t 1-800-670-0707 (toll free in North America)
1-360-925-5097 (direct)
f 1-800-994-7828 (toll free in North America)
1-360-925-5143 (direct)
e CustomerService@xantrex.com
www.xantrex.com
by
XPower Powerpack 150
975-0110-01-01 REV. B Printed in China
Owner's Guide
by
XPower Powerpack 150
Owner’s Guide
About Xantrex
Xantrex Technology Inc. is a world-leading supplier of advanced power
electronics and controls with products from 50 watt mobile units to one MW
utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and
backup power applications in both grid-connected and stand-alone systems.
Xantrex products include inverters, battery chargers, programmable power
supplies, and variable speed drives that convert, supply, control, clean, and
distribute electrical power.
Trademarks
XPower Powerpack 150 is a trademark of Xantrex International. Xantrex is a
registered trademark of Xantrex International.
Other trademarks, registered trademarks, and product names are the property of
their respective owners and are used herein for identification purposes only.
Notice of Copyright
XPower Powerpack 150 Owner’s Guide © October 2003 Xantrex International.
All rights reserved.
Disclaimer
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC.
(“XANTREX”)
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF
ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER
DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER
DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF
THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE
ENTIRELY AT THE USER’S RISK.
Date and Revision
October 2003 Revision B
Part Number
975-0110-01-01
Contact Information
Telephone: 1 800 670 0707 (toll free North America)
1 360 925 5097 (direct)
Fax: 1 800 994 7828 (toll free North America)
1 360 925 5143 (direct)
Email: customerservice@xantrex.com
Web: www.xantrex.com
About This Guide
Purpose
The purpose of this Owner’s Guide is to provide explanations
and procedures for installing, operating, maintaining, and
troubleshooting the XPower Powerpack 150.
Scope
The Guide provides safety guidelines, detailed planning and
setup information, procedures for installing the inverter, as
well as information about operating and troubleshooting the
unit. It does not provide details about particular brands of
batteries. You need to consult individual battery
manufacturers for this information.
Audience
The Guide is intended for anyone who needs to install and
operate the XPower Powerpack 150. Installers should be
certified technicians or electricians.
Organization
This Guide is organized into five chapters and an appendix:
Chapter 1, “Introduction”, provides an overview of the main
features of the XPower Powerpack 150.
i
About This Guide
Chapter 2, “Features”, provides a detailed description of the
features of the XPower Powerpack 150.
Chapter 3, “Operation”, gives instructions for the main
operational procedures of the XPower Powerpack 150,
including operating AC and DC appliances and jumpstarting
an engine.
Chapter 4, “Maintenance”, gives instructions for recharging
the XPower Powerpack 150 and changing the built-in light
bulb.
Chapter 5, “Troubleshooting”, provides a troubleshooting
guide to the XPower Powerpack 150.
Appendix A, “Specifications”, provides the electrical and
physical specifications of the XPower Powerpack 150.
“Warranty and Product Information” at the end of this Guide
provides detailed warranty information and instructions for
getting warranty service.
Conventions Used
The following conventions are used in this guide.
WARNING
Warnings identify conditions that could result in personal injury or
loss of life.
CAUTION
Cautions identify conditions or practices that could result in
damage to the unit or to other equipment.
Important:
an item that you must pay attention to.
ii 975-0110-01-01
These notes describe an important action item or
Abbreviations and Acronyms
A Ampere(s)
AC Alternating Current
AGM Absorbed Glass Mat
Ah Amp-hours
ASC Authorized Service Center
DC Direct Current
Hz Hertz
mA milli-Ampere
MHI Metal halide arc
RMA Returned Material Authorization
RMS Root Mean Square
UPS Uninterruptible Power Supply
V Volt(s)
W Watt(s)
Related Information
About This Guide
You can find more information about Xantrex Technology
Inc. as well as its products and services at www.xantrex.com
975-0110-01-01 iii
iv
Important Safety Instructions
The XPower Powerpack 150 generates a type of AC power
similar to a normal household wall outlet. Operating the
XPower Powerpack 150 incorrectly or misusing it may
damage the equipment or create hazardous conditions for the
user.
Important: Before using your XPower Powerpack 150, be sure
to read and save these safety instructions.
Warnings and Cautions
WARNING: Shock hazard. Keep Away from
Children.
The XPower Powerpack 150 generates the same potentially lethal
AC power as a normal household wall outlet. Do not insert foreign
objects into the AC Power Outlet, the DC Power Outlet, or the
ventilation holes. Do not expose this product to water, rain, snow,
or spray.
Do not open the XPower Powerpack 150. There are no userserviceable parts inside the unit.
CAUTION
Do not connect any AC appliance with the neutral conductor
connected to ground to the XPower Powerpack 150.
CAUTION
Do not expose the XPower Powerpack 150 to temperatures over
104 °F (40 °C).
v
Important Safety Instructions
-
WARNING: Explosion hazard
Do not use this product where there are flammable fumes or gases,
such as in the bilge of a gasoline- powered boat, or near propane
tanks. Do not use this product in an enclosure containing
automotive-type lead acid batteries. These batteries, unlike the
sealed AGM battery in XPower Powerpack 150, vent explosive
hydrogen gas which can be ignited by sparks from electrical
connections.
When working on electrical equipment, always ensure someone is
nearby to help you in an emergency.
WARNING: Heated surface
Ensure at least 2" (5 cm) air space is maintained on all sides of the
XPower Powerpack 150. During operation, keep away from
materials that may be affected by high temperatures such as
blankets, pillows and sleeping bags.
WARNING: Fire hazard
Never allow jumpstart cables’ red and black clamps to touch each
other or another common metal conductor. This could cause
damage to the unit and/or create a sparking/explosion hazard.
