YAMAHA BR250TZ PARTS CATALOGUE 10

BR250TZ (8BDK) CANADA BR250TZ (8BDL) RUS,JAPAN

1J8BD-100E1

()

BR250TZ

PARTS CATALOGUE

1st edition, April 2009

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

FOREWORD

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DCM2(*) DARK CYAN METALLIC 2 0337

10. Applicable Starting Serial No.

Frame Serial No.

Serial No. Name Of Q’ty Column Model Code

JYE8BD008AA048887 CAN 8BDK

JYE8BD008AA048887 RUS 8BDL

JYE8BD008AA048887 JPN 8BDL

9. Quantity Column Information

Column No. Name Of Q’ty Column Destination

1 CAN CANADA

2RUS RUS

3JPN JAPAN

ENGINE

CYLINDER ............................................................................1

CRANKSHAFT & PISTON ....................................................2

AIR SHROUD & FAN ............................................................3

OIL PUMP .............................................................................4

PUMP DRIVE GEAR .............................................................5

INTAKE .................................................................................6

CARBURETOR .....................................................................8

EXHAUST .............................................................................10

CRANKCASE ........................................................................11

STARTER ..............................................................................12

DRIVE

PRIMARY SHEAVE ..............................................................13

SECONDARY SHEAVE ........................................................ 14

BODY

ENGINE BRACKET ...............................................................15

OIL TANK ..............................................................................16

FRAME ..................................................................................17

SKI .........................................................................................19

STEERING ............................................................................21

STEERING GATE ................................................................. 22

FUEL TANK ...........................................................................23

FUEL TANK 2 ........................................................................24

FUEL TANK 3 ........................................................................25

FUEL TANK 4 ........................................................................26

SEAT .....................................................................................28

BRAKE ..................................................................................29

CONTROL CABLE ................................................................30

TRACK SUSPENSION 1 ....................................................... 31

TRACK SUSPENSION 2 ....................................................... 33

TRACK DRIVE 1 ...................................................................36

TRACK DRIVE 2 ...................................................................37

EMBLEM ...............................................................................39

SHROUD & WINDSHIELD ....................................................40

GUARD & LUGGAGE BOX ................................................... 42

BUMPER ...............................................................................43

INSTRUMENT PANEL ..........................................................45

ELECTRICAL

GENERATOR ........................................................................46

CONTENTS

METER ................................................................................. 47

HEADLIGHT ......................................................................... 48

TAILLIGHT ............................................................................ 49

HANDLE SWITCH & LEVER ................................................ 50

ELECTRICAL 1 ..................................................................... 51

ELECTRICAL 2 ..................................................................... 52

ALTERNATE REAR VIEW MIRROR .................................... 53

ALTERNATE THUMB WARMER KIT ................................... 54

ALTERNATE REBUILD KIT .................................................. 55

ALTERNATE CLUTCH TUNE UP KIT .................................. 56

INDEX

NUMERICAL INDEX ............................................................. 57

FIG. 1 CYLINDER

REF. NO.

1

PART NO. DESCRIPTION

94702–00195

PLUG, SPARK (NGK BR8HS) 1 1

CAN

RUS

JPN

REMARKS

94709–00195

2

8R4–11311–02

3

8R4–11351–04

4

95827–08035

PLUG, SPARK (NGK BR8HS) 1

CYLINDER 1 1 1 1

GASKET, CYLINDER 1 1 1

BOLT, FLANGE 4 4 4

1

FIG. 2 CRANKSHAFT & PISTON

REF. NO.

