XEROX 7002, 8002 User Manual

Version 1.0 August 2009

DocuColor® 7002/8002

User Guide

Document Binder 120D™ is a trademark of Bindomatic®. Horizon ColorWorks™, Horizon ColorWorks PRO™ Document Finishers, and Horizon Perfect Binder BQ-280x™ are trademarks of Horizon, Interntaional. Duplo SCC Nearline Booklet Maker System™, Duplo DC-645 Slitter/ Cutter/Creaser™, and Duplo Ultra 145A UV Offline Coater™ are trademarks of Duplo USA

Corporation. GBC

General Binding Corporation. Kern 515 EasyMailer

Fusion Punch II™ and GBC are trademarks and registered trademarks of

is a registered trademark of the Kern

Company.

Changes are periodically made to this document. Changes, technical inaccuracies, and typographic errors will be corrected in subsequent editions.

User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Machine Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Machine Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

User Interface (UI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Internal Spectrophotometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Job Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Job Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Optional accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Optional feeding accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Optional finishing accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Where to Find Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

1-800 Telephone numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

How to find the machine serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

How to read the Billing Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Reference Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Loading Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Loading paper (Trays 1-4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Paper Tray Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

How to Clear Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Printer jam clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Paper tray jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Upper Transport Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Transport Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Exit Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Right/Left Door Paper Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Jam Clearance with 2-Sided Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

High Capacity Stacker 80 (HCS80) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Bypass Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

High Capacity Stacker/Stapler (HCSS) and Commn Stacker/Stapler (CSS) . . . . 4-9

How to adjust Paper Curl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Paper Curl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Tool Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

How to Run Tabs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Productivity Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Changing the Productivity Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Trays 3 and 4 (Second Feeder Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

High Capacity Stacker 80 (HCS80) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

User Guide i

Table of Contents DocuColor 7002/8002

Top Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Stacker Tray/Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Identifying the parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

HCS80 Cooling fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Unloading the HCS80 Stacker Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

HCSS80/CSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Identifying the components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

HCSS80/CSS Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

HCSS80/CSS Paper Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

HCS80/CSS Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

HCS80/CSS Stapling Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

Unloading the HCS80/CSS Finishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

Loading Staples in the HCS80/CSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

Undocking the Stacker Stapler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1

Cleaning the Digital Press . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

Cleaning the UI Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

Cleaning the Corotrons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

Cleaning the Paper Transport and Fusing Areas . . . . . . . . . . . . . . . . . . . . . . . . 9-5

Replacing Consumable Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

Replacing A Dry Ink/Toner Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

Adding Fuser Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8

Changing the Waste Dry Ink Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9

Replacing a Corotron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9

When to replace a charge corotron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9

Which charge corotron to replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Banding samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Corotron Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11

Replacing the Fuser Web . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12

Consumable Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-14

Basic Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

Digital Press Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

Printer Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4

HCS80 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-5

Loss of Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6

HCSS and CSS Problem Solving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

Printer Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

Paper specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

Tray Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

Duplexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

Transparency Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

Tabbed Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

Drilled Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

Simplex Print Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

Duplex Print Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

Letterhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

Nonstandard size paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

Paper weight conversion tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4

ii User Guide

DocuColor 7002/8002 Table of Contents

Weight conversion ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5

High Capacity Stacker 80 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-5

HCS80 Paper Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5

HCS80 Paper Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6

HCS80 Recommended Baseline/Centerline . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6

HCS80 Paper Destination Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7

HCSS and CSS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

Electrical / Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

Western Hemisphere: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

Paper Stock Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9

Paper Specifications for Stapling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10

Staple Positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

Stapling capacity for different paper types and weights . . . . . . . . . . . . . . 11-13

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

Machine Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-1

Maintenance tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-2

Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-4

Audio Tones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-4

Alert Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-5

Digital Press Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-5

Electrical Power Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5

Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5

Warm-up Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5

First Print Out Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5

Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6

Ambient Temperature and Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6

Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6

Illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6

Noise Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-6

Ozone Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6

Dust. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6

Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-6

Tray Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6

Throughput . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7

Type:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7

Sizes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7

Weights:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7

Size/Loading Orientation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7

Print Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7

Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9

Digital Press Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9

Digital Press Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9

Floor Space Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9

User Guide iii

Table of Contents DocuColor 7002/8002

iv User Guide

Machine

Introduction

Machine Introduction

The DocuColor 7002/8002 is a full color/black and white digital press operating at a speed of eighty prints per minute. This chapter provides the location, name, and function of the various digital press components including:

