Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual,
please keep it at hand any time for your quick reference.
Page 2
- Preface
Thank you very much for purchasing Yamada Pump. This pump, driven by the compressed air from an air
compressor, is designed to pump out or transfer lubricant from drum cans or other vessels. The material of the liquid
contact section of the machine is stainless steel, and that of the seal section is PTFE, FKM. Any solvent which does
not agree to these materials is not available.
- For Safe Operation
This manual describes the items that are important for the user to operate this product safety, correctly, and efficiently.
Before operating this product, read this manual thoroughly, in particular, “Warnings and Cautions” at the beginning of
this manual, with a good understanding of its contents. Keep this manual carefully in an easy-to-access place so that
the user may refer to it whenever necessary.
- Warnings and Cautions
For safe use of this product, be sure to note the following: In this document, warnings and cautions are indicated by
symbols. These symbols are for those who will operate this product and for those who will be nearby, for safe
operation and for prevention of personal injury and property damage. The following warning and caution symbols
have the meanings described below. Be sure to remember their meanings.
WARNING :
This indicates the existence of potential hazard which, if not avoided, will
result in death or serious injury.
1/3
CAUTION :
Furthermore, to indicate the type of danger and damage, the following symbols are also used along with those
mentioned above:
This symbol indicates an act that is prohibited (prohibition). The concrete contents of prohibition are
indicated by the side of the indication.
This symbol indicates the contents that must be observed. The concrete contents of observance are
indicated by the side of the indication.
This indicates the existence of potential hazard which, if not avoided, may
result in bodily injury or in physical damage.
Page 3
- Precautions on Use
The following warnings and cautions are very important. Be sure to observe them.
WARNING
[Precautions]
- For your own safety, please read this instruction manual before use. After reading, please keep this
manual on hand for future reference.
- When handling toxic or odoriferous liquid, please ventilate enough in order to prevent poisoning. Also,
please wear protective equipment (safety mask, safety goggles, safety gloves, etc) always.
- Modification of the pump may cause damage or personal injury. Please do not do it for your own
safety.
- To avoid personal injury, please turn off the air source and release the internal pressure of the pump
always before the disassembly and inspection of the pump. In addition, in order to prevent from turning
on the air source accidentally by others, please let known by displaying it.
[Cautions about Explosion or Fire]
- Gasoline is a highly-volatile fuel. Please do not use it to clean the pump. There is a risk of ignition or
explosion.
2/3
- When transferring flammable liquid at high speed, generation of static electricity can be expected. If the
pump is running without prevention measures, it may cause of shock to human body by spark, or may
cause of personal injury caused by the explosion and fire. Please implement measures in accordance
with the use environment.
- When transferring flammable or explosive liquid and if the pump runs with empty, there is a risk of
explosion by compress of mixture of gas and air. For prevention of the pump empty run, please
implement measures such as liquid level control.
- When transferring explosive liquid, please use with safe pressure with a margin.
- When handling flammable or explosive liquid, do not bring things that can become a spark around the
liquid container and pump. There is a risk of explosion or fire.
[Strict Observance of Pump Spec]
- Do not use for the purpose other than prescribed application and the pump specifications.
of personal injury or failure.
- Maximum supply air pressure of this unit is 0.7MPa. The use with exceeding pressure may cause of
personal injury and property damage accidents by breakage of the pump or secondary piping. Please
adjust the air pressure to 0.7MPa or less by air regulator always.
CAUTION
It may cause
- Wetted part of this unit is made of SUS304 and seals are made of fluorine rubber (FKM) mainly. Liquids
or chemicals that attack these materials can not be used. If used, there is a risk of human damage or
physical damage by leak due to corrosion.
[Cautions in Start of Use]
- When installing the pump, please avoid the following locations.
1. Locations of the atmosphere which corrode the pump. (Locations where generate such as chlorine gas)
2. Location where ambient temperature is high (more than 60°C) or below zero.
Page 4
CAUTION
- Please use flexible connection such as hose between the pump and piping. If the pump is connected to
the piping directly, problems such as noise, piping damage by vibration from the pump, unable of
changing drum, unable of maintaining pump, etc will arise.