1

PART NO. DESCRIPTION

8R4–11631–00–96

PISTON (STD) 1 1 1

CAN

RUS

JPN

REMARKS

8R4–11635–00

8R4–11636–00

2

8R4–11610–00

8R4–11610–10

8R4–11610–20

3

818–11633–00

4

93450–20026

5

93310–218A6

6

8R4–11400–00

7

8R4–11412–00

8

8R4–11422–00

9

8F3–11681–00

10

90209–24183

11

93310–424E8

12

8R4–11651–00

13

93306–30623

14

93102–30326

PISTON (0.25MM O/S) 1 1 1 AP

PISTON (0.50MM O/S) 1 1 1 AP

PISTON RING SET (STD) 1 1 1

PISTON RING SET (0.25MM O/S) 1 1 1 AP

PISTON RING SET (0.50MM O/S) 1 1 1 AP

PIN, PISTON 1 1 1

CIRCLIP 2 2 2

BEARING 1 1 1

CRANKSHAFT ASSY 1 1 1

.CRANK 1 1 1 1

.CRANK 2 1 1 1

.PIN, CRANK 1 1 1 1

.WASHER 2 2 2

.BEARING 1 1 1

.ROD, CONNECTING 1 1 1

BEARING 1 1 1

OIL SEAL 1 1 1

15

8R4–13178–00

16

93306–30555

17

93102–25183

18

90280–05013

19

90170–16425

20

92907–16100

GEAR, PUMP DRIVE 1 1 1

BEARING 1 1 1

OIL SEAL 1 1 1

KEY, WOODRUFF 1 1 1

NUT 1 1 1

WASHER 1 1 1

2

FIG. 3 AIR SHROUD & FAN

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

PART NO. DESCRIPTION

8R4–12651–03

8R4–12652–02

98507–05020

92907–05600

98507–05030

92907–05100

92907–05600

95707–05300

90119–06108

8G8–12611–01

90105–06556

90387–066K1

90465–10313

AIR SHROUD, CYLINDER 1 1 1 1

AIR SHROUD, CYLINDER 2 1 1 1

SCREW, PAN HEAD 3 3 3

WASHER, PLATE 3 3 3

SCREW, PAN HEAD 1 1 1

WASHER, SPRING 1 1 1

WASHER, PLATE 1 1 1

NUT, FLANGE 4 4 4

BOLT, WITH WASHER 2 2 2

FAN 1 1 1

BOLT, FLANGE 6 6 6

COLLAR 1 1 1

CLAMP 1 1 1

CAN

RUS

JPN

REMARKS

3

FIG. 4 OIL PUMP

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

PART NO. DESCRIPTION

81E–13101–01

90338–21075

93505–32002

90501–02217

90446–08201

353–13552–01

90468–02025

90430–04004

98907–04008

137–13138–01

137–13137–00–03

OIL PUMP ASSY 1 1 1

.PLUG 1 1 1

.BALL 1 1 1

.SPRING, COMPRESSION 1 1 1

.HOSE 1 1 1

.NOZZLE 1 1 1

.CLIP 1 1 1

.GASKET 1 1 1

.SCREW, BIND 1 1 1

.PLATE, ADJUSTING 1 1 1

.SHIM (T=0.3) 1 1 1 UR UN

CAN

RUS

JPN

REMARKS

137–13137–00–05

137–13137–00–10

12

92907–05100

13

95307–05600

14

8A5–13146–01

15

98507–04018

16

81E–26320–00

17

8Y0–13116–01

18

98507–05016

19

92907–05100

20

90468–02025

.SHIM (T=0.5) 1 1 1 UR UN

.SHIM(T=0.1MM) 1 1 1 UR UN

.WASHER, SPRING 1 1 1

.NUT 1 1 1