Always turn OFF the Jumpstart Power Switch after use.
WARNING: Fire hazard
Jumpstart cable clamps must be connected positive to positive (red
clamp to battery “+”) and negative to negative (black clamp to
battery “-”). A reverse polarity connection (positive to negative)
may cause damage to the unit and/or create a sparking/explosion
hazard.
vi 975-0110-01-01
Important Safety Instructions
WARNING: Fire hazard
The jumpstart feature is designed for short term operation only—
less than 4 seconds. Operating the jumpstart feature for more than 4
seconds may cause damage to the unit. Allow the XPower
Powerpack 150 to cool down for at least 3 minutes after each
jumpstart.
975-0110-01-01 vii
Important Safety Instructions
Precautions When Working With Your Vehicle Battery
WARNING: Risk of Explosion, Fire or Burns
1. Follow all instructions published by the battery
manufacturer and the manufacturer of the equipment in
which the battery is installed.
2. Make sure the area around the battery is well-ventilated.
3. Never smoke or allow a spark or flame in vicinity of the
engine or batteries.
4. Be careful not to drop a metal object on the battery or
allow a metal tool to simultaneously touch the positive
and negative cable ends or battery terminals. It might
spark or short-circuit the battery or other electrical parts
and cause an explosion.
5. Remove personal metal items such as rings, bracelets,
necklaces, and watches when working with a lead-acid
battery. A lead-acid battery produces a short-circuit
current high enough to weld a ring or other similar
objects to metal, causing a severe burn.
6. If you need to remove a battery, always remove the
positive terminal from the battery first. Make sure all
accessories are off so you don’t cause an arc.
7. Someone should be within range of your voice, or close
enough to come to your aid when you work near a leadacid battery.
8. Have plenty of fresh water and soap nearby in case
battery acid contacts skin, clothing, and eyes.
9. Wear complete eye protection and clothing protection.
Avoid touching your eyes while working near batteries.
viii 975-0110-01-01
Important Safety Instructions
10. If battery acid contacts skin or clothing, wash
immediately with soap and water. If acid enters your
eyes, immediately flood them with running cold water for
at least twenty minutes and get medical attention
immediately.
11. Keep a supply of baking soda on hand in the area of the
batteries. Baking soda neutralizes lead-acid battery
electrolyte.
975-0110-01-01 ix
Important Safety Instructions
Precautions for Using Rechargeable Appliances
CAUTION
The output of the XPower Powerpack inverter is non-sinusoidal.
Most rechargeable battery-operated equipment use a separate
charger or transformer that is plugged into an AC receptacle
and produces a low voltage charging output.
Some chargers for rechargeable batteries can be damaged if
connected to the XPower Powerpack 150.
Do not use the following with the XPower Powerpack 150:
• Small battery-operated appliances like flashlights, razors,
and night lights that can be plugged directly into an AC
receptacle to recharge.
• Some chargers for battery packs used in hand power
tools. These affected chargers display a warning label
stating that dangerous voltages are present at the battery
terminals.
: If you are unsure about using your rechargeable
Note
appliance with the XPower Powerpack 150, contact the
equipment manufacturer to determine the rechargeable
appliance’s compatibility with the modified sinewave (nonsinusoidal) AC waveform.
x 975-0110-01-01
Contents
Important Safety Instructions
Warnings and Cautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - v
Precautions When Working With Your Vehicle Battery - - - - - viii
Precautions for Using Rechargeable Appliances - - - - - - - - - - - - x
1
Introduction
About the XPower Powerpack 150 - - - - - - - - - - - - - - - - - - - 1–1
Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - 1–1
Automatic Overload - - - - - - - - - - - - - - - - - - - - - - - - - - 1–1
Overheating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–1
Low Battery Protection - - - - - - - - - - - - - - - - - - - - - - - - 1–2
2
Features
Materials List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–1
XPower Powerpack 150 Features - - - - - - - - - - - - - - - - - - - - 2–2
Front Panel Detail- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2
Left Side View - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4
Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–5
3
Operation
Operating Conditions and Guidelines - - - - - - - - - - - - - - - - - 3–1
Choosing a Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2
Using XPower Powerpack 150 for the First Time - - - - - - - - - 3–3
Recharging with the AC Charger - - - - - - - - - - - - - - - - - - - - 3–3
Using the Built-In Light - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4
xi
Operating AC Appliances - - - - - - - - - - - - - - - - - - - - - - - - - 3–4
Understanding AC Appliances - - - - - - - - - - - - - - - - - - - 3–4
Run Time on Typical AC Appliances - - - - - - - - - - - - 3–5
High Surge Appliances - - - - - - - - - - - - - - - - - - - - - 3–5
Trouble Appliances - - - - - - - - - - - - - - - - - - - - - - - - 3–6
Operating Several Appliances at Once - - - - - - - - - - - 3–6
Operating an AC Appliance - - - - - - - - - - - - - - - - - - - - - 3–7
Operating 12V DC Appliances - - - - - - - - - - - - - - - - - - - - - - 3–8
Jumpstarting a Vehicle’s Engine - - - - - - - - - - - - - - - - - - - - -3–10
Connecting to an External Battery- - - - - - - - - - - - - - - - - - - -3–12
4
Maintenance
Battery Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–1
Recharging the XPower Powerpack 150 Battery - - - - - - - - - - 4–2
Recharging with the AC Charger- - - - - - - - - - - - - - - - - - 4–3
Recharging with the DC Charging Cable - - - - - - - - - - - - 4–4
Recharging with a Generator’s Regulated 12V DC Outlet - 4–6
Recharging From a Solar Panel - - - - - - - - - - - - - - - - - - - 4–7
Replacing the Built-In Light- - - - - - - - - - - - - - - - - - - - - - - - 4–7
5
Troubleshooting
Common Problems - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–1
Buzz in Audio Equipment - - - - - - - - - - - - - - - - - - - - - - 5–1
Television Interference - - - - - - - - - - - - - - - - - - - - - - - - 5–1
Troubleshooting Reference - - - - - - - - - - - - - - - - - - - - - - - - 5–2
A
Specifications
Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - A–1
Physical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3
Warranty and Product Information
Index
xii 975-0110-01-01
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - IX–1
- - - - - - - - - - - WA–1
1
Introduction
About the XPower Powerpack 150
Easy-to-use and designed for years of reliable service, the
XPower Powerpack 150 can run many AC appliances and
12V DC appliances whenever you need power for work or
play, at home or on the road.