- If air containing water and dust is supplied to the pump, it may cause of pump failure. Please supply the
appropriate air using air filter always.
- Be aware of discharge port when pump starts. There is a risk of spray of the liquid mixtures with air.
- If seals are worn or damaged, it causes of leak from the pump. In case of transferring liquid which may
influence the human body, property damage, please adhere to the following matter.
1) In preparation for a liquid leak by damage of the pump, hose and piping, please take the appropriate
protective measures.
2) Please check the leakage of the pump before use every day. If there is leak, please investigate and
ask for the service.
3) If trouble is found in the operation of the pump, stop the operation and contact our sales office or the
dealer whom you purchased.
[Cautions in Operation]
3/3
- The pump is not equipped with ON-OFF switch. Please start and stop the pump by opening and closing
of the valve.
- During operation of the pump, please do not touch your hands to the moving parts inside. It may cause
of injury.
- There is a risk of contamination of lubricants into the exhaust. Please do not bring your hands or face
near to the exhaust port.
- Do not lay down or hit the pump. It may cause of failure.
[Cautions in End of Use]
- After the operation or when the pump will not be operated for a long time, please turn off the air source
and open the outlet valve in order to release the internal pressure of the pump, the hose and the piping.
The secondary accidents such as damages of the hose and the piping, and pollutions of the facilities by
leak from valves, which are caused by not shutting air, will be responsibilities of the users.
[Handling of The Liquid]
- Do not discharge the liquid directly on the ground. Please follow the laws and regulations to dispose the
toxic substances. For the safety use, please read the MSDS from the liquid manufacturer and handle
the liquids very carefully.
[Disposal of The Pump]
- Please follow the laws and regulations when you dispose the pump. (Please contact authorized
industrial waste disposer.)
- When handling flammable, combustible, or explosive liquid, or toxic liquid with corrosive nature or
acridity, confirm the adaptability of the pump in advance, and study/execute protective treatments that
fit the liquid in use.
[Caution on operation]
- When handling toxic or odiferous liquid, have adequate ventilation to prevent intoxication. Also, do not
fail to wear protective equipment (a safety mask, safety goggles, safety gloves, etc.).
- Never modify the pump since modification of the pump may cause jury or death accidents or failures
of the pump.
[Caution against explosion/fire accidents]
- When handling flammable or explosive liquid, do not bring anything which may build a fire around the
pump and a liquid container. Explosion/fire hazards may occur.
CAUTION
[Caution on beginning of use]
- When the pump is installed, avoid places below.
(1) A place with an atmosphere which causes corrosion on the pump (a place with chlorine gas
generated)
(2) A place with high temperature (60 °C exceeded) or below freezing around the pump
- Do not connect connections of the pump directly to piping but use flexible materials such as a hose
between the connections of the pump and the piping. If they are connected directly to the piping,
problems will occur such as noise occurrence by pump vibration, pipe damage, drum can
replacement unavailability, and pump maintenance unavailability.
- Supplying air which includes dust and water to the pump causes failures of the pump. Never fail to
use an air filter or others to supply appropriate air.
Use seal tapes or others to tightly connect the connections of the pump to hoses/piping to prevent liquid leakage/air
mixture from the connections.
a) Preparing pump
(1) Set the pump in a vise, and connect a hose
It is recommended that a hose union is used between the pump and the hose here.
(2)
For SH-50B1 SUS (Siphon pump), additionally install the socket and bush, which are accessories of the
suction assembly (Product number: 803410) sold separately, to the liquid inlet of the pump, and connect the
liquid inlet to the main body of the suction assembly via a hose
If other methods are used for piping, refer to “e) piping.”
*1: Use a discharge hose whose material is adaptable to the liquid in use and have 1 MPa of a pressure
capacity or higher.
*2: Use a suction hose whose material is adaptable to the liquid in use and have -0.08 MPa of a negative
pressure capacity or lower. (Not to be damaged with -0.08 MPa of negative pressure)
*1
, which is prepared separately, to the liquid outlet.