COVER,ADJUST PULLEY 1 1 1

SCREW, PAN HEAD 3 3 3

PUMP CABLE ASSY 1 1 1

GASKET, PUMP CASE 1 1 1

SCREW, PAN HEAD 2 2 2

WASHER, SPRING 2 2 2

CLIP 1 1 1

4

FIG. 5 PUMP DRIVE GEAR

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8R4–15416–00

8R4–15426–00

90387–082N1

90387–062N2

93101–10001

821–13176–00

8R4–13175–00

8R4–13188–00

137–13148–00

90206–11016

90201–08624

99009–10400

93603–22028

93104–29072

98507–06020

COVER, OIL PUMP 1 1 1

COVER, OIL PUMP 2 1 1 1

.COLLAR 2 2 2

OIL SEAL 1 1 1

METAL, WORM SHAFT OUTER 1 1 1

SHAFT, WORM 1 1 1

GEAR, DRIVE (59T) 1 1 1

PLATE, CAM THRUST 1 1 1

WASHER, WAVE 1 1 1

WASHER, PLATE 1 1 1

CIRCLIP 1 1 1

PIN, DOWEL 1 1 1

OIL SEAL 1 1 1

SCREW, PAN HEAD 2 2 2

CAN

RUS

JPN

REMARKS

16

92907–06100

17

92907–06600

18

91808–22019

19

95827–06030

20

95827–06025

WASHER, SPRING 2 2 2

WASHER, PLATE 2 2 2

PIN, DOWEL 2 2 2

BOLT, FLANGE 2 2 2

5

FIG. 6 INTAKE

REF. NO.

1

2

3

4

5

6

7

PART NO. DESCRIPTION

8R4–13555–00

90460–64066

90460–51059

8R4–14453–00

90506–06261

90506–06262

90445–11046

MANIFOLD, INTAKE 1 1 1

CLAMP, HOSE 1 1 1

JOINT, AIR CLEANER 1 1 1 1

SPRING, TENSION 1 1 1

HOSE 1

CAN

RUS

JPN

REMARKS

90445–115K4

8

90467–11032

9

8BD–14298–00

90445–116G8

10

90467–11009

11

90467–11032

12

8R4–14431–00

13

8R4–14441–01

14

98507–05025

15

92907–05600

16

95707–05300

17

97707–60510

18

90119–05071

19

8J5–26352–00

20

8A5–24410–02

21

95707–06500

22

90201–06727

HOSE (L450) 1 1

CLIP 2 2 2

PIPE 1

HOSE (L135) 1 1

CLIP 1 1 1

SILENCER, INTAKE 1 1 1 1

SILENCER, INTAKE 2 1 1 1

SCREW, PAN HEAD 1 1 1

WASHER, PLATE 1 1 1

NUT, FLANGE 1 1 1

SCREW, TAPPING 1 1 1

BOLT, WITH WASHER 4 4 4

BOOT 1 1 1

FUEL PUMP ASSY 1 1 1

NUT, FLANGE 2 2 2

WASHER, PLATE 2 2 2

23

8X8–24360–01

24

90445–08031

90445–083K9

PRIMER PUMP ASSY 1 1

HOSE 1

HOSE (L280) 1

6

FIG. 6 INTAKE

REF. NO.

25

PART NO. DESCRIPTION

90445–08032

HOSE 1

CAN

RUS

JPN

REMARKS

90445–084K0

26

90467–07055

27

90468–02025

28

815–24379–00

29

8BD–14294–00

90445–114J7

30

90467–11009

31

90467–11032

32

90464–16039

33

90465–08333

HOSE (L360) 1

CLIP 2 2

PIPE, JOINT 4 1 1

HOSE 1

CLIP 2 2

CLIP 1 1 1

CLAMP 2 1

CLAMP 1 1 1

7

FIG. 7 CARBURETOR

REF. NO.

