The engine exhaust from this product
contains chemicals know to the State
of California to cause cancer, birth
defects or other reproductive harm.
YAMAHA
LIT-CALIF-65-01
Page 3
INTRODUCTION
EAA20301
Congratulations on your purchase of the Yamaha CW50.
This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and
pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have
made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this
scooter.
If you have any questions about the operation or maintenance of your scooter, please consult a Yamaha
dealer.
Page 4
IMPORTANT INFORMATIONS
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
EAA10500
WARNING
CAUTION:
NOTE:A NOTE provides key information to make procedures easier or clearer.
Failure to follow WARNING instructions could result in severe injury or death to the scooter operator,
a bystander or a person inspecting or repairing the scooter.
A CAUTION indicates special precautions that must be taken to avoid damage to the scooter.
Page 5
IMPORTANT INFORMATIONS
EUU00001
NOTE:
• This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is
subsequently sold.
• Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your scooter
and this manual. If there is any question concerning this manual, please consult your Yamaha dealer.
EUU60001
WARNING
PLEASE READ THIS MANUAL AND THE "YOU AND YOUR MOTORCYCLE: RIDING TIPS" BOOKLET CAREFULLY
AND COMPLETELY BEFORE OPERATING THIS SCOOTER. DO NOT ATTEMPT TO OPERATE THIS SCOOTER UNTIL
YOU HAVE ATTAINED A SATISFACTORY KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND
UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND
CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE
CAPABILITIES AND THE RELIABILITY OF THIS SCOOTER.
Gasoline and exhaust gas................................................................ 1-7
Recommandations in case of accidents........................................... 1-8
1
Page 9
GIVE SAFETY THE RIGHT OF WAY
THINK OF YOUR SAFETY
Both scooters and mopeds are fascinating vehicles which give a tremendous feeling of freedom to their riders. They
1
must be correctly maintained at all times in order to ensure optimum performance. However, as a rider you must also
ensure that your physical condition is good, and that you are not tired, in order that you too can optimize your vehicle
control. Medicines, drugs and alcohol should not be combined with riding, especially alcohol, which increases the
individual’s likelihood of taking risks. Alcohol is dangerous, even in small quantities.
Correct protective riding gear is just as much a part of motorcycling safety as the safety belt is in the car; a good leather
suit and gloves, sturdy boots and a good quality, properly fitting crash helmet are ideal. But beware: good protective
clothing can result in the individual being lulled into a false sense of security. When this happens more risks are taken
and speeds increase... this particularly applies in wet weather. The good motorcyclist therefore rides defensively and
protectively in order to minimize risks.
EUU75900
1-1
Page 10
GIVE SAFETY THE RIGHT OF WAY
SAFETY INFORMATION
TWO-WHEELED SCOOTERS ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR.
EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING.
HE OR SHE SHOULD:
1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF SCOOTER OPERATION.
2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MANUAL.
3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.
4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANUAL AND/OR WHEN
MADE NECESSARY BY MECHANICAL CONDITIONS.
5. ALWAYS RESPECT THE RELEVANT LAWS AND REGULATIONS OF EACH COUNTRY.
EUU77201
1
1-2
Page 11
SAFE RIDING
1. Always make pre-operation checks. Careful checks may help prevent an accident.
1
2. This scooter is designed to carry the operator and passenger in certain conditions (check the relevant regulation of
3. Most traffic accidents involving scooters and cars are due to the fact that car drivers do not see scooters. By making
4. Numerous accidents are equally due to the rider’s lack of experience. In fact, it is those scooter riders who do not
5. Many scooter accidents are due to riding faults. A typical riding fault is where the rider takes a corner too wide
6. The operator’s and passenger’s posture are important for proper control.
7. Never ride under the influence of alcohol or drugs.
GIVE SAFETY THE RIGHT OF WAY
each country).
yourself clearly visible, you can reduce the risks of accidents.
From now on:
a. Wear a brightly colored jacket.
b. Be very cautious when approaching crossroad, because this is where most accidents are caused.
c. Ride where other drivers can see you. Avoid remaining in car drivers' “blind spot”.
hold a full driving licence who are involved in most accidents.
a.
Make sure that you are properly taught. Do not lend your scooter to anyone who is not an experienced rider.
b. Know your limitations and do not over-estimate them.
c. Practice wherever there is no traffic until you are familiar with the scooter and its controls.
because of EXCESSIVE SPEED or takes it too sharply (too tight a corner for the speed).
a. Always observe the speed limits and never go faster than the state of the road and the traffic conditions allow.
b. Always signal when turning or changing lanes. Make sure you can be seen by other road users.
a. The operator should keep both hands on the handlebars and both feet on the footboard during operation to
maintain control of the scooter.
b. The passenger should always hold on the operator, or the seat strap or grab bar if the scooter is so equipped with
both hands and keep both feet on the passenger footrests.
c. Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.
1-3
Page 12
GIVE SAFETY THE RIGHT OF WAY
8. Never carry any object which can cause danger if they fall off (pointed or sharp objects, for example).
9. This scooter is designed for on-road use only. It is not suitable for off-road use.
10. Always be particularly attentive when riding the scooter, and take care not to allow yourself to be distracted or
influenced by objects or people.
PROTECTIVE APPAREL
The majority of fatalities from scooter accidents are the result of head injuries. The use of a safety helmet is the single
most critical factor in the prevention or reduction of head injuries.
1. Always wear an approved helmet.
2. Wear a face shield or goggles. Wind on your unprotected eyes could contribute to an impairment of vision which
could delay seeing a hazard.
3. The use of substantial shoes, jacket, trousers, gloves, etc. is effective in preventing or reducing abrasions or
lacerations.
4. Never wear loose fitting clothing. It could catch on the control levers or wheels and cause injury or accident.
5. Never touch the engine or exhaust system during or after operation. They become very hot and can cause burns.
Always wear protective clothing that covers your legs, ankles, and feet.
6. A passenger should also observe the above precautions.
MODIFICATION
Modifications made to the scooter not approved by Yamaha, or the removal of original equipment, may render your
scooter unsafe for use and may cause severe personal injury. Modifications may also make your scooter illegal to use.
1
1-4
Page 13
GIVE SAFETY THE RIGHT OF WAY
LOADING AND ACCESSORIES
Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the
scooter is changed. To avoid the possibility of an accident, extreme caution should be used if adding cargo or accessories
1
to your scooter. Use extra care if riding a scooter which has added cargo or accessories. Here are some general guidelines
to follow if loading cargo or adding accessories to your scooter:
LOADING
The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 152 kg
(335 lb).
When loading within these weight limits, keep the following in mind:
1. Cargo and accessory weight should be kept as low and close to the scooter as possible. Be sure to distribute the
weight as evenly as possible on both sides of the machine to minimize imbalance or instability.
2. Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securely attached to the
scooter before riding. Recheck accessory mounts and cargo restraints frequently.
3. Never attach any large or heavy items to the handlebars, front forks, or front fender. These items can create unstable
handling or slow steering response.
1-5
Page 14
GIVE SAFETY THE RIGHT OF WAY
ACCESSORIES
Yamaha original accessories have been specially designed for use on this scooter. Because Yamaha can not test every
accessory which is available on the market, the owner is personally responsible for the selection, fitting and use of
accessories of other makes.
The directives dealing with loading apply equally to accessories.
1. Never install accessories or carry cargo that would impair the performance of your scooter. Carefully inspect the
accessory before using it to make sure it does not in any way reduce ground clearance or cornering clearance, limit
suspension travel, steering travel or control operation, or obscure lights or reflectors.
a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution
or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight
as possible and should be kept to a minimum.
b. Bulky or large accessories may seriously affect the stability of the scooter due to aerodynamic effects. Wind may
attempt to lift the scooter, or the scooter may become unstable in cross winds. These accessories may also
cause instability when being passed by or passing large vehicles.
c. Certain accessories can displace the operator from his or her normal riding position. This improper position limits
the freedom of movement of the operator and may limit control ability. Therefore such accessories are not
recommended.
2. Caution must be used if adding electrical accessories. If these accessories exceed the capacity of the scooter’s
electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
1
1-6
Page 15
GIVE SAFETY THE RIGHT OF WAY
GASOLINE AND EXHAUST GAS
1. GASOLINE IS HIGHLY FLAMMABLE:
1
a. Always turn off the engine when refueling.
b. Take care not to spill any gasoline on the engine or exhaust pipe(s)/muffler(s) when refueling.
c. Never refuel while smoking or in the vicinity of an open flame.
2. Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and may
cause loss of consciousness and death within a short time. Always operate your scooter in an area that has adequate
ventilation.
3. Always turn off the engine before leaving the scooter unattended and remove the ignition key. When parking the
scooter, note the following:
a. The engine and exhaust pipe(s)/muffler(s) may be hot. Park the scooter in a place where pedestrians or children
are not likely to touch these hot areas.
b. Do not park the scooter on a slope or soft ground: the scooter may fall over.
c. Do not park the scooter near a flammable source, e.g. a kerosene heater, or near an open flame. The scooter
could catch fire.
4. If you should swallow any gasoline, inhale a lot of gasoline vapor, or allow gasoline to get in your eye(s), see your
doctor immediately. If any gasoline spills on your skin or clothing, immediately wash with soap and water and
change your clothes.
1-7
Page 16
GIVE SAFETY THE RIGHT OF WAY
RECOMMENDATIONS IN CASE OF ACCIDENT
If the scooter has been in an accident, it is imperative that the following points are checked:
1. The good condition of the entire braking system, including the levers, cables and lines, etc ...
2. The good condition of the active or passive indicators (lights, reflectors ...)
3. The good condition of all vital components such as the frame, wheels, suspension systems, oil reservoirs, petrol
tanks, etc ...
4. Do not ride the scooter if there is any doubt about its condition or operation, and have it taken to a Yamaha dealer for
a check-up and any repairs required, pointing out all its operating faults.
1
1-8
Page 17
LOCATION OF THE IMPORTANT LABELS
Location of the important labels ....................................................... 2-1
2
Page 18
LOCATION OF THE IMPORTANT LABELS
Location of the important labels
Please read following labels carefully before operating the scooter.
EAA40000
2
1
2
3 / 4
5
6
2-1
Page 19
LOCATION OF THE IMPORTANT LABELS
12
• BEFORE YOU OPERATE THIS VEHICLE, READ
THE OWNER'S MANUAL AND ALL LABELS.
• ALWAYS WEAR AN APPROVED MOTORCYCLE
HELMET, eye protection, and protective clothing.
3
5
Improper loading can cause loss of control.
Read owner's manual for proper loading.
WARNING
WARNING
WARNING
3MX-2118K-00
4
3JJ-28446-A0
6
NEVER sit here.
3MX-24875-A0
TIRE INFORMATION
Cold tire pressure should be set as follows.
•Up to 90kg (198 lbs) load
FRONT : 100kPa, (1.00kgf/cm2), 15psi
REAR : 125kPa, (1.25kgf/cm2), 18psi
•90 kg (198 lbs) ~ maximum load
FRONT : 100kPa, (1.00kgf/cm2), 15psi
REAR : 150kPa, (1.50kgf/cm2), 21psi
3MX-21668-00
LOAD LIMIT
3 kg (7lbs)
3TB-24877-00
WARNING
NEVER PLACE ANYTHING HERE.
Fire could result from engine heat.
3MX-21568-00
2
2-2
Page 20
DESCRIPTION
Left view ........................................................................................... 3-1
Right view......................................................................................... 3-2
The main switch controls the ignition
and lighting systems. Its operation is
described below.
ON:
Electrical circuits are switched on and
the taillight comes on. The engine can
be started. The key cannot be removed
in this position.
NOTE:
When the engine is started, the
headlight and meter lights come on
automatically.
EAB00100
EAB02300
EUU10100
EAB02100
:
*
The oil warning light will come on. For
details of the oil warning light, refer to
“Oil warning light” on page 4-2.
EAB00600
OFF:
All electrical circuits are switched off.
The key can be removed in this position.
EAB00701
LOCK:
The steering is locked in this position,
and all electrical circuits are switched
off. The key can be removed in this
position. Refer to “Steering lock” (page
4-9) for operation instructions.
EUU00700
NOTE:
Always turn the main switch to “OFF”
or “LOCK” and remove the key when
the scooter is unattended.
1
23
20
30
10
40
20
50
10
0
0
mile
1
30
60
40
mph
g
i
H
n
l
r
m
a
e
b
h
i
u
o
T
F
U
E
F
L
E
1. “HIGH BEAM” indicator light “ ”
2. “TURN” indicator light “”
3. “OIL” level indicator light “”
EAB10000
Indicator lights
EAB10300
“HIGH BEAM” indicator light “”:
This indicator comes on when the
headlight high beam is used.
EAB12403
“TURN” indicator light “” :
This indicator flashes when the turn
switch is moved to the left or right.
4-1
Page 26
EAB11503*
Oil level indicator light “” :
The light comes on when the main
switch is at “*” or when there is little oil
in the oil tank during operation. If the
oil warning light comes on during
operation, refill the tank immediately
with Yamalube 2-cycle engine oil or air
cooled 2-stroke engine oil (in
accordance with the JASO FC or
ISO EG-C, EG-D standard). When the
tank is refilled, the indicator light will go
off.
EUU10301
NOTE:
If the oil level indicator light does not
come on while the key is at “*”, have a
Yamaha dealer inspect it.
EUU30000
CAUTION:
Do not run the scooter until you
know it has sufficient engine oil.
INSTRUMENT AND CONTROL FUNCTIONS
4
4-2
Page 27
INSTRUMENT AND CONTROL FUNCTIONS
Oil warning light circuit check
EAB31200
Turn the main switch
to "OFF".
Turn the main switch
to " ".
: Oil level indicator light does not come on.
: Oil level indicator light comes on.
*
4
Disconnected circuit,
short circuit, faulty
light bulb, etc.
Ask a Yamaha dealer
to inspect.
Supply engine oil
Ask a Yamaha dealer
to inspect
Turn the main switch
to "ON".
Start the engine and
go ahead with riding.
4-3
Page 28
INSTRUMENT AND CONTROL FUNCTIONS
1
10
20
10
0
0
mile
1. Speedometer
2. Odometer
3. Fuel gauge
20
30
g
i
H
30
40
50
60
40
mph
1
2
n
l
r
m
a
e
b
h
i
u
o
T
F
U
E
F
L
E
3
EAB40701
Speedometer
The speedometer shows riding speed.
This speedometer is equipped with an
odometer.
EAB50701
Fuel gauge
The fuel gauge indicates the quantity
of the remaining gasoline in the tank.
The gauge needle moves from “F”(Full)
to “E”(Empty) as the fuel level
decreases. When the needle moves to
the “E” position, add fuel as soon as
possible.
3
1
2
1. “HORN” switch “ ”
2. “TURN” switch “ ”
3. “LIGHTS” (dimmer) switch “ , ”
EAB60000
Handlebar switches
EAB60200
“HORN” switch “”
Press the switch to sound the horn.
EAB62101
“TURN” signal switch “”
To signal a right-hand turn, push the
switch to the right. To signal a left-hand
turn, push the switch to the left. Once
the switch is released it will return to
the center position. To cancel the signal,
push the switch in after it has returned
to the center position.
EAB60100
“LIGHTS” (Dimmer) switch “ , ”
Turn the switch to “” for the high
beam and to “” for the low beam.
4
4-4
Page 29
INSTRUMENT AND CONTROL FUNCTIONS
“ENGINE STOP” switch
The engine stop switch is a safety
device for use in an emergency such
as when the motorcycle overturns or if
trouble occurs in the throttle system.
Turn the switch to “” to start the
2
1. Start switch “ ”
4
2. “ENGINE STOP” switch
1
Start switch “”
The starter motor cranks the engine
when pushing the starter switch while
applying the front or rear brake.
CAUTION:
See starting instructions prior to
starting the engine.
EAB61901
EUU30700
engine.
In case of emergency, turn the switch
to “” to stop the engine.
EAB60901
1
1. Front brake lever
EAB90001
Front brake lever
The front brake lever is located on the
right handlebar. Pull it toward the
handlebar to apply the front brake.
4-5
Page 30
INSTRUMENT AND CONTROL FUNCTIONS
1
1. Rear brake lever
EAB90201
Rear brake lever
The rear brake lever is located on the
left handlebar. Pull it toward the
handlebar to apply the rear brake.
1
CLOSE
OPEN
1. Fuel tank cap
2. Oil tank cap
2
EAC00651
Fuel and oil tank
To add fuel and/or engine oil, open the
seat.
Then remove the fuel tank filler cap by
turning it counterclockwise.
Pull up the oil tank cap to open it.
