YAMAHA 40VMHO ’03, 40VEO ’03, 40VETO ’03, 40YETO ’03, 40YMHO ’03 PARTS CATALOGUE 03

40VMHO ’03

(63B2)

40VEO ’03
40VETO ’03
40YETO ’03
40YMHO ’03

(63C2)

(63D6)

(68P5)

(68P6)

2B63B−300F1

A1

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replace­ment parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

40VMHO’03(63B2), 40VEO’03(63C2), 40VETO’03(63D6),

40YETO’03(68P5), 40YMHO’03(68P6)

1. Modifications or additions which have been made after issue of the Parts Catalogue will
be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according to
the Yamaha Parts News.

2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Local Made

(Parts need to be ordered locally)

“O/S” Over Size

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part
name as shown below.

EXAMPLE

CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION REMARKS

6E0−85500−70 C.D.I. MAGNETO ASSY 1

6E0−85550−70 .ROTOR ASSY 1

6E0−15723−00−94..PULLY, STARTER 1

E

EHT

EH

5. Quantity Column Information

NAME for Q’TY COLUMN

ETO 40VETO, 40YETO

EO 40VEO

MHO 40VMHO, 40YMHO

6. Applicable Starting Serial No. and Color Code

1) Engine Starting Sserial No.

40VMHO S/L 6H4 : 1000001
40VEO S/L 6H4 : 1000001
40VETO S/L 6H4 : 1000001

2) Color Code

Color Code

004D DARK BLUISH GRAY METALLIC 2 DBNM2

7. Note that the illustrations for reference in finding parts numbers, not to be used for as­sembling. When assembling, please use the applicable service manual.

8. The asterisk (*) before a reference number indicates modification items after the first
edition.

Color Name Abbreviation

APPLICABLE MODEL

40YETO L 68P : 1000001
40YMHO S 68P : 1000001

A2

CONTENTS

SHEET 1/2

TOP COWLING A4.....................................

CYLINDER. CRANKCASE A5............................

CRANKSHAFT. PISTON A7..............................

INTAKE B1............................................

CARBURETOR B3.....................................

OIL PUMP 1 B6........................................

OIL PUMP 2 C1........................................

FUEL C3..............................................

STARTER C5..........................................

GENERATOR C7.......................................

ELECTRICAL 1 D1.....................................

ELECTRICAL 2 D3.....................................

ELECTRICAL 3 D5.....................................

ELECTRICAL 4 D6.....................................

STARTING MOTOR D7..................................

BOTTOM COWLING E2.................................

STEERING E4.........................................

CONTROL E7.........................................

BRACKET 1 F2........................................

BRACKET 2 F4........................................

BRACKET 3 F6........................................

INDEX

NUMERICAL INDEX G1.................................

SHEET

BRACKET 4 A4*........................................

POWER TRIM & TILT ASSY 1 A6*.........................

POWER TRIM & TILT ASSY 2 B2*.........................

UPPER CASING B3*....................................

LOWER CASING. DRIVE 1 B4*...........................

LOWER CASING. DRIVE 2 C1*...........................

FUEL TANK C3*........................................

STEERING GUIDE C4*..................................

REMOTE CONTROL BOX C5*............................

REMOTE CONTROL ASSY C6*...........................

METER 1 D2*...........................................

METER 2 D3*...........................................

REPAIR KIT 1 D4*.......................................

REPAIR KIT 2 D6*.......................................

2/2

INDEX

NUMERICAL INDEX G1*.................................

A3

FIG. 1 TOP COWLING CAPOT SUPERIEUR

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 63D−42610−20−4D TOP COWLING ASSY 1

CAPOT (ENS.)

63D−42610−50−4D TOP COWLING ASSY 1 1

CAPOT (ENS.)

2 6H4−15761−00 .SEAL, RUBBER 1 1

.JOINT CAOUTCHOUC 1

3 6H4−42615−00 .SEAL 1 1 1

.JOINT

4 6H4−42651−00 .HOOK 1 1 1

.CROCHET

5 6H4−42652−00 .HOOK 1 1 1

.CROCHET

6 90266−04M01 .RIVET 4 4 4

.RIVET

7 6H4−42613−01−4D .MOLDING, AIR DUCT 1

.MANCHON A AIR

6H4−42613−11−4D .MOLDING, AIR DUCT 1 1

.MANCHON A AIR

8 90119−06M99 .BOLT, WITH WASHER 4 4 4

.BOULON, AVEC RONDELLE

9 63D−42677−20 .GRAPHIC, FRONT 1 1 1

.ADHESIF, AVANT

10 63D−42678−11 .GRAPHIC, REAR 1 1 1

.ADHESIF, ARRIERE

11 63D−W0070−10 .GRAPHIC SET 1 1 1

.JEU DIEMBLEMES

12 63D−13436−40 .MARK 1 1

.ADHESIF

13 63D−2177H−00 .DISK CAP 2 1 1

.BOUCHON DE DISQUE 2

14 6H3−21732−00 .SEAL 1 1 1

.JOINT 1

15 6H3−21735−00 .SEAL 2 1 1

.JOINT 2

16 6H1−42694−00 .BAND 1 1

.COLLIER

17 90338−05M03 .PLUG 1 1

.PLOT

18 90183−05M06 .NUT, SPRING 1 1

.ECROU, RESSORT

19 63D−42681−10 .MARK, COWLING 1 1 1

.ADHESIF, CAPOT

20 63D−42682−10 .MARK, COWLING 1 1 1

.ADHESIF, CAPOT

ETO

EO

MHO

A4

FIG. 2 CYLINDER. CRANKCASE CYLINDRE. CARTER

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 63D−W0090−11−1S CRANK CYLINDER ASSY 1 1 EO SPEC

EMBIELLAGE CYLINDRE (ENS.)