XPower Powerpack 150:
• Powers 115V AC appliances
• Powers 12V DC appliances
• Jumpstarts vehicle engines
• Provides lighting for emergency use.
Comprehensive Protection
Automatic Overload
The XPower Powerpack 150 has built-in protection against
output overload. If you connect an appliance that draws more
than 120W to the AC Power Outlet on the XPower
Powerpack 150, or one which draws excessive surge power,
the power to the AC Power Outlet automatically shuts off.
Overheating
The XPower Powerpack 150 is protected from overheating. If
the inverter exceeds a safe temperature, power to the AC
Power Outlet automatically shuts off.
1-1
Introduction
Low Battery Protection
Low battery protection protects the internal battery from
excessive discharge and possible damage. When the AC
Power On/Off Switch is turned on, an audible alarm alerts
you when the internal battery is nearly discharged (11.0V
DC) and the unit turns off at 10.5V DC.
1-2 975-0110-01-01
2
Features
Chapter 2 describes the main features of the XPower
Powerpack 150. We recommend that you familiarize yourself
with these features before operating the unit.
Materials List
Your XPower Powerpack 150 package includes these items:
❐ XPower Powerpack 150
❐ Owner’s Guide
❐ AC Charger
❐ DC Charging Cable
If any of these materials are missing or are unsatisfactory in
any way, please contact Customer Service, see “Warranty and
Product Information” at the back of this Guide.
2-1
Features
XPower Powerpack 150 Features
Front Panel Detail
1
Feature Description
1 DC Power Outlet:
• Powers 12V DC auto, RV or marine appliances
• Recharges XPower Powerpack 150 from a 12V
2 34
outlet in a vehicle using the DC Charging Cable.
7
5
86
2 Battery Level LEDs illuminate to indicate the
XPower Powerpack battery charge level. All LEDs
(two green, one yellow and one red) are illuminated
when the battery is fully charged (Full), only the red
LED is illuminated when the battery is completely
discharged (Empty).
3 Battery Level button triggers the Battery Level
Full/Empty LED indicators. Press to view the
battery charge status.
2-2 975-0110-01-01
XPower Powerpack 150 Features
Feature Description
4 Battery Status LED illuminates when the XPower
Powerpack 150 is in Charging Mode (i.e., an AC
Charger is connected to the XPower Powerpack’s
AC Charger Input Socket and plugged into the
household 120V AC outlet).
5 Red Jumpstart Connection LED illuminates and
an alarm is sounded when the clamps are improperly
connected to the vehicle battery.
6 Green Jumpstart Connection LED illuminates
when the jumpstart clamps are properly connected to
the vehicle battery.
7 AC Power Outlet is a standard 3-prong outlet
supplying 120V AC power for running an AC
appliance.
8 AC Power On/Off Switch illuminates when the
switch is turned on.
Not
shown
975-0110-01-01 2-3
Audible Alarm (inside the unit) sounds in the event
of overheating, low XPower Powerpack battery
condition, or if the jumpstart clamps are connected
incorrectly to the vehicle battery.
Features
Left Side View
Feature Description
1
2
3
4
5
1 Light On/Off Switch
2 Incandescent Light illuminates for about 15
hours when the battery is fully charged.
3 Jumpstart Clamp
4 Jumpstart Power Switch
5 AC Charger Input Socket
2-4 975-0110-01-01
Accessories
Accessory Description
XPower Powerpack 150 Features
1
2
1
2
975-0110-01-01 2-5
AC Charger lets you recharge the
Powerpack 150
and can only be used to recharge the internal battery
XPower Powerpack.
of the
DC Charging Cable lets you recharge the
Powerpack 150
RV or a boat.
from a standard AC wall outlet
from a 12V system in a car, SUV,
XPower
XPower
2-6
3
Operation
Chapter 3 explains how to operate the XPower Powerpack
150 efficiently. This chapter covers:
• Recharging the XPower Powerpack 150 for first time use
• Using the built-in light
• Operating AC appliances and 12V DC appliances
• Jumpstarting a vehicle’s engine
• Connecting to an external battery for additional run time.
Operating Conditions and Guidelines
CAUTION
Read all operating instructions before operating the XPower
Powerpack 150.
CAUTION
Do not use the XPower Powerpack 150 to operate any AC
appliances or 12V DC appliances while recharging with the AC
Charger.
The AC Charger may fail if AC appliances or 12V DC appliances
are operated while the AC Charger is connected.
CAUTION
The XPower Powerpack 150 is not intended for use as a UPS
(Uninterruptible Power Supply).
3-1
Operation
Choosing a Location
WARNING: Fire or explosion
The XPower Powerpack 150 contains components that tend to
produce arcs or sparks. To prevent fire or explosion, do not
operate the XPower Powerpack 150 in compartments containing
batteries or flammable materials, or in locations that require
ignition-protected equipment.
The XPower Powerpack 150 should be operated only in a
location that meets these requirements:
Do not allow water or other liquids to drop or splash on the
Dry
Cool
Ventilated
XPower Powerpack 150.