EUU78900
WARNING
Be sure the caps are properly
installed before riding the scooter.
1
1. Filler tube
2. Fuel level
2
EAE80000
Fuel
Make sure there is sufficient fuel in the
tank.
EUU61000
WARNING
Do not overfill the fuel tank. Avoid
spilling fuel on the hot engine. Do
not fill the fuel tank above the bottom
of the filler tube as shown in the illustration or it may overflow when
the fuel heats up later and expands.
4
4-6
Page 31
INSTRUMENT AND CONTROL FUNCTIONS
CAUTION:
Always wipe off spilled fuel
immediately with a dry and clean
soft cloth. Fuel may deteriorate
painted surfaces or plastic parts.
Recommended fuel:
4
UNLEADED FUEL
Fuel tank capacity:
Tot al:
4.6 L (1.01 Imp gal, 1.21 US gal)
Your Yamaha engine has been
designed to use regular unleaded
gasoline with a pump octane number
([R + M]/2) of 86 or higher, or research
octane number of 91 or higher. If
knocking or pinging occurs, use a different brand of gasoline or premium
unleaded fuel. Unleaded fuel will give
you longer spark plug life and reduced
maintenance cost. If unleaded gasoline
is not available, then leaded regular
gasoline can be used.
EUU39302
EAE81701
Gasohol
There are two types of gasohol;
gasohol containing ethanol and that
containing methanol. Gasohol
containing ethanol can be used if ethanol content does not exceed 10%.
Gasohol containing methanol is not recommended by Yamaha because it can
cause fuel system damage or vehicle
performance problems.
EUU61050
WARNING
Gas and oil are flammable:
• When refuelling immediately after
operation, take special care not to
spill gasoline over the engine or
muffler.
• Should you spill gasoline or oil on
the engine or muffler, quicky wipe
it off before starting the engine.
• When refuelling, be sure to stop
the engine.
• Never attempt to refuel the scooter while smoking or near an open
flame.
4-7
EAU01084
Catalytic converter (Depends
on model)
This scooter is equipped with a catalytic
converter in the exhaust chamber.
EW000128
WARNING
The exhaust system is hot during
and directly after engine operation.
Make sure the exhaust system has
cooled down before making any
adjustment to or lubricating the
scooter.
Page 32
INSTRUMENT AND CONTROL FUNCTIONS
FC000114
CAUTION:
The following must be observed to
prevent a fire hazard or other
damages.
Use only unleaded gasoline.Use of
leaded gasoline will cause
unrepairable damage to the catalytic
converter.
Never park this scooter in an area
that would cause a fire hazard such
as grass or other materials that may
easily burn.
Do not allow the engine to idle for
very long.
EAE41302
Engine oil
Make sure the engine oil is at the
specified level. Add oil as necessary.
Recommended oil :
Yamalube 2-cycle oil or
air-cooled 2-stroke engine oil
(according to JASO FC or ISO
EG-C, EG-D standard)
Oil quantity :
Total amount
1.3 L (1.14 Imp qt , 1.37 US qt)
EUU04201
NOTE:
Be sure the cap is properly seated
when replacing.
1
1. Starter lever (CHOKE)
EAC20100
Starter lever (CHOKE)
The starter lever is located on the left
handlebar.
Starting a cold engine requires a richer
fuel mixture. In such a case, turn the
starter lever to the left. After the engine
is warm, turn the lever to its original
position.
EUU01600
NOTE:
Refer to “Starting and warming up a
cold engine” for proper operation.
4
4-8
Page 33
INSTRUMENT AND CONTROL FUNCTIONS
1
1. Kick starter
4
Kick starter
Rotate the kick starter away from the
engine. Push the starter down lightly
with your foot until the gears engage,
then kick smoothly and forcefully to start
the engine.
EAC60700
OFF
PUSH
LOCK
EAC30401
Steering lock
The steering is locked when the main
switch is turned to "LOCK". To lock the
steering, turn the handlebars all the way
to the left. With the key at "OFF", push
it into the main switch and release it,
turn it counterclockwise to "LOCK", and
remove it. To release the lock, turn the
key to "OFF".
EUU61400
WARNING
Never turn the key to "LOCK" when
the scooter is moving.
1
F
F
O
LOCK
1. Push
2. Release
3. Turn
F
F
O
LOCK
2
F
F
O
LOCK
3
WARNING
In case of doubt and imperatively,
when the handlebar presents a
misalignment defect (after attempt of
robbery, fall, important hit). Bring the
scooter to the nearest Yamaha
dealer.DO NOT RIDE THE SCOOTER.
DO NOT TRY TO STRAIGHTEN A
BENT HANDLEBAR.
4-9
Page 34
INSTRUMENT AND CONTROL FUNCTIONS
1
1. Fuel tank
2. Oil tank
2
EAC42301
Seat
To open the seat:
1. Insert the key in the lock and turn it
as shown.
2. Lift the end of the seat up to open.
To lock the seat:
1. Replace the seat in the original position.
2. Slightly push the end of the seat
down to lock.
EUU14000
NOTE:
Lift the end of the seat up to make sure
the seat is securely locked.
2
1
1. Open
2. Helmet holder
EAC50501
Helmet holder
The helmet holder is located under the
seat. Open the seat and hook the
helmet on the helmet holder. Then lock
the seat.
WARNING
Never ride with a helmet in the
helmet holder. The helmet may hit
objects, causing loss of control and
possibly an accident.
Owners are personally responsible for their vehicle’s condition. Your scooter’s vital function can start to deteriorate quickly
and unexpectedly, even if it remains unused (for instance, if it exposed to the elements). Any damage, fluid leak or loss of
tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual inspection, you check the following points before each ride.
PRE-OPERATION CHECKS
ITEMCHECKSPAGE
Front brake (disc)• Check operation, free play, fluid level and vehicle for fluid leakage.4-5/7-10 ~ 7-12
Rear brake (drum)• Check operation, damage and free play.4-6/7-10/7-11
Throttle grip and housing• Check for smooth operation.7-7/7-13
5
Engine oil• Check engine oil level and oil leakage.4-6/4-8
Final gear oil• Check vehicle for leakage.7-5
Wheels/Tires• Check tires pressure, wear and damage.7-8
Fittings/Fasteners• Check all chassis fittings and fasteners.-
Lights, signals• Check for proper operation. Correct if necessary.4-1 ~ 4-5
and switches
Fuel tank• Check fuel level. Top up as required.4-6
Controls/Meter cables• Check for smooth operation.7-13
Brake lever pivots• Check for smooth operation.7-14
Centerstand pivot• Check for smooth operation.7-14
• Top up with DOT #3 or DOT #4 brake fluid if necessary.
• Adjust if necessary.
• Adjust / Lubricate if necessary.
• Add oil if necessary.
• Add oil if necessary.
• Tighten / Adjust if necessary.
• Lubricate if necessary.
• Lubricate if necessary.
• Lubricate if necessary.
5-1
EAE00000
Page 37
PRE-OPERATION CHECKS
NOTE:
Pre-operation checks should be made each time the scooter is used. Such an inspection can be accomplished in a very
short time; and the added safety it assures is more than worth the time involved.
WARNING
1. The engine, exhaust pipe(s), and muffler(s) will be very hot after the engine has been run. Be careful not to
touch them or to allow any clothing item to contact them during inspection or repair.
2. If any item in the PRE-OPERATION CHECK is not working properly, have it inspected and repaired before
operating the scooter. If necessary ask a Yamaha dealer.
WARNING
The engine compartment and all the fan inlets need to stay clean and free of foreign materials.
Do not leave any rag inside or under the plastic covers of your scooter, whatever the location.
5-2
5
Page 38
OPERATION AND IMPORTANT RIDING POINTS
Starting and warming up a cold engine ............................................ 6-1
Starting a warm engine .................................................................... 6-2
Starting the scooter .......................................................................... 6-3
• Before riding this scooter, become
thoroughly familiar with all operating
controls and their functions. Consult
a Yamaha dealer regarding any
control or function that you do not
thoroughly understand.
• Never start your engine or let it run
for any length of time in a closed area.
The exhaust fumes are poisonous
and can cause loss of consciousness
and death within a short time. Always
operate your scooter in an area with
6
adequate ventilation.
• Before starting out, be sure to use
the centerstand for safety.
CAUTION:
1.
Be careful where you store personal
items on the scooter. Avoid blocking
the air cleaner intake or performance
will suffer.