63D−W0090−31−1S CRANK CYLINDER ASSY 1 MO SPEC

EMBIELLAGE CYLINDRE (ENS.)

2 6H4−15100−13−1S CRANKCASE ASSY 1 1 EO SPEC

CARTER DE MOTEUR COMPLET

6H4−15100−30−1S CRANKCASE ASSY 1 MO SPEC

CARTER DE MOTEUR COMPLET

3 650−11370−01 .CHECK VALVE ASSY 2 2 2

.CLAPET (ENS.)

4 624−14485−00 .PIPE, JOINT 2 2 2

.DURITE

5 6H4−11372−01 .NIPPLE, HOSE 1 1 1

.RACCORD, TUYAU

6 624−14485−00 .PIPE, JOINT 1 1 1

.DURITE

7 688−11370−01 .CHECK VALVE ASSY 2 2 2

.CLAPET (ENS.)

8 650−24378−00 .PIPE, JOINT 4 1 1 EO SPEC

.DURITE RACCORDEMENT 4

9 90119−08019 BOLT, WITH WASHER 8 8 8

BOULON, AVEC RONDELLE

10 90119−06M13 BOLT, WITH WASHER 6 6 6

BOULON, AVEC RONDELLE

11 93606−12019 PIN, DOWEL 2 2 2

GOUPILLE

12 90445−07M46 HOSE (L360) 1 1 1

DURITE (L360)

13 90445−07M27 HOSE (L310) 1 1 1

DURITE (L310)

14 90445−07M24 HOSE (L240) 1 1 1

DURITE (L240)

15 90467−06016 CLIP 6 6 6

JONC

16 90445−07MA3 HOSE (L200) 1 1 1

DURITE (L200)

17 90467−06016 CLIP 2 2 2

JONC

18 6H4−11119 −01 HANGER, ENGINE 1 1 1

ANNEAU, LEVAGE

19 90101−06021 BOLT 2 2 2

BOULON

20 688−11325−00 ANODE 2 2 2

ANODE

21 98780−04016 SCREW, FLAT HEAD 2 2 2

VIS A TETE FRAISEE

22 63D−11111−00−1S HEAD, CYLINDER 1 1 1 1

CULASSE

23 63D−11181−A1 GASKET, CYLINDER HEAD 1 1 1 1

JOINT, DE CULASSE 1

24 90340−14M00 PLUG, STRAIGHT SCREW 1 1 1

PLOT, FILETE DROIT

25 90430−14115 GASKET 1 1 1

JOINT

ETO

EO

MHO

A5

FIG. 2 CYLINDER. CRANKCASE CYLINDRE. CARTER

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

26 63D−11191−00−1S COVER, CYLINDER HEAD 1 1 1 1

COUVERCLE, CULASSE 1

27 63D−11193−A0 GASKET, HEAD COVER 1 1 1 1

JOINT, COUVERCLE DE CULASSE 1

28 90119−08015 BOLT, WITH WASHER 14 14 14

BOULON, AVEC RONDELLE

29 90119−06MA3 BOLT, WITH WASHER 4 4 4

BOULON, AVEC RONDELLE

30 6E5−12411−30 THERMOSTAT 1 1 1

THERMOSTAT

31 6H4−12413−00−1S COVER, THERMOSTAT 1 1 1

COUVERCLE, THERMOSTAT

32 6J8−12414−A0 GASKET, COVER 1 1 1

JOINT, COUVERCLE

33 90119−06MA3 BOLT, WITH WASHER 2 2 2

BOULON, AVEC RONDELLE

34 6H4−41113−00−1S OUTER COVER, EXHAUST 1 1 1

COUVERCLE, ECHAPPEMENT

35 6H4−41111 −00−1S INNER COVER, EXHAUST 1 1 1

PLAQUE, ECHAPPEMENT

36 6H4−41112−A0 GASKET, EXHAUST INNER COVER 1 1 1

JOINT, PLAQUE D’ECHAPPEMENT

37 6H4−41114−A0 GASKET, EXHAUST OUTER COVER 1 1 1

JOINT, COUVERCLE D’ECHAPPEMENT

38 90445−09M37 HOSE (L240) 1 1 1

DURITE (L240)

39 90467−08004 CLIP 1 1 1

JONC

40 90119−06MA5 BOLT, WITH WASHER 13 13 13

BOULON, AVEC RONDELLE

41 94702−00271 PLUG, SPARK (NGK BR7HS−10) 3 3 3 40V

BOUGIE D’ALLUMAGE (NGK BR7HS−10)

94702−00247 PLUG, SPARK (NGK BR8HS−10) 3 3 40Y

BOUGIE D’ALLUMAGE (NGK BR8HS−10)

ETO

EO

MHO

A6

FIG. 3 CRANKSHAFT. PISTON VILEBREQUIN. PISTON

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 6H4−15369−A1 GASKET, OIL SEAL HOUSING 1 1 1