• External components

• The User Interface (UI)

• The Control Panel

• Internal components

• Optional Accessories

User Guide 1-1

Major Components

DocuColor 7002/8002

Number Part Description

1On/Off

Off

2 User Interface The User Interface contains two components: the Control Panel

3 Control Panel Allows keypad selection of features.

Press the Power Switch to the On position to power on the digital press. A screen message advises of a short wait while the Fuser warms up and the digital press runs a system check.

Press the Power Switch to the Off position to power off the digital press. Allow the digital press to remain off for a minimum of twenty seconds before switching the power on again.

and the Touch Screen and is used for messaging and to select settings.

4Dry Ink/Toner

Compartment

5 Offset Catch Tray

(OCT)

6 Exit Module Contains the decurler and the inverter. The decurler removes any

7 Right/Left Front

Doors

8 Transport Module The Transport Module carries the paper from the paper trays to

9 Paper Tray 2 Holds 2000 sheets of 24 lb. (90 g/m

10 Paper Tray 1 Holds 2000 sheets of 24 lb. (90 g/m

1-2 User Guide

Contains the Dry Ink/Toner cartridges. The cartridge colors from left to right, are black, cyan, magenta, and yellow. Refer to the Maintenance Chapter of this manual for instructions on changing the cartridges.

Receives completed print job. Sets are offset for easy separation. Maximum capacity is 500 sheets of 24 lb. (90 g/m

curl from the printed page. The inverter is used when duplexing or face down output is selected.

Houses the image transfer system for simplex and duplex printing. Open to clear jams in the paper path in the Printing Module and at the Fuser. Follow the instructions precisely for clearing a jam in the Fuser.

the upper paper path of the digital press.

) paper.

DocuColor 7002/8002

User Interface (UI)

The User Interface (UI) displays messages that indicate the status of the digital press during idle, run, or fault conditions.

1. Touch Screen

2. Control Panel

Touch Screen

Number Part Description

1 Message Area The message area at the top of the UI displays messages

concerning the digital press status, programming conflicts, or errors. Messages may also provide instructions for the operator.

2Tabs and FunctionsSome UI screens display tabs containing various

selectable options.

User Guide 1-3

Control Panel

DocuColor 7002/8002

Keypad

Use the numeric keypad to enter your password for access to Tools Mode. Use the keypad for certain Tools Mode features. The keypad is also used by the service representative in the diagnostics mode.

1-4 User Guide

DocuColor 7002/8002

Your digital press has one of two Control Panels: a Control Panel with words or one with international symbols. See the following for button functions.

Power Saver

Lights up when the digital press is in Sleep Mode. Press to return to Standby Mode.

Job Status

Displays a list on the UI of the current jobs and their status. You can hold, release, promote, delete, and see the options selected for each job.

Language

Allows you to select one of two languages.

Access

Allows access to the password-protected Tools Mode and the Auditron Mode.

Machine Status

Accesses the Paper Tray, Machine Details, Error Log, and Maintenance screens. Machine Status is where you find the serial number for the digital press, the customer support phone numbers, and the meters that show the count for color, black and white, color large size, and total output.

Help

Displays additional information useful in completing a task.

Clear All

The Clear All button is used in the Tools Mode for clearing certain selections or settings. Pause

Pause

Press the Pause button to pause printing in order to perform certain maintenance procedures such as changing the dry ink/toner cartridge. You must press Pause again to resume printing.

Start

The Start button is used in the Tools Mode for certain settings. It is also used by the service representative in the diagnostics mode.

User Guide 1-5

DocuColor 7002/8002

Internal Spectrophotometer

Your digital press includes an internal Spectrophotometer, which is located in area 8A of the Exit Module.

