YAMAHA 13.5A’03, 15F’03 PARTS CATALOGUE 03-1

9.9F’03 (63V2)

13.5A’03 (66S1) 15F’03 (63W2)

1B63V-300F2

2B63V-300F2

()

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

6. The asterisk (*) before a reference number indicates modified items after the first edition.

7. Applicable Serial No.

Engine Serial No.

8. Applicable Engine Starting Serial No.

Model Serial No. Model Serial No.

9.9FMHS/L 682K-1000001 13.5AMHS/L 682K-1000001

15FMHS/L 684K-1000001 15FWCL 684K-1000001

9. Applicable Colour Code

Abbreviation Colour Name Colour Code

DBNM2 DARK BLUISH GRAY METALLIC 2 004D

10. Quantity Column Information

Column No. Name Of Q’ty Column Applicable Model

1 MH 9.9FMH,13.5AMH,15FMH

2 WC 15FWC

A2

AVANT–PROPOS

Ce catalogue de pièces détachées concerne les pièces pour le(s) modèle(s) indiqué(s) sur la page de couverture. Lorsque vous commandez des pièces de rechange, veuillez vous référer à ce catalogue de pieces détachées et indiquer clairement les numéros et les noms des pièces détachées.

1. Les modifications ou ajouts ayant été effectués après la parution du catalogue de pièces détachées seront décrits dans les Bulletins d’information Yamaha concernant les pièces détachées. ll est recommandé que vous apportiez les corrections nécessaires au catalogue des pièces détachées en vous référant aux Bulletins d’information Yamaha.

2. Abréviations Dans ce catalogue, les abréviations suivantes sont utilisées:

“UR” Utiliser le numéro de pièces spécifié. “UN” Utiliser autant que nécessaire. “AP” Pièces de substitution “LM” Fabrication locale (les pièces doivent être commandées localement.) “F#” N° de cadre (applicable au N° de série) “O/S” Surdimensionné

3. Nombre de pièces d’un assemblage

• Les pièces fournies comme composants d’un assemblage sont précédées d’un point (.) de la manière indiquée ci–dessous.

• Le chiffre apparaissant à la droite de chaque composant indique la quantité de pièces pour chaque unité d'assemblage.

N° PIECES DESCRIPTION QTE REMARQUES

2F5–83310–60 ENS. CLIGNOTANT AVANT 2

115–83311–60 .AMPOULE (6V–18W) 1

4. Les couleurs concernant les graphiques sont indiquées dans la colonne “REMARQUES”, comme indiqué ci–dessous.

N° PIECES DESCRIPTION QTE REMARQUES

2N4–24110–00–X5 RESERVOIR A ESSENCE. 2 MXR

3J1–24240–10 .GRAPHIQUE 1 POUR MXR

5. Veuillez noter que les illustrations sont indiquées à titre de référence pour trouver les numéros de pièces, non pour être utilisées lors de I’assemblage. Lors de I’assemblage, veuillez utiliser le manuel d’entretien adéquat.

6. L’astérisque (*) placé devant un numéro de référence indique des éléments qui ont été modifiés après la première édition.