2. Be careful not to put anything near
the battery and its terminals.
Electrical failure and acid corrosion
may result.
EUU81800
EUU31100
LOCK
OFF
H
S
PU
ON
EAF14302
Starting and warming up a
cold engine
1. Turn the engine stop switch to “RUN”
().
2. Turn the main switch to “*” . If the oil
warning light comes on, turn the
main switch to the “ON”.
EUU40902
CAUTION:
If the oil level indicator light does not
come on, ask a Yamaha dealer to
inspect it.
6-1
1
1. Starter lever (CHOKE)
3. Fully open the starter (CHOKE), and
completely close the throttle grip.
Page 40
OPERATION AND IMPORTANT RIDING POINTS
1
1. Start switch “ ”
2. Kick starter
2
4. Start the engine by pushing the starter switch while holding the front or
rear brake lever, or by using the kick
starter.
EUU10001
NOTE:
If the engine fails to start, release the
start switch, wait a few seconds, then
try again. Each attempt should be as
short as possible to preserve the
battery. Do not crank the engine more
than 5 seconds on any one attempt. If
the engine does not start with the starter motor, kick the kick starter to start
the engine.
5. After starting the engine, turn back
the starter (CHOKE) to warming up
position (about halfway).
EUU17000
NOTE:
For maximum engine life, always warm
up the engine about 1 ~ 3 minutes
before riding your scooter. Never
accelerate hard with a cold engine.
6. After warming up the engine, turn off
the starter completely.
EUU02700
NOTE:
The engine is warm when it responds
normally to the throttle with the starter
turned off.
EUU31401
CAUTION:
See the "Engine break-in" section
prior to operating the scooter for the
first time.
EAF10800
Starting a warm engine
The starter (CHOKE) is not required
when the engine is warm.
EUU31400
CAUTION:
See the “Break-in section” prior to
operating the scooter for the first
time.
6
6-2
Page 41
OPERATION AND IMPORTANT RIDING POINTS
Starting the scooter
After warming up the engine:
1. Hold the brake lever with your left
hand, and push the scooter off the
6
centerstand while holding the rear
passenger handle with your right
hand. Then push the scooter
forwards to fold the centerstand.
2. Sit astride the seat and check the
mirror for its angle.
3. Check the oncoming traffic, and use
a turn signal before entering traffic.
4. Turn out the throttle grip on the right
handlebar slowly, and you can now
start off. After starting off, turn off the
flasher.
EAF21000
A
B
A
B
EAF20900
Acceleration
The speed can be adjusted by opening
and closing the throttle grip. Turning it
toward you increases the speed, and
turning it in the opposite direction
decreases the speed.
EAF21102
Braking
1. Close the throttle grip.
2. Apply both front and rear brakes
simultaneously with light pressure
and increase the pressure slowly.
6-3
Page 42
OPERATION AND IMPORTANT RIDING POINTS
EUU73802
WARNING
1. Avoid hard or sudden braking. It
may cause the scooter to skid or
overturn.
2. Be sure to apply the brake
carefully if leaning over to one
side. Improper braking could lead
to a skid.
3. Street car rails, metal plates on
road construction sites, and manhole covers become particularly
slippery when they get wet. Cross
them slowly and cautiously.
4. Braking on a wet road will be very
difficult.
5. Braking on a hill can be difficult.
Proceed slowly when riding
downhill.
EAF30000
Engine break-in
There is never a more important period
in the life of your scooter than the period
between zero and 1,000 km (600 mi).
For this reason we ask that you
carefully read the following material.
Because the engine is brand new, you
must not put an excessive load on it for
the first 1,000 km (600 mi). The various
parts in the engine wear and polish
themselves to the correct operating
clearances. During this period,
prolonged full throttle operation, or any
condition which might result in excessive heating of the engine, must be
avoided.
EAF32000
1. 0 ~ 150 km (0 ~ 90 mi):
Avoid operation above 1/3 throttle.
Stop the engine and let it cool for 5
to 10 minutes after every hour of
operation. Vary the speed of the
scooter from time to time. Do not
operate it at one set throttle position.
After 1,000 km (600 mi) of operation,
be sure to replace the transmission
oil.
3. 500 ~ 1,000 km (300 ~ 600 mi):
Avoid cruising speeds in excess of
3/4 throttle.
4. 1,000 km (600 mi) and beyond:
Avoid prolonged full throttle
operation. Vary speeds occasionally.
EUU32200
CAUTION:
If any engine trouble should occur
during the break-in period, consult
a Yamaha dealer immediately.
6
6-4
Page 43
OPERATION AND IMPORTANT RIDING POINTS
EAF40000
Parking
When parking the scooter, stop the engine and remove the
ignition key.
EUU63000
WARNING
The muffler and exhaust pipe are hot. Park the scooter
in a place where pedestrians or children are not likely to
touch the scooter. Do not park the scooter on a slope or
soft ground; the scooter may overturn.
Periodic inspection, adjustment and
lubrication will keep your scooter in the
safest and most efficient condition possible. Safety is an obligation of the
scooter owner. The maintenance and
lubrication schedule chart should be
considered strictly as a guide to general
maintenance and lubrication intervals.
YOU MUST TAKE INTO CONSIDERATION THAT WEATHER, TERRAIN,
GEOGRAPHICAL LOCATIONS, AND
A VARIETY OF INDIVIDUAL USES ALL
TEND TO DEMAND THAT EACH
OWNER ALTER THIS TIME
SCHEDULE TO SHORTER
INTERVALS TO MATCH THE
7
ENVIRONMENT. The most important
points of scooter inspection,
adjustment, and lubrication are
explained in the following pages.
EAH00400
EUU63200
If you are not familiar with scooter
service, this work should be done by
a Yamaha dealer.
EUU76500
CAUTION:
This scooter is designed for use on
paved road surface only. If this scooter is operated in abnormally dusty,
muddy or wet conditions, the air
filter should be cleaned or replaced
more frequently. Otherwise, rapid
engine wear may result. Consult a
Yamaha dealer for proper maintenance intervals.
EUU67100
WARNINGWARNING
Modifications to this scooter not
approved by Yamaha may cause
loss of performance, and render it
unsafe for use. Consult a Yamaha
dealer before attempting any changes.
7-1
Page 46
PERIODIC MAINTENANCE AND MINOR REPAIR
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
N°ITEM
1 * Fuel line
2Spark plug
3Air filter
4 * Battery
5 * Front brake (disc)
6 * Rear brake (drum)
7*Wheels
8*Tires
9 * Wheel bearings
10 * Steering bearings
• Check fuel hoses and vacuum hose for cracks or damage
• Replace if necessary.
• Check condition.
• Clean regap or replace if necessary.
• Clean or replace if necessary.
• Check electrolyte level and specific gravity.
• Correct or recharge if necessary.
• Make sure that the breather hose is properly routed.
• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE page 7-3)
• Correct accordingly.
• Replace brake pads if necessary.
• Check operation.
• Adjust brake lever free play and replace brake shoes if necessary.
• Check balance, runout and for damage.
• Rebalance or replace if necessary.
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
•
Check bearing for looseness or damage.
• Replace if necessary.
•
Check bearing play and steering for roughness
• Correct accordingly.
• Lubricate with lithium soap base grease every 24,000 (16,000)
or 24 months (whichever occurs first)
CHECKS AND MAINTENANCE JOBS
INITIAL
1,000
(600)
3,000
(2,000) or
6 months
(whichever
occurs first)
Units: Km (miles)
EVERY
6,000
(4,000) or
12 months
(whichever
occurs first)
7
7-2
Page 47
PERIODIC MAINTENANCE AND MINOR REPAIR
Units: Km (miles)
N°ITEM
11 * Chassis fasteners
12Centerstand
13 * Front fork
14 * Rear shock absorber
15 * Carburetor
16 * Autolube pump
17Final transmission oil
7
18 * V-belt
Items maked with an asterisk (*) require special tools, data and technical skills for servicing. Take the scooter to a Yamaha dealer when servicing these
items.
• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.
• Check operation.
• Lubricate and repair if necessary.
• Check operation and for oil leakage.
• Correct accordingly.
• Check operation and shock absorber for oil leakage.
• Replace shock absorber if necessary.
• Check engine idling speed and starter operation.
• Adjust if necessary.
• Check operation.
• Correct if necessary.
• Bleed if necessary.
• Check oil level and vehicle for oil leakage.
• Change oil at initial 1,000 (600) and thereafter every
24,000 (16,000) or 24 months (whichever occurs first).
