIMIT
3 kg (7lbs)
3TB-24877-00
WARNING
NEVER PLACE ANYTHING HERE.
Fire could result from engine heat.
3MX-21568-00
2
2-2
Page 20

DESCRIPTION

Left view ........................................................................................... 3-1
Right view......................................................................................... 3-2
Controls /Instruments ....................................................................... 3-3
3
Page 21
DESCRIPTION
Left view
FAU00026
3
1. Rear brake lever (page 4-6)
2. Left handlebar switches (page 4-4)
3. Fuel tank (page 4-6)
4. Seat lock (page 4-10)
5. Oil tank (page 4-6)
6. Rear carrier (page 4-10)
12
2
1
3
1011
7. Rear light (page 7-18)
8. Rear brake wear indicator (page 7-11)
9. Kick starter (page 4-9)
10. Air filter (page 7-6)
11. Rear footrest
12. Front brake caliper (page 7-11)
54
9
6
7
8
3-1
Page 22
Right view
DESCRIPTION
8
1. Main switch (page 4-1)
2. Throttle grip (page 7-7)
3. Right handlebar switches (page 4-5)
4. Front brake lever (page 4-5)
5. Headlight (page 7-18)
9
6
7
6. Rear footrest
7. Centerstand (page 7-14)
8. Rear flasher light (page 7-19)
9. Passenger handle
2
1
3
4
3
5
3-2
Page 23
DESCRIPTION
Controls/Instruments
3
67 8 9
1. Speedometer (page 4-4)
2. “HIGH BEAM” indicator light “ ” (page 4-1)
3. “TURN” indicator light “ ” (page 4-1)
4. “OIL” warning indicator light “ ”(page 4-2)
5. Fuel gauge (page 4-4)
6. “HORN” switch “ ”(page 4-4)
12
20
h
g
i
30
10
20
10
0
0
mile
30
40
50
60
1
H
40
mph
m
a
e
b
34
n
l
r
u
T
E
i
o
F
U
E
F
L
5
11
7. “TURN” signal switch “ ”(page 4-4)
8. Starter lever (CHOKE) (page 4-8)
9. Lights switch “ , ”(page 4-4)
10. “ENGINE STOP” switch (page 4-5)
11. Start switch “ ” (page 4-5)
12. Throttle grip (page 7-7)
3-3
1210
Page 24

INSTRUMENT AND CONTROL FUNCTIONS

Main switch ...................................................................................... 4-1
Indicator lights .................................................................................. 4-1
Oil warning light circuit check ........................................................... 4-3
Speedometer.................................................................................... 4-4
Fuel gauge ....................................................................................... 4-4
Handlebar switches.......................................................................... 4-4
Front brake lever .............................................................................. 4-5
Rear brake lever............................................................................... 4-6
Fuel and oil tank ............................................................................... 4-6
Fuel .................................................................................................. 4-6
Catalitic converter (depends on model) ........................................... 4-7
Engine oil ......................................................................................... 4-8
Starter lever (CHOKE) ..................................................................... 4-8
Kick starter ....................................................................................... 4-9
Steering lock .................................................................................... 4-9
Seat ................................................................................................ 4-10
Helmet holder ................................................................................. 4-10
Rear carrier .................................................................................... 4-10
4
Page 25
INSTRUMENT AND CONTROL FUNCTIONS
FAU00027
OFF
PUSH
ON
LOCK
4
Main switch
The main switch controls the ignition and lighting systems. Its operation is described below.
ON:
Electrical circuits are switched on and the taillight comes on. The engine can be started. The key cannot be removed in this position.
NOTE:
When the engine is started, the headlight and meter lights come on automatically.
EAB00100
EAB02300
EUU10100
EAB02100
:
*
The oil warning light will come on. For details of the oil warning light, refer to “Oil warning light” on page 4-2.
EAB00600
OFF:
All electrical circuits are switched off. The key can be removed in this posi­tion.
EAB00701
LOCK:
The steering is locked in this position, and all electrical circuits are switched off. The key can be removed in this position. Refer to “Steering lock” (page 4-9) for operation instructions.
EUU00700
NOTE:
Always turn the main switch to “OFF” or “LOCK” and remove the key when the scooter is unattended.
1
23
20
30
10
40
20
50
10
0
0
mile
1
30
60
40
mph
g
i
H
n
l
r
m
a
e
b
h
i
u
o
T
F
U
E
F
L
E
1. “HIGH BEAM” indicator light “ ”
2. “TURN” indicator light “
3. “OIL” level indicator light “
EAB10000
Indicator lights
EAB10300
“HIGH BEAM” indicator light “ ”:
This indicator comes on when the headlight high beam is used.
EAB12403
“TURN” indicator light “ ” :
This indicator flashes when the turn switch is moved to the left or right.
4-1
Page 26
EAB11503*
Oil level indicator light “ ” :
The light comes on when the main switch is at “*” or when there is little oil in the oil tank during operation. If the oil warning light comes on during operation, refill the tank immediately with Yamalube 2-cycle engine oil or air cooled 2-stroke engine oil (in accordance with the JASO FC or ISO EG-C, EG-D standard). When the tank is refilled, the indicator light will go off.
EUU10301
NOTE:
If the oil level indicator light does not come on while the key is at “*”, have a Yamaha dealer inspect it.
EUU30000
CAUTION:
Do not run the scooter until you know it has sufficient engine oil.
INSTRUMENT AND CONTROL FUNCTIONS
4
4-2
Page 27
INSTRUMENT AND CONTROL FUNCTIONS
Oil warning light circuit check
EAB31200
Turn the main switch
to "OFF".
Turn the main switch
to " ".
: Oil level indicator light does not come on. : Oil level indicator light comes on.
*
4
Disconnected circuit, short circuit, faulty light bulb, etc.
Ask a Yamaha dealer to inspect.
Supply engine oil
Ask a Yamaha dealer to inspect
Turn the main switch
to "ON".
Start the engine and
go ahead with riding.
4-3
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INSTRUMENT AND CONTROL FUNCTIONS
1
10
20
10
0
0
mile
1. Speedometer
2. Odometer
3. Fuel gauge
20
30
g
i
H
30
40
50
60
40
mph
1
2
n
l
r
m
a
e
b
h
i
u
o
T
F
U
E
F
L
E
3
EAB40701
Speedometer
The speedometer shows riding speed. This speedometer is equipped with an odometer.
EAB50701
Fuel gauge
The fuel gauge indicates the quantity of the remaining gasoline in the tank. The gauge needle moves from “F”(Full) to “E”(Empty) as the fuel level decreases. When the needle moves to the “E” position, add fuel as soon as possible.
3
1
2
1. “HORN” switch “ ”
2. “TURN” switch “ ”
3. “LIGHTS” (dimmer) switch “ , ”
EAB60000
Handlebar switches
EAB60200
“HORN” switch “
Press the switch to sound the horn.
EAB62101
“TURN” signal switch “
To signal a right-hand turn, push the switch to the right. To signal a left-hand turn, push the switch to the left. Once the switch is released it will return to the center position. To cancel the signal, push the switch in after it has returned to the center position.
EAB60100
“LIGHTS” (Dimmer) switch “ ,
Turn the switch to “ ” for the high beam and to “ ” for the low beam.
4
4-4
Page 29
INSTRUMENT AND CONTROL FUNCTIONS
“ENGINE STOP” switch
The engine stop switch is a safety device for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system. Turn the switch to “ ” to start the
2
1. Start switch “ ”
4
2. “ENGINE STOP” switch
1
Start switch “
The starter motor cranks the engine when pushing the starter switch while applying the front or rear brake.
CAUTION:
See starting instructions prior to starting the engine.
EAB61901
EUU30700
engine. In case of emergency, turn the switch to “ ” to stop the engine.
EAB60901
1
1. Front brake lever
EAB90001
Front brake lever
The front brake lever is located on the right handlebar. Pull it toward the handlebar to apply the front brake.
4-5
Page 30
INSTRUMENT AND CONTROL FUNCTIONS
1
1. Rear brake lever
EAB90201
Rear brake lever
The rear brake lever is located on the left handlebar. Pull it toward the handlebar to apply the rear brake.
1
CLOSE
OPEN
1. Fuel tank cap
2. Oil tank cap
2
EAC00651
Fuel and oil tank
To add fuel and/or engine oil, open the seat. Then remove the fuel tank filler cap by turning it counterclockwise. Pull up the oil tank cap to open it.
EUU78900
WARNING
Be sure the caps are properly installed before riding the scooter.
1
1. Filler tube
2. Fuel level
2
EAE80000
Fuel
Make sure there is sufficient fuel in the tank.
EUU61000
WARNING
Do not overfill the fuel tank. Avoid spilling fuel on the hot engine. Do not fill the fuel tank above the bottom of the filler tube as shown in the il­lustration or it may overflow when the fuel heats up later and expands.
4
4-6
Page 31
INSTRUMENT AND CONTROL FUNCTIONS
CAUTION:
Always wipe off spilled fuel immediately with a dry and clean soft cloth. Fuel may deteriorate painted surfaces or plastic parts.
Recommended fuel:
4
UNLEADED FUEL
Fuel tank capacity:
Tot al:
4.6 L (1.01 Imp gal, 1.21 US gal)
Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number ([R + M]/2) of 86 or higher, or research octane number of 91 or higher. If knocking or pinging occurs, use a dif­ferent brand of gasoline or premium unleaded fuel. Unleaded fuel will give you longer spark plug life and reduced maintenance cost. If unleaded gasoline is not available, then leaded regular gasoline can be used.
EUU39302
EAE81701
Gasohol There are two types of gasohol; gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if etha­nol content does not exceed 10%. Gasohol containing methanol is not rec­ommended by Yamaha because it can cause fuel system damage or vehicle performance problems.
EUU61050
WARNING
Gas and oil are flammable:
• When refuelling immediately after operation, take special care not to spill gasoline over the engine or muffler.
• Should you spill gasoline or oil on the engine or muffler, quicky wipe it off before starting the engine.
• When refuelling, be sure to stop the engine.
• Never attempt to refuel the scoo­ter while smoking or near an open flame.
4-7
EAU01084
Catalytic converter (Depends on model)
This scooter is equipped with a catalytic converter in the exhaust chamber.
EW000128
WARNING
The exhaust system is hot during and directly after engine operation. Make sure the exhaust system has cooled down before making any adjustment to or lubricating the scooter.
Page 32
INSTRUMENT AND CONTROL FUNCTIONS
FC000114
CAUTION:
The following must be observed to prevent a fire hazard or other damages. Use only unleaded gasoline.Use of leaded gasoline will cause unrepairable damage to the catalytic converter. Never park this scooter in an area that would cause a fire hazard such as grass or other materials that may easily burn. Do not allow the engine to idle for very long.
EAE41302
Engine oil
Make sure the engine oil is at the specified level. Add oil as necessary.
Recommended oil :
Yamalube 2-cycle oil or air-cooled 2-stroke engine oil (according to JASO FC or ISO EG-C, EG-D standard)
Oil quantity :
Total amount
1.3 L (1.14 Imp qt , 1.37 US qt)
EUU04201
NOTE:
Be sure the cap is properly seated when replacing.
1
1. Starter lever (CHOKE)
EAC20100
Starter lever (CHOKE)
The starter lever is located on the left handlebar. Starting a cold engine requires a richer fuel mixture. In such a case, turn the starter lever to the left. After the engine is warm, turn the lever to its original position.
EUU01600
NOTE:
Refer to “Starting and warming up a cold engine” for proper operation.
4
4-8
Page 33
INSTRUMENT AND CONTROL FUNCTIONS
1
1. Kick starter
4
Kick starter
Rotate the kick starter away from the engine. Push the starter down lightly with your foot until the gears engage, then kick smoothly and forcefully to start the engine.
EAC60700
OFF
PUSH
LOCK
EAC30401
Steering lock
The steering is locked when the main switch is turned to "LOCK". To lock the steering, turn the handlebars all the way to the left. With the key at "OFF", push it into the main switch and release it, turn it counterclockwise to "LOCK", and remove it. To release the lock, turn the key to "OFF".
EUU61400
WARNING
Never turn the key to "LOCK" when the scooter is moving.
1
F
F
O
LOCK
1. Push
2. Release
3. Turn
F
F
O
LOCK
2
F
F
O
LOCK
3
WARNING
In case of doubt and imperatively, when the handlebar presents a misalignment defect (after attempt of robbery, fall, important hit). Bring the scooter to the nearest Yamaha dealer.DO NOT RIDE THE SCOO­TER. DO NOT TRY TO STRAIGHTEN A BENT HANDLEBAR.
4-9
Page 34
INSTRUMENT AND CONTROL FUNCTIONS
1
1. Fuel tank
2. Oil tank
2
EAC42301
Seat
To open the seat:
1. Insert the key in the lock and turn it as shown.
2. Lift the end of the seat up to open.
To lock the seat:
1. Replace the seat in the original po­sition.
2. Slightly push the end of the seat down to lock.
EUU14000
NOTE:
Lift the end of the seat up to make sure the seat is securely locked.
2
1
1. Open
2. Helmet holder
EAC50501
Helmet holder
The helmet holder is located under the seat. Open the seat and hook the helmet on the helmet holder. Then lock the seat.
WARNING
Never ride with a helmet in the helmet holder. The helmet may hit objects, causing loss of control and possibly an accident.
EUU72900
1
1. Rear carrier
EAC72000
Rear carrier
EUU76001
WARNING
Do not exceed the load limit of 3 kg (7 lbs).
4
4-10
Page 35