7. N° de série applicable

N° de Série du moteur

8. N° de série initial du moteur applicable

Modèle N° de série Modèle N° de série

9.9FMHS/L 682K-1000001 13.5AMHS/L 682K-1000001

15FMHS/L 684K-1000001 15FWCL 684K-1000001

9. Code couleur applicable

Abréviation Nom de la couleur Code couleur

DBNM2 DARK BLUISH GRAY METALLIC 2 004D

10. Informations relatives à la colonne Quantité

N° de la colonne Nom de la colonne Qté Modèle applicable

1 MH 9.9FMH,13.5AMH,15FMH

2 WC 15FWC

TOP COWLING .....................................................................A4

CYLINDER. CRANKCASE .................................................... A5

CRANKSHAFT. PISTON ....................................................... A6

INTAKE .................................................................................B1

CARBURETOR .....................................................................B2

FUEL ..................................................................................... B4

STARTER ..............................................................................B5

GENERATOR ........................................................................B7

ELECTRICAL 1 ..................................................................... C1

ELECTRICAL 2 ..................................................................... C2

STARTING MOTOR ..............................................................C3

BOTTOM COWLING .............................................................C4

STEERING ............................................................................C5

CONTROL 1 ..........................................................................C7

CONTROL 2 ..........................................................................D2

REMO-CON ATTACHMENT ................................................. D3

BRACKET 1 ..........................................................................D4

BRACKET 2 ..........................................................................D6

UPPER CASING ................................................................... E1

LOWER CASING. DRIVE 1 ..................................................E2

LOWER CASING. DRIVE 2 ..................................................E5

FUEL TANK ...........................................................................E7

STEERING GUIDE ................................................................ F1

REMOTE CONTROL BOX .................................................... F2

REMOTE CONTROL ASSY .................................................. F3

REPAIR KIT 1 .......................................................................F6

REPAIR KIT 2 .......................................................................F7

INDEX

NUMERICAL INDEX ............................................................. G1

TABLE DES MATIERES

CAPOT SUPERIEUR ............................................................A4

CYLINDRE. CARTER ...........................................................A5

VILEBREQUIN. PISTON ....................................................... A6

ADMISSION ..........................................................................B1

CARBURATEUR ...................................................................B2

CARBURANT ........................................................................B4

DEMARREUR .......................................................................B5

GENERATRICE ....................................................................B7

PARTIE ELECTRIQUE 1 ......................................................C1

PARTIE ELECTRIQUE 2 ......................................................C2

DEMARREUR ELECTRIQUE ...............................................C3

CAPOT INFERIEUR .............................................................. C4

DIRECTION ...........................................................................C5

COMMANDE 1 ......................................................................C7

COMMANDE 2 ......................................................................D2

COMMANDE A DISTANCE .................................................. D3

SUPPORT 1 ..........................................................................D4

SUPPORT 2 ..........................................................................D6

FOURREAU ..........................................................................E1

BOITIER D'HELICE,TRANSMISSION1 ................................ E2

BOITIER D'HELICE,TRANSMISSION2 ................................ E5

RESERVOIR A CARBURANT ..............................................E7

FIXATION DE DIRECTION ...................................................F1

BOITIER DE COMMANDE A DISTANCE ............................. F2

BOITIER DE COMMANDE A DISTANCE ............................. F3

KITS DE REPARATION 1 ..................................................... F6

KITS DE REPARATION 2 ..................................................... F7

INDEX

INDEX NUMERIQUE ............................................................G1

FIG. 1 TOP COWLING CAPOT SUPERIEUR

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

PART N O. N° PIECES

63V–42610–20–4D

63W–42610–20–4D

63V–42610–C0–4D

63V–42610–V1–NA

63V–42615–00

6G1–42651–02

90266–04M04

6L2–42647–00

90266–04M04

63V–42613–01–4D

63V–42613–01–NA

97595–06516

63V–W0070–11

63V–W0070–V0

63V–42677–20

63W–42677–20

695–42677–C0

63V–42677–V0

63V–42678–10

63W–42678–10

63V–42678–B0

63V–42678–V0

DESCRIPTION DESCRIPTION

TOP COWLING ASSY CAPOT (ENS.)

.SEAL .JOINT

.HOOK .CROCHET

.RIVET .RIVET

.HOLDER, CLAMP BAND .SUPPORT, SANDOW DE SERRAGE

.RIVET .RIVET

.MOLDING, AIR DUCT .MANCHON A AIR

.BOLT, WITH WASHER .VIS HEXAGONAL AVC RONDELLE

.GRAPHIC SET .JEU DIEMBLEMES

.GRAPHIC, FRONT .ADHESIF, AVANT

.GRAPHIC, REAR .ADHESIF, ARRIERE

MH

WC

19.9F

1 1 15F

1 13.5A

1 9.9F-VMAX Jr.

11

22

11

22

11

1 9.9F-VMAX Jr.

44

11

1 9.9F-VMAX Jr.

19.9F

1 1 15F

1 13.5A

1 9.9F-VMAX Jr.

19.9F

1 1 15F

1 13.5A

1 9.9F-VMAX Jr.

REMARKS REMARQUES

9.9F

15F

13.5A

9.9F-VMAX Jr.

9.9F

15F

13.5A

9.9F-VMAX Jr.

9.9F

15F

13.5A

9.9F-VMAX Jr.

A

4

FIG. 2 CYLINDER. CRANKCASE CYLINDRE. CARTER

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

PART N O. N° PIECES

63V–W0090–03–1S

63V–15100–02–1S

624–14485–00

650–14485–03

90445–07M08

90467–06016

682–11325–00

98780–05015

93606–12019

90119–08M07

63V–41111–00–1S

63V–41112–A0

63V–41113–00–1S

676–11372–00

90445–09105

90119–06MA4

6E7–11111–01–1S

63V–11181–A1

90105–07002

682–12413–00–1S

6E5–12411–30

90201–16M03

682–12414–A1

90119–06MA2

94702–00271

DESCRIPTION DESCRIPTION

CRANK CYLINDER ASSY EMBIELLAGE CYLINDRE (ENS.)