*2
prepared separately.
2
Page 8
b) Installation/storage place
Avoid installing/storing the pump in places below.
(1) A place with an atmosphere which causes corrosion on the pump (a place with chlorine gas generated)
(2) A place with high temperature (60 °C exceeded) or below freezing around the pump
c) Air source
(1) Air pressure and air flow volume
Prepare an air source that allows the air pressure and air flow volume which satisfy the pump specification.
(2) Air quality
If watery air is supplied to the pump, freezing will occur in the upper pump, and the original performance
will not be maintained. Also, if dusty air is supplied, a packing and other parts may be damaged. Use an air
filter or others to remove water and dust.
d) Installation
(1) Installation location
Install the pump so that it is as close as possible to a liquid container and the height of the liquid surface is the
same as the height of the liquid outlet of the pump when the liquid is filled to capacity. If the liquid outlet of the
pump is lower than the liquid surface, even when the pump is stopped, a valve may be pushed up by liquid
pressure within the pump and the liquid may be transferred automatically. Pump failures may cause liquid
outflow; therefore, do not use the pump pushing in.
(2) Installation work
For DR-50B1 SUS (Drum pump)
- Install the supplied bang adapter to a larger port (2 inches) of the drum can, insert the pump to the port, and
tighten the wing bolt to fix the pump. At this time, to prevent damage of the drum can bottom, fix the pump
so that the pump is spaced from the can bottom by 2 to 3 cm.
- Install a drum can on a horizontal floor surface and fix it securely to prevent falling with pump vibration and
on disaster.
- Install/fix the pump so that the pump remains vertical.
For SH-50B1 SUS (Siphon pump)
- Install the pump on a wall surface using the mounting bracket (Product No.: 800400) sold separately. At this
time, to prevent dropping of the pump by its vibration or outer force, fix the pump firmly.
- When the pump vibration noise is transferred to a building or a structure, insert a rubber vibration insulator
between the mounting bracket and the wall surface.
- Install/fix the pump so that the pump remains vertical.
e) Piping
(1) Suction piping
- Use the piping material which is adaptable to the liquid in use and have -0.08 MPa of a negative pressure
capacity or lower.
- A long suction distance affects the pump performance.
- Never apply a push piping, but always apply a suction piping.
- If there is a risk of mixture of slurries or other foreign substances, attach a strainer to the head of the suction
piping.
(2) Discharge piping
- Use the piping material which is adaptable to the liquid in use and have 1 MPa of a pressure capacity or
higher.
- Install a valve to the discharge piping, apply end stop, and control the flow volume.
3
Page 9
- A long discharge piping may damage itself because of water hammer phenomenon; therefore, open/close
the pump gradually using a manual valve. Avoid opening/closing rapidly using an automatic valve such as a
solenoid valve.
- Apply a relief circuit to a long discharge piping. The pressure increase with liquid volume expansion by
temperature raise within the piping may cause damage on the piping and the pump.
- If there is a risk of freezing of liquid in use, install a drain to discharge the liquid within the piping.
(3) Air piping
- Install an air valve (ball valve) and air decompression valve to the air piping, which are prepared separately.
If the air valve and air decompression valve are directly installed to the pump, to prevent damage on screw
parts by pump vibration and valve’s own weight, carefully select the piping joint material for connection.
- If clean air is unavailable, attach an air filter.
NOTE: Attaching an air coupler to the air inlet of the pump makes easier operations for drum can
- When handling flammable, combustible, or explosive liquid, or toxic liquid with corrosive nature or
acridity, confirm the adaptability of the pump in advance, and study/execute protective treatments that
fit the liquid in use.
[Caution on operation]
- When handling toxic or odiferous liquid, have adequate ventilation to prevent intoxication. Also, do not
fail to wear protective equipment (a safety mask, safety goggles, safety gloves, etc.).