PRE-OPERATION CHECKS

PRE-OPERATION CHECKS............................................................ 5-1
5
Page 36
PRE-OPERATION CHECKS
Owners are personally responsible for their vehicle’s condition. Your scooter’s vital function can start to deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it exposed to the elements). Any damage, fluid leak or loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual inspec­tion, you check the following points before each ride.
PRE-OPERATION CHECKS
ITEM CHECKS PAGE
Front brake (disc) Check operation, free play, fluid level and vehicle for fluid leakage. 4-5/7-10 ~ 7-12
Rear brake (drum) Check operation, damage and free play. 4-6/7-10/7-11
Throttle grip and housing Check for smooth operation. 7-7/7-13
5
Engine oil Check engine oil level and oil leakage. 4-6/4-8
Final gear oil Check vehicle for leakage. 7-5
Wheels/Tires Check tires pressure, wear and damage. 7-8
Fittings/Fasteners Check all chassis fittings and fasteners. -
Lights, signals Check for proper operation. Correct if necessary. 4-1 ~ 4-5
and switches
Fuel tank Check fuel level. Top up as required. 4-6
Controls/Meter cables Check for smooth operation. 7-13
Brake lever pivots Check for smooth operation. 7-14
Centerstand pivot Check for smooth operation. 7-14
Top up with DOT #3 or DOT #4 brake fluid if necessary.
Adjust if necessary.
Adjust / Lubricate if necessary.
Add oil if necessary.
Add oil if necessary.
Tighten / Adjust if necessary.
Lubricate if necessary.
Lubricate if necessary.
Lubricate if necessary.
5-1
EAE00000
Page 37
PRE-OPERATION CHECKS
NOTE:
Pre-operation checks should be made each time the scooter is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved.
WARNING
1. The engine, exhaust pipe(s), and muffler(s) will be very hot after the engine has been run. Be careful not to touch them or to allow any clothing item to contact them during inspection or repair.
2. If any item in the PRE-OPERATION CHECK is not working properly, have it inspected and repaired before operating the scooter. If necessary ask a Yamaha dealer.
WARNING
The engine compartment and all the fan inlets need to stay clean and free of foreign materials. Do not leave any rag inside or under the plastic covers of your scooter, whatever the location.
5-2
5
Page 38