The internal Spectrophotometer is sometimes referred to as the “Inline Sensor” (ILS). The internal Spectrophotometer provides the customer with an internal calibration internal tool that ensures the digital press is ready to print colors. This feature provides the customer with the ability to calibrate the digital press from the Color Server without manually feeding calibration charts (also known as “calibration targets”). The customer can use this either in the present, or program it to calibrate at a designated time. It also allows the customer to maintain tighter control over the output of thier system.

Note

Refer to your Color Server’s user documentation when performing the calibration workflow of the Color Server in conjunction with the digital press.

1-6 User Guide

DocuColor 7002/8002

Job Management

Job Status

When you press the Job Status button, the Job Status screen is displayed.

The Job Status screen includes Job Type, Current Status, Paper Size, Output Quantity (refers to the output in sheets for a single page job and in sets or stacks for a multiple page job), and total Number of Pages.

Jobs are numbered in the order they are received for processing.

Review the information that is provided for controlling the print workflow;

• Job List - Shows all jobs submitted to the digital press.

• Hold Job - Holds a job in the print queue until released.

• Release Job - Releases a Hold Job to be printed.

• Promote Job - Enables a job to be moved in front of other jobs in the queue.

• Delete Job - Deletes a selected job.

• Job Details - Shows the programmed options for a selected job.

• Up/Down Arrows - Enables scrolling through job list.

For more information about help, refer to Machine Details located in the Appendix.

User Guide 1-7

Optional accessories

Optional feeding accessories

DocuColor 7002/8002

Feeding accessory Description

Trays 3 and 4 (Second Feeder Module)) The two-tray Second Feeder

Module (SFM), also referred to as Trays 3 and 4, provides an extra 4,000 sheet capacity of either 8.5 x 11 in. or A4 paper. Each drawer holds 2,000 sheets (16 lb. Bond to 80 lb. Cover/52 gsm to 216 gsm).

Optional finishing accessories

Finishing accessory Description

Where to find

information

Information on Trays 2 and 4) can be found in this user guide. Refer to the following chapters for more information:

• Loading Paper

• How to Clear Jams

• Optional Accessories

• Specifications

•Appendix

Where to find

information

High Capacity Stacker (HCS) The HCS is an optional

finishing device that provides stacking and offsetting capabilities for output to a Stacker Tray. The HCS80 connects to the right side of the digital press replaces the Offset Catch Tray (OCT).

Information on the High Capacity Stacker (HCS) be found in this user guide. Refer to the following chapters for more information:

• How to Clear Jams

• Optional Accessories

•Basic Troubleshooting

• Specifications

•Appendix

1-8 User Guide

DocuColor 7002/8002

Finishing accessory Description

High Capacity Stacker/Stapler (HCSS) or Common Stacker/Stapler (CSS)

Xerox Document Binder 120-D (DB120D)

™

The HCSS and CSS are optional finishing devices (referred to as finishers) that provide stacking with offset and single or dual stapling output capabilities.

The Document Binder 120-D is a third-party, Document Finishing Architecture (DFA) device that uses a unique perfect binding technology combined with pre-formed covers to create a high quality professionally bound document. The Document Binder120-D provides:

• Inline thermal binder

• Binds 8.5 x 11" and A4 documents up to 120 pages in a variety of eye-catching preformed or custom covers

• Requires Xerox High Capacity Stacker 80 to connect inline finishing devices

Where to find

information

Information on the HCSS and CSS be found in this user guide. Refer to the following chapters for more information:

• How to Clear Jams

• Optional Accessories

•Basic Troubleshooting

• Specifications

•Appendix

Information on the Document Binder 120-D can be found in the

Finishing Solutions Guide; contact your Xerox

sales representative for more information.

Duplo SCC Nearline Booklet Maker

™

System

User Guide 1-9

The Duplo SCC Nearline Booklet Maker is a thirdparty device that provides:

• Nearline booklet maker with stitch, fold, and fac e t rim featu re s

• Automatic set-up and bar code reader options

Information on the Duplo SCC Nearline Booklet Maker can be found in the

Finishing Solutions Guide; contact your Xerox

sales representative for more information.