Ambient air temperature should be between 32 and 104ºF
(0 and 40ºC)—the cooler the better within this range.
Leave at least 2" (5 cm) clearance around the XPower
Powerpack 150 for air flow. Ensure that the ventilation
openings are not obstructed.
Do not operate the unit in the same compartment as
batteries or in any compartment capable of storing
Safe
Protected
from battery
gases
3-2 975-0110-01-01
flammable liquids like gasoline.
Do not operate the XPower Powerpack where it will be
exposed to battery gases. These gases are very corrosive,
and prolonged exposure will damage the XPower
Powerpack 150.
Using XPower Powerpack 150 for the First Time
Using XPower Powerpack 150 for the First
Time
Important: Prior to operating your AC appliance or 12V DC
appliance, ensure that the battery of the XPower Powerpack 150 is
fully charged. If the battery has been fully discharged, recharging
with the AC Charger may take up to 24 hours.
Recharging with the AC Charger
Note
: The XPower Powerpack Battery Level LEDs are only
accurate when the XPower Powerpack 150 has been disconnected
from all appliances and all charging sources for fifteen minutes.
Recharging with the AC Charger is a true “plug-in-andforget” charging method. We recommend leaving the AC
Charger connected when the XPower Powerpack 150 is not
in use.
To recharge with the AC Charger:
1. Disconnect any 12V DC appliances and turn the light off.
2. Turn the AC Power On/Off Switch to OFF.
3. Plug the AC Charger into a standard AC wall outlet.
4. Insert the AC Charger cable end into the AC Charger
Input Socket located under the Jumpstart Power Switch
(see figure on page 2–2).
The Battery Status LED changes from red to green when
charging is complete (about 24 hours if the battery is
completely discharged).
975-0110-01-01 3-3
Operation
Important: The 24 hour charging time for the XPower
Powerpack 150 assumes that there is 120V at the AC wall outlet.
If the voltage is less than 120V AC, it may take more than 24
hours to fully recharge the XPower Powerpack 150. If, after 24
hours of charging, the Battery Status LED remains red, continue to
charge the unit for another 12 hours. The unit will be ready for use
even if the Battery Status LED remains red.
Important: If you keep the XPower Powerpack 150 in storage,
the battery will self-discharge over time. Remember to recharge
the battery every three months to keep the XPower Powerpack
150 operational.
Note
: Once fully charged, the charging current automatically
reduces to a maintenance charge mode, and the XPower
Powerpack 150 may be left permanently connected to the AC
Charger.
Using the Built-In Light
The XPower Powerpack 150 has a built in incandescent light
which will operate for about 15 hours before the unit needs to
be recharged. The On/Off switch is located above the light.
Operating AC Appliances
Understanding AC Appliances
AC appliances are rated by how much electrical power (in
watts) they consume. XPower Powerpack 150 can power
most appliances within its continuous power rating (120 W,
1A).
3-4 975-0110-01-01
Some appliances may be difficult or impossible to operate
from the XPower Powerpack 150. They may have high surge
requirements or should not be run from the XPower
Powerpack 150. See “High Surge Appliances” on page 3–5
and “Trouble Appliances” on page 3–6.
Run Time on Typical AC Appliances
Note: The fewer watts an AC appliance uses, the longer the
XPower Powerpack 150 will operate before recharging is
required.
Typical AC appliances that can be used on the XPower
Powerpack 150 are listed in Table 3-1.
Operating AC Appliances
Table 3-1
AC Appliance Watts
Cordless telephone (stand by) 5 20
Clock radio 8 11
Portable stereo 10 9
Fluorescent work light 14 5
Fireplace fan 20 4
Laptop computer 25 3
Table lamp 40 1 hr. 30 min.
Color TV – 13" 60 1 hr. 15 min.
a. Represents actual power consumption as measured on sample
appliances.
b. Operating times assume a fully charged 12 Ah battery and may vary
based on model/brand of appliance.
High Surge Appliances
The wattage rating of AC appliances is the average power
used by the appliance. Appliances such as televisions and
appliances with motors consume much more power than their
average rating when they are first switched on.
AC Appliances and Run Times
a
Hours
b
975-0110-01-01 3-5
Operation
Although the XPower Powerpack 150 can supply momentary
surge power up to 320W, some appliances may exceed the
capabilities of the XPower Powerpack and trigger the safety
overload shutdown circuit.
Trouble Appliances
CAUTION
The output of the XPower Powerpack 150’s inverter is nonsinusoidal.
Some equipment may be damaged by the XPower Powerpack’s
inverter modified sine wave output (non-sinusoidal).
Some appliances, including the types listed below, may be
damaged if they are connected to the inverter:
• Electronics that modulate RF (radio frequency) signals
on the AC line will not work and may be damaged.
• Speed controllers found in some fans, power tools,
kitchen appliances, and other loads may be damaged.
• Some chargers for small rechargeable batteries can be
damaged. See “Precautions for Using Rechargeable
Appliances” on page x for details.
• Metal halide arc (MHI) lights can be damaged.
Note
: If you are unsure about powering any device with the
inverter, contact the manufacturer of the device.
Operating Several Appliances at Once
You can run several AC appliances if the total rating of all the
appliances (in watts) does not exceed 120 W. You can run
appliances using an AC power bar.
Run time, however, will decrease accordingly with the
number of appliances being operated and the AC power being
consumed.
3-6 975-0110-01-01
Operating an AC Appliance
Before operating your AC appliance, ensure that the battery
of the XPower Powerpack 150 is fully charged. See
“Recharging with the AC Charger” on page 3–3 for details.
To operate an AC appliance:
1. Turn the AC Power On/Off Switch to the ON position.
The switch illuminates to indicate AC power is available
at the AC Power Outlet.