JOINT SPY DE LOGEMENT

2 6H4−15396−03−5B HOUSING, OIL SEAL 1 1 1

LOGEMENT DE JOINT SPY

3 93102−25M28 OIL SEAL 1 1 1

JOINT SPY

4 93104−16M01 OIL SEAL 2 2 2

JOINT SPY

5 93210−58M21 O−RING 1 1 1

JOINT TORIQUE

6 97095−06020 BOLT 1 1 1

BOULON

7 92995−06600 WASHER 1 1 1

RONDELLE

8 6H4−11400−14 CRANKSHAFT ASSY 1 1 1

VILEBREQUIN COMPLET

9 6H4−11536−00 .GEAR, DRIVE 1 1 1

.ENGRENAGE, MENANT

10 93306−305U8 .BEARING 2 2 2

.ROULEMENT

11 93440−62057 .CIRCLIP 2 2 2

.CIRCLIP

12 90201−50306 WASHER, PLATE 1 1 1

RONDELLE, PLATE

13 6H4−11631−01−95 PISTON (STD) 3 3 3

PISTON (STD)

6H4−11635−01 PISTON (0.25MM O/S) 3 3 3 AP

PISTON (0.25MM O/S)

6H4−11636−01 PISTON (0.50MM O/S) 3 3 3 AP

PISTON (0.50MM O/S)

14 63D−11603−00 PISTON RING SET (STD) 3 3 3

JEU DE SEGMENTS (STD)

63D−11604−00 PISTON RING SET (0.25MM O/S) 3 3 3 AP

JUE DE SEGMENTS (0.25MM O/S)

63D−11605−00 PISTON RING SET (0.50MM O/S) 3 3 3 AP

JEU DE SEGMENTS (0.50MM O/S)

15 648−11633−00 PIN, PISTON 3 3 3

AXE, PISTON

16 93602−20M02 PIN, DOWEL 93 93 93

GOUJON

17 6H4−11641−00 WASHER, PISTON PIN 6 6 6

RONDELLE, AXE DE PISTON

18 6H4−11634−01 CLIP, PISTON PIN 6 6 6

AGRAFE, AXE DE PISTON

ETO

EO

MHO

A7

FIG. 4 INTAKE ADMISSION

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 6H5−13610−00 REED VALVE ASSY 3 3 3

CLAPET COMPLET

2 6H4−W0004−00 .REED SET 1 1 1

.JEU DE CLAPETS

3 97880−05014 SCREW, PAN HEAD 6 6 6

VIS, TETE TRONCONIQUE

4 92990−05600 WASHER, PLATE 6 6 6

RONDELLE, PLATE

5 6H4−13641−12−94 MANIFOLD 1 1 1

TUBULURE 1

6H4−13641−30−94 MANIFOLD 1 1

TUBULURE 1

6 6H1−14485−00 .PIPE, JOINT 4 4

.DURITE

6H1−14485−00 .PIPE, JOINT 3

.DURITE

7 6H4−13624−01−94 PLATE,REED VALVE 1 1 1

PLAQUE DE CLAPET

8 6H4−13621−A1 GASKET, VALVE SEAT 2 2 2

JOINT, SIEGE DE CLAPET

9 90119−06MA2 BOLT, WITH WASHER 12 12 12

BOULON, AVEC RONDELLE

10 6H4−14198−01 GASKET 3 3 3

JOINT

11 6H4−14406−00 HINGE 1 1 1

PENTURE

12 97095−06095 BOLT 6 6 6

BOULON

13 6H4−14431−02 SILENCER, INTAKE 1 1 1

SILENCIEUX, ADMISSION

6H4−14431−13 SILENCER, INTAKE 1 1

SILENCIEUX, ADMISSION

14 6H3−14457−01 SEAL 3 3 3

JOINT

15 97885−06040 SCREW, PAN HEAD 2 2 2

VIS, A ENCOCHE

16 97885−06055 SCREW, PAN HEAD 2 2 2

VIS, A ENCOCHE

17 90209−06M05 WASHER 4 4 4

RONDELLE

18 6H4−41257−00 ROD, CHOKE 2 2

TRINGLE 2, STARTER

19 661−41262−02 JOINT, CHOKE LEVER 4

RACCORD, LEVIER DE STARTER

20 6H4−41271−01 KNOB, CHOKE 1

BOUTON DE STARTER

21 6H4−41259−01 ROD, CHOKE 3 1

TRINGLE 3, STARTER

22 6J8−41262−00 JOINT, CHOKE LEVER 1

RACCORD, LEVIER DE STARTER

23 6J8−41274−00 GROMMET 2 1

PASSE−FIL 2

24 6H4−41217−01 ROD, ACCEL. LEVER 1 1 1

TIGE, LEVIER ACCELERATION

ETO

EO

MHO

B1

FIG. 4 INTAKE ADMISSION

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

25 6G1−42748−00 GROMMET 1 1

PASSE−FIL

689−41273−00 GROMMET 1

PASSE−FIL

26 90464−06M19 CLAMP 1

BRIDE

27 90445−07MA5 HOSE (L150) 1 1

DURITE (L150)

28 90467−06016 CLIP 2 2

JONC

29 6H3−14349−00 PIPE 1 1

DURITE

30 90467−08004 CLIP 2 2

JONC

31 6A1−83625−41 MARK 5 1 1 1

ETIQUETTE 5

32 6A1−83625−51 MARK 5 1 1 1

ETIQUETTE 5

33 6H1−85711−60 MARK, CAUTION 1 1

MAKER

ETO

EO

MHO

B2

FIG. 5 CARBURETOR CARBURATEUR

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 63D−14301−00 CARBURETOR ASSY 1 1 1 40V

