XMART RACK-10K User Manual
TOWER AND RACK UPS
ENGLISH
USER MANUAL
DOUBLE CONVERSION UPS
USER MANUAL - OPTIMA UPS 6K/ 10K (ENGLISH)
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Technical information on this manual is property of XMART
.
This manual Information cannot be copied or
distributed totally or partially without written approval of XMART.
XMART can introduce modifications in their products or manuals without further notice. .
XMART is not responsible of mistakes or missing information in this manual.
XMART is not responsible for wrong use a third part can do of this information.
Trademarks and logos in this manual are property of their owners.
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TABLE OF CONTENTS
1. SAFETY
2. AVAILABLE MODELS
3.- UPS INSTALLATION: SITE PLANING
SITE INSPECTION & INSTALLATION CONDITIONS
RACK UPS INSTALLATION
TOWER UPS INSTALLATION
EXTERNAL CIRCUIT BREAKERS SELECTION
WIRING SELECTION
4.- UPS INSTALLATION: SINGLE UPS - TERMINAL BLOCK
UPS AC LINES CONFIGURATION
AC TERMINAL BLOCKS
EXTERNAL BATTERY CONNECTION
5.- UPS INSTALLATION: PARALLEL UPS - TERMINAL BLOCK
GENERAL COMMENTS
UPS AC LINES CONNECTION
PARALLEL CONTROL CABLES CONNECTION
6.- START-UP: SINGLE UPS
INSPECTION BEFORE START-UP
SINGLE UPS - START UP PROCEDURE
7.- START-UP: PARALLEL UPS
REQUIREMENTS FOR PARALLEL UPS SYSTEMS
INSPECTION BEFORE START-UP
PARALLL UPS - START UP PROCEDURE
8.- OPERATION INTERFACE
FRONT P
9.- OPERATION: SINGLE UPS
NEL: PUSH BUTTONS / LEDS / LCD
10.- OPERATION: PARALLEL UPS
REMOVING UPS FROM PARALLEL SYSTEM
ADDING UPS TO PARALLEL SYSTEM
11.- UPS CONFIGUIRATION
12.- ERROR CODES, ALARMS & TROUBLESHOOTING
13.- TECHNICAL SPECIFICATIONS
14.- WARRANTY
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1. GENERAL SAFETY INSTRUCTIONS
WARNING: It is required to read and understand this manual. Follow all instructions given in this manual for starting up and
operating this product. Only qualified technician must start-up, operate and maintain this product. Keep manuals as a guide for
future consults.
WARNING: This product operates with dangerous voltages. It must be installed, operated and maintained ONLY by qualified
technicians trained for this kind of products. Service personnel MUST know and understand very well all electric risks related
to this product. UPS manufacturer or distributor will never be responsible for any accident produced by lack of knowledge or
negligent practices at the moment of install, starting up or maintain this product.
UPS manufacturer or distributor is not liable for any damage that might rise from misusing this unit or defective installation.
WARNING: If you are not qualified technician do not try to install, operate or repair this product.
WARNING: Do not try to install, operate or repair this product if you are not accompanied by another qualified person able to
offer first aid support in case of emergency or accidents.
WARNING: Internal area of this product is locked by screws. Do not try to access inside the UPS unless you are a qualified
technician. UPS must be checked, repaired and maintained by qualified personnel only.
CAUTION!!: ELECTRIC SHOCK RISK
CAUTION: There are dangerous voltages in the UPS power outlets although the equipment is not plugged to power line.
CAUTION: Inside this equipment, due to internal batteries, there are ALWAYS dangerous voltages, thought the UPS is OFF and
unplugged of power line.
CAUTION: There are dangerous voltages in DC (Direct Current) Capacitors. Please Check Capacitor location in Figure 8.4.1.
Wait at least 10 minutes after turning off UPS before opening it to access inside.
DANGER: Power off UPS and unplugged it from AC Line before opening it to Access inside this unit.
CAUTION: Before starting the opening procedure, remove all jewelry and metallic objects such as: Rings, Watches, Bracelets,
etc., because they could contact conductive parts and components inside the UPS and this might cause discharges and/or
short circuits. Make sure using tools properly isolated to avoid electrical risks.