CRANKCASE ASSY CARTER DE MOTEUR COMPLET

.PIPE, JOINT .DURITE

HOSE (L220) DURITE (L220)

CLIP JONC

ANODE ANODE

SCREW, FLAT HEAD VIS A TETE FRAISEE

PIN, DOWEL GOUPILLE

BOLT, WITH WASHER BOULON, AVEC RONDELLE

INNER COVER, EXHAUST PLAQUE, ECHAPPEMENT

GASKET, EXHAUST INNER COVER JOINT, PLAQUE D'ECHAPPEMENT

OUTER COVER, EXHAUST COUVERCLE, ECHAPPEMENT

.NIPPLE, HOSE .RACCORD, TUYAU

HOSE (L300) DURITE (L300)

BOLT, WITH WASHER BOULON, AVEC RONDELLE

HEAD, CYLINDER 1 CULASSE

GASKET, CYLINDER HEAD 1 JOINT, DE CULASSE 1

BOLT, FLANGE BOULON

COVER, THERMOSTAT COUVERCLE, THERMOSTAT

THERMOSTAT THERMOSTAT

WASHER, PLATE RONDELLE, PLATE

GASKET, COVER JOINT, COUVERCLE

BOLT, WITH WASHER BOULON, AVEC RONDELLE

PLUG, SPARK (NGK BR7HS-10) BOUGIE D'ALLUMAGE(NGK BR7HS-10

MH

11

22

11

44

11

22

66

11

22

11

13 13

11

11 11

11

44

22

WC

REMARKS REMARQUES

A

5

FIG. 3 CRANKSHAFT. PISTON VILEBREQUIN. PISTON

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

PART N O. N° PIECES

63V–15396–01–94

93210–46M16

93101–25018

93102–25M48

93101–13018

97095–06016

92995–06600

63V–11400–01

63V–11412–00

63V–11422–00

63V–11432–00

63V–11442–00

93306–205U7

63V–11515–02

682–11681–00

650–11651–04

93310–620V5

90209–20M23

91609–20008

93440–52009

6E7–11631–00–97

6E7–11635–00

6E7–11636–00

682–11610–01

682–11610–11

682–11610–21

634–11633–00

DESCRIPTION DESCRIPTION

HOUSING, OIL SEAL LOGEMENT DE JOINT SPY

O-RING JOINT TORIQUE

OIL SEAL JOINT SPY

BOLT BOULON

WASHER RONDELLE

CRANKSHAFT ASSY VILEBREQUIN COMPLET

.CRANK 1 .MASSOLOTTE DE VILEBREQUIN 1

.CRANK 2 .MASSOLOTTE DE VILEBREQUIN 2

.CRANK 3 .MASSOLOTTE DE VILEBREQUIN 3

.CRANK 4 .MASSOLOTTE DE VILEBREQUIN 4

.BEARING .ROULEMENT

.SEAL, LABYRINTH 1 .JOINT, LABYRINTHE 1

.PIN, CRANK 1 .MANETON, VILEBREQUIN 1

.ROD, CONNECTING .BIELLE NUE

.BEARING .ROULEMENT

.WASHER .RONDELLE

.PIN, SPRING .AXE DE RESSORT

.CIRCLIP .CIRCLIP

PISTON (STD) PISTON (STD)

PISTON (0.25MM O/S) PISTON (0.25MM O/S)

PISTON (0.50MM O/S) PISTON (0.50MM O/S)

PISTON RING SET (STD) JEU DE SEGMENTS (STD)

PISTON RING SET (0.25MM O/S) JEU DE SEGMENTS (0.25MM O/S)

PISTON RING SET (0.50MM O/S) JEU DE SEGMENTS (0.50MM O/S)

PIN, PISTON AXE, PISTON

MH

WC

11

22

11

33

11

22

44

11

22

22 AP

22

22 AP

22

REMARKS REMARQUES

AP

A

6

FIG. 3 CRANKSHAFT. PISTON VILEBREQUIN. PISTON

REF. NO.