CARBURATEUR COMPLET 1

63B−14301−00 CARBURETOR ASSY 1 1 40V

CARBURATEUR COMPLET 1

62X−14301−00 CARBURETOR ASSY 1 1 40Y

CARBURATEUR COMPLET 1

62W−14301−00 CARBURETOR ASSY 1 1 40Y

CARBURATEUR COMPLET 1

2 63D−14302−00 CARBURETOR ASSY 2 1 1 40V

CARBURATEUR COMPLET 2

63B−14302−00 CARBURETOR ASSY 2 1 40V

CARBURATEUR COMPLET 2

62X−14302−00 CARBURETOR ASSY 2 1 40Y

CARBURATEUR COMPLET 2

62W−14302−00 CARBURETOR ASSY 2 1 40Y

CARBURATEUR COMPLET 2

3 63D−14303−00 CARBURETOR ASSY 3 1 1 40V

CARBURATEUR COMPLET 3

63B−14303−00 CARBURETOR ASSY 3 1 40V

CARBURATEUR COMPLET 3

62X−14303−00 CARBURETOR ASSY 3 1 40Y

CARBURATEUR COMPLET 3

62W−14303−00 CARBURETOR ASSY 3 1 40Y

CARBURATEUR COMPLET 3

4 97980−04114 .SCREW, WITH WASHER 21 21 21

.VIS, AVEC RONDELLE

5 6K5−14592−00 .SCREW 3 3 3

.VIS

6 90201−05652 .WASHER, PLATE 3 3 3

.RONDELLE, PLATE

7 63V−14523−00 .SCREW, STOP 1 1 1 #2

.VIS, BUTEE

8 90501−10326 .SPRING, COMPRESSION 1 1 1 #2

.RESSORT, COMPRESSION

9 6H2−14578−00 .COLLAR 1 1 1 #3

.COLLERETTE

10 6H4−14548−00 .PIN, FLOAT ARM 3 3 3

.AXE, BRAS DE FLOTTEUR

11 98580−04008 .SCREW, PAN HEAD 3 3 3

.VIS

12 663−14159−00 .CLIP 3 3 3

.JONC

13 676−14186−00 .PIN, FLOAT 3 3 3

.AXE, FLOTTEUR

14 6H4−14985−01 .FLOAT 3 3 3

.FLOTTEUR

15 6H4−14146−10 .PLATE 2 2 2 #1,3

.PLAQUE

16 6H3−14146−10 .PLATE 1 1 #2

.PLAQUE

6H4−14146−00 .PLATE 1 #2

.PLAQUE

17 6H4−14984−00 .GASKET, FLOAT CHAMBER 3 3 3

.JOINT, CUVE DE FLOTTEUR

ETO

EO

MHO

B3

FIG. 5 CARBURETOR CARBURATEUR

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

18 6H4−14980−00 .BODY, FLOAT CHAMBER 2 2 #1,3

.CORPS, CUVE DE FLOTTEUR

6H3−14980−10 .BODY, FLOAT CHAMBER 1 1 #2

.CORPS, CUVE DE FLOTTEUR

6H4−14980−00 .BODY, FLOAT CHAMBER 3

.CORPS, CUVE DE FLOTTEUR

19 6H3−14992−00 .SCREW, DRAIN 3 3 3

.BOUCHON, PURGE

20 93210−04230 .O−RING 3 3 3

.JOINT TORIQUE

21 63D−14947−00 .JET, NEEDLE 3 3 3 40V

.GICLEUR DE STARTER

62X−14947−00 .JET, NEEDLE 3 40Y

.GICLEUR DE STARTER

62W−14947−00 .JET, NEEDLE 3 40Y

.GICLEUR DE STARTER

22 676−14943−30 .JET, MAIN (#115) 2 2 2 40V−#1,3

.GICLEUR, PRINCIPAL (#115)

63D−14943−81 .JET, MAIN (#118) 1 1 1 40V−#2

.GICLEUR, PRINCIPAL (#118)

676−14943−33 .JET, MAIN (#130) 3 40Y

.GICLEUR, PRINCIPAL (#130)

676−14943−32 .JET, MAIN (#125) 3 40Y

.GICLEUR, PRINCIPAL (#125)

23 676−14966−00 .CAP 3 3 3

.CAPUCHON

24 6H4−14948−11 .JET (#60) 3 3 3 40V

.GICLEUR (#60)

62X−14948−12 .JET (#62) 3 3 40Y

.GICLEUR (#62)

25 679−14555−00 .SPRING 3 3 3

.RESSORT

26 692−14923−00 .SCREW, PILOT 3 3 3

.VIS, RALENTI

27 6H4−14590−00 .NEEDLE VALVE ASSY 3 3 3

.POINTEAU

28 93210−04228 .O−RING 3 3 3

.JOINT TORIQUE

29 6H3−24452−10 .COVER 1 1 #2

.COUVERCLE

30 6H4−14147−00 .O−RING 3 3 3

.JOINT TORIQUE

31 6H4−14567−00 .SCREW 4 4 #2

.VIS

32 6H3−14137−00 .CLIP 2 2 #2

.JONC

33 6H3−14349−00 .PIPE 1 1 #2

.DURITE

34 63D−14380−00 .PRIME STARTER ASSY 1 1 #2

.DEMARREUR D’AMARCAGE ENS.