Transportation and Storage: Warnings and Recommendations
WARNING: This UPS must be transported only in its original package to be properly protected
WARNING: This equipment must be storage in dry and ventilated site, in upright position.
WARNING: Before storage this UPS, batteries must be recharged for 8 to 10 hours
WARNING: During long term storage UPS must be recharged periodically according to this manual.
WARNING: EQUIPMENT DISPOSAL
Out of service units: It is strongly recommended to dispose this piece of equipment according to valid directives in your
country. At the moment of disposing all pieces need to be managed appropriately to avoid possible environmental damage or
for some materials to be recycled.
Batteries: Do not throw it to fire (risk of explosion). Do not open the batteries, there are dangerous liquids inside
WARNING: BATTERIES MAINTENANCE
• Batteries capacity, in general (of all kinds), decrease with time and use.
• Our products contain high quality batteries only.
• Batteries useful life in our UPS is between 4 and 5 years, considering environment temperature under 25 ºC and
optimal operational conditions. This time can be dramatically reduced by high temperature and other adverse
operation condition.
• Batteries life expectancy may be also affected by other operation conditions such as electrical service quality as
well as number and kind of equipments connected to UPS
• Batteries should be periodically tested to check capacity and assure and appropriate back up.
• To enlarge batteries life expectancy it is recommendable to fully discharge
UPS one every 2 to 3 months
• During UPS storage recharge batteries according to the following table:
Storage Temperature Recharging Frequency Recharging Time
-25°C a +30°C Every 4 months During 6 hours
+30°C a +45°C Every 2 months During 6 hours
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SAFETY STANDARDS
SAFETY:
EMI (Radiated):
EMI (Conducted):
EMS Power-Frequency Magnetic Field:
EMS Low Freq. Signals:
EMS (ESD):
EMS (RS):
EMS (EFT):
EMS (SURGE):
EMS (CS):
This product has been designed to operate in industrial and commercial applications. If it is used in different application
some considerations for avoiding interferences could be necessary.
IEC/EN 61000-4-8 (Level 4)
IEC/EN 61000-4-2 (Level 4)
IEC/EN 61000-4-3 (Level 3)
IEC/EN 61000-4-4 (Level 4)
IEC/EN 61000-4-5 (Level 4)
IEC/EN 61000-4-6 (Level 3)
IEC/EN 62040-1
IEC/EN 62040-2 (Cat 3)
IEC/EN 62040-2 (Cat 3)
IEC/EN 61000-2-2
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2. AVAILABLE MODELS
- UPS TOWER: 6KEX & 10KEX:
UPS with internal batteries and connection for external battery cabinets to increase backup time.
- UPS TOWER: 6KEX & 10KEX with ISOTX
Models with isolation transformer to provide galvanic isolation between input and output as well as Dual Output:
110Vac/220Vac (2 isolated phases of 110Vac each: L1-N1; L2-N2)
- UPS RACK: RACK 6KEX & 10KEX:
UPS for rack mounting with external battery connection capabilities to increase backup time.
- Optional Accessory: Isolation Transformer ISOTX for RACK UPS 6KEX & 10KEX:
ISOTX for RACK UPS is an optional external module can be connected at any moment to the UPS.
Model Internal Batteries Ext. Batt. Connector Isolation Transformer
6KEX / 10KEX
6KEX / 10KEX ISOTX
Rack 6KEX/10KEX
** Note A: ISOTX module for Rack UPS is an accessory available in a separate optional “3U” height module.
(in separate module) Y ** Note A
Y Y No
Y Y Y
EXTERNAL BATTERIES
EX model ups also supports additional external battery cabinets to increase backup time.