OPERATION AND IMPORTANT RIDING POINTS

Starting and warming up a cold engine ............................................ 6-1
Starting a warm engine .................................................................... 6-2
Starting the scooter .......................................................................... 6-3
Acceleration ..................................................................................... 6-3
Braking ............................................................................................. 6-3
Engine break-in ................................................................................ 6-4
Parking ............................................................................................. 6-5
6
Page 39
OPERATION AND IMPORTANT RIDING POINTS
FAU00372
WARNING
• Before riding this scooter, become thoroughly familiar with all operating controls and their functions. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand.
• Never start your engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and can cause loss of consciousness and death within a short time. Always operate your scooter in an area with
6
adequate ventilation.
• Before starting out, be sure to use the centerstand for safety.
CAUTION:
1.
Be careful where you store personal items on the scooter. Avoid blocking the air cleaner intake or performance will suffer.
2. Be careful not to put anything near the battery and its terminals. Electrical failure and acid corrosion may result.
EUU81800
EUU31100
LOCK
OFF
H
S
PU
ON
EAF14302
Starting and warming up a cold engine
1. Turn the engine stop switch to “RUN” ( ).
2. Turn the main switch to “*” . If the oil warning light comes on, turn the main switch to the “ON”.
EUU40902
CAUTION:
If the oil level indicator light does not come on, ask a Yamaha dealer to inspect it.
6-1
1
1. Starter lever (CHOKE)
3. Fully open the starter (CHOKE), and completely close the throttle grip.
Page 40
OPERATION AND IMPORTANT RIDING POINTS
1
1. Start switch “ ”
2. Kick starter
2
4. Start the engine by pushing the star­ter switch while holding the front or rear brake lever, or by using the kick starter.
EUU10001
NOTE:
If the engine fails to start, release the start switch, wait a few seconds, then try again. Each attempt should be as short as possible to preserve the battery. Do not crank the engine more than 5 seconds on any one attempt. If the engine does not start with the star­ter motor, kick the kick starter to start the engine.
5. After starting the engine, turn back the starter (CHOKE) to warming up position (about halfway).
EUU17000
NOTE:
For maximum engine life, always warm up the engine about 1 ~ 3 minutes before riding your scooter. Never accelerate hard with a cold engine.
6. After warming up the engine, turn off the starter completely.
EUU02700
NOTE:
The engine is warm when it responds normally to the throttle with the starter turned off.
EUU31401
CAUTION:
See the "Engine break-in" section prior to operating the scooter for the first time.
EAF10800
Starting a warm engine
The starter (CHOKE) is not required when the engine is warm.
EUU31400
CAUTION:
See the “Break-in section” prior to operating the scooter for the first time.
6
6-2
Page 41
OPERATION AND IMPORTANT RIDING POINTS
Starting the scooter
After warming up the engine:
1. Hold the brake lever with your left hand, and push the scooter off the
6
centerstand while holding the rear passenger handle with your right hand. Then push the scooter forwards to fold the centerstand.
2. Sit astride the seat and check the mirror for its angle.
3. Check the oncoming traffic, and use a turn signal before entering traffic.
4. Turn out the throttle grip on the right handlebar slowly, and you can now start off. After starting off, turn off the flasher.
EAF21000
A
B
A
B
EAF20900
Acceleration
The speed can be adjusted by opening and closing the throttle grip. Turning it toward you increases the speed, and turning it in the opposite direction decreases the speed.
EAF21102
Braking
1. Close the throttle grip.
2. Apply both front and rear brakes simultaneously with light pressure and increase the pressure slowly.
6-3
Page 42
OPERATION AND IMPORTANT RIDING POINTS
EUU73802
WARNING
1. Avoid hard or sudden braking. It may cause the scooter to skid or overturn.
2. Be sure to apply the brake carefully if leaning over to one side. Improper braking could lead to a skid.
3. Street car rails, metal plates on road construction sites, and man­hole covers become particularly slippery when they get wet. Cross them slowly and cautiously.
4. Braking on a wet road will be very difficult.
5. Braking on a hill can be difficult. Proceed slowly when riding downhill.
EAF30000
Engine break-in
There is never a more important period in the life of your scooter than the period between zero and 1,000 km (600 mi). For this reason we ask that you carefully read the following material. Because the engine is brand new, you must not put an excessive load on it for the first 1,000 km (600 mi). The various parts in the engine wear and polish themselves to the correct operating clearances. During this period, prolonged full throttle operation, or any condition which might result in exces­sive heating of the engine, must be avoided.
EAF32000
1. 0 ~ 150 km (0 ~ 90 mi): Avoid operation above 1/3 throttle. Stop the engine and let it cool for 5 to 10 minutes after every hour of operation. Vary the speed of the scooter from time to time. Do not operate it at one set throttle position.
2. 150 ~ 500 km (90 ~ 300 mi): Avoid prolonged operation above 1/2 throttle.
EUU35300
CAUTION:
After 1,000 km (600 mi) of operation, be sure to replace the transmission oil.
3. 500 ~ 1,000 km (300 ~ 600 mi): Avoid cruising speeds in excess of 3/4 throttle.
4. 1,000 km (600 mi) and beyond: Avoid prolonged full throttle operation. Vary speeds occasionally.
EUU32200
CAUTION:
If any engine trouble should occur during the break-in period, consult a Yamaha dealer immediately.
6
6-4
Page 43
OPERATION AND IMPORTANT RIDING POINTS
EAF40000
Parking
When parking the scooter, stop the engine and remove the ignition key.
EUU63000
WARNING
The muffler and exhaust pipe are hot. Park the scooter in a place where pedestrians or children are not likely to touch the scooter. Do not park the scooter on a slope or soft ground; the scooter may overturn.
6
Correct
Incorrect
Incorrect
6-5
Page 44