• Check damage and wear.
• Replace if necessary.
CHECKS AND MAINTENANCE JOBS
INITIAL
1,000
(600)
REPLACE
(2,000) or
6 months
(whichever
occurs first)
NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
•
Hydraulic brake system
•
• When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid
level regularly and fill as required.
• Replace the brake hoses every four years or if cracked or damaged.
EVERY
3,000
6,000
(4,000) or
12 months
(whichever
occurs first)
7-3
Page 48
PERIODIC MAINTENANCE AND MINOR REPAIR
1
1. Spark plug gap
EAH20202
Spark plug inspection
The spark plug is an important engine
component and is easy to inspect. The
condition of the spark plug can indicate
the condition of the engine. The ideal
color on the white porcelain insulator
around the center electrode is a medium-to-light tan color for a scooter that
is being ridden normally. Do not attempt
to diagnose any problems yourself.
Instead, take the scooter to a Yamaha
dealer. You should periodically remove
and inspect the spark plug because
heat and deposits will cause the spark
plug to slowly break down and erode.
If electrode erosion becomes excessive, or if carbon and other deposits are
excessive, you should replace the
spark plugs with the specified plug.
Standard spark plug:
BR8HS (NGK)
Before installing the spark plug,
measure the electrode gap with a wire
thickness gauge and adjust the gap to
specification as necessary.
Spark plug gap:
0.5 ~ 0.7 mm (0.020 ~ 0.031 in)
When installing the plug, always clean
the gasket surface and use a new
gasket. Wipe off any grime from the
threads and tighten the spark plug to
the specified torque.
Tightening torque:
Spark plug:
20 Nm (2.0 m·kg, 14 ft·lb)
EUU03801
NOTE:
If a torque wrench is not available when
you are installing a spark plug, a good
estimate of the correct torque is 1/4 to
1/2 turn past finger tight. Have the spark
plug torqued to the correct value as
soon as possible with a torque wrench.
7
7-4
Page 49
PERIODIC MAINTENANCE AND MINOR REPAIR
d. Replace the transmission case drain
plug and tighten it, always use a new
gasket.
Tightening torque of drain plug:
18 Nm (1.8 m.kg, 13.0 ft.lb)
e. Fill the transmission case with the
specified quantity of oil.
Transmission oil recommended:
Yamalube 4 (10W30) or
SAE 10W30 type SE motor oil.
Quantity of oil (periodic drainage):
0.11 L (0.10 Imp qt, 0.12 US qt)
Total quantity (when transmission case is removed):
0.13 L (0.11 Imp qt, 0.14 US qt)
1
1. Drain plug
2. Oil filler plug
Replacing the transmission oil
a. Place the scooter on a level surface
and put it on the centerstand. The
engine must be warm.
b. Place a receptacle under the drain
7
plug. Remove the oil filler cap and
the drain plug.
c. Completely drain the transmission
case.
2
EAH40603
EW000066
WARNING
Do not let foreign material enter into
the transmission case. Be sure oil
does not get on tire or wheel.
f. Replace the filler cap.
g. After replacing the final transmission
oil, check for oil leakage.
7-5
Page 50
PERIODIC MAINTENANCE AND MINOR REPAIR
1
1. Air filter case cover1. Foam element
EAH66700
Air filter cleaning
This air filter element should be
cleaned at the specified intervals. It
should be cleaned more frequently you
1
4. Apply oil to the entire surface of the
element and squeeze out the excess
oil. The element should be damp, but
not dripping with oil.
are riding in unusually wet or dusty
areas.
1. Remove the air filter case cover by
removing the screws.
2. Remove the foam element from its
case. Wash the element gently, but
CAUTION:
Do not twist or wring out the foam
element. This could damage the
foam material.
thoroughly, in solvent.
3. Squeeze the excess solvent out of
the foam element and let it dry.
EUU77000
WARNING
Use parts cleaning solvent only.
Recommanded oil :
Yamalube 2-cycle oil or
air-cooled, 2-stroke engine oil
Never use gasoline or low flash point
solvents which may lead to a fire or
explosion.
7-6
EUU42300
1
3
2
4
5. Install the element in its case. Be
sure the sealing edge of the element
perfectly matches with the sealing
surface of its case so there is no air
leakage.
6. Install the air filter case cover. Be
sure that the seal is in place and that
the bolts are tightened securely to
avoid the possibility of unfiltered air
entering the engine.
EUU42400
WARNING
The engine should never be run
without the air filter element
installed; excessive piston and/or
cylinder wear may result.
7
Page 51
PERIODIC MAINTENANCE AND MINOR REPAIR
Carburetor adjustment
The carburetor is a vital part of the
engine and requires very sophisticated
adjustment. Most adjustments should
be left to a Yamaha dealer who has the
professional knowledge and
experience to do so.
7
EAH92300
EAI10801
Autolube pump adjustment
The autolube pump is a vital part of the
engine and requires very sophisticated
adjustment. Adjusting should be left to
a Yamaha dealer who has the
professional knowledge and
experience to do so.
EAE30100
Throttle grip
Turn the throttle grip to see if it operates
properly, and check the free play. Make
sure the grip returns by spring force
when released. Ask a Yamaha dealer
to make any necessary adjustments.
7-7
Page 52
@
EAH90301
Throttle cable adjustment
EUU06400
NOTE:
Before adjusting the throttle cable free
play, the engine idling speed should be
adjusted.
Adjust the throttle cable by turning the
adjuster so that proper free play at the
throttle grip is obtained.
@ Free play: 1.5 ~ 3.0 mm
(0.06 ~ 0.12 in)
1. Loosen the lock nut.
2. Turn the adjuster in or out until
specified free play is obtained.
3. Tighten the lock nut.
PERIODIC MAINTENANCE AND MINOR REPAIR
approved for this model) does not
exceed the maximum load of the
scooter. Operation of an overloaded scooter could cause tire
damage, an accident, or even
injury.
2. Improper tire pressure greatly affects tire life and handling. Check
EAE96501
Tires
Check both front and rear tire pressures. Also check for nails, fractions of
glass, or stones embedded in the tire
treads. Check the run-out of each tire
rim, and recondition, as ne-cessary. Ask
a Yamaha dealer, if required.
EUU73702
WARNING
1. Proper loading is important for
several characteristics of your
scooter; such as handling,
braking, performance and safety.
NEVER OVERLOAD YOUR SCOOTER. Make sure the total weight
of the cargo, rider, and accessories (fairing, saddlebags, etc. if
7-8
the pressure of both tires prior to
each trip and adjust properly if
necessary. If tire pressure is too
high, shocks from the road will
not be damped and will be carried
to the frame and handlebars, thus
adversely affecting riding
comfort. In addition, scooter
stability will be poor when making a turn. If tire pressure is too
low, tires will be deformed greatly,
thus shortening tire life. When
braking, the tires could slip over
the wheel rims and the tubes
could be damaged. Also, when
turning a corner or going around
a curve, the scooter could easily
turn over.
7
Page 53
PERIODIC MAINTENANCE AND MINOR REPAIR
Basic weight:
With oil
and full fuel tank
Maximum load*:
Cold tire pressure:
Up to 90 kg
(198 lb) *:
Too high
90 kg (198 lb) load
~ maximum load*
* : Load is the total weight of cargo, rider,
passenger and accessories.
Front
100 kPa
1.00 kg/cm
15 psi
100 kPa
1.00 kg/cm
15 psi
7
78 kg
(172 lb)
152 kg (335 lb)
125 kPa
2
1.25 kg/cm
150 kPa
2
1.50 kg/cm
CE-05US
Rear
18 psi
21 psi
1
2
2
1. Tread depth 2. Side wall 3. Wear indicator
2
If tire treads are excessively worn, the
scooter tends to slip or skid on wet
roads or even on paved roads covered
with dirt. If center tread depth shows
crosswise lines, it means that the tire
is worn to its limit. Replace the tire.
Minimum tire tread
depth (front and rear):
0.8 mm
(0.031 in)
3
Too low
EUU68000
WARNING
It is dangerous to ride with a worn-out
tire. When a tire tread begins to show
lines, have a Yamaha dealer replace the
tire immediately. Brakes, tires, and
related wheel parts replacement should
be left to a Yamaha Service Technician.