[Caution against explosion/fire accidents]
- When the pump is not filled with liquid (when the pump is used for the first time after purchase or after
disassembly/repair), do not operate the pump at high speed suddenly. Not only the sealing parts are
damaged, but also, if flammable or explosive liquid is handled, vaporizing liquid may be compressed
causing explosion. Never fail to start the operation at low speed adjusting the open degree of the air
valve and others.
Also, to prevent no-liquid running, implement a measure such as liquid surface control.
- When the pump is used for explosive liquid, use the pump with enough safety pressure.
- When handling flammable or explosive liquid, do not bring anything which may build a fire around the
pump and a liquid container. Explosion/fire hazards may occur.
4
Page 10
CAUTION
[Strictly complying with pump specifications]
- Do not use the pump for specifications and purposes other than the ones specified. Injury or death
accidents and failures of the pump may occur.
- The maximum supply air pressure for the pump is 0.7 MPa. If higher pressure is applied, the pump
and the secondary piping may be damaged causing injury or death accidents/property damage.
Never fail to adjust the air pressure to 0.7 MPa or lower with the air decompression valve to use the
pump.
- The SUS304 is used for the parts where liquid contacts and fluorine-contained rubber (FKM) is mainly
used for the sealing parts of the pump. The pump cannot be used for liquid/chemicals which affect
those materials. If it is used, liquid leakage by corrosion may occur causing human body/property
damage.
[Caution on beginning of use]
- Abrasion/damage of packings causes liquid leakage from the pump. When the pump is used for liquid
which may cause human body/property damage, observe the following items fully.
(1) In preparation for unexpected liquid outflow by pump/hose/piping damage, execute a proper
protective treatment.
(2) Inspect for pump liquid leakage before use every day. If there is a leakage, investigate the pump
well and ask repair.
(3) If there is an abnormality in the pump operating condition, stop using it, and contact the dealer for
your purchase or our sales office.
[Caution on operation/handling]
- The pump has no switch to turn on/off the pump. Open/close the valve or attach/remove the air
coupler to start/stop the pump.
- While the pump is running, do not touch movable parts. If you touch them, your hands may be caught
in them and get injured.
- Do not drop/slap the pump. Failures of the pump may occur.
[Caution on end of operation]
- When the operation ends or when the pump is not to be used for a long time, never fail to disconnect
the air, and open the liquid outlet valve to remove the pressure in the pump, secondary hose, and
piping. The secondary disaster shall be user’s responsibility such as hose/piping damage without
disconnection of air and facility contamination by liquid leakage from a valve.
[Handling transferred liquid]
- Do not discharge the handled liquid directly to the ground. Comply with laws and regulations applied
for handling hazardous substances. Also, for safety, read carefully the handling precautions (MSDS)
by the manufacturer of the liquid in use to handle the liquid cautiously.
NOTE: Use the pump with the minimum necessary supply air pressure to minimize wear of the pump.
2)Preparing operation
When the pump is operated for the first time after installation or when it is re-operated after long time operation stop,
prepare the pump as follows:
(1) Clean enough inside of the piping and the container.
(2) Check for piping connection loose and pump connection screw parts loose.
(3) Wipe off dirt on the part of the pump or the suction assembly, which is inserted to the container, and set it to
the container.
(4) Set 0 MPa for the air decompression valve.
5
Page 11
(5) Fully open the air valve, and gradually increase the pressure of the air decompression valve up to the level
where the pump almost starts to operate.
(6) In this operation status, remove the air in the piping with operation of the discharge piping valve.
3) Operation method
- Never operate rapid opening/closing for both the air valve and discharge piping valve. A water hammer
phenomenon may damage the piping and the pump.
(1) For control with operating discharge piping valve
While the discharge piping valve is closed, fully open the air valve, and set the specified pressure with the air
decompression valve. Then, control the pump with the discharge piping valve opening/closing.
(2) For control with operating air valve/air compression valve
Close the air valve, and set the specified pressure with the air compression valve. Then, control the pump with
the air valve opening/closing and opening position adjustment.
4)Running end operation
(1) Close the discharge piping valve or the air valve to stop the pump. However, if only the discharge piping valve
is closed, the internal pressure of the pump will be maintained
(2) To halt operation, close the air valve.