35 97803−04010 .SCREW, PAN HEAD 2 2 #2

.VIS, CRUCIFORME

36 95380−03600 .NUT 2 2 #2

.ECROU

ETO

EO

MHO

B4

FIG. 5 CARBURETOR CARBURATEUR

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

37 98980−03006 .SCREW, BIND 2 2 #2

.VIS

38 6L5−24421−00 .VALVE, CHECK 2 2 #2

.SOUPAPE, RETENUE

39 6H4−24413−00 .BODY 2 1 1 #2

.CORPS 2

40 6H4−24486−00 .O−RING 1 1 #2

.JOINT TORIQUE

41 6H3−24411−10 .DIAPHRAGM 1 1 #2

.DIAPHRAGME

42 6H3−24434−10 .GASKET, BODY 2 2 #2

.JOINT, CORPS

43 97013−06012 BOLT 1 1

BOULON

44 92903−06600 WASHER, PLATE 1 1

RONDELLE, PLATE

ETO

EO

MHO

B5

FIG. 6 OIL PUMP 1 POMPE A HUILE 1

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 63D−13200−00 OIL INJECTION PUMP ASSY 1

POMPE A HUILE COMPLET

2 93210−19MA7 .O−RING 1

.JOINT TORIQUE

3 90201−08M93 WASHER, PLATE 1

RONDELLE, PLATE

4 6H4−11537−01 GEAR, DRIVEN 1

PIGNON SECONDAIRE

5 6H1−13117−01 COLLAR, DISTANCE 1

ENTRETOISE

6 93210−13M04 O−RING 1

JOINT TORIQUE

7 90109−06M39 BOLT 1

BOULON

8 90109−06M40 BOLT 1

BOULON

9 90445−07M44 HOSE (L250) 1

DURITE (L250)

10 90445−07M23 HOSE (L408) 1

DURITE (L408)

11 90445−07MA6 HOSE (L90) 1

DURITE (L90)

12 90468−07M02 CLIP 3

JONC

13 90468−07M02 CLIP 3

JONC

14 90464−07M20 CLAMP 1

BRIDE

15 6H4−41241−01 ROD, LINK 1

BIELLETTE

16 6H1−41237−00 JOINT, LINK 1

RACCORD

17 90202−05088 WASHER, PLATE 1

RONDELLE, PLATE

18 90468−05M03 CLIP 1

JONC

19 95380−05600 NUT 1

ECROU

20 6E9−41237−00 JOINT, LINK 1

RACCORD

21 63D−21707−10 OIL TANK COMP. 1

RESERVOIR A PETROLE COMP.

22 90445−11M15 HOSE (L360) 1

DURITE (L360)

23 90467−11M08 CLIP 2

JONC

24 63D−2175R−00 HOOK, BAND 1

CROCHET, BANDE

25 63D−2176M−00 HOOK 1

CROCHET

26 6H4−21770−00 OIL TANK CAP ASSY 1

CABOCHON DE RESERVOIR A HUILE

27 90445−11M23 HOSE (L85) 1

DURITE (L85)

ETO

EO

MHO

B6

FIG. 6 OIL PUMP 1 POMPE A HUILE 1

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

28 6H4−21757−00 WASHER, SPECIAL 1 1

RONDELLE, SPECIALE 1

29 63D−21744−00 BREATHER 1

RENIFLARD

30 6H4−24634−00 HOOK, CHAIN BALL 1

ATTACHE

31 90467−10M04 CLIP 1

JONC

32 90445−11M17 HOSE (L300) 1

DURITE (L300)

33 90446−10M01 HOSE 2

DURITE

34 6H4−24633−00 CHAIN, BALL 1

CHANE DE BALLE

35 6J8−13411−00 STRAINER, OIL 1

FILTRE, HUILE

36 6J8−13414−00 GASKET, STRAINER COVER 1

JOINT, COUVERCLE DE FILTRE

37 6L2−13416−00 PIPE, OIL 1 1

DURITE A HUILE

38 90467−08004 CLIP 1

JONC

39 6A0−82317−00 DAMPER, IGNITION COIL 3

AMORTISSEUR, BOBINE D’ALLUM

40 624−42542−00 PIPE 3

TUYAU

41 90119−06M65 BOLT, WITH WASHER 2

BOULON, AVEC RONDELLE

42 90119−06M67 BOLT, WITH WASHER 1

BOULON, AVEC RONDELLE

43 90445−07M87 HOSE (L110) 3

DURITE (L110)

44 6E9−13183−70 VALVE, CHECK 3

CLAPET ANTI RETOUR

45 90468−07M02 CLIP 6

JONC

46 90467−11M08 CLIP 1

JONC

47 63D−85720−10 OIL LEVEL GAUGE ASSY 1

JAUGE A HUILE CPLT

ETO

EO

MHO

B7

FIG. 7 OIL PUMP 2 POMPE A HUILE 2

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 63D−13200−00 OIL INJECTION PUMP ASSY 1 1

POMPE A HUILE COMPLET

2 93210−19MA7 .O−RING 1 1

.JOINT TORIQUE

3 90201−08M93 WASHER, PLATE 1 1

RONDELLE, PLATE

4 6H4−11537−01 GEAR, DRIVEN 1 1

PIGNON SECONDAIRE

5 6H1−13117−01 COLLAR, DISTANCE 1 1

ENTRETOISE

6 93210−13M04 O−RING 1 1

JOINT TORIQUE

7 90109−06M39 BOLT 1 1

BOULON

8 90109−06M40 BOLT 1 1

BOULON

9 90445−07M44 HOSE (L250) 1 1

DURITE (L250)

10 90445−07M23 HOSE (L408) 1 1

DURITE (L408)

11 90445−07MA6 HOSE (L90) 1 1

DURITE (L90)

12 90468−07M02 CLIP 3 3

JONC

13 90468−07M02 CLIP 3 3

JONC

14 90464−07M20 CLAMP 1 1

BRIDE

15 6H4−41241−01 ROD, LINK 1 1

BIELLETTE

16 6H1−41237−00 JOINT, LINK 1 1

RACCORD

17 90202−05088 WASHER, PLATE 1 1

RONDELLE, PLATE

18 90468−05M03 CLIP 1 1

JONC

19 95380−05600 NUT 1 1

ECROU

20 6E9−41237−00 JOINT, LINK 1 1

RACCORD

21 63D−21707−00 OIL TANK COMP. 1 1

RESERVOIR A PETROLE COMP.