DocuColor 7002/8002

Finishing accessory Description

Horizon ColorWorks/ColorWorks Pro Booklet Maker

Duplo DC-645 Slitter-Cutter-Creaser

™

The Horizon ColorWorks or ColorWorks Pro Booklet Maker is a third-party, Document Finishing Architecture (DFA) device that provides inline booklet maker with scoring, bleed trim, face trim, stacking, folding, and stapling featur es. The ColorWorks Pro version provides additional scoring, full-bleed trim, and covers feed.

™ The Duplo DC-645 Slitter-

Cutter-Creaser is a thirdparty device that provides:

• Cutting and creasing operations in a single pass, plus it has the unique Duplo feature of being able to automatically adjust and compensate for image drift.

• The ability to manage heavier media and larger sheet sizes at higher finishing speeds.

Note

This is an offline device.

Where to find

information

Information on the Horizon ColorWorks Booklet Maker c can be found in the Finishing Solutions Guide; contact your Xerox sales representative for more information.

Information on the Duplo DC-645 Slitter-CutterCreaser can be found in the Finishing Solutions Guide; contact your Xerox sales representative for more information.

Duplo Ultra 145A UV Offline Coater

™ The Duplo Ultra 145A UV

Offline Coater is a thirdparty device that provides high quality, cost-effective ultraviolet coating on documents.

Note

This is an offline device.

1-10 User Guide

Information on the Duplo Ultra 145A UV Offline Coater can be found in the

Finishing Solutions Guide; contact your Xerox

sales representative for more information.

DocuColor 7002/8002

Finishing accessory Description

Horizon Perfect Binder BQ-270x

™ The Horizon Perfect Binder

BQ-270xis a third-party device that provides:

• High-quality production perfect binding with fully automated operation and pushbutton simplicity.

• Intelligent touch-screen control console

• Newly-developed adhesive application and side-gluing system

• Automatic air-suction cover feeding with inline scoring

• Job programming and

• Same-location loading and unloading for easier single-person operation

Note

This is an offline device.

Fusion Punch II ™ The GBC Fusion Punch II is a

GBC

third-party, Document Finishing Architecture (DFA) device that provides in-line printer punching that combines printing and punching into one step. Single sheets are punched and emerge ready to be finished into lay flat documents

Where to find

information

Information on the Horizon Perfect Binder BQ270x can be found in the

Finishing Solutions Guide; contact your Xerox

sales representative for more information..

Information on the GBC Fusion Punch II can be found in the Finishing Solutions Guide; contact your Xerox sales representative for more information..

Kern 515 EasyMailer

User Guide 1-11

The Kern 515 EasyMailer is a third-party device that allows for 11” x 17” (A3) or

8.5” x 11” (A4) cut sheet

processing delivering a personalized envelope wrapped around an equally personalized letter.

Information on the Kern 515 EasyMailer can be found in the Finishing Solutions Guide; contact your Xerox sales representative for more information..

DocuColor 7002/8002

1-12 User Guide

Where to Find Help

1-800 Telephone numbers

For system support, user help, and service support, call the appropriate number:

US: 1-800-821-2797 (Includes TTY Support)

Canada: 1-800-939-3769

Xerox also provides web-based customer support. Go to:

www.xerox.com/eSupportCentre

User Guide 2-1

Where to Find Help DocuColor 7002/8002

How to find the machine serial number

You can find the serial number two places:

1. Press the Machine Status button on the Control Panel and then press the Machine Details

tab, or

2. Open the front doors to locate the serial number plate on the frame.

2-2 User Guide

DocuColor 7002/8002 Where to Find Help

How to read the Billing Meters

1. Press the Machine Status button on the Control Panel.

2. Press the Machine Details Tab.

3. Press the Meters button.

User Guide 2-3

Where to Find Help DocuColor 7002/8002

Reference Documents

There are additional reference documents available to you that provide more detailed information. Refer to the list below for the title, description and the location of the document.

Document Description Location

System Administration Guide Provides detailed descriptions of System

Administrator functions

Decurler Adjustment An adjustment to help correct decurling

problems

Specialty Media Guide Provides specialty media

recommendations, hints and tips regarding best printing practices.