External Battery Cabinet for Tower type 6KEX & 10KEX:
Model: EX-BAT-T6/T10
Batteries: 40 pieces: 2 groups connected in parallel. 20 batteries of 12V-9AH in each group
DC Voltage: 240Vdc
External Battery Cabinet for Rack type Rack 6KEX & 10KEX:
Model: EX-BAT-R6/T10
Batteries: 20 pieces: 1 group of 12V-9AH
DC Voltage: 240Vdc
NOTE: 6K/10K Rack Models are supplied in 2 separate modules:
- 1 for UPS electronic and
- 1 for Main Battery Module (20 pieces x 12V batteries)
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TOWER 6KEX, 10KEX
1.- RS232 7.- FAN (ventilación Forzada)
2.- USB 9.- MBS (Bypass Switch / Interruptor Bypass)
3.- EPO (Emergency Stop / Parada Emergencia) 10.- AC Input Breaker / Breaker Entrada AC
4.- Share Current (for parallel UPS / para UPS paralelas) 11.- FAN ISOTX (Ventilación para ISOTX)
5.- Parallel Port (for parallel UPS / para UPS paralelas) 12.- Terminal block cover / Tapa Regleta Conexiones
6.- SNMP 13.- EXBATT connector / Conector Baterías Externas
15.- AC INPUT / ENTRADA AC
16.- AC Output 1 / Salida AC No. 1 (Standard)
17.- AC Output 2 / Salida AC No. 2 (Programable)
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TOWER 6KEX, 10KEX with ISOTX
1.- RS232 7.- FAN (ventilación Forzada)
2.- USB 9.- MBS (Bypass Switch / Interruptor Bypass)
3.- EPO (Emergency Stop / Parada Emergencia) 10.- AC Input Breaker / Breaker Entrada AC
4.- Share Current (for parallel UPS / para UPS paralelas) 11.- FAN ISOTX (Ventilación para ISOTX)
5.- Parallel Port (for parallel UPS / para UPS paralelas) 12.- Terminal block cover / Tapa Regleta Conexiones
6.- SNMP 13.- EXBATT connector / Conector Baterías Externas
15.- AC INPUT / ENTRADA AC
18.- Isolated Output 1 / Salida Aislada No. 1 (120V)
19.- Isolated Output 2 / Salida Aislada No. 2 (120V)
20.- NON Isolated Neutral / Neutro NO Aislado
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RACK: RACK 6KEX / 10KEX
UPS MODULE
1. RS-232
2. USB
3. EPO” (Emergency Power Off)
4. Share Current Port (for parallel function)
5. Parallel Port (for parallel function)
6. SNMP Intelligent Slot
7. Cooling Fans
8. External Bypass Switch port (MBS port)
10. Main AC Input Breaker
UPS MODULE:
BATTERY MODULE:
ISOTX MODULE (OPTIONAL):
13. Terminal Block Cover
14. TB: AC output
16. DC Connector for external batteries
17. TB: AC Input
18. TB: Ground
BATTERY MODULE
16. DC Connectors
19. DC Breaker
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3.- UPS INSTALLATION: SITE PLANING
SAFETY INSTRUCTIONS
WARNING: Before revising this section you must read and understand very well section 1 of this manual: “GENERAL
SAFETY INSTRUCTIONS”.
WARNINGS, RECOMMENDATIONS AND LIABILITY LIMITATION
REACH AND LIABILITY LIMITATION: The preparation of the site, wiring and all protection devices must be supplied by end
user and it will not be responsibility neither the UPS distributor nor the UPS technician in charge of the start-up.
The place will be conditioned be end user or electrical contractor and must fulfill with local normative and directives and UPS
technical requirements.
This manual describes minimal conditions and technical requirements with which the site must accomplish.
Directives and requirements described in this manual, do not pretend to substitute in any way local electrical directives or
normative.
In some cases, local directives or regulations might be more exigent than UPS technical requirements described by this
manual. In that case end user electrical contractor must be sure to comply with all related local electrical regulations and
directives.
WARNING: Power lines must be protected by protection devices against over current (breakers) or leak currents with capacity
and technology appropriate to effectively accomplish its function. Moreover, installation grounding must be correct.
WARNING: Install the UPS in well ventilated locations and leave room enough between UPS and close objects and structures
WARNING: Do not connect to UPS equipments or devices that exceed its capacity, this would overload the UPS.
WARNING: This product has been designed to be used indoors protected from water, direct sun light, dust and extreme
temperature.
WARNING: Do not put any object on the UPS; do not apply any force over UPS. Do not cover UPS ventilation.
WARNING: This UPS must be connected to appropriate electrical service according to selected model. Technical specs
sticker in the UPS shows the UPS power ratings. DO NOT connect this UPS to any of its own power outlets, this could
damage the unit permanently.
WARNING: Connect only computer related equipments to this UPS. DO NOT connect medical equipments or critical
availability equipments to this UPS. DO NOT connect AC motor based equipments. DO NOT connect home appliances (ovens,
vacuum cleaners, refrigerators, etc.) to this UPS.