7-9
Page 54
PERIODIC MAINTENANCE AND MINOR REPAIR
1
1
1. Free play1. Free play1. Adjuster
EAH86600
Front brake adjustment
The front brake lever should have a free
play of 10 ~ 20 mm (0.4 ~ 0.8 in) at the
lever end. If not, ask a Yamaha dealer
to adjust it.
EUU68800
WARNING
An incorrect free play indicates a
Rear brake adjustment
The rear brake lever free play should
be adjusted to 10 ~ 20 mm
(0.4 ~ 0.8 in) at the brake lever end.
Adjustment is accomplished at the
brake hub. To adjust, turn the adjuster
clockwise to reduce play or
counterclockwise to increase play.
EAH89600
2. To reduce free play
3. To increase free play
WARNING
When it is impossible to make the
proper adjustment, ask a Yamaha
dealer.
hazardous condition in the brake
system. Do not operate the scooter
until the failure in the brake system
is corrected. Ask a Yamaha dealer
for immediate repairs.
7-10
1
2
3
EUU73200
7
Page 55
PERIODIC MAINTENANCE AND MINOR REPAIR
EAH81401
Checking the front brake pads
and rear brake shoes
A wear indicator is provided on each
brake.
This indicator allows checking of brake
pad/shoe wear without disassembling
the brake.
1. Wear limit1. Wear indicator
FRONT
Check the brake pads for damage and
wear. If the thickness is less than the
specified value, have a Yamaha dealer replace the pads.
7
Front brake pads wear limit :
0.5 mm (0.019 in)
1
EAH84400
1
2
2. Wear limit
EAH82601
REAR
Apply the brake and inspect the wear
indicator. If the indicator reaches the
wear limit line, ask a Yamaha dealer to
replace the shoes.
7-11
Page 56
PERIODIC MAINTENANCE AND MINOR REPAIR
LOWER
1
1. Lower brake fluid level
EAH88202
Inspecting the brake fluid level
Insufficient brake fluid may let air enter
the brake system, possibly causing the
brakes to become ineffective. Before
riding, check that the brake fluid is
above the lower level and replenish
when necessary.
Observe these precautions:
1. When checking the fluid level, make
sure the top of the master cylinder is
level by turning the handlebars.
2. Use only the designated quality
brake fluid. Otherwise, the rubber
seals may deteriorate, causing
leakage and poor brake performance.
Recommended brake fluid:
DOT #3 or DOT #4
3. Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and lead
to poor brake performance.
4. Be careful that water does not enter
the master cylinder when refilling.
Water will significantly lower the
boiling point of the fluid and may
result in “VAPOR LOCK”.
5. Brake fluid may deteriorate painted
surfaces or plastic parts. Always
clean up spilled fluid immediately.
6. Have a Yamaha dealer check the
cause if the brake fluid level goes
down.
7
7-12
Page 57
PERIODIC MAINTENANCE AND MINOR REPAIR
Brake fluid replacement
1. Complete fluid replacement should
be done only by trained Yamaha service personnel.
2. Have a Yamaha dealer replace the
following components during
periodic maintenance or when they
are damaged or leaking.
a. Replace all hoses every four
years.
7
EAH83501
EAI10701*
Cable inspection and
lubrication
EUU64601
WARNING
Damage to the outer housing of
cables may allow internal rusting
and cause interference with cable
movement. Replace damaged
cables as soon as possible to
prevent unsafe conditions.
Lubricate the inner cable and the cable
end. If it does not operate smoothly, ask
a Yamaha dealer to replace them.
Recommended lubricant:
Yamalube 4 (10W30) or
SAE 10W30 motor oil
EAI10201
Throttle cable and grip
lubrication
The throttle twist grip assembly should
be greased at the time that the cable is
lubricated, since the grip must be
removed to get at the end of the throttle
cable. After removing the screws, hold
the end of the cable up in the air and
put in several drops of lubricant. With
the throttle grip disassembled, coat the
metal surface of the grip assembly with
a suitable all-purpose grease.
7-13
Page 58
Brake lever
Lubricate the pivoting parts.
Recommended lubricant:
Yamalube 4 (10W30) or
SAE 10W30 motor oil
PERIODIC MAINTENANCE AND MINOR REPAIR
EAI30801*
Centerstand
Lubricate the pivoting parts. Check to
see that the centerstand moves up and
down smoothly.
Recommended lubricant:
Yamalube 4 (10W30) or
SAE 10W30 motor oil
EAI32100
EUU69301*
WARNING
If the centerstand does not move
smoothly, consult a Yamaha dealer.
Front fork inspection
WARNING
Securely support the scooter so
there is no danger of it falling over.
1. Visual check
Check for scratches/damage on the
inner tube and excessive oil leakage
from the front fork.
EAI20501
EUU65700
7
7-14
Page 59
PERIODIC MAINTENANCE AND MINOR REPAIR
2. Operation check
Place the scooter on a level place.
a. Hold the scooter in an upright po-
sition and apply the front brake.
b. Stroke the front fork up and down
several times.
CAUTION:
If any damage or unsmooth
movement is found with the front
fork, consult a Yamaha dealer.
7
EUU42500
EAI60201
Wheel bearings
If there is play in the front or rear wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
inspect the wheel bearings. The wheel
bearings should be inspected
according to the Maintenance
Schedule.
EAI60301
Steering inspection
Periodically inspect the condition of the
steering. Worn out or loose steering
bearings may be dangerous. Place a
stand under the engine to raise the front
wheel off the ground. Hold the lower
end of the front fork and try to move
them forward and backward. If any free
play can be felt, ask a Yamaha dealer
to inspect and adjust the steering. Inspection is easier if the front wheel is
removed.
EUU65700
WARNING
Securely support the scooter so
there is no danger of it falling over.
7-15
Page 60
PERIODIC MAINTENANCE AND MINOR REPAIR
1
A
2
A
1. Battery
2. Battery breather hose
EAI70801
Battery
Check the level of the battery electrolyte
and make sure that the terminals are
tight. Add distilled water if the electrolyte
level is low.
EUU33601
CAUTION:
When inspecting the battery, be sure
the breather pipe is routed correctly.
If the breather pipe is positioned in
such a way as to cause battery
electrolyte or gas to exit onto the
frame, structural and cosmetic
damage to the scooter can occur.
EUU65800
WARNING
Battery electrolyte is poisonous and
dangerous, causing severe burns,
etc. It contains sulfuric acid. Avoid
contact with skin, eyes or clothing.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of
water or milk. Follow with milk of
magnesia, beaten egg, or vegetable
oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get prompt medical attention. Batteries produce explosive
gases. Keep sparks, flame, cigarettes etc., away. Ventilate when
charging or using in an enclosed
space. Always shield your eyes
when working near batteries.
KEEP OUT OF REACH OF
CHILDREN.
EAI70002
Recharging the battery.
Disconnect the battery and remove it
from its compartment. Remove the
element plugs. The value of the battery
charge is one tenth of its capacity (for
example, a battery having a capacity
of 4 amps must be recharged with an
amperage value of 0.4 amps). When
the recharging is complete, check the
electrolyte level and top it up if required.
7
7-16
Page 61
PERIODIC MAINTENANCE AND MINOR REPAIR
2. When the scooter will not be used
UPPER
LOWER
1. Upper level
2. Lower level
+
Replenishing the battery fluid
A poorly maintained battery will corrode
and discharge quickly. The battery fluid
should be checked at least once a
month.
7
1. The level should be between the
upper and lower level marks. Use
only distilled water if refilling is
necessary.
CAUTION:
Normal tap water contains minerals
which are harmful to a battery;
therefore, refill only with distilled
water.
1
2
EAI70301
EUU33800
for a month or longer, remove the
battery and store it in a cool, dark
place. Completely recharge the
battery before reusing.
3. If the battery will be stored for a longer period than the above, check the
specific gravity of the fluid at least
once a month and recharge the
battery when it is too low.
4. Always make sure the connections
are correct when putting the battery
back in the scooter. Make sure the
breather pipe is properly connected
and is not damaged or obstructed.
2
1
1. Battery
2. Fuse
EAI91802
Fuse replacement
1. The fuse case is located under the
seat.
2. If a fuse is blown, turn off the ignition switch and the switch of the circuit in question. Install a new fuse of
proper amperage. Turn on the
switches and see if the electrical
device operates. If the fuse
immediately blows again, consult a
Yamaha dealer.
Specified fuse : 7A
7-17
Page 62
PERIODIC MAINTENANCE AND MINOR REPAIR
EUU34400
CAUTION:
Do not use fuses of higher amperage
rating than those recommended.
