Yale 7110, 7110F, 7170LBR, 7170FLBR Installation Instructions Manual

7110(F), 7170(F)(LBR)

Surface Vertical Rod Exit Device Series

Installation Instructions

Strike Angle Must

Shim (2) Supplied

Strike Plate

Engage Strike

726
Top Strike

Top Mounting Plate

(2) 1/4-20 X 3/4" PFHMS

(Metal Door)

or

(2) #14 x 1-1/2" PFH”AB”SMS

(Wood Door)

Rod Guide

(2) #8 x 1/2" (13mm) PRH”AB”SMS

Top Rod

Roll Pin

Bottom Rod Assembly

Rod Guide

(2) #8 x 1/2" (13mm) PRH”AB”SMS

Bottom Mounting Plate

(2) 1/4-20 X 3/4" PFHMS

(Metal Door)

or

(2) #14 x 1-1/2" PFH”AB”SMS

(Wood Door)

790 Strike

791 Strike

(3) 10-24 x 3/4" (19mm) PFHMS

Top Latch

(Panic & Fire Label)

(3) 10-24 x 1/4" (6mm) PPHMS

(2) 8-32 x 1/4" (6mm) PFHMS

Latch Cover

(2) #6 x 3/8" (10mm) PTH”AB”SMS

‘

Guide Cover

Top Rod Connector

(2) 1/4-20 X 1" PPHMS

(Metal Door)

or

(2) #14 x 1-1/2" PPH”AB”SMS

(Wood Door)

(2) 8-32 x 5/16" (8mm) PFHUMS

(2) #6 x 3/8" (10mm)

ABBREVIATION

PTH”AB”SMS

Guide Cover

Deadbolt

Bottom Bolt Case
Panic & Fire Label

(3) 10-24 x 1/4" (6mm)
PPHMS

(2) 8-32 x 1/4" (6mm) PFHMS

Bolt Case Cover

12-24

PRHMS

Top bracket and 726 strike
required for 7170(F)(LBR).

End Clamp

(3) 8-32 x 5/16"

PFHUMS

End Cap

(2) 1/4-20 X 1" PPHMS

(Metal Door)

(2) #14 x 1-1/2" PPH”AB”SMS

or

(Wood Door)

Hole Plug

(Fire Label Devices)

Dogging Key

Dogging

Feature to hold bolts retracted and

touchpad depressed, for push-pull door

To Dog Device

1. Insert dogging key.

2. Hold touchbar depressed.

3. Turn key 1/4 turn clockwise.

(Not a feature of fire labeled devices.)

Cover

FASTENER DESCRIPTION

PPH”AB”SMS

PFHUMS

PFHMS

PRH”AB”SMS

PTH”AB”SMS PHILLIPS TRUSS HEAD TYPE “AB” SHEET METAL SCREW

PPHMS PHILLIPS PAN HEAD MACHINE SCREW

PFH”AB”SMS

PRHMS PHILLIPS ROUND HEAD METAL SCREW

PHILLIPS PAN HEAD TYPE “AB” SHEET METAL SCREW

PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW

PHILLIPS FLAT HEAD MACHINE SCREW

PHILLIPS ROUND HEAD TYPE “AB” SHEET METAL SCREW

PHILLIPS FLAT HEAD TYPE “AB” SHEET METAL SCREW

All dimensions are in inches (mm) unless otherwise noted.

operation.

An ASSA ABLOY Group brand

80-9470-0010-000 (03-13)

To Change Hands

Maintenance

RHR Device

Vertical Lifter Assembly

(4) 8-32 x 3/16" PPHMS

Remove (4) Screws and
Vertical Lifter Assembly.
Rotate device to opposite
hand (180 degrees). Insert
Lifter Assembly under Lift
Block and re-install screws.

Lift Block

Vertical Lifter Assembly

(4) 8-32 x 3/16" PPHMS

LHR DoorRHR Door

Check Before Starting

Unreinforced Doors or Frames

Doors and Frames with walls having a structural
thickness (metal skin plus reinforcement or solid
hardwood) to engage less than (3) full screw threads
are considered unreinforced.

Unreinforced Doors: Use SNB (sex nuts and bolts).

Unreinforced Frames: Use Blind Rivet Nuts.

Recommended fasteners for unreinforced openings
are not necessarily supplied by Yale Locks and
Hardware.