2. Plug the AC appliance into the AC Power Outlet and turn
the appliance on. XPower Powerpack 150 will operate
most devices rated up to 120W.
3. Recharge the XPower Powerpack 150 as soon as possible
after each use.
When using the XPower Powerpack 150 to operate an
AC appliance and the low battery warning sounds, the
warning gives you time to shut your AC appliance off
before loss of AC power.
If you ignore the warning, the XPower Powerpack 150
automatically turns off a few minutes later to prevent
battery damage.
In the event of an overload, low battery voltage or
overheating, the XPower Powerpack 150 automatically
shuts down.
Operating AC Appliances
975-0110-01-01 3-7
Operation
Operating 12V DC Appliances
The XPower Powerpack 150 can operate 12V DC auto, RV,
marine, or other portable appliances that draw 12A or less
from a 12V DC power outlet or from a vehicle’s lighter
socket.
CAUTION: Equipment damage
The DC Power Outlet does not automatically switch off when the
internal battery is discharged. To protect the internal battery against
damage resulting from total discharge, We recommend that the AC
Power On/Off Switch is turned ON when using the XPower
Powerpack 150 to operate a 12V DC appliance.
Having the AC Power On/Off Switch turned ON enables the alarm
to warn you when the 12V DC appliance has nearly depleted the
internal battery.
Note
: The fewer watts a 12V DC appliance draws, the longer the
XPower Powerpack 150 will operate before recharging is
required.
3-8 975-0110-01-01
Operating 12V DC Appliances
Typical 12V DC appliances that can be used on the XPower
Powerpack 150 are listed in Table 3-2.
Table 3-2
12V DC Appliance Watts
Cellular telephone
Stereo/CD player 10 9
Portable Cooler 30 2
a. Represents actual power consumption as measured on sample
appliances.
b. Operating times assume a fully charged 12 Ah battery and may vary
based on model or brand of appliance.
c. Represents talks time available from 5 recharge cycles.
12V DC Appliances and Run Times
a
c
615
Hours
b
To operate a 12V DC appliance:
1. Open the protective cover on the DC Power Outlet of the
XPower Powerpack 150.
2. Plug the 12V DC appliance into the DC Power Outlet on
the left side of the unit, and turn the 12V DC appliance
on (if required).
If the 12V DC appliance draws more than 12 A (or has a
short-circuit defect), the internal circuit breaker of the
XPower Powerpack 150 shuts off the power to the 12V
DC appliance. If this occurs, unplug the 12V DC
appliance, and the internal circuit breaker automatically
resets after a few seconds.
3. Fully recharge the XPower Powerpack 150 as soon as
possible after each use.
As the DC Power Outlet is internally wired directly to the
XPower Powerpack’s battery, extended operation of a
12V DC appliance may result in excessive battery
discharge. See Caution for “: Equipment damage” on
page 3–8.
975-0110-01-01 3-9
Operation
Jumpstarting a Vehicle’s Engine
You can use the XPower Powerpack 150 to jumpstart a
vehicle or boat engine (all 4 cyl. and most 6 cyl.) that has a
12V starting battery using the supplied jumpstart cables.
WARNING: Fire hazard
Never allow cables’ red and black clamps to touch each other or
another common metal conductor. This could cause damage to
the unit and/or create a sparking/explosion hazard. Always switch
off the Jumpstart Power Switch after use.
WARNING: Fire hazard
Jumpstart cable clamps’ connection to the vehicle’s battery
terminals must be positive to positive (red clamp to battery “+”)
and negative to negative (black clamp to battery “–”). A reverse
polarity connection (positive to negative) may cause damage to
the unit and/or create a sparking/explosion hazard.
Important: Closely follow these instructions for jumpstarting
your vehicle as they may be different from the instructions
supplied with other jumpstart products or jumpstart cables.
To jumpstart a vehicle or boat engine:
1. Turn off the vehicle or boat ignition and all accessories.
2. Engage the park or emergency brake and place the
transmission in park for an automatic or neutral for a
manual.
3. If jumpstarting a boat engine, purge the engine
compartment and bilge of all fumes before jumpstarting.
4. Position the XPower Powerpack 150 on a flat, stable
surface near the battery and away from all moving parts
of the engine.
Ensure that the Jumpstart Power Switch is OFF.
3-10 975-0110-01-01
Jumpstarting a Vehicle’s Engine
5. Connect the red positive (+) clip of the cables to the
positive (+) terminal of the engine battery.
The battery’s positive terminal is usually larger in
diameter than the negative terminal. In most vehicles, the
battery’s positive terminal has a red wire connected to it.
6. Connect the black negative (–) clip of the cables to the
negative (–) battery terminal.
If the Red Jumpstart Connection LED illuminates and the
XPower Powerpack’s alarm sounds, then reverse polarity
has been detected. Correct polarity must be established
before proceeding. Disconnect the Jumpstart Clamps
from the vehicle’s battery and redo steps 5 and 6 above.
If no alarm sounds, and the Green Jumpstart Connection
LED is illuminated, then proceed to the next step.
7. Switch ON the Jumpstart Power Switch.
Before starting the engine, make sure the XPower
Powerpack 150 and the cables are clear of belts and fans.
8. Crank the engine for 4 seconds or until it starts,
whichever is first.
WARNING: Fire hazard
Do not crank the engine for more than 4 seconds. The jumpstart
feature is designed for short term operation only. Operating the
jumpstart feature for more than 4 seconds may cause damage to
the unit. Allow the XPower Powerpack 150 to cool down for at
least 3 minutes after each jumpstart.
9. Switch OFF the Jumpstart Power Switch.
10. Remove the black negative (–) clip and then the red
positive (+) clip from the vehicle’s battery terminal.