PERIODIC MAINTENANCE AND MINOR REPAIR

PERIODIC MAINTENANCE/
LUBRICATION INTERVALS.................................... 7-2
Spark plug inspection .............................................. 7-4
Replacing the transmission oil ................................ 7-5
Air filter cleaning...................................................... 7-6
Carburetor adjustment ............................................ 7-7
Autolube pump adjustment ..................................... 7-7
Throttle grip ............................................................. 7-7
Throttle cable adjustment ........................................ 7-8
Tires ........................................................................ 7-8
Front brake adjustment ......................................... 7-10
Rear brake adjustment .......................................... 7-10
Checking the front brake pads
and the rear brake shoes ...................................... 7-11
Inspecting the brake fluid level .............................. 7-12
Brake fluid replacement ........................................ 7-13
Cable inspection and lubrication ........................... 7-13
Throttle cable and grip lubrication ......................... 7-13
Brake lever ............................................................ 7-14
Centerstand........................................................... 7-14
Front fork inspection .............................................. 7-14
Steering inspection ................................................ 7-15
Wheel bearings ..................................................... 7-15
Battery ................................................................... 7-16
Recharging the battery .......................................... 7-16
Replenishing the battery fluid ................................ 7-17
Fuse replacement ................................................. 7-17
Headlight ............................................................... 7-18
Replacing the rear lamp bulb ............................... 7-18
Flasher light bulb replacement .............................. 7-19
Troubleshooting .................................................... 7-19
Troubleshooting chart ........................................... 7-20
7
Page 45
PERIODIC MAINTENANCE AND MINOR REPAIR
FAU00462
Periodic inspection, adjustment and lubrication will keep your scooter in the safest and most efficient condition pos­sible. Safety is an obligation of the scooter owner. The maintenance and lubrication schedule chart should be considered strictly as a guide to general maintenance and lubrication intervals. YOU MUST TAKE INTO CONSIDERA­TION THAT WEATHER, TERRAIN, GEOGRAPHICAL LOCATIONS, AND A VARIETY OF INDIVIDUAL USES ALL TEND TO DEMAND THAT EACH OWNER ALTER THIS TIME SCHEDULE TO SHORTER INTERVALS TO MATCH THE
7
ENVIRONMENT. The most important points of scooter inspection, adjustment, and lubrication are explained in the following pages.
EAH00400
EUU63200
If you are not familiar with scooter service, this work should be done by a Yamaha dealer.
EUU76500
CAUTION:
This scooter is designed for use on paved road surface only. If this scoo­ter is operated in abnormally dusty, muddy or wet conditions, the air filter should be cleaned or replaced more frequently. Otherwise, rapid engine wear may result. Consult a Yamaha dealer for proper mainte­nance intervals.
EUU67100
WARNINGWARNING
Modifications to this scooter not approved by Yamaha may cause loss of performance, and render it unsafe for use. Consult a Yamaha dealer before attempting any chan­ges.
7-1
Page 46
PERIODIC MAINTENANCE AND MINOR REPAIR
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
N° ITEM
1 * Fuel line
2 Spark plug
3 Air filter
4 * Battery
5 * Front brake (disc)
6 * Rear brake (drum)
7*Wheels
8*Tires
9 * Wheel bearings
10 * Steering bearings
• Check fuel hoses and vacuum hose for cracks or damage
• Replace if necessary.
• Check condition.
• Clean regap or replace if necessary.
• Clean or replace if necessary.
• Check electrolyte level and specific gravity.
• Correct or recharge if necessary.
• Make sure that the breather hose is properly routed.
• Check operation, fluid level and vehicle for fluid leakage. (See NOTE page 7-3)
• Correct accordingly.
• Replace brake pads if necessary.
• Check operation.
• Adjust brake lever free play and replace brake shoes if necessary.
• Check balance, runout and for damage.
• Rebalance or replace if necessary.
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
Check bearing for looseness or damage.
• Replace if necessary.
Check bearing play and steering for roughness
• Correct accordingly.
• Lubricate with lithium soap base grease every 24,000 (16,000) or 24 months (whichever occurs first)
CHECKS AND MAINTENANCE JOBS
INITIAL
1,000
(600)
3,000 (2,000) or 6 months
(whichever
occurs first)
Units: Km (miles)
EVERY
6,000
(4,000) or
12 months
(whichever
occurs first)
7
7-2
Page 47
PERIODIC MAINTENANCE AND MINOR REPAIR
Units: Km (miles)
N° ITEM
11 * Chassis fasteners
12 Centerstand
13 * Front fork
14 * Rear shock absorber
15 * Carburetor
16 * Autolube pump
17 Final transmission oil
7
18 * V-belt
Items maked with an asterisk (*) require special tools, data and technical skills for servicing. Take the scooter to a Yamaha dealer when servicing these items.
• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.
• Check operation.
• Lubricate and repair if necessary.
• Check operation and for oil leakage.
• Correct accordingly.
• Check operation and shock absorber for oil leakage.
• Replace shock absorber if necessary.
• Check engine idling speed and starter operation.
• Adjust if necessary.
• Check operation.
• Correct if necessary.
• Bleed if necessary.
• Check oil level and vehicle for oil leakage.
• Change oil at initial 1,000 (600) and thereafter every 24,000 (16,000) or 24 months (whichever occurs first).
• Check damage and wear.
• Replace if necessary.
CHECKS AND MAINTENANCE JOBS
INITIAL
1,000
(600)
REPLACE
(2,000) or
6 months
(whichever
occurs first)
NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake system
• When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level regularly and fill as required.
• Replace the brake hoses every four years or if cracked or damaged.
EVERY
3,000
6,000
(4,000) or
12 months
(whichever
occurs first)
7-3
Page 48
PERIODIC MAINTENANCE AND MINOR REPAIR
1
1. Spark plug gap
EAH20202
Spark plug inspection
The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color on the white porcelain insulator around the center electrode is a me­dium-to-light tan color for a scooter that is being ridden normally. Do not attempt to diagnose any problems yourself. Instead, take the scooter to a Yamaha dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode.
If electrode erosion becomes exces­sive, or if carbon and other deposits are excessive, you should replace the spark plugs with the specified plug.
Standard spark plug:
BR8HS (NGK)
Before installing the spark plug, measure the electrode gap with a wire thickness gauge and adjust the gap to specification as necessary.
Spark plug gap:
0.5 ~ 0.7 mm (0.020 ~ 0.031 in)
When installing the plug, always clean the gasket surface and use a new gasket. Wipe off any grime from the threads and tighten the spark plug to the specified torque.
Tightening torque:
Spark plug:
20 Nm (2.0 m·kg, 14 ft·lb)
EUU03801
NOTE:
If a torque wrench is not available when you are installing a spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past finger tight. Have the spark plug torqued to the correct value as soon as possible with a torque wrench.
7
7-4
Page 49
PERIODIC MAINTENANCE AND MINOR REPAIR
d. Replace the transmission case drain
plug and tighten it, always use a new gasket.
Tightening torque of drain plug:
18 Nm (1.8 m.kg, 13.0 ft.lb)
e. Fill the transmission case with the
specified quantity of oil.
Transmission oil recommended:
Yamalube 4 (10W30) or
SAE 10W30 type SE motor oil. Quantity of oil (periodic drai­nage):
0.11 L (0.10 Imp qt, 0.12 US qt) Total quantity (when transmis­sion case is removed):
0.13 L (0.11 Imp qt, 0.14 US qt)
1
1. Drain plug
2. Oil filler plug
Replacing the transmission oil
a. Place the scooter on a level surface
and put it on the centerstand. The engine must be warm.
b. Place a receptacle under the drain
7
plug. Remove the oil filler cap and the drain plug.
c. Completely drain the transmission
case.
2
EAH40603
EW000066
WARNING
Do not let foreign material enter into the transmission case. Be sure oil does not get on tire or wheel.
f. Replace the filler cap. g. After replacing the final transmission
oil, check for oil leakage.
7-5
Page 50
PERIODIC MAINTENANCE AND MINOR REPAIR
1
1. Air filter case cover 1. Foam element
EAH66700
Air filter cleaning
This air filter element should be cleaned at the specified intervals. It should be cleaned more frequently you
1
4. Apply oil to the entire surface of the element and squeeze out the excess oil. The element should be damp, but
not dripping with oil.
are riding in unusually wet or dusty areas.
1. Remove the air filter case cover by removing the screws.
2. Remove the foam element from its case. Wash the element gently, but
CAUTION:
Do not twist or wring out the foam element. This could damage the foam material.
thoroughly, in solvent.
3. Squeeze the excess solvent out of the foam element and let it dry.
EUU77000
WARNING
Use parts cleaning solvent only.
Recommanded oil :
Yamalube 2-cycle oil or air-cooled, 2-stroke engine oil
Never use gasoline or low flash point solvents which may lead to a fire or explosion.
7-6
EUU42300
1
3
2
4
5. Install the element in its case. Be sure the sealing edge of the element perfectly matches with the sealing surface of its case so there is no air leakage.
6. Install the air filter case cover. Be sure that the seal is in place and that the bolts are tightened securely to avoid the possibility of unfiltered air
entering the engine.
EUU42400
WARNING
The engine should never be run without the air filter element installed; excessive piston and/or cylinder wear may result.
7
Page 51
PERIODIC MAINTENANCE AND MINOR REPAIR
Carburetor adjustment
The carburetor is a vital part of the engine and requires very sophisticated adjustment. Most adjustments should be left to a Yamaha dealer who has the professional knowledge and experience to do so.
7
EAH92300
EAI10801
Autolube pump adjustment
The autolube pump is a vital part of the engine and requires very sophisticated adjustment. Adjusting should be left to a Yamaha dealer who has the professional knowledge and experience to do so.
EAE30100
Throttle grip
Turn the throttle grip to see if it operates properly, and check the free play. Make sure the grip returns by spring force when released. Ask a Yamaha dealer to make any necessary adjustments.
7-7
Page 52
@
EAH90301
Throttle cable adjustment
EUU06400
NOTE:
Before adjusting the throttle cable free play, the engine idling speed should be adjusted.
Adjust the throttle cable by turning the adjuster so that proper free play at the throttle grip is obtained.
@ Free play: 1.5 ~ 3.0 mm
(0.06 ~ 0.12 in)
1. Loosen the lock nut.
2. Turn the adjuster in or out until specified free play is obtained.
3. Tighten the lock nut.
PERIODIC MAINTENANCE AND MINOR REPAIR
approved for this model) does not exceed the maximum load of the scooter. Operation of an over­loaded scooter could cause tire damage, an accident, or even injury.
2. Improper tire pressure greatly af­fects tire life and handling. Check
EAE96501
Tires
Check both front and rear tire pressu­res. Also check for nails, fractions of glass, or stones embedded in the tire treads. Check the run-out of each tire rim, and recondition, as ne-cessary. Ask a Yamaha dealer, if required.
EUU73702
WARNING
1. Proper loading is important for several characteristics of your scooter; such as handling, braking, performance and safety. NEVER OVERLOAD YOUR SCOO­TER. Make sure the total weight of the cargo, rider, and accesso­ries (fairing, saddlebags, etc. if
7-8