LHR Device

1. Periodically remove covers and coat mechanisms with a

silicone base lubricant. This is particularly required in corrosive
environments for proper product function.

2. Check mounting fasteners periodically. Retighten if found
loose. Apply screw locking compound (available at automotive
part stores) or change part fasteners if screws continue to back
out.

3. Periodic checks (and adjustments) of strikes are required to
compensate for changes in the opening (e.g. door sagging).

Min. Door Stile

4-1/2" (114mm)

Door and frame must
meet structural and
dimensional specifications
on exit device template(s)
for door and frame
preparation.

Reinforcement

Door Skin

Blind Rivet Nut

Door Must Swing Freely

1. Mark Door

Single Door or Pair without Mullion

Locate and Mark Horizontal and Vertical Reference Centerlines as shown.

LHR door shown, preparation is typical for both door hands.

Note: Door should be in the closed position while marking horizontal and
vertical reference lines. Paper or the Plastic Template may be used in this step.

FINISHED

FLOOR

or THRESHOLD

2. Prepare Door, Frame, & Sill

A. Locate “Device Template” aligning VERTICAL REFERENCE and HORIZONTAL

REFERENCE lines. Tape template to door face.
B. Extend centerline of Rod and Strikes from “Device Template” to door top and
bottom, on door face.
C. Locate Top Latch/Strike and Bottom Bolt Case templates in place over centerline
of Rods and Strikes on door. Tape templates in place and mark holes.
Note that the centerline of the rods and strikes used to install top and bottom bolts
is not the Vertical Reference centerline.

D. Locate and tape Trim Template to door when required (See instructions packed with Trim).
E. Mark and prepare holes per installation template (exclude 791 or 726 strike, holes

prepared in Step 7).
F. Locate 790 Bottom Strike Template. Tape in place over Rods and Strikes centerline
on door. Tape template in place and mark hole locations. Holes to be prepared in Step 7.
G. Remove templates from door.

op Latch & 791or 726

T

LHR DOOR
INSIDE FACE

VERTICAL
REFERENCE

HORIZONTAL

39-15/16

(1014)

emplate

ike T

Str

Device Template

Bottom Case

Template

Floor Strike Template

FINISHED FLOOR or THRESHOLD

REFERENCE

LHR DOOR
INSIDE FACE

Rods & Strikes

VERTICAL
REFERENCE

HORIZONTAL
REFERENCE

2

An ASSA ABLOY Group brand

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3. Size Device

Device must be field cut to size, as required

* LHR Door (Door Open)
inside face

STILE

Horizontal line

C

L

Dogging
Hole

4. Mount Device & Components

Note: 726 Strike and top

bracket not shown.

Top

Mounting

Plate

Top

Latch

16-3/8

(416)

791 Strike

D

1-3/8
(35)

3/8

(10)

HINGE SIDE OF DOOR

Min.

Min.

CUT
LINE

STOP
SURFACE

2-1/4
(57)

Determine device length

1. Close door. Measure 2-1/4" (57mm)
from the Stop Surface on the hinge side of
the door, mark Horizontal Reference at
this point.

Note: This dimension must be 3/8"
(10mm) minimum from edge of the stile
on the door.

2. Open door. Align mounting holes in
device with Mounting Holes in the door.
Mark device where it crosses the mark
from Step 1. If mark is less than 1-3/8"
(35mm) min. from Dogging Hole, a shorter
device is required.

3. Before cutting, make sure the End
Cover is in place and there is no gap
between it and the Pushpad. Cut device
on mark from Step 2.

(2) 1/4-20 x 3/4" (19mm)
PFHMS

F

C

L

B

C

Device Mounting Holes,

L

Rods, & Strikes

Rod Guide

F

15

(381)

D

Bottom Bolt

Case

790 Strike

Rod Guide

Bottom

Mounting

(3) 10-24 x 1/4" (6mm)
PPHMS

Plate

(2) 1/4-20 x 3/4" (19mm)
PFHMS

Bottom Bolt

Case

End
Clamp

C

1/2

vice

De

(3) 10-24 x 1-1/4" (32mm)
PPHMS

(13)

Figure 3.