(3) To halt operation for a long period, disconnect the air source, and remove liquid from the pump and discharge
piping.
CAUTION
6
Page 12
4. Maintenance and Inspection
- Gasoline is high-volatility fuel. Never use it for cleaning the pump. Flammable explosion may occur.
- When handling toxic or odiferous liquid, have adequate ventilation to prevent intoxication. Also, never
fail to wear protective equipment (a safety mask, safety goggles, safety gloves, etc.).
- To prevent injury or death accidents, before the pump disassembly/inspection, never fail to disconnect
the air source and remove the pressure in the pump. Also, post a sign to prevent others from turning on
the air source wrongly.
WARNING
CAUTION
- Do not discharge the handled liquid directly to the ground. Comply with laws and regulations applied for
handling hazardous substances. Also, for safety, read carefully the handling precautions (MSDS) by the
manufacturer of the liquid in use to handle the liquid cautiously.
1) Maintenance and inspection
<Daily check>
- Check for liquid leakage before the pump is operated. If liquid leakage is found, never operate the pump, but
repair it. Also, check inside of the leaked liquid receiver. If liquid has been gathered, repair the pump.
- Check for abnormal noise/vibration while the pump is in operation to confirm smooth operation of the pump.
- Check for abnormal appearance (corrosion, etc.). If it is found, never operate the pump, but repair it.
- Check that the supply air pressure does not exceed 0.7 MPa of the maximum operating air pressure of the
pump.
- While air is being supplied, close the discharge piping valve, and check the operating condition of the pump. If
the pump starts operation within one minute after stop with the end stop, disassemble/repair the pump or replace
parts of the pump.
<Every ten days>
- For smooth operation of the pump, pour a few drops (Approx. 5 ml) of a lubricant (Turbine oil: Type 1 ISO VG32)
into the air inlet.
<Every one year>
- Check for loose screws. If loose screws are found, tighten them.
<Every three years>
- Execute overhaul.
It is recommended that overhaul is executed earlier than 3 years depending on the operating frequency and
consumption condition.
7
Page 13
2) Troubleshooting and corrective measures
If an abnormality is noticed, stop operating the pump, and check the following items. Then if the cause is still not found,
please consult the dealer for you purchase. In addition, for parts replacement/repair, please contact the dealer.
Failure Symptom Cause Corrective measure
The compressor is not in operation. Inspect the compressor.
No discharge or
discharge
volume
insufficient
The pump
operation does
not stop with end
stop.
The pump cannot be
operated.
Even only air motor cannot be
operated.
Only air motor can be
operated.
The pump can be operated.
Liquid leakage from pump or
discharge/suction
piping(valves included)
No liquid leakage from pump
or discharge piping.
Clogging in the air piping
The supply air pressure is low.
Clogging in the discharge piping
Freezing in the piping
Failure of the air motor Repair the air motor.
Failure of the lower pump Repair the lower pump.
The drum can/container is empty.
Leakage from the suction piping Repair the suction piping.
Foreign substance caught in the valve
of the pump
Lower pump packing abrasion Replace the part.
Leakage from discharge/ suction
piping
Leakage from the lower pump Repair the lower pump.
The drum can/container is empty.
Air mixed from the suction piping Repair the suction piping.
Inspect the air piping.
Attach an air filter.
Check the air pressure.
0.3 to 0.7 MPa
Inspect the discharge
piping.
Stop operation until ice
thaws.
Attach an air filter.
(Removing water)
Replace the drum can/Fill
up the container.
Repair the lower pump.
Repair the discharge/
suction piping.
Replace the drum can/
Fill up the container.
Abnormal noise
during operation
3) Aftermarket parts
Use genuine products for aftermarket parts used for repair.
Discharge volume (per cycle) varies according to use conditions.
※
a) Transferred liquid
(1) Do not use the pump for slurry liquid.
(2) Do not use the pump for food substances.