24

25

26

27

28

29

PART N O. N° PIECES

93602–14104

90201–14377

93450–15023

93110–23M00

63V–11445–00

90201–46M29

DESCRIPTION DESCRIPTION

PIN, DOWEL GOUJON

WASHER, PLATE RONDELLE, PLATE

CIRCLIP CIRCLIP, TYPE S

OIL SEAL JOINT D'HUILE

SPACER ENTRETOISE

WASHER, PLATE RONDELLE, PLATE

MH

50 50

44

11

22

11

WC

REMARKS REMARQUES

A

7

FIG. 4 INTAKE ADMISSION

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

PART N O. N° PIECES

63V–13610–10

63V–13610–00

63W–13610–00

682–W0004–00

97095–06020

92995–06600

63V–41253–00

91690–20010

63V–41262–00

63V–41257–00

63V–14440–00

90387–06M15

90480–12M25

93210–35M86

90119–06M94

6H4–41271–01

63V–41256–00

689–41273–00

6J8–41274–00

63V–41252–00

661–41262–02

90201–05M09

90164–05M03

DESCRIPTION DESCRIPTION

REED VALVE ASSY CLAPET COMPLET

.REED SET .JEU DE CLAPETS

BOLT BOULON

WASHER RONDELLE

LEVER, CHOKE LEVIER

PIN, SPRING AGRAFFE

JOINT, CHOKE LEVER RACCORD, LEVIER DE STARTER

ROD, CHOKE 2 TRINGLE 2, STARTER

SILENCER ASSY, INTAKE SIENCIEUX D'ADMISSION

COLLAR COLLERETTE

GROMMET PASSE-FIL

O-RING JOINT TORIQUE

BOLT, WITH WASHER BOULON, AVEC RONDELLE

KNOB, CHOKE BOUTON DE STARTER

ROD, CHOKE 1 TRINGLE 1, STARTER

GROMMET PASSE-FIL

GROMMET 2 PASSE-FIL 2

LEVER, CHOKE 1 LEVIER 1

JOINT, CHOKE LEVER RACCORD, LEVIER DE STARTER

WASHER, PLATE RONDELLE, PLATE

SCREW, TAPPING VIS, TETE FRAISEE

REMARKS

MH

WC

1 9.9F,13.5A

19.9F(NORWAY)

1 1 15F,9.9F(NORWAY)

11

33

11

22

11

22

11

REMARQUES

9.9F,13.5A

9.9F(NORWAY)

15F,9.9F(NORWAY)

B

1

FIG. 5 CARBURETOR CARBURATEUR

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

PART N O. N° PIECES

63V–14301–00

679–14923–00

679–14555–00

63V–14527–00

63V–14126–00

97803–04010

63V–14948–06

679–14966–00

63V–14523–00

90501–10326

63V–14984–00

63V–14980–00

63V–14947–00

676–14943–29

97980–04114

6G1–14398–00

6G1–14992–00

63V–14985–00

6G1–14546–01

676–14186–00

663–14159–00

6H4–14548–00

98580–04008

98980–03006

95380–03600

97980–04125

6G1–24452–00

DESCRIPTION DESCRIPTION

CARBURETOR ASSY 1 CARBURATEUR COMPLET 1

.SCREW, PILOT .VIS, RALENTI

.SPRING .RESSORT

.PLATE .PLAQUE

.GASKET .JOINT

.SCREW, PAN HEAD .VIS, CRUCIFORME

.JET (#48) .GICLEUR (#48)

.RUBBER CAP .CAOUTCHOUC CASQUILLO

.SCREW, STOP .VIS, BUTEE

.SPRING, COMPRESSION .RESSORT, COMPRESSION

.GASKET, FLOAT CHAMBER .JOINT, CUVE DE FLOTTEUR

.BODY, FLOAT CHAMBER .CORPS, CUVE DE FLOTTEUR

.JET, NEEDLE .GICLEUR DE STARTER

.JET, MAIN (#110) .GICLEUR, PRINCIPAL (#110)

.SCREW, WITH WASHER .VIS, AVEC RONDELLE

.WASHER .RONDELLE

.SCREW, DRAIN .BOUCHON, PURGE

.FLOAT .FLOTTEUR

.VALVE, NEEDLE .POINTEAU

.PIN, FLOAT .AXE, FLOTTEUR

.CLIP .JONC

.PIN, FLOAT ARM .AXE, BRAS DE FLOTTEUR

.SCREW, PAN HEAD .VIS

.SCREW, BIND .VIS, DE PRESSION

.NUT .ECROU

.SCREW, WITH WASHER .VIS, AVEC RONDELLE

.COVER .COUVERCLE

MH

WC

11

44

11

44

11

22

44

11

REMARKS REMARQUES

B

2

FIG. 5 CARBURETOR CARBURATEUR

REF. NO.