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5. Rod Preparation & Assembly

7. Complete Installation

Note: Below listed instructions are based on a device

mounted 39-15/16" (1014mm) from finished floor
or threshold. Any deviation on device mounting
height must be accommodated to insure proper
device function.

A. Top Rod Sizing

1. For openings under 7' (2134mm), subtract the actual

opening height from 7' (2134mm).

Example: 6'8" (2032mm) opening
7'0" (2134mm) - 6'8" (2032mm)
= 4" (102mm)

Top Rod must have 4" (102mm) cut from end with
1/8” (3mm) thru hole. Use attached drill fixture to
locate and re-drill 1/8" (3mm) dia. hole thru the
top rod. Make sure rod bottoms out inside drill fixture
prior to drilling. (See Figure 5A).

2. For opening over 7' (2134mm), subtract 7' (2134mm)
from the actual opening height.

Example: 7'6" (2286mm) - 7'0" (2134mm)
= 6" (152mm).

Top Rod must have a 6" (152mm) extension added
to length (See below for available rod lengths).

60-1510-0280: 2" (51mm)
60-1510-0277: 6" (152mm)
60-1510-0278: 12" (305mm)
(Specify Device Finish)

B. Assemble Top Rod

Insert Top Rod Connector into sized Top Rod and Install

1/8" (3mm) x 1/2" (13mm) Roll Pin thru both pieces until
flush on both sides. (See Figure 5B).

1/8

(3)

3/8

(10)

Drill Fixture

Figure 5A: Drill Pin Hole

36-1/8

(918)

Top Rod
Connector

Figure 5B: Top Rod Assembly

Top Rod

1/8" (3mm)

x 1/2" (13mm)

Flush

Flat Face

(2 Sides)

6. Bottom Bolt Assembly

A. Thread Bottom Bolt into Bottom

Rod Assembly.

B. Leave 1/2" (13mm)
for adjustment.

32-1/4

(812)

3-7/8

(98)

Bottom Rod

Assembly

1/2

Adjustable

(13)

(Ref.)

Bolt

Top Strike Detail

791 Strike

A2

Roller

Bolt

Tripping
Lever

Bolt
Engagement

Note: Bottom Bolt will retract to
1/8" (3mm) above Floor Strike.
Floor covering in the door path
must be laid out accordingly.

Frame
Stop

A

Cover
Screw

Hole

A1

Rod Guide

Cover
Screw

Hole

Slide

Cover
Screw

Hole

B

Rod Guide

Cover
Screw

Hole

3/8"
(10)

(2) Supplied (Start With One)

(Ridges Face Down)

(3) 10-24 x 3/4" (19mm) PFHMS

A. Install Top Rod and 791 Strike

1. Thread Top Rod Assembly onto Top Latch.

Lift rod to fully retract Top Latchbolt.
Depress Pushpad and hold depressed.
Adjust top rod length until Rod Connector
seats into the Slide Assembly in latch case.

Note: For 7170 devices, skip section (2a)
and 2(b). See the installation instructions
for the 726 strike on page 9.

2a. Position the Top Strike Roller between
the Tripping Lever and the Bolt on the
Top Latch. Verify hole positions and
prepare holes per Installation Instruction
Template.

b. Install Top Strike and Strike Plate using
(2) #10-24 x 3/4" (19mm) PFHMS thru
outer slots. Adjust and shim strike as
needed for zero door rattle. Add third
screw (#10-24 x 3/4" (19mm) PFHMS)
after final adjustments.

3. If Top Bolt does not remain retracted when
door is opened, Top Rod is too short. Pull
rod out of the guide and the slide then
rotate rod to increase length. Upper Bolt
should retract flat.

4. If upper latch will not deadlock, Top rod
is too long. Pull rod out of the guide and
the slide and rotate to decrease length.

* If 7170 LBR, skip section B.

B. Install Lower Rod and 790 Strike

1. With door open, actuate Pushpad to

retract upper latch. Hang Lower rod
from bottom of Slide and adjust bolt so
that it clears the finished floor by 1/4".

2. Verify location of pipe strike template.
Prepare the strike hole and install the
pipe strike. Set in place with appropriate
bonding material.

3. With the door open, actuate pushpad
to retract upper latch. Adjust bolt
height by pulling the rod out of the
guide and slide and rotating until the
bolt clears the pipe strike by 1/8".