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SITE INSPECTION AND INSTALLATION CONDITIONS
REGULATIONS AND LEGAL DIRECTIVES
It is necessary to check that installation site, wiring and power protection in the installation supplied by end user, fulfill
technical parameters required by UPS.
A particular installation might accomplish with UPS requirements but not with local directives and regulations.
The end user and/or electrical contractor will be responsible of watching for complying with electrical regulations and
normative during electrical installation managed by end user.
Inspection performed by installation technician is not intended to confirm regulations and directives accomplishing but only
with technical needs for optimal UPS operation.
SITE INSPECTION
• During transport of this UPS from a cold place to a warmer and more humid one, some condensation could be
generated. Leave the UPS for at least 2 hours to climate to new installation site.
• Do not install the UPS outdoors or near water sources nor in wet environment
• Do not install the UPS in sites exposed to sun light or heat sources. Temperature at operation site should never rise
over 35 ºC. Batteries’ life shortens over 25 ºC.
• Installation site must be dry, fresh, free of dust, fibers and any other objects (conductors or not) suspended in the
air that could get into the UPS thru the ventilation system (Fan).
• Do not block UPS ventilations
UPS INPUT AND OUTPUT POWER LINES PROTECTION
AC LINES PROTECTIONS DEVICES:
All UPS Inputs and outputs must be protected by circuit breakers and current leak protections. Protection capacity and type
must fulfill local regulations as well as directives from this manual. Grounding must be according to local directives as well.
DC PROTECTIONS DEVICES:
For Ex models (with external batteries) there must be also DC Circuit Breakers between UPS and battery bank.
Some Models include a DC breaker on the rear panel for external battery pack protection; otherwise an external DC Circuit
breaker must be installed.
MATERIALS AND ELECTRICAL DEVICES
WARNING: Verify that all electrical lines involved in installation are open circuits and free of dangerous voltages before
starting inspection tasks. All switches related to these electrical lines must be in “OFF” position before starting UPS
installation. After disconnecting power from electrical lines involved in installation, check again with a digital voltmeter that are
free of dangerous voltages.
IMPORTANT: Warning label must be placed on primary involved circuit breakers to alert there are maintenance
personnel working on these circuits to avoid accidental actuation on involved breakers.
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RACK UPS INSTALLATION
Rack UPS must be installed using L-Shape type guides for supporting UPS weight. Usually this kind of supports is provided
with rack cabinets. If not, UPS distributor can provide original telescopic guides as optional accessory.
Small black handles included with the UPS are only for locking purposes. UPS cannot be supported only by these handles.
- Figure 1: Original telescopic guides can be provided as optional accessory if it is required.
- Figure 2: Rack cabinet must include L-shape guide to support UPS.
- Figure 3 & 4: Handles included with UPS are only for locking UPS to the cabinet but not for supporting UPS weight.
- UPS must be installed on L-shape guides.
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TOWER UPS INSTALLATION
SITE CONSIDERATIONS
* This product has been designed to be used indoors, protected from water, direct sun light, dust and extreme temperature.
* Install the UPS in well ventilated location or air conditioned room. Temperature must be always in acceptable range
according to technical specifications table of this manual. It is strongly recommendable controlled room temperature between
21ºC to 24ºC for longer battery and UPS life.
* There must be minimum 1 meter free room distance between UPS and any wall or object. It will allow better ventilation and
it will allow service UPS when required.
* Do not put any object on the UPS; do not apply any force over UPS. Do not cover UPS ventilation.
ELECTRICAL REQUIREMENTS (MANDATORY)
* All Power lines must be protected by magneto-thermal protection devices against over current (breakers) with capacity and
technology appropriate to effectively accomplish its function as indicated in this manual. Moreover, installation grounding
must be correct.
* This UPS must be connected to appropriate electrical service according to selected model. Technical specs sticker in the
UPS shows the UPS power ratings. DO NOT connect this UPS to any of its own power outlets, this could damage the unit
permanently.
* Connect only computer related equipments to this UPS. DO NOT connect medical equipments or critical availability
equipments to this UPS. DO NOT connect AC motor based equipments. DO NOT connect home appliances (ovens, vacuum
cleaners, refrigerators, etc.) to this UPS.
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