11. Store in the appropriate holder on each side of the
XPower Powerpack 150.
975-0110-01-01 3-11
Operation
Important: Recharge the XPower Powerpack 150 as soon as
possible after each use. See “Recharging the XPower Powerpack
150 Battery” on page 4–2.
Connecting to an External Battery
You can extend battery operating times by connecting the
XPower Powerpack 150 to a larger external battery.
For example, an external 60 Ah battery gives approximately
five times the operating time of the XPower Powerpack 150
internal 12 Ah battery.
WARNING: Fire hazard
Never allow jumpstart cables’ red and black clamps to touch each
other or another common metal conductor. This could cause
damage to the unit and/or create a sparking/explosion hazard.
WARNING: Fire hazard
Jumpstart cable clamps must be connected positive to positive
(red clamp to battery “+”) and negative to negative (black clamp
to battery “–”). A reverse polarity connection (positive to
negative) may cause damage to the unit and/or create a sparking/
explosion hazard.
WARNING: Acid spills
Use a sealed, non-spillable battery for indoor use. Common auto
and marine batteries are not suitable for indoor use unless their
fumes are vented outdoors. Common auto and marine batteries
contain acid, which is hazardous if spilled. Wear eye protection
and protective clothing when connecting the XPower Powerpack
150 to an external battery.
3-12 975-0110-01-01
Connecting to an External Battery
To connect the XPower Powerpack 150 to an external
battery using the jumpstart cables:
1. Ensure that the Jumpstart Power Switch is OFF.
2. Connect the red positive (+) clip of the cables to the red
positive (+) terminal of the external battery.
3. Connect the black negative (–) clip of the cables to the
black negative (–) terminal of the external battery.
If the Red Jumpstart Connection LED illuminates and the
XPower Powerpack’s alarm sounds, then reverse polarity
has been detected. Correct polarity must be established
before proceeding. Disconnect the Jumpstart Clamps
from the battery and redo steps 2 and 3 above.
If no alarm sounds and the Green Jumpstart Connection
LED is illuminated, then proceed to the last step.
4. Switch the Jumpstart Power Switch to ON.
To disconnect the cables from an external battery and
from the XPower Powerpack 150:
1. To disconnect the XPower Powerpack 150 from the
external battery when the external battery is discharged
or no longer needed, switch OFF the Jumpstart Power
Switch.
2. Remove the red positive (+) clip, and then remove the
black negative (–) clip from the external battery
terminals.
3. Recharge the XPower Powerpack 150 as soon as possible
after use.
CAUTION
Do not recharge the XPower Powerpack 150 when an external
battery is connected. The AC charger may be damaged.
975-0110-01-01 3-13
3-14
4
Maintenance
Chapter 4 provides information on maintaining your internal
battery, recharging options for the internal battery, and
replacing user-replaceable parts.
Routine maintenance is required to keep your XPower
Powerpack 150 operating properly. Occasionally clean the
exterior of the unit with a damp cloth to remove the
accumulated dust and dirt.
WARNING: Shock hazard
Disconnect all sources of AC power and DC power before
performing any type of maintenance.
Battery Maintenance
All rechargeable batteries gradually discharge when left
standing, and you need to recharge them periodically to
maintain maximum battery capacity. The AC Charger
supplied with the XPower Powerpack 150 is designed to
regulate the charging process, ensuring that the battery is
always fully charged but never overcharged. To ensure safe
recharging and maximum battery life, recharge the XPower
Powerpack 150 only with the supplied charger or approved
battery chargers.
4-1
Maintenance
CAUTION
Due to inherent self-discharge, lead acid batteries must be charged
at least every 3 months, especially in a warm environment. Leaving
a battery in a discharged state, or not recharging every 3 months,
may result in permanent battery damage and poor jumpstart
performance.
CAUTION
Do not attempt to recharge the XPower Powerpack 150 battery if it
is frozen. Gradually warm the frozen battery to 32°F (0°C) before
recharging.
Recharging the XPower Powerpack 150 Battery
To check the XPower Powerpack’s charge level, press the
Battery Level button.
Note
: The XPower Powerpack 150 Battery Level LEDs are only
accurate when the XPower Powerpack has been disconnected
from all appliances and all charging sources for fifteen minutes.
You can recharge the battery using:
• the fully automatic “plug-in-and-forget” AC Charger.
• the DC Charging Cable to recharge from your vehicle as
you drive.
• a generator equipped with a regulated 12V battery
charging outlet.
• a solar panel.
4-2 975-0110-01-01
Recharging the XPower Powerpack 150 Battery
Recharging with the AC Charger
Recharging with the AC Charger is a true “plug-in-andforget” charging method.
CAUTION
Do not operate AC or DC appliances while the XPower
Powerpack 150 is being recharged with the AC Charger.
The AC Charger may be permanently damaged if AC appliances
or 12V DC appliances are operated while the AC Charger is
connected.
To recharge with the AC Charger:
1. Disconnect any 12V DC appliance and turn the light
switch to OFF.
2. Turn the AC Power On/Off Switch to OFF.
3. Plug the AC Charger into a standard AC wall outlet.
4. Insert the AC Charger cable end into the AC Charger
Input Socket located below the Jumpstart Power Switch.
5. While the XPower Powerpack 150 is recharging, the
Battery Status LED is red. If the XPower Powerpack is
completely discharged, a typical recharge may take up to
24 hours. When fully charged, the Battery Status LED
changes to green and the XPower Powerpack 150 is
ready to use.
Important: The 24-hour charging time for the XPower
Powerpack 150 assumes that there is 120V at the AC wall outlet.
If the voltage is less than 120V AC, it may take more than 24
hours to fully recharge the XPower Powerpack 150. If, after 24
hours of charging, the Battery Status LED is still red, continue to
charge the unit for another 12 hours. The XPower Powerpack will
be ready for use even if the Battery Status LED remains red.