C. Test device action by Touchbar,
by Trim, by Dogging

D. Install covers

B2

Shim

Strike Plate

790 STRIKE

(Press in place)

4

An ASSA ABLOY Group brand

80-9470-0010-000 (03-13)

TOP LATCH &

BOTTOM

791 STRIKE

(7110 only)

TAPE TO

FRAME STOP

9

"

16

14

#26 (.147" DIA) DRILL

10-24 TAP

(2 HOLES)

FOLD LINE
(STOP LINE)

ALIGN WITH

TAPE TO

DOOR STOP

9

16

14

C

RODS

L

BOLT CASE

C

"

7

"

8

22

1

"

2

4

57

TAPE TO
DOOR STOP

ALIGN WITH

5

1

"

16

33

C

RODS

L

HOLE 'A'
(SEE TABLE

FOR SIZES)

HOLE 'A'
(SEE TABLE

FOR SIZES)

A

A

3

1

"

5

1

"

16

33

8

35

BOTTOM DOOR EDGE

FOLD ON LINE &
TAPE THIS TAB TO
BOTTOM DOOR EDGE

HOLE “A”

PREPARATION

Drill: #7 (.201 dia.)
Tap: 1/4-20

3/8" (9.5mm) dia.
Thru door

Drill: #9 (.196" dia.)

CUTLINE

DOOR/FRAME

Thru Bolt

(Metal or Wood)

Wood Door

FASTENER

1/4-20 PPHMSMetal Reinforced

1/4-20 SNB

#14 x 1-1/2"

PPH”AB”SMS

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DEVICE TEMPLATE

790 STRIKE

11

"

16

17

TAPE TO
DOOR FACE

5

" (16) DIA. X

8

3/4 (19) DEEP

FOLD LINE

LHR DOOR

5

3

"

8

92

L

C

C

L

11
16

17

C

"

L

C

VERTICAL REFERENCE

ALIGN WITH OF RODS

C

L

CUTLINE

HORIZONTAL REFERENCE

3

5
8

92

"

11

"

16

17

L

C

CUTLINE

RODS

RHR DOOR
DEVICE TEMPLATE

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TAPE THIS TAB TO FRAME STOP

726 STRIKE

1/8"

(3)

1/4"

(6)

3/4"
(19)

3/4"
(19)

3/4"
(19)

1/8"

(3)

FOLD
(STOP LINE)

ALIGN WITH OF RODS

C

L

1/4"

(6)

3/4"
(19)

2-1/4"

(57)

1-5/16"

DOOR FASTNER HOLE 'A'

METAL

REINFORCED

HOLLOW
METAL &

ALUMINUM

ALUMINUM SNB THRU DOOR

SCREW 1/4-20 TAP

5/16 (8) DIA
INSIDE DOOR

OPTIONAL

SNB

FACE
3/8 (10) DIA
OUTSIDE
DOOR FACE

TAPE TO DOOR

TOP LATCH

& STRIKE

(33)

Strike Angle Must
Engage Strike

CUTLINE

Strike Angle and Top
Latch Mounting Plate
(2) Mounting Screws 1/4-20 x 3/4 PFHMS

726
Top Strike

12-24
PRHMS

Top Latch Case

9

An ASSA ABLOY Group brand

80-9470-0010-000 (03-13)

Plastic Installation Template

7000 Exit Devices

For use in conjunction with instruction sheets packed with exit device.
Holes and slots are identified below by exit device series and trim. Prep door and frame for only those
features required for the exit device being installed.

All 7000 Exit Devices

Frame

Door Stop

Door

Template

7120(F), 7160(F)
& 7220M(F) CVR

Vertical Reference

Wide Stile
Trim Only

Against Door Surface

Against Door Stop
or Mullion
(when applicable)

7150(F)(WS), 7170(F)(WS)

7120(F), 7160(F)
& 7220M(F) CVR

All 7000 Exit Devices

757F
Strike
Location

Mortise
7130(F)

Vertical Reference

Narrow Stile
Trim Only

Wide Stile
Trim Only

Horizontal
Reference

Wide Stile
Trim Only

Product Support Tel [phone] • www.yalelocks.com

Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.

Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective

An ASSA ABLOY Group brand

owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication.

Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.

All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

Copyright © 2002, 2013, Yale Security Inc., an ASSA ABLOY Group company.

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