22 90445−11M15 HOSE (L360) 1 1

DURITE (L360)

23 90467−11M08 CLIP 2 2

JONC

24 6H4−21752−00 TUBE, FILLER 1 1 1

DURITE

25 90465−13M30 CLAMP 1 1

BRIDE

26 63D−2175R−00 HOOK, BAND 1 1

CROCHET, BANDE

27 63D−2176M−00 HOOK 1 1

CROCHET

ETO

EO

MHO

C1

FIG. 7 OIL PUMP 2 POMPE A HUILE 2

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

28 6H4−21770−00 OIL TANK CAP ASSY 1 1

CABOCHON DE RESERVOIR A HUILE

29 6H5−24633−00 CHAIN, BALL 1 1

CHANE DE BALLE

30 6J8−21758−00 WASHER, SPECIAL 2 1 1

RONDELLE, SPECIALE 2

31 6H1−21757−00 WASHER, SPECIAL 1 2 2

RONDELLE, SPECIALE 1

32 90445−11M23 HOSE (L85) 1 1

DURITE (L85)

33 63D−21744−00 BREATHER 1 1

RENIFLARD

34 90467−10M04 CLIP 1 1

JONC

35 90445−11M17 HOSE (L300) 1 1

DURITE (L300)

36 90446−10M01 HOSE 2 2

DURITE

37 6J8−13411−00 STRAINER, OIL 1 1

FILTRE, HUILE

38 6J8−13414−00 GASKET, STRAINER COVER 1 1

JOINT, COUVERCLE DE FILTRE

39 6L2−13416−00 PIPE, OIL 1 1 1

DURITE A HUILE

40 90467−08004 CLIP 1 1

JONC

41 6A0−82317−00 DAMPER, IGNITION COIL 3 3

AMORTISSEUR, BOBINE D’ALLUM

42 624−42542−00 PIPE 3 3

TUYAU

43 90119−06M65 BOLT, WITH WASHER 2 2

BOULON, AVEC RONDELLE

44 90119−06M67 BOLT, WITH WASHER 1 1

BOULON, AVEC RONDELLE

45 90445−07M87 HOSE (L110) 3 3

DURITE (L110)

46 6E9−13183−70 VALVE, CHECK 3 3

CLAPET ANTI RETOUR

47 90468−07M02 CLIP 6 6

JONC

48 90467−11M08 CLIP 1 1

JONC

49 90465−06M86 CLAMP 1 1

BRIDE

50 63D−85720−00 OIL LEVEL GAUGE ASSY 1 1

JAUGE A HUILE CPLT

ETO

EO

MHO

C2

FIG. 8 FUEL CARBURANT

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 6G1−24304−02 FUEL PIPE JOINT COMP. 1 1 1 1

DURITE RACCORDEMT. A ESSENCE

2 97095−06025 BOLT 1 1 1

BOULON

3 92995−06600 WASHER 1 1 1

RONDELLE

4 90467−08004 CLIP 2 2 2

JONC

5 61N−24560−00 FILTER ASSY 1 1 1

ENS FILTRE

6 61N−24563−00 .ELEMENT, FILTER 1 1 1

.ELEMENT, FILTRE

7 61N−24521−00 .CUP, FILTER 1 1 1

.CUVETTE, FILTRE

8 93210−32738 .O−RING 1 1 1

.JOINT TORIQUE

9 6H4−24566−02 BRACKET, FILTER 1 1 1

SUPPORT, FILTRE

10 97013−06014 BOLT 1 1 1

BOULON

11 95380−08600 NUT 1 1 1

ECROU

12 6H4−24314−00 PIPE 4 1 1 1

DURITE 4

13 90467−08004 CLIP 2 2 2

JONC

14 692−24410−00 FUEL PUMP ASSY 1 1 1

POMPE A ESSENCE

15 6A0−24413−00 .BODY 2 1 1 1

.CORPS 2

16 692−24411−00 .DIAPHRAGM 1 1 1

.DIAPHRAGME

17 648−24434−01 .GASKET, BODY 2 2 2

.JOINT, CORPS

18 95380−03600 .NUT 2 2 2

.ECROU

19 663−24411−00 .DIAPHRAGM 1 1 1

.DIAPHRAGME

20 648−24435−02 .GASKET, BODY 2 1 1 1

.JOINT, CORPS 2

21 98503−05028 .SCREW, PAN HEAD 3 3 3

.VIS

22 92990−05100 .WASHER, SPRING 3 3 3

.RONDELLE, GROWER

23 6A0−24421−01 .VALVE, CHECK 2 2 2

.SOUPAPE, RETENUE

24 6A0−14325−00 .SCREW, PAN HEAD 2 2 2

.VIS TETE CONIQUE

25 6A0−24412−02 .BODY 1 1 1 1

.CORPS 1

26 650−24431−A0 GASKET, FUEL PUMP 1 1 1 1

JOINT 1 DE POMPE A ESSENCE

27 97095−06040 BOLT 2 2 2

BOULON

ETO

EO

MHO

C3

FIG. 8 FUEL CARBURANT

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

28 92995−06600 WASHER 2 2 2

RONDELLE

29 90445−09063 HOSE 1 1 1

DURITE

30 688−24378−00 PIPE, JOINT 4 2 2 2

DURITE RACCORDEMENT 4

31 90445−09057 HOSE (L45) 2 2 2

DURITE (L45)