975-0110-01-01 4-3
Maintenance
Once the XPower Powerpack 150 is fully charged, the
charging voltage and current automatically reduces to a
maintenance level and the XPower Powerpack may be left
permanently connected to the AC Charger. If your utility
power is interrupted, the charging process automatically
restarts when power returns.
Recharging with the DC Charging Cable
Using the DC Charging Cable, the XPower Powerpack 150
can be recharged while you drive your vehicle.
Important: Although the charge regulation circuitry in the
XPower Powerpack 150 does not operate with this charging
method, most vehicle voltage regulators will ensure that the
XPower Powerpack is not overcharged.
WARNING: Fire and Explosion Hazard
Do not use this recharging method if your vehicle has abnormally
high voltage electrical systems that operate above 15V DC. This
may lead to accumulations of hydrogen, causing exposure to fire
and explosion hazard.
CAUTION
Do not operate AC or DC appliances while the XPower
Powerpack 150 is being recharged with the DC Charging Cable
from your vehicle.
To recharge the XPower Powerpack 150 while you drive
using the DC Charging Cable:
1. While the vehicle engine is running, plug one end of the
DC Charging Cable into the DC Power Outlet of the
XPower Powerpack 150.
2. Plug the opposite end of the DC Charging Cable into the
vehicle’s lighter socket or 12V accessory outlet.
4-4 975-0110-01-01
Recharging the XPower Powerpack 150 Battery
3. Once the XPower Powerpack 150 is fully charged or if
your vehicle’s engine is not running, disconnect the DC
Charging Cable from both sockets.
Most of the XPower Powerpack 150’s capacity will be
restored in 2
Note: The Battery Status LED will not illuminate when the
XPower Powerpack 150 is recharged through the DC Charging
Cable.
Note
: The Battery Level LEDs are only accurate when the
XPower Powerpack 150 has been disconnected from all
appliances and all charging sources for fifteen minutes.
Important: Do not leave the XPower Powerpack 150
permanently connected to the vehicle’s lighter socket or 12 V
accessory outlet.
½ hours while the vehicle engine is running.
975-0110-01-01 4-5
Maintenance
Recharging with a Generator’s Regulated 12V DC Outlet
WARNING: Fire and Explosion Hazard
The generator output must be intended for battery charging and
have an output of 15V or less. An unregulated output or one that
exceeds 15V DC can damage the battery.
This may lead to accumulations of hydrogen, causing exposure
to fire and explosion hazard.
Refer to the Owner’s Guide accompanying your generator for
detailed instructions on connecting the generator to a unit like
the XPower Powerpack 150.
You can recharge the XPower Powerpack 150 using a
generator in several ways:
• Using the AC Charger to recharge the XPower
Powerpack from a generator is possible, but would
require extended generator running time.
• Using a generator which has an auxiliary regulated 12V
DC output designed for charging 12V DC batteries. Most
generators are equipped with them. Use this power
source for faster charging.
• Using a generator with a regulated 12V DC lighter
socket. Follow the connection instructions in
“Recharging with the DC Charging Cable” on page 4–4.
Most of the XPower Powerpack 150’s battery capacity will
be recharged in a few hours.
Note
: The Battery Level LEDs are only accurate when the
XPower Powerpack 150 has been disconnected from all
appliances and all charging sources for fifteen minutes.
4-6 975-0110-01-01
Recharging From a Solar Panel
Small, unregulated 12V solar panels rated to produce a
maximum of 2.5 A (or 30 W) can be used to charge the
XPower Powerpack 150 through the AC Charger Input
Socket.
You will need to purchase a standard 5.5 mm OD x 2.5 mm
(0.217” x 0.10”) ID DC Coaxial (barrel type center positive)
connector to mate with the AC Charger Input Socket.
To recharge with a solar panel:
1. Connect the solar panel’s red positive (+) wire to the
coaxial plug’s inner or center contact.
2. Connect the solar panel’s black negative (–) wire to the
plug’s outer contact.
Once the connector is inserted into the AC Charger Input
Socket and the solar panel is placed in the sun, the
XPower Powerpack 150 charges automatically just as
with the AC Charger. See “Recharging with the AC
Charger” on page 4–3.
It takes about six hours in direct sunlight to recharge the
XPower Powerpack 150 from a 2.5 A solar panel.
Replacing the Built-In Light
Replacing the Built-In Light
To replace a light bulb:
1. Turn the light switch off.
2. Pop out the plastic lens cover.
3. Gently grasp the bulb and twist clockwise to unscrew the
bulb.
4. Insert a replacement bulb of the same type and rating into
the light reflector assembly.
5. Snap in the lens cover.
975-0110-01-01 4-7
4-8
5
Troubleshooting
Troubleshooting will help you identify the common problems
than can occur with the XPower Powerpack 150.
Read this chapter before calling Customer Service.
If you cannot solve the problem with the XPower Powerpack
150, record the information asked for on “Information About
Your System” on page WA–5 and then call Customer
Service.
Common Problems
Buzz in Audio Equipment
Some inexpensive stereo systems have inadequate internal
power-supply filtering and may buzz slightly when powered
by the XPower Powerpack 150. The best solution to
eliminate the buzzing is to use an audio system with a good
quality filter.
Television Interference
The XPower Powerpack 150 is shielded to minimize
interference with TV signals. If TV signals are weak, you
may see interference in the form of lines scrolling across the
TV screen. Try one of the following suggestions to minimize
or eliminate the interference:
• Use an extension cord to increase the distance between
the XPower Powerpack 150 and the TV, antenna, and
cables.
• Adjust the orientation of the XPower Powerpack 150,
television, antenna, and cables.