28

29

30

31

32

33

PART N O. N° PIECES

63V–24411–00

6G1–24412–01

6G1–24411–00

6G1–24431–01

6L5–24421–00

98580–04006

DESCRIPTION DESCRIPTION

.DIAPHRAGM .DIAPHRAGME

.BODY 1 .CORPS 1

.DIAPHRAGM .DIAPHRAGME

.GASKET, FUEL PUMP 1 .JOINT 1 DE POMPE A ESSENCE

.VALVE, CHECK .SOUPAPE, RETENUE

.SCREW, PAN HEAD .VIS

MH

WC

11

22

11

REMARKS REMARQUES

B

3

FIG. 6 FUEL CARBURANT

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

PART N O. N° PIECES

6G1–24304–02

97095–06020

92995–06600

61N–24560–00

61N–24563–00

61N–24521–00

93210–32738

95380–08600

90445–09M00

90467–08004

682–24566–01

97013–06010

63V–24396–01

656–W2810–02

63V–28199–74–A0

63V–28199–74–B0

63V–28199–85–A0

63V–28199–85–B0

DESCRIPTION DESCRIPTION

FUEL PIPE JOINT COMP. 1 DURITE RACCORDEMT. A ESSENCE

BOLT BOULON

WASHER RONDELLE

FILTER ASSY ENS FILTRE

.ELEMENT, FILTER .ELEMENT, FILTRE

.CUP, FILTER .CUVETTE, FILTRE

.O-RING .JOINT TORIQUE

NUT ECROU

HOSE (L180) DURITE (L180)

CLIP JONC

BRACKET, FILTER SUPPORT, FILTRE

BOLT BOULON

PLATE PLAQUE

TOOL KIT TROUSSE A OUTILS

MANUAL,OWNER'S MANUEL D'UTILISATION

REMARKS

MH

WC

11

22

44

11

1 1 UR (E,F,S)

1 1 UR (D,NL,I)

1 1 UR (DK,P,GR)

1 1 UR (N,S,SS)

REMARQUES

UR (E,F,S)

UR (D,NL,I)

UR (DK,P,GR)

UR (N,S,SS)

B

4

FIG. 7 STARTER DEMARREUR

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

PART N O. N° PIECES

63V–15710–12

63V–15711–01

63V–15795–01

90387–06M05

63V–15714–00

63V–15741–00

63V–15713–00

63V–15753–00

63V–15716–00

63V–15705–01

63V–15767–01

63V–15784–01

63V–15744–00

63V–15768–00

63V–15764–00

63V–15793–00

*

6G1–15755–00

6G1–15779–00

63V–15794–00

63V–15748–00

63V–15734–00

63V–15726–00

91490–16018

63V–15762–00

97095–06020

92995–06600

DESCRIPTION DESCRIPTION

STARTER ASSY DEMARREUR COMPLET

.CASE, STARTER .CARTER DE DEMARREUR

.GUIDE, ROPE .GUIDE DE CABLE

.COLLAR .COLLERETTE

.DRUM, SHEAVE .TAMBOUR, POULIE

.PAWL, DRIVE .CLIQUET, ENTRAINEMENT

.SPRING, STARTER .RESSORT DE DEMARREUR

.BUSH .CHARBON

.PLATE, DRIVE .PLAQUE, ENTRAINEMENT

.SPRING, DRIVE PAWL .RESSORT DE CLIQUET

.SPRING .RESSORT

.SPRING, RETURN .RESSORT, RAPPEL

.CIRCLIP .CIRCLIP

.BOLT .BOULON

.COLLAR 1 .COLLERETTE 1

.SCREW .VIS

.WIRE, STARTER (L:1800MM) .CABLE DE DEMARREUR (L:1800MM)

.HANDLE, STARTER .POIGNEE, DE DEMARREUR

.COVER .COUVERCLE

.STOPPER .BUTEE

.PLUNGER, STARTER STOP .PLONGEUR, BOUTE DE DEMAR

.SPRING, RETURN .RESSORT, RAPPEL

.WASHER, FLAT .RONDELLE, PLATE

.PIN, COTTER .GOUPILLE

SEAL, RUBBER 2 JOINT CAOUTCHOUC 2

BOLT BOULON

WASHER RONDELLE

REMARKS

MH

WC

1 1 WITH SAFETY DEVICE

11

33

11

11 *1

11

33

REMARQUES

WITH SAFETY DEVICE

*1

B

5

FIG. 7 STARTER DEMARREUR

REF. NO.

28

29

PART N O. N° PIECES

6A1–83625–41

6A1–83625–51

DESCRIPTION DESCRIPTION

MARK 5 ETIQUETTE 5

MH

WC

11

REMARKS REMARQUES

B

6

YAMAHA 13.5A’03, 15F’03 PARTS CATALOGUE 03-1

FOREWORD

CONTENTS

TABLE DES MATIERES