the pressure of both tires prior to each trip and adjust properly if necessary. If tire pressure is too high, shocks from the road will not be damped and will be carried to the frame and handlebars, thus adversely affecting riding comfort. In addition, scooter stability will be poor when ma­king a turn. If tire pressure is too low, tires will be deformed greatly, thus shortening tire life. When braking, the tires could slip over the wheel rims and the tubes could be damaged. Also, when turning a corner or going around a curve, the scooter could easily turn over.
7
Page 53
PERIODIC MAINTENANCE AND MINOR REPAIR
Basic weight: With oil
and full fuel tank
Maximum load*:
Cold tire pressure:
Up to 90 kg (198 lb) *:
Too high
90 kg (198 lb) load ~ maximum load*
* : Load is the total weight of cargo, rider,
passenger and accessories.
Front
100 kPa
1.00 kg/cm 15 psi
100 kPa
1.00 kg/cm 15 psi
7
78 kg
(172 lb)
152 kg (335 lb)
125 kPa
2
1.25 kg/cm
150 kPa
2
1.50 kg/cm
CE-05US
Rear
18 psi
21 psi
1
2
2
1. Tread depth 2. Side wall 3. Wear indicator
2
If tire treads are excessively worn, the scooter tends to slip or skid on wet roads or even on paved roads covered with dirt. If center tread depth shows crosswise lines, it means that the tire is worn to its limit. Replace the tire.
Minimum tire tread depth (front and rear):
0.8 mm
(0.031 in)
3
Too low
EUU68000
WARNING
It is dangerous to ride with a worn-out tire. When a tire tread begins to show lines, have a Yamaha dealer replace the tire immediately. Brakes, tires, and related wheel parts replacement should be left to a Yamaha Service Technician.
7-9
Page 54
PERIODIC MAINTENANCE AND MINOR REPAIR
1
1
1. Free play 1. Free play 1. Adjuster
EAH86600
Front brake adjustment
The front brake lever should have a free play of 10 ~ 20 mm (0.4 ~ 0.8 in) at the lever end. If not, ask a Yamaha dealer to adjust it.
EUU68800
WARNING
An incorrect free play indicates a
Rear brake adjustment
The rear brake lever free play should be adjusted to 10 ~ 20 mm (0.4 ~ 0.8 in) at the brake lever end. Adjustment is accomplished at the brake hub. To adjust, turn the adjuster clockwise to reduce play or counterclockwise to increase play.
EAH89600
2. To reduce free play
3. To increase free play
WARNING
When it is impossible to make the proper adjustment, ask a Yamaha dealer.
hazardous condition in the brake system. Do not operate the scooter until the failure in the brake system is corrected. Ask a Yamaha dealer for immediate repairs.
7-10
1
2
3
EUU73200
7
Page 55
PERIODIC MAINTENANCE AND MINOR REPAIR
EAH81401
Checking the front brake pads and rear brake shoes
A wear indicator is provided on each brake. This indicator allows checking of brake pad/shoe wear without disassembling the brake.
1. Wear limit 1. Wear indicator
FRONT
Check the brake pads for damage and wear. If the thickness is less than the specified value, have a Yamaha dea­ler replace the pads.
7
Front brake pads wear limit :
0.5 mm (0.019 in)
1
EAH84400
1
2
2. Wear limit
EAH82601
REAR
Apply the brake and inspect the wear indicator. If the indicator reaches the wear limit line, ask a Yamaha dealer to replace the shoes.
7-11
Page 56
PERIODIC MAINTENANCE AND MINOR REPAIR
LOWER
1
1. Lower brake fluid level
EAH88202
Inspecting the brake fluid level
Insufficient brake fluid may let air enter the brake system, possibly causing the brakes to become ineffective. Before riding, check that the brake fluid is above the lower level and replenish when necessary. Observe these precautions:
1. When checking the fluid level, make sure the top of the master cylinder is level by turning the handlebars.
2. Use only the designated quality brake fluid. Otherwise, the rubber seals may deteriorate, causing leakage and poor brake perfor­mance.
Recommended brake fluid:
DOT #3 or DOT #4
3. Refill with the same type of brake fluid. Mixing fluids may result in a harmful chemical reaction and lead to poor brake performance.
4. Be careful that water does not enter the master cylinder when refilling. Water will significantly lower the boiling point of the fluid and may result in “VAPOR LOCK”.
5. Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately.
6. Have a Yamaha dealer check the cause if the brake fluid level goes down.
7
7-12
Page 57
PERIODIC MAINTENANCE AND MINOR REPAIR
Brake fluid replacement
1. Complete fluid replacement should be done only by trained Yamaha ser­vice personnel.
2. Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking. a. Replace all hoses every four
years.
7
EAH83501
EAI10701*
Cable inspection and lubrication
EUU64601
WARNING
Damage to the outer housing of cables may allow internal rusting and cause interference with cable movement. Replace damaged cables as soon as possible to prevent unsafe conditions.
Lubricate the inner cable and the cable end. If it does not operate smoothly, ask a Yamaha dealer to replace them.
Recommended lubricant:
Yamalube 4 (10W30) or SAE 10W30 motor oil
EAI10201
Throttle cable and grip lubrication
The throttle twist grip assembly should be greased at the time that the cable is lubricated, since the grip must be removed to get at the end of the throttle cable. After removing the screws, hold the end of the cable up in the air and put in several drops of lubricant. With the throttle grip disassembled, coat the metal surface of the grip assembly with a suitable all-purpose grease.
7-13
Page 58
Brake lever
Lubricate the pivoting parts.
Recommended lubricant:
Yamalube 4 (10W30) or SAE 10W30 motor oil
PERIODIC MAINTENANCE AND MINOR REPAIR
EAI30801*
Centerstand
Lubricate the pivoting parts. Check to see that the centerstand moves up and down smoothly.
Recommended lubricant:
Yamalube 4 (10W30) or SAE 10W30 motor oil
EAI32100
EUU69301*
WARNING
If the centerstand does not move smoothly, consult a Yamaha dealer.
Front fork inspection
WARNING
Securely support the scooter so there is no danger of it falling over.
1. Visual check Check for scratches/damage on the inner tube and excessive oil leakage from the front fork.
EAI20501
EUU65700
7
7-14
Page 59
PERIODIC MAINTENANCE AND MINOR REPAIR
2. Operation check Place the scooter on a level place. a. Hold the scooter in an upright po-
sition and apply the front brake.
b. Stroke the front fork up and down
several times.
CAUTION:
If any damage or unsmooth movement is found with the front fork, consult a Yamaha dealer.
7
EUU42500
EAI60201
Wheel bearings
If there is play in the front or rear wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer inspect the wheel bearings. The wheel bearings should be inspected according to the Maintenance Schedule.
EAI60301
Steering inspection
Periodically inspect the condition of the steering. Worn out or loose steering bearings may be dangerous. Place a stand under the engine to raise the front wheel off the ground. Hold the lower end of the front fork and try to move them forward and backward. If any free play can be felt, ask a Yamaha dealer to inspect and adjust the steering. Ins­pection is easier if the front wheel is removed.
EUU65700
WARNING
Securely support the scooter so there is no danger of it falling over.
7-15
Page 60
PERIODIC MAINTENANCE AND MINOR REPAIR
1
A
2
A
1. Battery
2. Battery breather hose
EAI70801
Battery
Check the level of the battery electrolyte and make sure that the terminals are tight. Add distilled water if the electrolyte level is low.
EUU33601
CAUTION:
When inspecting the battery, be sure the breather pipe is routed correctly. If the breather pipe is positioned in such a way as to cause battery electrolyte or gas to exit onto the frame, structural and cosmetic damage to the scooter can occur.
EUU65800
WARNING
Battery electrolyte is poisonous and dangerous, causing severe burns, etc. It contains sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote: EXTERNAL: Flush with water. INTERNAL: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Call a physician immediately. EYES: Flush with water for 15 minu­tes and get prompt medical atten­tion. Batteries produce explosive gases. Keep sparks, flame, cigaret­tes etc., away. Ventilate when charging or using in an enclosed space. Always shield your eyes when working near batteries. KEEP OUT OF REACH OF CHILDREN.
EAI70002
Recharging the battery.
Disconnect the battery and remove it from its compartment. Remove the element plugs. The value of the battery charge is one tenth of its capacity (for example, a battery having a capacity of 4 amps must be recharged with an amperage value of 0.4 amps). When the recharging is complete, check the electrolyte level and top it up if required.
7
7-16
Page 61
PERIODIC MAINTENANCE AND MINOR REPAIR
2. When the scooter will not be used
UPPER LOWER
1. Upper level
2. Lower level
+
Replenishing the battery fluid
A poorly maintained battery will corrode and discharge quickly. The battery fluid should be checked at least once a month.
7
1. The level should be between the upper and lower level marks. Use only distilled water if refilling is necessary.
CAUTION:
Normal tap water contains minerals which are harmful to a battery; therefore, refill only with distilled water.
1
2
EAI70301
EUU33800
for a month or longer, remove the battery and store it in a cool, dark place. Completely recharge the battery before reusing.
3. If the battery will be stored for a lon­ger period than the above, check the specific gravity of the fluid at least once a month and recharge the battery when it is too low.
4. Always make sure the connections are correct when putting the battery back in the scooter. Make sure the breather pipe is properly connected and is not damaged or obstructed.
2
1
1. Battery
2. Fuse
EAI91802
Fuse replacement
1. The fuse case is located under the seat.
2. If a fuse is blown, turn off the igni­tion switch and the switch of the cir­cuit in question. Install a new fuse of proper amperage. Turn on the switches and see if the electrical device operates. If the fuse immediately blows again, consult a Yamaha dealer.
Specified fuse : 7A
7-17
Page 62
PERIODIC MAINTENANCE AND MINOR REPAIR
EUU34400
CAUTION:
Do not use fuses of higher amperage rating than those recommended. Substitution of a fuse of improper rating can cause extensive electrical system damage and possibly a fire.
EAI85800
Headlight
If the headlight beam adjustment or headlight bulb replacement is necessary, consult a Yamaha dealer.
1
2
1. Bulb
2. Taillight lens
EAJ10702*
Replacing the rear lamp bulb
1. Remove the taillight lens by removing the screws.
2. Push in the bulb and rotate it counterclockwise to remove the defective bulb.
3. Replace the gasket if necessary.
4. To reassemble, reverse the above procedure.
7
7-18
Page 63
PERIODIC MAINTENANCE AND MINOR REPAIR
Flasher light bulb replacement
1. Take off the lense by removing the screws.
2. Push in the defective bulb and turn it counterclockwise to remove it.
3. For installation, reverse the above procedure.
7
EAJ40400*
EAJ50002
Troubleshooting
Although Yamaha scooters receive a rigid inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, com­pression, or ignition systems can cause poor starting and loss of power. The troubleshooting chart describes a quick, easy procedure for making checks. If your scooter requires any repair, bring it to a Yamaha dealer. The skilled technicians at a Yamaha dealership have the tools, experience, and know­how to properly service your scooter. Use only genuine Yamaha parts on your scooter. Imitation parts may look like Yamaha parts, but they are often inferior. Consequently, they have a shorter service life and can lead to expensive repair bills.
7-19
Page 64
EAJ50700
Troubleshooting chart
EUU66300
WARNING
Never check the fuel system while smoking or in the vicinity of an open flame.
1. Fuel
Fuel check No start
Open tank cap to check internal pressure
PERIODIC MAINTENANCE AND MINOR REPAIR
Negative
Normal
Have tank cap breather inspected
Add fuel (fuel OK)
Start
No start
OK
Go to compression check
2. Compression
Compression check
3. Ignition
Ignition check
4. Battery
Battery check
No start (fuel OK)
Fuel OK Compression OK
Fuel OK Compression OK Ignition OK
Turn over engine
No start
No start
Normal resistance
Unusually light or heavy resistance
Replace spark plug
Use electric starter (if applicable)
Start engine
No start
Have engine inspected
Start
No start
Engine turns fast (battery is good)
Engine turns slowly (electrical problem)
7-20
OK
Go to ignition check
OK
Go to battery check
Have battery charged and system inspected
Start
No start
OK
Have engine inspected
7
Page 65