32 6H4−24313−00 PIPE 3 1 1 1

DURITE 3

33 6H4−24312−00 PIPE 2 1 1 1

DURITE 2

34 90467−08004 CLIP 10 10 10

JONC

35 6H4−24311−00 PIPE, FUEL 1 1 1 1

DURITE A ESSENCE

36 90464−15M11 CLAMP 3 3 3

BRIDE

37 656−W2810−02 TOOL KIT 1 1 1

TROUSSE A OUTILS

38 6E0−28193−00−94 PLUG, WATER CHECK 1 1 1 AP D:12.5MM

BOUCHON, CONTROLE D’EAU

39 63B−28199−77−A0 MANUAL,OWNER’S 1 1 1 UR (E,F,S)

MANUEL D’UTILISATION

63B−28199−77−B0 MANUAL,OWNER’S 1 1 1 UR (D,NL,I)

MANUEL D’UTILISATION

40 63B−28199−87−A0 MANUAL,OWNER’S 1 1 1 UR (DK,P,GR)

MANUEL D’UTILISATION

63B−28199−87−B0 MANUAL,OWNER’S 1 1 1 UR (N,S,SS)

MANUEL D’UTILISATION

ETO

EO

MHO

C4

FIG. 9 STARTER DEMARREUR

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 6H4−15710−04−4D STARTER ASSY 1

2 6H4−15711−02−94 .CASE, STARTER 1

3 91690−40018 .PIN, SPRING 1

4 6H4−15758−01−4D .GUIDE, ROPE 1

5 97095−06016 .BOLT 2

6 92995−06600 .WASHER 2

7 6H4−15762−00 .SEAL, RUBBER 2 1

8 6A0−15789−00 .DAMPER 1

9 6F5−15752−00 .ROLLER, WIRE 1

10 90387−06M69 .COLLAR 1

11 97013−06030 .BOLT 1

12 92903−06100 .WASHER, SPRING 1

13 92903−06600 .WASHER, PLATE 1

14 95380−06600 .NUT, HEXAGON 1

15 6H4−15787−01 .STAY 1

16 689−15755−01 .HANDLE, STARTER 1

17 6F5−15779−02 .COVER 1

18 * .WIRE (L:2095MM) 1

19 6H4−15714−00 .DRUM, SHEAVE 1

20 90510−08002 .SPRING, SPIRAL 1

21 6H4−15717−01 .SHAFT, STARTER 1

22 90201−06060 .WASHER, PLATE 1

23 97095−06020 .BOLT 1

24 95380−06600 .NUT, HEXAGON 1

25 676−15741−03 .PAWL, DRIVE 1

*

CUT FROM 50M ROLLS, PART NO. 90890−44373,
CUTTING LENGTH 2.095M

*

A PRELEVER SUR BOBINE 50M , REFERENCE 90890−44373,
LONGUEUR DE COUPE 2.095M

DEMARREUR COMPLET

.CARTER DE DEMARREUR

.AGRAFFE

.GUIDE DE CABLE

.BOULON

.RONDELLE

.JOINT CAOUTCHOUC 2

.AMORTISSEUR

.GALET, CABLE

.COLLERETTE

.BOULON

.RONDELLE, GROWER

.RONDELLE, PLATE

.ECROU

.SUPPORT

.POIGNEE, DE DEMARREUR

.COUVERCLE

.FIL (L:2095MM)

