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The XM1200 is an economical and easy to use document finishing system.
This versatile and non-electric system has been designed to laminate or apply
mounting adhesive to a variety of media. The same system is capable of
laminating, selectively applying adhesive or applying laminate and adhesive
at the same time. With the XM1200, documents are easily laminated or can be
transformed into signs, stickers or labels instantly. The machine and supplies
are compatible with all types of computer-printed media including laser, inkjet,
color and thermal in a wide range of material sizes and thickness.
Adhesive Application &
Laminating System
USER’S GUIDE
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Document
Feed Paddle
Helps ensure wrinklefree output by
providing slight backtension on document.
Document
Output
Location where
document exits the
dispenser when
handle is rotated
clockwise.
Cut Blade
Slide to the left and right
to cut output material
after it exits dispenser.
Also can be used to
trim excess material
from leading edge of
document.
Replaceable
Supply Cartridge
Holds various lengths
and combinations of film
and adhesive depending
upon application.
Document
Feed Tray
Used to guide document into dispensor. Leading
edge of document slides in between tray and
paddle during insertion. Align to right for A3/A4
documents, to the left for letter documents.
Input Side
Output Side
Crank Handle
Used to advance
cartridge supplies
and document when
rotated clockwise.
Roller Springs
Provides spring force on rollers.
Remove springs to remove
rollers and cut blade.
FEATURES & FUNCTIONS
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How to remove document from adhesive
ASSEMBLY INSTRUCTIONS
BASIC OPERATION
Document
Feed Tray
Assmebly
Cartridge
Upper and
lower grooves
in dispenser
side plate
Remove the Xyron System and Document Feed Tray from the packaging. The
system is shipped with a sample supply cartridge already installed. Install the
feed tray by inserting it horizontally into the cartridge opening by the grooves
in hte left and right dispenser side plates as shown. When correctly installed,
the tray will rest horizontally.
Step 2:
Gently guide the document forward
while turning the handle clockwise.
Step 3:
Trim to desired length using the cut
blade at the roller exit. Apply pressure
down on the orange blade holder and
slide to the right or left.
Step 1:
Insert and align document on feed tray.
Extend the document completely into
the cartridge opening. Align to the left
for letter size documents, to the right
for A3/A4 documents.
• Remove the protective clear mask layer
and discard.
• Always remove the liner from the media
as shown.
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CARTRIDGE REPLACEMENT
To Install New
Cartridges
To Install Part-Used
Cartridges
Remove feed tray by lifting
upward and gently pulling
away from dispenser.
Position cartridge
leader between
the rubber rollers
in dispenser.
Turn handle
clockwise to
advance film.
Continue to turn
handle until film
is aligned and
wrinkle-free.
Install feed tray and
trim off excess film
using cut blade.
Install feed
tray and trim
off excess
film using cut
blade.
Insert new supply cartridge.
Turn handle
clockwise until
tool has exited
dispenser and
film is aligned
and wrinkle-free.
Store reusable
starter tool for
later use.
Attach reusable
cartridge starter tool
to partially used
supply cartridge.
Insert partially
used supply
cartridge into
dispenser.
Note: Tool
should be
positioned
between
rubber rollers in
dispenser.
Remove used supply cartridge
by pulling outward. If there is film
between the rollers, turn handle
counter-clockwise.
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AVAILABLE SUPPLY CARTRIDGES
Product Supply Description
Permanent High-Tack Adhesive: Extremely aggressive adhesive instantly creates a
permanent bond on most surfaces. Sets instantly and will not peel. Acid-Free.
Repositionable Adhesive: Allows items to be repositioned over and over. Easy removal
from glass, walls, paper, and most other surfaces. Acid-Free.
Standard Use Laminate: High gloss film suitable for use on a variety of substrates.
Superior adhesion. Compatible with most media. Acid-Free.
Permanent Standard Adhesive: Moderately aggressive adhesive creates a permanent
bond on most surfaces. Can be touched to surface, peeled back quickly, and replaced.
Acid-Free.
Combination–Laminate/Adhesive: One of the laminate products described on
the top surface and one of the Acid-Free adhesives described on the bottom surface.
Acid-Free.
AT1101-50
Permanent High-Tack
Adhesive
50’
(15.25m)
12”
(30.5cm)
AT1105-50
Permanent Standard
Adhesive
50’
(15.25m)
12”
(30.5cm)
AT1106-50
Repositionable
Adhesive
50’
(15.25m)
12”
(30.5cm)
LAT1101-50
Standard Use Laminate/
High-Tack Adhesive
50’
(15.25m)
12”
(30.5cm)
DL1101-100
2-Sided Standard
Use Laminate
100’
(30.5m)
12”
(30.5cm)
Part Number Product Description Material Length Material Width
Adhesive Application Cartridges
Combination One Side Laminate / One Side Adhesive Application Cartridges
Lamination Cartridges
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TROUBLESHOOTING
How to Maintain your Cut System
Using the finger tab of the cut bar spring, pull in and carefully remove the cut bar assembly
from the machine (be cautious of exposed blade). Using caution, apply adhesive cleaner to all
surfaces of bar blade. Once adhesive build-up is removed, return the cut bar assembly to the
machine, guiding the location pins into the holes in the side plates.
Warranty Information
Xyron, Inc. warrants that the XM1200 is free from defects in material and workmanship for a
period of one (1) year from the date of purchase. Xyron, Inc. will repair or replace a defective
product or part without charge, with proof of purchase. If the product is damaged by neglect
or misuse, the warranty is null and void.
To register your product online, please go to www.xyronpro.com and click on the product
registration tab.
*If you purchased this product outside the United States Xyron will warrant this product in
accordance with the purchasing country’s laws.**
**Excludes Australia
Customer Service
We want you to be happy with your purchase of a Xyron product. If for any reason you have a
problem or a question, please contact Xyron Customer Service toll-free at 1-800-793-3523 or
1-480-443-9419 for help. You can also e-mail us at: customerservice@xyron.com
For customer service outside of the U.S.
Australia: 61 2 8899 8500; australiacustomers@esselte.com
New Zealand: 64 9 272 1600; nzcustomers@esselte.com
Europe: 44 845 67801801
Asia: 813 5719 6450
©2013 Xyron, Inc.
8465 N. 90th St. Suite 6
Pima Center
Socttsdale, AZ 85258
Visit www.xyronpro.com for more information
Symptom Cause Solution
Cut blade does not cut
smoothly.
Adhesive build up on
cutting mechanism.
Use caution and follow cleaning
procedure listed below.
Film does not exit
dispenser between
upper and lower blade
bars.
Material is curled or
adhesive has been
transferred to the nip
roller causing the film
to stick.
Remove material and clean
adhesive from rollers if necessary.
Reposition material between
blade bars.
Film wrinkles don’t
go away as crank is
turned clockwise.
Adhesive build-up on
rollers.
Apply adhesive cleaner to remove
build-up on rollers.
Material will not
advance when crank
handle is turned.
Material is not
positioned between
rollers or laminate is
adhered to input tray.
Reinstall cartridge. Slide input tray
outward to release film and turn
handle to assure laminate is
wrinkle-free. Slide input tray back
into machine.
Document wrinkles or
exits machine crooked.
Adhesive build-up on
front edge of input tray.
Remove adhesive from front edge
of input tray.
Document peels from
mounting surface at
opposite corners.
Improper peel
technique introduces
curl in document.
Use the proper peel technique
of peeling the liner from the
document as shown on the
previous page.
6475_RevA
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