SCOOTER CARE AND STORAGE

Cleaning ........................................................................................... 8-1
Storage............................................................................................. 8-2
8
Page 66
SCOOTER CARE AND STORAGE
:
A. CLEANING
Frequent, thorough cleaning of your scooter will not only enhance its appearance but will improve its general performance and extend the useful life of many components.
1. Before cleaning the scooter:
a. Block off the end of the exhaust
pipe to prevent water entry; a plastic bag and strong rubber band may be used.
b. Make sure the spark plug(s) and
all filler caps are properly installed.
2. If the engine case is excessively
8
greasy, apply degreaser with a paint brush. Do not apply degreaser to wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the job.
EAK01102
EUU34602
CAUTION:
Excessive hose pressure may cause water seepage and deterioration of wheel bearings, front fork, brakes, transmission seals and electrical devices. Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin­operated car washers.
4. Once the majority of the dirt has been hosed off, wash all surfaces with warm water and mild, detergent­type soap. An old toothbrush or bottle brush is handy for hard-to-get-at pla­ces.
5. Rinse the scooter off immediately with clean water and dry all surfa­ces with a chamois, clean towel, or soft absorbent cloth.
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive-type wax may be applied to all painted and chrome-plated sur­faces. Avoid combination cleaner­waxes. Many contain abrasives which may mar the paint or protective finish. When finished, start the engine and let it idle for several minutes.
CAUTION
All of the fan inlets need to be clean and free from foreign materials.
8-1
Page 67
SCOOTER CARE AND STORAGE
EAK01500
B. STORAGE
Long term storage (60 days or more) of your scooter will require some preventive procedures to guard against deterioration. After thoroughly cleaning the scooter, prepare for storage as follows:
1. Drain the fuel tank, fuel lines, and carburetor float bowl(s).
2. Remove the spark plug, pour about one tablespoon of SAE 10W30 or 20W40 motor oil in the spark plug hole and reinstall the spark plug. Kick the engine over several times (with the ignition off) to coat the cylinder walls with oil.
EUU66400
WARNING
When using the starter motor to crank the engine, remove the spark plug wires, and ground them to prevent sparking.
3. Lubricate all control cables.
4. Block up the frame to raise both wheels off the ground.
5. Tie a plastic bag over the exhaust pipe outlet to prevent moisture from entering.
6. If storing in a humid or salt-air atmosphere, coat all exposed metal surfaces with a light film of oil. Do not apply oil to any rubber parts or the seat cover.
7. Remove the battery and charge it. Store it in a dry place and recharge it once a month. Do not store the battery in an excessively warm or cold place (less than 0°C (30°F) or more than 30°C (90°F)).
EUU05800
NOTE:
Make any necessary repairs before storing the scooter.
8
8-2
Page 68

SPECIFICATIONS

Specifications ................................................................................... 9-1
9
Page 69
SPECIFICATIONS
FAU01038
Specifications
Model CW50
Dimensions: Overall lenght 1740 mm (68.5 in) Overall width 665 mm (26.2 in) Overall Height 1050 mm (41.3 in) Seat height 745 mm (29.3 in) Wheel base 1170 mm (46.1 in) Minimum ground clearance 125 mm (4.9 in) Minimum turning radius 1800 mm (70.9 in)
Basic weight (with oil and full fuel tank): 78 kg (172 lb) Engine:
Type Air cooled, 2 strokes Cylinder arrangement Single cyclinder, vertical Displacement 49.2 cc Bore x Stroke 40.0 x 39.2 mm (1.57 x 1.54 in) Compression ratio 7.01 :1 Starting system Electric and kick starter Lubrication system Separate lubrication (Autolube)
Engine oil:
Type Yamalube 2-cycle oil or
9
Classification JASO FC or ISO EG-C, EG-D Capacity 1.3 L (1.14 Imp qt, 1.37 US qt)
Transmission oil:
Type Yamalube 4 (10W30) or
Capacity 0.13 L (0.114 Imp qt, 0.137 US qt)
air cooled 2-stroke engine oil
SAE 10W30 type SE motor oil
Air filter: Wet type element
Fuel:
Type Unleaded fuel Tank capacity 4.6 L (1.01 Imp gal, 1.21 US gal)
Carburateur:
Type / quantity PHBN 12HS / 1 Manufacturer DELL’ORTO
Spark plug:
Type / Manufacturer BR8HS / NGK Gap 0.5 ~ 0.7 mm
Cluth type: Dry, centrifugal automatic
Transmission:
Primary reduction system Helical gear Primary reduction ratio 52/13 (4.000) Secondary reduction system Spur gear Secondary reduction ratio 43/13 (3.307) Transmission type Single-speed automatic
(V-belt)
Chassis:
Frame type Steel Tube Underbone Caster angle 27 ° Trail 90 mm (3.54 in)
9-1
Page 70
SPECIFICATIONS
Tires:
Type Tubeless Size
Front 120/90-10 Rear 130/90-10
Manufacturer / model:
Front and Rear MICHELIN / DUNLOP
REGGAE TL / TRAIL MAX Maximum load* 152 kg (335 lb) Cold tire pressure: Up to 90 kg
Front 100 kPa (1.00 kg/cm2, 15 psi) Rear 125 kPa (1.25 kg/cm2, 18 psi)
90 kg load ~ Maximum load*
Front 100 kPa (1.00 kg/cm2, 15 psi) Rear 150 kPa (1.50 kg/cm2, 21 psi)
* Load is the total weight of cargo, rider, passenger and accessories.
Wheels:
Type:
Front / Rear Cast / aluminium
Size:
Front / Rear MT 3.50 x 10
Brakes:
Front: Type Disc brake Operation Right hand operation Brake fluid type DOT #3 or DOT #4 Rear: Type Drum brake Operation Left hand operation
Suspension:
Front Telescopic fork Rear Unit swing
Shock absorber:
Front Coil spring / Oil damper Rear Coil spring / Oil damper
Wheel travel:
Front 62 mm (2.44 in) Rear 60 mm (2.36 in)
Electrical:
Ignition system C.D.I Generator system Flywheel magneto Battery: Type GM4-3B, YB4L-B, FB4L-B Capacity 12V 4AH Headlight Sealed beam
Bulb voltage, wattage x quantity:
Headlight 12V,25W/25W x 2 Taillight/stop 12V,5W/21W x 1 Front flasher 12V,10W x 2 Rear flasher 12V,10W x 2 Meter light 12V,3.4W x 1 High beam indicator light 12V,1.7W x 1 Oil warning light 12V,3.4W x 1 Turn indicator light 12V,1.7W x 1
Fuse:
Main fuse 7 A
9
9-2
Page 71