Substitution of a fuse of improper
rating can cause extensive electrical
system damage and possibly a fire.
EAI85800
Headlight
If the headlight beam adjustment or
headlight bulb replacement is
necessary, consult a Yamaha dealer.
1
2
1. Bulb
2. Taillight lens
EAJ10702*
Replacing the rear lamp bulb
1. Remove the taillight lens by
removing the screws.
2. Push in the bulb and rotate it
counterclockwise to remove the
defective bulb.
3. Replace the gasket if necessary.
4. To reassemble, reverse the above
procedure.
7
7-18
Page 63
PERIODIC MAINTENANCE AND MINOR REPAIR
Flasher light bulb replacement
1. Take off the lense by removing the
screws.
2. Push in the defective bulb and turn
it counterclockwise to remove it.
3. For installation, reverse the above
procedure.
7
EAJ40400*
EAJ50002
Troubleshooting
Although Yamaha scooters receive a
rigid inspection before shipment from
the factory, trouble may occur during
operation. Any problem in the fuel, compression, or ignition systems can cause
poor starting and loss of power. The
troubleshooting chart describes a quick,
easy procedure for making checks. If
your scooter requires any repair, bring
it to a Yamaha dealer. The skilled
technicians at a Yamaha dealership
have the tools, experience, and knowhow to properly service your scooter.
Use only genuine Yamaha parts on
your scooter. Imitation parts may look
like Yamaha parts, but they are often
inferior. Consequently, they have a
shorter service life and can lead to
expensive repair bills.
7-19
Page 64
EAJ50700
Troubleshooting chart
EUU66300
WARNING
Never check the fuel system while
smoking or in the vicinity of an open
flame.
Frequent, thorough cleaning of your
scooter will not only enhance its
appearance but will improve its general
performance and extend the useful life
of many components.
1. Before cleaning the scooter:
a. Block off the end of the exhaust
pipe to prevent water entry; a
plastic bag and strong rubber
band may be used.
b. Make sure the spark plug(s) and
all filler caps are properly
installed.
2. If the engine case is excessively
8
greasy, apply degreaser with a paint
brush. Do not apply degreaser to
wheel axles.
3. Rinse the dirt and degreaser off with
a garden hose. Use only enough
pressure to do the job.
EAK01102
EUU34602
CAUTION:
Excessive hose pressure may cause
water seepage and deterioration of
wheel bearings, front fork, brakes,
transmission seals and electrical
devices. Many expensive repair bills
have resulted from improper high
pressure detergent applications
such as those available in coinoperated car washers.
4. Once the majority of the dirt has
been hosed off, wash all surfaces
with warm water and mild, detergenttype soap. An old toothbrush or bottle
brush is handy for hard-to-get-at places.
5. Rinse the scooter off immediately
with clean water and dry all surfaces with a chamois, clean towel, or
soft absorbent cloth.
6. Clean the seat with a vinyl upholstery
cleaner to keep the cover pliable and
glossy.
7. Automotive-type wax may be applied
to all painted and chrome-plated surfaces. Avoid combination cleanerwaxes. Many contain abrasives
which may mar the paint or
protective finish. When finished, start
the engine and let it idle for several
minutes.
CAUTION
All of the fan inlets need to be clean
and free from foreign materials.
8-1
Page 67
SCOOTER CARE AND STORAGE
EAK01500
B. STORAGE
Long term storage (60 days or more)
of your scooter will require some
preventive procedures to guard against
deterioration. After thoroughly cleaning
the scooter, prepare for storage as
follows:
1. Drain the fuel tank, fuel lines, and
carburetor float bowl(s).
2. Remove the spark plug, pour about
one tablespoon of SAE 10W30 or
20W40 motor oil in the spark plug
hole and reinstall the spark plug. Kick
the engine over several times (with
the ignition off) to coat the cylinder
walls with oil.
EUU66400
WARNING
When using the starter motor to
crank the engine, remove the spark
plug wires, and ground them to
prevent sparking.
3. Lubricate all control cables.
4. Block up the frame to raise both
wheels off the ground.
5. Tie a plastic bag over the exhaust
pipe outlet to prevent moisture from
entering.
6. If storing in a humid or salt-air
atmosphere, coat all exposed metal
surfaces with a light film of oil. Do
not apply oil to any rubber parts or
the seat cover.
7. Remove the battery and charge it.
Store it in a dry place and recharge
it once a month. Do not store the
battery in an excessively warm or
cold place (less than 0°C (30°F) or
more than 30°C (90°F)).
EUU05800
NOTE:
Make any necessary repairs before
storing the scooter.
Headlight12V,25W/25W x 2
Taillight/stop12V,5W/21W x 1
Front flasher12V,10W x 2
Rear flasher12V,10W x 2
Meter light12V,3.4W x 1
High beam indicator light12V,1.7W x 1
Oil warning light12V,3.4W x 1
Turn indicator light12V,1.7W x 1
Yamaha extended service .............................................................. 10-7
10
Page 72
CONSUMER INFORMATION
ZADI
EAA60000
SCOOTER IDENTIFICATION
EAA60402
Identification numbers record
Record the key identification number,
vehicle identification number and
engine serial number in the spaces
provided for assistance when ordering
spare parts from your Yamaha dealer
or for reference in case the vehicle is
stolen.
1. KEY IDENTIFICATION NUMBER :
2. VEHICLE IDENTIFICATION
NUMBER :
1. Key identification number1. Vehicule identification number
Key identification number
The key identification number is
stamped on the key. Record this
number in the space provided for
reference when obtaining a new key.
1
1
EAA61400
EAA80200
Vehicle identification number
The vehicle identification number is
stamped into the frame.
EUU00400
NOTE:
The vehicle identification number is
used to identify your scooter and may
be used to register your scooter with
the licensing authority in your state.
3. ENGINE SERIAL NUMBER :
10
10-1
Page 73
1
1. Engine serial number
EAA70201
Engine serial number
The engine serial number is stamped
into the transmission case.
EUU00300
NOTE:
The first three digits of these numbers
are for model identification; the
remaining digits are the unit production
number. Keep a record of these
numbers for reference when ordering
parts from a Yamaha dealer.
CONSUMER INFORMATION
10
10-2
Page 74
CONSUMER INFORMATION
EAL00900
REPORTING SAFETY DEFECTS
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately
inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying YAMAHA MOTOR CORP.
U.S.A.. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in group
of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems
between you, your dealer, or YAMAHA MOTOR CORP. U.S.A..
To contact NHTSA, you may either call the Auto Safety Hotline tollfree at 1-800-424-9393 (or 366-0123 in Washington,
D.C. area) or write to : NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other
information about motor vehicle safety from the Hotline.
10
10-3
Page 75
CONSUMER INFORMATION
EAL00300
SCOOTER NOISE REGULATION
TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED :
Federal law prohibits the following acts or the causing thereof : (1) The removal or rendering inoperative by any person
other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any
new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2)
the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
"AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW".
These acts include tampering with the following systems; i.e, modification, removal, etc.
Muffler
Exhaust system
Intake system
Exhaust pipe
Silencer
Air cleaner case
Air cleaner element
Intake duct
10
10-4
Page 76
CONSUMER INFORMATION
YAMAHA MOTOR CORPORATION, U.S.A.
RIVA LIMITED WARRANTY
Yamaha Motor Corporation, U.S.A. hereby warrants that
each new Yamaha Riva purchased from an authorised
Yamaha Riva dealer in the continental United States
will be free from defects in material and workmanship
for the period of time stated herein, subject to certain
stated limitations.
THE PERIOD OF WARRANTY for Yamaha Riva shall
be one (1) year from the date of purchase, with no mileage limitations.
MODELS EXCLUDED FROM WARRANTY include
those used for non-Yamaha-authorised renting, leasing, or other commercial purposes.
DURING THE PERIOD OF WARRANTY any authorised Yamaha motorcycle dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged
defective by Yamaha due to faulty workmanship or
material from the factory. Parts used in warranty repairs
will be warranted for the balance of the product’s
warranty period. All parts replaced under warranty become property of Yamaha Motor Corporation U.S.A.
GENERAL EXCLUSIONS from this warranty shall include any failures caused by :
a. Competition or racing use.
b. Installation of parts or accessories that are not quali-
tatively equivalent to genuine Yamaha parts.
c. Abnormal strain, neglect, or abuse.
d. Lack of proper maintenance.
10
e. Accident or collision damage.
f. Damage due to improper transportation.
SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance.
THE CUSTOMER’S RESPONSIBILITY under this warranty shall be to :
1. Operate and maintain the Riva as specified in the
appropriate Owner’s Manual, and
2. Give notice to an authorised Yamaha Riva dealer of
any all apparent defects within ten (10) days after
discovery, and make the machine available at that
time for inspection and repairs at such dealer’s place
of business.
WARRANTY TRANSFER : To transfer the warranty from
the original purchaser to any subsequent purchaser, it
is imperative that the machine be inspected and registered for warranty by an authorised Yamaha Riva dealer.
In order for this warranty to remain in effect, this inspection and registration must take place within ten (10) days
after transfer. An inspection and registration fee will be
charged for this service.
EMISSIONS CONTROL SYSTEM WARRANTY
Yamaha Motor Corporation, U.S.A. also warrants to the
ultimate purchaser and each subsequent purchaser of
each Yamaha Riva covered by this warranty with a displacement of 50cc or greater, that the vehicle is designed, built, and equipped so as to conform at the time
of sale with all U.S. emissions standards applicable at
the time of manufacture and that it is free from defects
in materials and workmanship which would cause it not
to meet these standards within the periods listed immediately below. Failure other than those resulting from
defects in materials or workmanship which arise solely
as a result of owner abuse and/or lack of proper maintenance are not covered by this warranty.
10-5
ENGINE
DISPLACEMENTPERIOD
50cc to 169cc12,000 km (7,465 miles)
or five years, whichever occurs first
170cc to 279cc18,000 km (11,185 miles)
or five years, whichever occurs first
280cc or over30,000 km (18,641 miles)
or five years, whichever occurs first
YAMAHA MOTOR CORPORATION, U.S.A. MAKES
NO OTHER WARRANTY OF ANY KIND, EXPRESSED
OR IMPLIED. ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS
AND TIME LIMITS STATED IN THIS WARRANTY ARE
HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION, U.S.A. AND EXCLUDED FROM THIS
WARRANTY.
SOME STATES DO NOT ALLOW LIMITATIONS ON
HOW LONG AN IMPLED WARRANTY LASTS, SO
THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
ALSO EXCLUDED FROM THIS WARRANTY ARE
ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
INCLUDING LOSS OF USE. SOME STATES DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE
ABOVE EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL
RIGHTS, AND YOU MAY ALSO HAVE OTHER
RIGHTS WHICH MAY VARY FROM STATE TO STATE.
YAMAHA MOTOR CORPORATION, U.S.A
P.O Box 6555
Cypress, California 90630
Page 77
CONSUMER INFORMATION
WARRANTY QUESTIONS AND ANSWERS
Q. What costs are my responsibility during the warranty period ?
A. The customer’s responsibility includes all costs of normal maintenance services,
non-warranty repairs, accident and collision damage, and oil, oil filters, air filters,
spark plugs, and brakes shoes or pads.
Q. What are some examples of “abnormal” strain, neglect, or abuse ?
A. These terms are general and overlap each other in areas. Specific examples include
: Running the machine out of oil; sustained high-rpm, full-throttle use; operating the
machine with a broken or damaged part which cause another part to fail; damage
or failure due to improper or careless transportation and or tie down; and so on. If
you have any specific questions on operation or maintenance, please contact your
dealer for advice.
Q. Does the warranty cover incidental costs such as towing or transportation due to a
failure ?
A. No. The warranty is limited to repair of the machine itself.
Q. May I perform any or all the recommended maintenance shown in the Owner’s
Manual instead of having the dealer do them ?
A. Yes, if you are a qualified mechanic and follow the procedures specified in the
Owner’s and Service Manuals. We do recommend, however, that items requiring
specials tools or equipment be done by a Yamaha Riva dealer.
Q. Will the warranty be void or cancelled if I do not operate or maintain my new Riva
exactly as specified in the Owner’s Manual ?
A. No. The warranty on a new Riva cannot be “ voided ” or “ cancelled ”. However, if
a particular failure is caused by operation or maintenance other than as shown
in the Owner’s Manual, that failure may not be covered under warranty.
Q. What responsibility does my dealer have under this warranty ?
A. Each Yamaha Riva dealer is expected to :
1. Completely set up every new machine before sale.
2. Explain the operation, maintenance, and warranty requirements to your satisfaction at the time of sale, and upon your request at any later date.
3. In addition, each Yamaha Riva dealer is held responsible for his setup, service
and warranty repair work.
Q. Is the warranty transferable to second owners ?
A. Yes. The remainder of the existing warranty can be transferred upon request. The
unit has to be inspected and re-registered by an authorized Yamaha Riva dealer for
the warranty coverage to remain effective.
CUSTOMER SERVICE
If your machine requires warranty service, you must take it to any authorized Yamaha
Riva dealer within the continental United States. Be sure to bring your warranty
registration identification or other valid proof of the original date of purchase. If a question or problem arises regarding warranty, first contact the owner of the dealership.
Since all warranty matters are handled at the dealer level, this person is in best position to help you. If you are not satisfied and require additional assistance, please write:
YAMAHA MOTOR CORPORATION U.S.A
CUSTOMER RELATIONS DEPARTMENT
P.O Box 6555
Cypress, California 90630
When contacting Yamaha Motor Corporation, U.S.A. don’t forget to include any important information such as names, addresses, model, engine serial number, dates, and
receipts.
CHANGE OF ADDRESS
The federal government requires each manufacturer of a motor vehicle to maintain a
complete, up-to-date list of all first purchasers against the possibility of a safety-related
defect and recall. This list is compiled from the purchase registrations sent to Yamaha
Motor Corporation, U.S.A. by the selling dealer at the time of your purchase.
If you should move after you have purchased your new Riva, please advise us of your
new address by sending a postcard listing your Riva model name, V.I.N. (frame number),
dealer number (or dealer’s name) as it is shown on your warranty identification, your
name and new mailing address. Mail to :
YAMAHA MOTOR CORPORATION, U.S.A.
WARRANTY DEPARTMENT
P.O Box 6555
Cypress, California 90630
This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration
record in accordance with federal law.
10-6
10
Page 78
CONSUMER INFORMATION
YAMAHA EXTENDED SERVICE (Y.E.S.)
Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.).
• Y.E.S. is designed and administered by Yamaha Motor
Corporation to provide maximum owner satisfaction. You
get uninterrupted factory-backed coverage for extra
peace of mind.
• Y.E.S. is flexible. You choose the plan that’s right for
you: 12 months, 24 months, or 36 months beyond your
warranty period.
• Y.E.S. is designed and administered by the same
Yamaha people who handle your warranty - and it shows
in the comprehensive coverage benefits. There are no
mileage limitations. Coverage isn’t limited to “moving
parts” or the “drive train” like many other plans. And Y.E.S.
covers manufacturing defects just like the warranty. See
the sample contract at your Yamaha dealer to see how
comforting uninterrupted factory-backed protection can
be.
10
• You don’t have to pay anything for covered repairs.
There’s no deductible to pay, and repairs aren’t “prorated”. You don’t have any “out-of-pocket” expenses for
covered repairs.
• In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost. TRIP gives you
up to $150 reimbursement per occurrence for any
reasonable expenses you incur because your Yamaha
needs covered service : replacement vehicle rental,
emergency towing, phone calls, even food and lodging
when you are away from home. This superb coverage
goes into effect when you purchase Y.E.S., so it applies
to any warranty repairs as well as covered repairs during
your entire Y.E.S. plan period.
• Y.E.S. coverage is honored at any authorized Yamaha
dealer nationwide.
• Y.E.S. coverage is transferrable to a new owner if you
sell or trade-in. That can make your Yamaha much more
valuable !
This excellent Y.E.S. plan coverage is only available to
Yamaha owners like you, and only while your Yamaha is
still within the Yamaha Limited Warranty period. So visit
your authorized Yamaha dealer to get all the facts. He
can show you how easy it is to protect your investment
with Yamaha Extended Service.
10-7
Page 79
We urge you to act now. You’ll get the excellent benefits
of TRIP coverage right away, and you’ll rest easy knowing
you’ll have strong factory-backed protection even after
your Yamaha Limited Warranty expires. You can also save
money : Y.E.S. costs less within the first 90 days after you
buy your Yamaha. See your dealer today !
A special note :
If visiting your dealer isn’t convenient, contact Yamaha
with your Primary ID number (your frame number). We’ll
be happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630