1

PART NO. DESCRIPTION

80J–14101–03

CARBURETOR ASSY 1 1 1

CAN

RUS

JPN

REMARKS

80F–14101–03

2

80F–14131–00

3

80F–14121–00

4

371–14993–60

5

90501–08443

6

8A6–14969–00

7

8E7–14161–00

8

8A6–14977–00

9

8G6–14985–01

10

8E7–14546–00

8E7–14546–01

11

663–14159–00

12

676–14548–00

13

8G6–14984–00

14

8G6–14521–00

15

90501–08214

16

98502–04040

CARBURETOR ASSY 1 1

.SPRING, THROTTLE VALVE 1 1 1

.SCREW, THROTTLE STOP 1 1 1

.PLUNGER, STARTER 1 1 1

.SPRING, COMPRESSION 1 1 1

.CAP 1 1 1

.NUT, CABLE ADJUSTING 1 1 1

.SHAFT, STARTER LEVER 1 1 1

.FLOAT 1 1 1

.VALVE, NEEDLE 1 1

.VALVE, NEEDLE 1

.CLIP 1 1 1

.PIN, FLOAT ARM 1 1 1

.GASKET, FLOAT CHAMBER 1 1 1

.SCREW, ADJUST 1 1 1

.SPRING, COMPRESSION 1 1 1

.SCREW, PAN HEAD 4 4 4

17

92902–04100

18

8R4–14994–00

19

8M7–14992–00

20

93210–19309

21

98602–04008

22

80F–14146–00

23

80F–14133–00

24

87S–8259A–01

25

80F–14137–01

.WASHER, SPRING 4 4 4

.PIPE 2 2 2

.ROD 1 1 1

.O-RING 1 1 1

.SCREW, OVAL HEAD 1 1 1

.PLATE 1 1 1

.SPRING, THROTTLE STOP 1 1 1

.SWITCH, CARBURETOR 1 1 1

.CLIP 1 1 1

8

FIG. 7 CARBURETOR

REF. NO.

26

27

PART NO. DESCRIPTION

8G6–14948–18

8A6–14516–05

.JET (#78) 1 1 1

.JET, MAIN (#105) 1 1 1 STD

CAN

RUS

JPN

REMARKS

8A6–14515–98

8A6–14516–00

8A6–14516–02

.JET, MAIN (#98) 1 1 1 AP

.JET, MAIN (#100) 1 1 1 AP

.JET, MAIN (#102) 1 1 1 AP

9

FIG. 8 EXHAUST

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

PART NO. DESCRIPTION

8R4–14613–01

8R4–14612–01

95827–08020

888–14633–00

80F–14610–10

8BD–14715–00

8BD–14725–00

95817–10055

90387–10044

90506–20074

90506–16494

GASKET, EXHAUST PIPE 1 1 1

NUT, RING 1 1 1

BOLT, FLANGE 2 2 2

RING 1 1 1

EXHAUST PIPE ASSY 1 1 1 1

BAND, MUFFLER 1 1 1

BOLT, FLANGE 1 1 1

COLLAR 1 1 1

SPRING, TENSION 2 2 2

CAN

RUS

JPN

REMARKS

10

FIG. 9 CRANKCASE

REF. NO.