CONSUMER INFORMATION

SCOOTER IDENTIFICATION ........................................................ 10-1
Identification numbers record ......................................................... 10-1
Key identification number............................................................... 10-1
Vehicule identification number ....................................................... 10-1
Engine serial number ..................................................................... 10-2
Reporting safety defects ................................................................ 10-3
Scooter noise regulation ................................................................ 10-4
Riva limited warranty ...................................................................... 10-5
Yamaha extended service .............................................................. 10-7
10
Page 72
CONSUMER INFORMATION
ZADI
EAA60000
SCOOTER IDENTIFICATION
EAA60402
Identification numbers record
Record the key identification number, vehicle identification number and engine serial number in the spaces provided for assistance when ordering spare parts from your Yamaha dealer or for reference in case the vehicle is stolen.
1. KEY IDENTIFICATION NUMBER :
2. VEHICLE IDENTIFICATION NUMBER :
1. Key identification number 1. Vehicule identification number
Key identification number
The key identification number is stamped on the key. Record this number in the space provided for reference when obtaining a new key.
1
1
EAA61400
EAA80200
Vehicle identification number
The vehicle identification number is stamped into the frame.
EUU00400
NOTE:
The vehicle identification number is used to identify your scooter and may be used to register your scooter with the licensing authority in your state.
3. ENGINE SERIAL NUMBER :
10
10-1
Page 73
1
1. Engine serial number
EAA70201
Engine serial number
The engine serial number is stamped into the transmission case.
EUU00300
NOTE:
The first three digits of these numbers are for model identification; the remaining digits are the unit production number. Keep a record of these numbers for reference when ordering parts from a Yamaha dealer.
CONSUMER INFORMATION
10
10-2
Page 74
CONSUMER INFORMATION
EAL00900
REPORTING SAFETY DEFECTS
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying YAMAHA MOTOR CORP. U.S.A.. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or YAMAHA MOTOR CORP. U.S.A.. To contact NHTSA, you may either call the Auto Safety Hotline tollfree at 1-800-424-9393 (or 366-0123 in Washington, D.C. area) or write to : NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information about motor vehicle safety from the Hotline.
10
10-3
Page 75
CONSUMER INFORMATION
EAL00300
SCOOTER NOISE REGULATION
TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED :
Federal law prohibits the following acts or the causing thereof : (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
"AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW".
These acts include tampering with the following systems; i.e, modification, removal, etc.
Muffler
Exhaust system
Intake system
Exhaust pipe Silencer
Air cleaner case Air cleaner element Intake duct
10
10-4
Page 76
CONSUMER INFORMATION
YAMAHA MOTOR CORPORATION, U.S.A.
RIVA LIMITED WARRANTY
Yamaha Motor Corporation, U.S.A. hereby warrants that each new Yamaha Riva purchased from an authorised Yamaha Riva dealer in the continental United States will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
THE PERIOD OF WARRANTY for Yamaha Riva shall be one (1) year from the date of purchase, with no mile­age limitations.
MODELS EXCLUDED FROM WARRANTY include those used for non-Yamaha-authorised renting, leas­ing, or other commercial purposes.
DURING THE PERIOD OF WARRANTY any author­ised Yamaha motorcycle dealer will, free of charge, re­pair or replace, at Yamaha’s option, any part adjudged defective by Yamaha due to faulty workmanship or material from the factory. Parts used in warranty repairs will be warranted for the balance of the product’s warranty period. All parts replaced under warranty be­come property of Yamaha Motor Corporation U.S.A.
GENERAL EXCLUSIONS from this warranty shall in­clude any failures caused by : a. Competition or racing use. b. Installation of parts or accessories that are not quali-
tatively equivalent to genuine Yamaha parts. c. Abnormal strain, neglect, or abuse. d. Lack of proper maintenance.
10
e. Accident or collision damage. f. Damage due to improper transportation.
SPECIFIC EXCLUSIONS from this warranty shall in­clude parts replaced due to normal wear or routine main­tenance.
THE CUSTOMER’S RESPONSIBILITY under this war­ranty shall be to :
1. Operate and maintain the Riva as specified in the appropriate Owner’s Manual, and
2. Give notice to an authorised Yamaha Riva dealer of any all apparent defects within ten (10) days after discovery, and make the machine available at that time for inspection and repairs at such dealer’s place of business.
WARRANTY TRANSFER : To transfer the warranty from the original purchaser to any subsequent purchaser, it is imperative that the machine be inspected and regis­tered for warranty by an authorised Yamaha Riva dealer. In order for this warranty to remain in effect, this inspec­tion and registration must take place within ten (10) days after transfer. An inspection and registration fee will be charged for this service.
EMISSIONS CONTROL SYSTEM WARRANTY
Yamaha Motor Corporation, U.S.A. also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha Riva covered by this warranty with a dis­placement of 50cc or greater, that the vehicle is de­signed, built, and equipped so as to conform at the time of sale with all U.S. emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the periods listed imme­diately below. Failure other than those resulting from defects in materials or workmanship which arise solely as a result of owner abuse and/or lack of proper main­tenance are not covered by this warranty.
10-5
ENGINE DISPLACEMENT PERIOD 50cc to 169cc 12,000 km (7,465 miles)
or five years, whichever occurs first
170cc to 279cc 18,000 km (11,185 miles)
or five years, whichever occurs first
280cc or over 30,000 km (18,641 miles)
or five years, whichever occurs first
YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICU­LAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR COR­PORATION, U.S.A. AND EXCLUDED FROM THIS WARRANTY.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCI­DENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY FROM STATE TO STATE.
YAMAHA MOTOR CORPORATION, U.S.A
P.O Box 6555
Cypress, California 90630
Page 77
CONSUMER INFORMATION
WARRANTY QUESTIONS AND ANSWERS
Q. What costs are my responsibility during the warranty period ? A. The customer’s responsibility includes all costs of normal maintenance services,
non-warranty repairs, accident and collision damage, and oil, oil filters, air filters, spark plugs, and brakes shoes or pads.
Q. What are some examples of “abnormal” strain, neglect, or abuse ? A. These terms are general and overlap each other in areas. Specific examples include
: Running the machine out of oil; sustained high-rpm, full-throttle use; operating the machine with a broken or damaged part which cause another part to fail; damage or failure due to improper or careless transportation and or tie down; and so on. If you have any specific questions on operation or maintenance, please contact your dealer for advice.
Q. Does the warranty cover incidental costs such as towing or transportation due to a
failure ?
A. No. The warranty is limited to repair of the machine itself.
Q. May I perform any or all the recommended maintenance shown in the Owner’s
Manual instead of having the dealer do them ?
A. Yes, if you are a qualified mechanic and follow the procedures specified in the
Owner’s and Service Manuals. We do recommend, however, that items requiring specials tools or equipment be done by a Yamaha Riva dealer.
Q. Will the warranty be void or cancelled if I do not operate or maintain my new Riva
exactly as specified in the Owner’s Manual ?
A. No. The warranty on a new Riva cannot be “ voided ” or “ cancelled ”. However, if
a particular failure is caused by operation or maintenance other than as shown in the Owner’s Manual, that failure may not be covered under warranty.
Q. What responsibility does my dealer have under this warranty ? A. Each Yamaha Riva dealer is expected to :
1. Completely set up every new machine before sale.
2. Explain the operation, maintenance, and warranty requirements to your satis­faction at the time of sale, and upon your request at any later date.
3. In addition, each Yamaha Riva dealer is held responsible for his setup, service and warranty repair work.
Q. Is the warranty transferable to second owners ? A. Yes. The remainder of the existing warranty can be transferred upon request. The
unit has to be inspected and re-registered by an authorized Yamaha Riva dealer for the warranty coverage to remain effective.
CUSTOMER SERVICE
If your machine requires warranty service, you must take it to any authorized Yamaha Riva dealer within the continental United States. Be sure to bring your warranty registration identification or other valid proof of the original date of purchase. If a ques­tion or problem arises regarding warranty, first contact the owner of the dealership. Since all warranty matters are handled at the dealer level, this person is in best posi­tion to help you. If you are not satisfied and require additional assistance, please write:
YAMAHA MOTOR CORPORATION U.S.A CUSTOMER RELATIONS DEPARTMENT
P.O Box 6555
Cypress, California 90630
When contacting Yamaha Motor Corporation, U.S.A. don’t forget to include any impor­tant information such as names, addresses, model, engine serial number, dates, and receipts.
CHANGE OF ADDRESS
The federal government requires each manufacturer of a motor vehicle to maintain a complete, up-to-date list of all first purchasers against the possibility of a safety-related defect and recall. This list is compiled from the purchase registrations sent to Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase.
If you should move after you have purchased your new Riva, please advise us of your new address by sending a postcard listing your Riva model name, V.I.N. (frame number), dealer number (or dealer’s name) as it is shown on your warranty identification, your name and new mailing address. Mail to :
YAMAHA MOTOR CORPORATION, U.S.A.
WARRANTY DEPARTMENT
P.O Box 6555
Cypress, California 90630
This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law.
10-6
10
Page 78
CONSUMER INFORMATION
YAMAHA EXTENDED SERVICE (Y.E.S.)
Keep your Yamaha protected even after your warranty ex­pires with genuine Yamaha Extended Service (Y.E.S.).
• Y.E.S. is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction. You get uninterrupted factory-backed coverage for extra peace of mind.
• Y.E.S. is flexible. You choose the plan that’s right for you: 12 months, 24 months, or 36 months beyond your warranty period.
• Y.E.S. is designed and administered by the same Yamaha people who handle your warranty - and it shows in the comprehensive coverage benefits. There are no mileage limitations. Coverage isn’t limited to “moving parts” or the “drive train” like many other plans. And Y.E.S. covers manufacturing defects just like the warranty. See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory-backed protection can be.
10
• You don’t have to pay anything for covered repairs. There’s no deductible to pay, and repairs aren’t “pro­rated”. You don’t have any “out-of-pocket” expenses for covered repairs.
• In addition, Travel and Recreation Interruption Protec­tion (TRIP) is included at no extra cost. TRIP gives you up to $150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service : replacement vehicle rental, emergency towing, phone calls, even food and lodging when you are away from home. This superb coverage goes into effect when you purchase Y.E.S., so it applies to any warranty repairs as well as covered repairs during your entire Y.E.S. plan period.
• Y.E.S. coverage is honored at any authorized Yamaha dealer nationwide.
• Y.E.S. coverage is transferrable to a new owner if you sell or trade-in. That can make your Yamaha much more valuable !
This excellent Y.E.S. plan coverage is only available to Yamaha owners like you, and only while your Yamaha is still within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts. He can show you how easy it is to protect your investment with Yamaha Extended Service.
10-7
Page 79
We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. You can also save money : Y.E.S. costs less within the first 90 days after you buy your Yamaha. See your dealer today !
A special note : If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing P.O. Box 6555 Cypress, CA 90630
CONSUMER INFORMATION
YES
YAMAHA EXTENDED SERVICE
10-8
10
Page 80