.TAMBOUR, POULIE

.RESSORT, HELICOIDAL

.AXE DE DEMARREUR

.RONDELLE, PLATE

.BOULON

.ECROU

.CLIQUET, ENTRAINEMENT

ETO

EO

MHO

C5

FIG. 9 STARTER DEMARREUR

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

26 93430−06M02 .CIRCLIP 1

.CLIPS

27 6H4−15705−00 .SPRING, DRIVE PAWL 1

.RESSORT DE CLIQUET

28 97095−06035 BOLT 3

BOULON

29 92995−06600 WASHER 3

RONDELLE

30 99530−10014 PIN, DOWEL 1

GOUJON, D’ASSEMBLAGE

31 63D−15771−00−4D STAY 1 1

SUPPORT 1

32 97013−08025 BOLT 2

BOULON

33 92903−08600 WASHER, PLATE 2

RONDELLE, PLATE

34 90119−06MA2 BOLT, WITH WASHER 1

BOULON, AVEC RONDELLE

35 6H4−15772−02−94 STAY 2 1

SUPPORT 2

36 90119−06MA3 BOLT, WITH WASHER 3

BOULON, AVEC RONDELLE

37 6H4−15723−01−94 PULLEY, STARTER 1

POULIE DE DEMARREUR

38 6J8−81365−A0 GASKET, HOLE COVER 1

JOINT, COUVERCLE DE TROU

39 97013−08020 BOLT 3

BOULON

40 92903−08600 WASHER, PLATE 3

RONDELLE, PLATE

41 90387−06M66 COLLAR 1

COLLERETTE

42 63D−15746−00 ARM 1

BRAS

43 97095−06040 BOLT 1

BOULON

44 92995−06600 WASHER 1

RONDELLE

45 63D−15770−00 CABLE COMP., STARTER STOP 1

CABLE, BUTEE DE DEMAR

46 656−15748−00 PLUNGER, STARTER STOP 1

PLONGEUR, BOUTE DE DEMAR

47 90501−10227 SPRING, COMPRESSION 1

RESSORT, COMPRESSION

48 63D−13437−N0 MARK, CAUTION 1

MAKER

ETO

EO

MHO

C6

FIG. 10 GENERATOR GENERATRICE

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 63D−85550−00 ROTOR ASSY 1 1

ROTOR CPLT

63D−85550−10 ROTOR ASSY 1

ROTOR CPLT

2 63D−85560−10 BASE ASSY 1 1

ENS. FLASQUE

63D−85560−00 BASE ASSY 1

ENS. FLASQUE

3 6H4−15359−04−94 .HOUSING, OIL SEAL 1 1 1

.LOGEMENT, BAGUE D’ETANCHEITE

4 63D−85520−00 .COIL, CHARGE 1 1 1

.BOBINE, CHARGE

5 63D−85533−10 .COIL, LIGHTING 1 1

.BOBINE, ECLAIRAGE

63D−85533−00 .COIL, LIGHTING 1

.BOBINE, ECLAIRAGE

6 63D−85580−00 .COIL, PULSER 1 1 1

.BOBINE, PULSEUR

7 6H4−83354−00 .WIRE, EARTH LEAD 1 1 1 1

.FIL 1, MASSE

8 63D−81345−00 .SCREW, WITH WASHER (M5X12) 6 6 6

.VIS, AVEC RONDELLE (M5X12)

9 63D−81345−10 .SCREW, WITH WASHER (M6X25) 2 2 2

.VIS, AVEC RONDELLE (M6X25)

10 63D−81345−20 .SCREW, WITH WASHER (M6X30) 4 4 4

.VIS, AVEC RONDELLE (M6X30)

11 90464−03M15 .CLAMP 1 1 1

.BRIDE

12 93102−23096 .OIL SEAL 1 1 1

.JOINT SPY

13 703−82119−00 COVER, LEAD WIRE 1 40V

GARNITURE, FIL

703−82119−00 COVER, LEAD WIRE 3 40Y

GARNITURE, FIL

14 6H4−11545−00 KEY, WOODRUFF 1 1 1

CLAVETTE, DEMI−LUNE

15 90179−16M05 NUT 1 1 1

ECROU

16 90201−16M44 WASHER, PLATE 1 1 1

RONDELLE, PLATE

17 6H4−81332−00 PLATE, TIMING 1 1 1

PLATEAU, ALLUMAGE

18 97885−05010 SCREW, PAN HEAD 1 1 1

VIS, A ENCOCHE

19 92995−05600 WASHER 1 1 1

RONDELLE

20 97013−06018 BOLT 3 3 3

BOULON

21 92903−06600 WASHER, PLATE 3 3 3

RONDELLE, PLATE

ETO

EO

MHO

C7

FIG. 11 ELECTRICAL 1 PARTIE ELECTRIQUE 1

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 63D−85540−03 C.D.I. UNIT ASSY 1 1 1

BLOC C.D.I.

2 90119−06M51 BOLT, WITH WASHER 2 2 2

BOULON, AVEC RONDELLE

3 90464−15M11 CLAMP 1 1 1

BRIDE

4 703−82119−00 COVER, LEAD WIRE 1

GARNITURE, FIL

5 97095−06014 BOLT 1 1 1

BOULON

6 92995−06600 WASHER 1 1 1

RONDELLE

7 6H5−85570−00 IGNITION COIL ASSY 3 3 3

BOBINE D’ALLUMAGE (ENS.)

8 90480−25161 GROMMET 1 1 1

PASSE−FIL

9 97095−06020 BOLT 3 3 3

BOULON

10 92995−06600 WASHER 3 3 3

RONDELLE

11 6G1−82370−21 PLUG CAP ASSY 3 3 3

ANTIPARASITE

12 689−82560−00 THERMO SWITCH ASSY 1 1 1

THERMO−CONTACT COMPLET

13 6H4−82560−00 THERMO SWITCH ASSY 1 1 1

THERMO−CONTACT COMPLET

14 6H4−81822−02−98 BRACKET, STARTING MOTOR 1 1

SUPPORT, DEMARREUR ELECTRIQUE

15 97095−06030 BOLT 4 4

BOULON

16 92995−06600 WASHER 4 4

RONDELLE

17 97013−08050 BOLT 1 1

BOULON

18 92903−08600 WASHER, PLATE 1 1

RONDELLE, PLATE

19 95670−06640 BOLT, STUD 1 1

GOUJON

20 90179−06M24 NUT 1 1

ECROU

21 97095−06014 BOLT 2 2

BOULON

22 92995−06600 WASHER 2 2

RONDELLE

23 63D−82531−00 WIRE, LEAD 1

FIL

24 90446−10M02 HOSE 1

DURITE

25 6G1−83557−00 TUBE 1

TUBE

26 90464−05M16 CLAMP 1

BRIDE

27 97095−06014 BOLT 1

BOULON

ETO

EO

MHO

D1