1

2

3

4

5

PART NO. DESCRIPTION

8R4–15100–01

J38–11116–00

95827–08080

95827–08030

90461–06080

CRANKCASE ASSY 1 1 1

JOINT, BREATHER 1 1 1

BOLT, FLANGE 4 4 4

CLAMP 1 1 1

CAN

RUS

JPN

REMARKS

11

FIG. 10 STARTER

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8R4–15710–01

8R4–15711–00

8F3–15714–01

8F3–15741–01

8F3–15713–01

8F3–15715–00

8F3–15739–01

8F3–15734–00

8F3–15716–03

92901–06100

95301–06700

8F3–15758–00

8F3–15751–00

8G5–15716–00

8G5–15739–00

STARTER ASSY 1 1 1

.CASE, STARTER 1 1 1

.DRUM, SHEAVE 1 1 1

.PAWL, DRIVE 1 1 1

.SPRING, STARTER 1 1 1

.SPRING, FRICTION 1 1 1

.WASHER, THRUST 1 1 1

.SPRING, RETURN 1 1 1

.PLATE, DRIVE 1 1 1

.WASHER, SPRING 1 1 1

.NUT 1 1 1

.GUIDE, ROPE 1 1 1

.WIRE, STARTER 1 1 1

.COLLAR 1 1 1

.WASHER, THRUST 1 1 1

CAN

RUS

JPN

REMARKS

16

8R4–15755–00

17

8R4–15788–01

18

95807–08016

19

97007–06025

20

92907–06100

21

92907–06600

22

95307–06600

23

90176–06038

24

8R4–77118–00

25

81L–15723–00

26

95807–08012

.HANDLE, STARTER 1 1 1

.HOLDER, HANDLE 1 1 1

BOLT, FLANGE 3 3 3

BOLT 4 4 4

WASHER, SPRING 4 4 4

WASHER, PLATE 4 4 4

NUT 3 3 3

NUT, CROWN 1 1 1

STOPPER, SHROUD 1 1 1

PULLEY, STARTER 1 1 1

BOLT, FLANGE 3 3 3

12

FIG. 11 PRIMARY SHEAVE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

84J–17611–00

8V0–17621–01

8V0–17631–00

8V0–17640–02

8V0–17639–00

88X–17653–00

90387–057W5

90387–087W7

90202–08205

90201–050P9

97027–05035

95617–05100

97017–06030

92907–06600

8V0–17647–00

SHEAVE, PRIMARY FIXED 1 1 1

SHEAVE, PRIMARY SLIDING 1 1 1

CAP 1 1 1

SPIDER COMPLETE 1 1 1

STOPPER 2 2 2

SLIDER 3 3 3

COLLAR 3 3 3

WASHER, PLATE 6 6 6

BOLT, HEXAGON 3 3 3

NUT, U 3 3 3

BOLT 6 6 6

WASHER, PLATE 6 6 6

BOLT (L=156.5MM) 1 1 1

CAN

RUS

JPN

REMARKS

16

90389–28032

17

93607–44190

18

90201–077F5

19

92907–16100

20

90389–40029

21

8V8–W176A–00

22

90386–07152

23

90501–554E8

24

89X–17641–01

BUSH 1 1 1

PIN, DOWEL 3 3 3

WASHER, PLATE 6 6 6

WASHER 1 1 1

BUSH 1 1 1

WEIGHT, WITH BUSH 3 3 3

.BUSH 1 1 1

SPRING, COMPRESSION 1 1 1

V-BELT 1 1 1

13

FIG. 12 SECONDARY SHEAVE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8R4–17660–00

8R4–17670–01

8R4–17688–00

8R4–17681–01

8R4–17684–00

93440–25100

90508–40080

90387–260W3

90201–122H1

90185–12061

90282–05047

93306–20582

8R4–47631–00

97027–08016

92907–08600

SECONDARY FIXED SHEAVE COMP. 1 1 1

SECONDARY SLIDING SHEAVE 1 1 1

.SHOE, RAMP 3 3 3

SHAFT, SECONDARY 1 1 1

SEAT, SECONDARY SPRING 1 1 1

CIRCLIP 1 1 1

SPRING, TORSION 1 1 1

COLLAR 1 1 1

WASHER, PLATE 1 1 1

NUT, SELF-LOCKING 1 1 1

KEY, STRAIGHT 1 1 1

BEARING 1 1 1

HOUSING, BEARING 1 1 1

BOLT, HEXAGON 3 3 3

WASHER, PLATE 3 3 3

CAN

RUS

JPN

REMARKS

14

FIG. 13 ENGINE BRACKET

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

PART NO. DESCRIPTION

8R4–21411–00

8R4–21485–00

95807–10014

90201–10321

8V7–21486–00

8R4–21488–01

95707–08500

92907–08200

8F3–21486–00

90179–10279

86A–21419–00

8F3–21486–00

95807–10020

95707–10500

BRACKET, ENGINE 1 1 1 1

DAMPER, RUBBER 1 1 1 1

BOLT, FLANGE 1 1 1

WASHER, PLATE 2 2 2

DAMPER 2 1 1 1

DAMPER 1 1 1

NUT, FLANGE 1 1 1

WASHER 1 1 1

DAMPER 2 1 1 1

NUT 1 1 1

BRACKET, ENGINE 2 1 1 1 AP

DAMPER 2 1 1 1 AP

BOLT, FLANGE 1 1 1 AP

NUT, FLANGE 2 2 2 AP

CAN

RUS

JPN

REMARKS

15

YAMAHA BR250TZ PARTS CATALOGUE 10

Specifications and Main Features

Frequently Asked Questions

User Manual