Chapter 3 Loading Paper Quick reference to loading paper Found on the Customer

Corotron Test Test opattern used to help determine

image quality problem

Safety Guide All the safety inform ation associated

with this machine

Found on the Customer Documentation CD

Documentation CD

Found on the Customer Documentation CD

2-4 User Guide

Loading Paper

Loading paper (Trays 1-4)

1. Lift the handle and pull out the paper tray.

2. Select the appropriate paper stock for your print job.

3. Open the ream of paper seam side up and place it in the tray.

User Guide 3-1

Loading Paper DocuColor 7002/8002

4. Place the paper in the front right corner of the tray.

5. Do Not exceed the “Max” fill line.

6. Squeeze the green levers, and slide the Paper Guides until they touch the side of the paper.

7. Press the button to select Non-Standard or Standard at the front of the tray. The green

light will indicate your selection.

3-2 User Guide

DocuColor 7002/8002 Loading Paper

Non-standard size paper is any paper for which there is no paper guide setting within the minimum and maximum sizes for the trays: 7.16 to 12.6 inch Long Edge Feed (LEF) or 7.16 to 19.2 inch SEF (182 - 320 mm LEF or 182 x 488 mm Short Edge Feed (SEF)

Non-Standard

Standard

8. Press the button to select Transparency or the appropriate paper weight. The green light

will indicate your selection.

Transparency

9. Press the button to select Coated or Uncoated. The green light will indicate your selection.

Coated

User Guide 3-3

Uncoated

Loading Paper DocuColor 7002/8002

10. Select the position of the Paper Tray Blowers to match the weight of the paper stock in the tray.

11. Slide the tray back into the machine until it locks into place.

Paper Tray Guidelines

For best results, remember the following:

• Do not store reams of paper in any of the trays.

• Do not use wrinkled, torn, curled, or folded paper.

• Do not mix sizes or weights of paper in a paper tray.

3-4 User Guide

How to Clear Jams

Printer jam clearance

If a jam occurs, the digital press stops printing and a message is displayed on the User Interface (UI). Follow all instructions displayed completely additional information to resolve the problem.

If power is interrupted during the printing process, it is imperative that you clear areas behind the Right and Left Front Doors last

Paper tray jams

CAUTION

Be careful of the Feed Heads and the Feed Rolls. They can be damaged with rough treatment.

. Clear all other jam areas first.

and in sequence. Refer to this chapter for

CAUTION

If you hear paper tearing, stop opening the tray. Open the door of the Transport Module or the Second Feeder Module (SFM) Transport Area and clear the paper from the Transport Module before attempting to open the tray again.

1. Open the tray with the jam.

2. Carefully remove all jammed paper.

3. Use the UI to determine if further jams exist and clear those areas.

User Guide 4-1

How to Clear Jams DocuColor 7002/8002

Upper Transport Area

Jams occur in this area only when the Second Feeder Module containing Trays 3 and 4 is connected.

1. Pull out the Transport Area drawer above Tray 1.

2. Lift up the handle.

3. Remove all jammed paper.

4. Return the drawer to its original position.

5. Follow the instructions on the UI to clear other areas or to resume your print job.

4-2 User Guide

DocuColor 7002/8002 How to Clear Jams

Transport Module

Note

Refer to the video located on the Customer Documentation CD as needed.

Open the areas in the Transport Module indicated on the UI. Carefully remove all jammed paper.

1. Open the Transport Module door.

2. Grasp the green handles 3a, squeeze and move it to the right.

3. Carefully remove all jammed paper.

4. Reposition handles 3a.

5. Lift up green handles 3b.

6. Carefully remove all jammed paper and return handles 3b to the original position.

7. Follow the UI messages and, if required, lift handles 7a and remove all jammed paper. Return handles 7a to the original position.

8. Squeeze handles 7b and lower to the right. Remove all jammed paper. Return handles 7b to the original position.

9. Squeeze handles 7c and lower to the left. Remove all jammed paper. Return handles 7c to the original position.

10. Close the Transport Module door.

11. Follow the instructions on the UI to restart your print job.

User Guide 4-3

How to Clear Jams DocuColor 7002/8002

Exit Module

Note

Refer to the video located on the Customer Documentation CD as needed.

Follow the instructions on the UI to clear jams from all the areas indicated in the Exit Module.

Follow the instructions on the UI to restart your print job.

4-4 User Guide

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