INDEX

A
Acceleration ........................................... 6-3
Air filter cleaning .................................... 7-6
Autolube pump adjustment .................... 7-7
B
Battery ................................................. 7-16
Brake fluid replacement ....................... 7-13
Brake levers ......................................... 7-14
Braking .................................................. 6-3
C
Cable inspection and lubrication ......... 7-13
Carburetor adjustment ........................... 7-7
Catalitic converter
(depends on model) .............................. 4-7
Centerstand ......................................... 7-14
Checking the front brake pads
and the rear brake shoes .................... 7-11
FRONT .............................................. 7-11
REAR ................................................. 7-11
Cleaning ................................................ 8-1
D
Description ............................................. 3-1
Controls /Instruments .......................... 3-3
Left view .............................................. 3-1
Right view ............................................ 3-2
E
Engine break-in ..................................... 6-4
Engine oil ............................................... 4-8
Engine serial number .......................... 10-2
F
Flasher light bulb replacement ............ 7-19
Front brake adjustment........................ 7-10
Front brake lever ................................... 4-5
Front fork inspection ............................ 7-14
Fuel........................................................ 4-6
Fuel and oil tank .................................... 4-6
Fuel gauge ............................................ 4-4
Fuse replacement ................................ 7-17
H
Handlebar switches ............................... 4-4
“ENGINE STOP” switch ....................... 4-5
“HORN” switch “ ” ........................... 4-4
“LIGHTS” (Dimmer) switch “ , ” ..... 4-4
Start switch “ ” ................................... 4-5
“TURN” signal switch “ ” .................. 4-4
Headlight ............................................. 7-18
Helmet holder ...................................... 4-10
I
Identification numbers record .............. 10-1
Indicator lights ....................................... 4-1
“HIGH BEAM” indicator light “ ” ......... 4-1
Oil level indicator light “ ” ................ 4-2
“TURN” indicator light “ ” ................. 4-1
Inspecting the brake fluid level ............ 7-12
K
Key identification number .................... 10-1
Kick starter ............................................. 4-9
L
Location of the important labels ............ 2-1
M
Main switch ............................................ 4-1
........................................................... 4-1
*
LOCK ................................................... 4-1
OFF ..................................................... 4-1
ON ....................................................... 4-1
Oil warning light circuit check ................ 4-3
P
Parking .................................................. 6-5
PERIODIC MAINTENANCE /
LUBRICATION INTERVALS .................. 7-2
PRE-OPERATION CHECKS ................. 5-1
R
Rear brake adjustment ........................ 7-10
Rear brake lever .................................... 4-6
Rear carrier ......................................... 4-10
Recharging the battery ........................ 7-16
Replacing the rear lamp bulb ................ 3-8
Replacing the transmission oil ............... 7-5
Replenishing the battery fluid .............. 7-17
Reporting safety defects ...................... 10-3
Riva limited warranty ........................... 10-5
Page 81
INDEX
S
SAFETY INFORMATION ....................... 1-2
Accessories ......................................... 1-6
Gasoline and exhaust gas ................... 1-7
Loading ................................................ 1-5
Loading and accessories ..................... 1-5
Modification ......................................... 1-4
Protective apparel ................................ 1-4
Safe riding ........................................... 1-3
SCOOTER IDENTIFICATION ............. 10-1
Scooter noise regulation ...................... 10-4
Seat ..................................................... 4-10
Spark plug inspection ............................ 7-4
Specifications ........................................ 9-1
Speedometer ......................................... 4-4
Starter lever (CHOKE) ........................... 4-8
Starting a warm engine.......................... 6-2
Starting and warming up
a cold engine ......................................... 6-1
Starting the scooter ............................... 6-3
Steering inspection .............................. 7-15
Steering lock .......................................... 4-9
Storage .................................................. 8-2
T
THINK OF YOUR SAFETY ................... 1-1
Throttle cable adjustment ...................... 7-8
Throttle cable and grip lubrication ....... 7-13
Throttle grip ........................................... 7-7
Tires ....................................................... 7-8
Troubleshooting ................................... 7-19
Troubleshooting chart .......................... 7-20
V
Vehicule identification number............. 10-1
W
Wheel bearings ................................... 7-15
Y
Yamaha extended service ................... 10-7
Page 82
PROTECT YOUR INVESTMENT Use
Genuine YAMAHA
Parts And Accessories
See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual
YAMAHA MOTOR CO., LTD.
PRINTED IN FRANCE
00.04 (E)
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