(3) Do not use the pump for liquid that affects the SUS304 which is a material used for the pump parts that
contact the liquid and fluorine-contained rubber (FKM).
(4)
Note that viscosity, steam pressure, and corrosion resistance change according to liquid temperature
change.
Pump Ratio (Nominal)
Compatible materials
Operating Air Pressure
Discharge Volume per Cycle
Pres sure
Limitation of Vis cosity
Weight (excluding accessories)
Model N o.
Type
Suction portR1 1/2
Dis charge Port
Leakage receiver
connecting port
Other liquid which does not corrode the materials that contact
the liquid Unavailable for slurry liquid and food substances
Noise
Env. Temperature
Materia l Te m p.
Stroke(Nominal)69mm
※
※
Supply air pressure
at 0.7MPa
Suction lift
880996880997
DR-50B1 SUSSH-50B1 SUS
1 × 1
Rc 3/4
Rc 1/4 (2 places)
Rc 1/4 (When the accessory is not used)
Keros ene/lig ht o il , other fu el oi l, water
0.3 ~ 0.7 MPa
Ma x. 9 0 d B
0 ~ 60 °C
0 ~ 80 °C
174 mL
0.7 MPa
3 Pa・s (in case of submerged suction)
12.6 kg9.9 kg
3 m
b) Indoor/outdoor operation
(1) The pump can be operated both indoor and outdoor.
(2) Especially for operation outdoor, pay attention to the air
quality (water, dust, etc.) control.
(3) Take safety measures to prevent the pump and peripheral
protective facilities from receiving harmful effects on disasters
such as a flood by heavy rains.
Left up: Discharge volume - Discharge pressure Curve line
Right up: Discharge volume - Air consumption volume Curve line
* Do not use the pump under the right side shadowed condition.
15
Page 21
7. Limited Warranty
If an abnormality occurs during normal operation in accordance with the operating instructions and other operating
cautions within the warranty period (12 months after date of purchase) that can be attributed to a manufacturing
defect, the defective parts of this product will be serviced or the product will be replaced free of charge. However, this
warranty will not cover compensation for incidental damage or any malfunction listed below.
1. Warranty period
This warranty will be valid for a period of 12 months after the date of purchase.
2. Warranty
If, during the warranty period, any of the material of the genuine parts of this product or the workmanship of this
product is found defective, and is so verified by our company, the servicing cost will be fully born by our company.
3. Exclusion
Even during the warranty period, this warranty does not cover the following.
1) Malfunction arising from use of parts other than manufacturer-specified genuine parts
2) Malfunction arising from misuse or operating errors, or lack of storage or maintenance care
3) Malfunction arising from use with a fluid that may cause corrosion, inflation or dissolution of the component
parts of the product
4) Irregularity arising from repair made by other than by our firm, our regional office, dealer or authorized service
personnel
5) Malfunction arising from modification of the product by other than authorized service personnel
6) Wear and tear of parts that must be regularly replaced in the course of normal operation, such as packings,
O-rings and hose.
7) Malfunction and/or damage due to use with incorrect voltage.
8) Malfunction and/or damage due to transportation, moving or drop page of the product after purchase
9) Malfunction and/or damage due to fire, earthquake, flood or other force majeure
10) Malfunction arising from use of compressed air that contains impurities or excessive moisture, or use of
gases or fluids other than the specified compressed air
11) Malfunction arising from use of excessively abrasive material or of inadequate grease.
Furthermore, this warranty does not cover the rubber parts, or other parts used in this product and its accessories,
which are subject to wear in normal operation.
・hoses ・packings ・cords
4. Parts
Parts for this product will be kept available for 5 years after discontinuation of production. Once 5 years have
elapsed after close of production, availability of parts for this product cannot be guaranteed.
16
Page 22
Manufactured by
YAMADA
CORPORATION
INTERNATIONAL DEPARTMENT
No.1-3, 1-Chome, Minami-Magome, Ohta-ku, Tokyo, 143-8504, Japan
PHONE : +81-(0)3-3777-0241
FAX : +81-(0)3-3777-0584
201609 APP080U
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