5-1
Troubleshooting
• Maximize TV signal strength by using a better antenna.
Use a shielded antenna cable where possible.
• Try a different TV. Different models vary considerably in
their susceptibility to interference.
Troubleshooting Reference
WARNING: Electric shock hazard
Do not remove the cover of the XPower Powerpack 150 or
disassemble the XPower Powerpack. The XPower Powerpack
150 does not contain any internal user-serviceable parts and
attempting to service the unit yourself could result in electrical
shock or burn.
Table 5-1
Problem Possible Cause Solution
AC appliance
will not
operate;
audible alarm
is not
sounding.
Overload
shutdown
Troubleshooting reference
AC appliance rated more
than 120 W, the safety
overload has tripped.
AC appliance is rated less
than 120 W, high starting
surge has tripped the
safety overload.
Appliance power
requirements exceed the
capability of the XPower
Powerpack 150.
Use an AC appliance with a
power rating less than 120W.
AC appliance may exceed the
XPower Powerpack 150’s surge
capability. Use an AC appliance
with a starting surge within the
XPower Powerpack surge rating.
Unplug the appliance and
confirm that the appliance’s
power requirement is 120W or
less before attempting to restart
the appliance.
5-2 975-0110-01-01
Troubleshooting Reference
Table 5-1
Problem Possible Cause Solution
AC appliance
will not
operate;
audible alarm
is sounding.
Alarm sounds XPower Powerpack 150
Troubleshooting reference
Battery has discharged to
10.5V.
XPower Powerpack 150
has overheated due to poor
ventilation or excessively
warm environmental
conditions.
battery is nearly
discharged (11.0V).
If you ignore this warning,
the XPower Powerpack
automatically switches off
when the battery reaches
10.5 V.
Turn OFF the AC Power On/Off
Switch and recharge the XPower
Powerpack.
Turn the AC Power On/Off
Switch off and allow the XPower
Powerpack to cool for 15
minutes or more. Clear blocked
opening or remove objects
covering the unit, then restart the
XPower Powerpack.
Move the XPower Powerpack to
a cooler environment.
Turn OFF the AC Power On/Off
Switch and recharge the XPower
Powerpack.
Run time is
less than
expected.
975-0110-01-01 5-3
XPower Powerpack 150
battery is not fully
charged.
AC appliance power
consumption is higher
than expected.
Environmental
temperature is less than
32°F (0°C) or more than
104°F (40°C)
Recharge using the AC Charger,
until Battery Status LED is
green.
Check AC appliance power or
wattage rating (or current draw
for 12V DC appliances) and
compare with Table 3-1 on
page 3–5 and Table 3-2 on
page 3–9.
Operate within correct
temperature range.
Troubleshooting
Table 5-1
Problem Possible Cause Solution
Measured AC
output voltage
is too low.
Battery Status
LED is OFF
when AC
Charger is
connected
Troubleshooting reference
Use of an
average-reading, AC
voltmeter to read output
voltage.
XPower Powerpack 150
battery is almost fully
discharged.
No AC power at the AC
wall outlet.
AC Charger is faulty.
The modified sinewave (MSW)
output of the XPower Powerpack
requires a true RMS reading
meter, such as the Fluke 87
series, for accurate
measurement.
Press Battery Level button to
verify battery status and recharge
the XPower Powerpack as
necessary. Battery Level LEDs
are only accurate when the
XPower Powerpack has been
disconnected from all appliances
and all charging sources for
fifteen minutes.
Ensure power is available at the
AC wall outlet.
Replace the AC Charger.
Battery Status
LED is red and
Battery Level
LEDs show
the battery is
full when the
Battery Level
button is
triggered.
5-4 975-0110-01-01
Battery Level lights are
only accurate when the
XPower Powerpack 150
has been disconnected
from all appliances and all
charging sources for
fifteen minutes.
Unplug the charging sources and
any appliances and let the
XPower Powerpack rest for 15
minutes to obtain an accurate
reading.
Troubleshooting Reference
Table 5-1
Problem Possible Cause Solution
Battery Status
LED is red and
has not
changed to
green after 24
hours of
charging.
The engine
being
jumpstarted
will not start.
Troubleshooting reference
The voltage at the AC wall
outlet is less than 120V
AC.
XPower Powerpack 150
battery is not fully
charged.
The engine condition is
poor.
Jumpstart Power Switch is
OFF.
The engine start capacity
exceeds the XPower
Powerpack 150 jumpstart
capability.
Use AC wall outlet that supplies
120V AC.
Continue to charge the unit for
another 12 hours; the unit will be
ready to use even if the Battery
Status light remains red.
Recharge the XPower
Powerpack battery.
Have the engine serviced.
Turn ON the Jumpstart Power
Switch.
Use a higher power XPower
XPower Powerpack.
The battery
clamps of the
jumpstart
cables
measure zero
volts.
The light does
not turn on.
975-0110-01-01 5-5
Jumpstart Power Switch is
OFF.
XPower Powerpack 150
battery is dead
Light bulb has burnt out. Remove lens cover and replace
Turn ON the Jumpstart Power
Switch.
Battery is not user-replaceable. If
still under warranty, see “Return
Procedure” on page WA–4 for
insturctions on how to return the
unit to Xantrex for repair.
bulb with one of the same type
and rating.
5-6
A
Specifications
Electrical Specifications
\
12V DC Section
Internal battery type sealed, AGM (Absorbed
Glass Mat) lead acid
Internal battery voltage (nominal) 12V DC
Internal battery capacity (minimum) 12 Ah
Internal battery CCA rating 120 CCA
DC Power Outlet (maximum continuous load) 12 A with automatic reset
Built-in incandescent light (replaceable) 5 W bulb
A-1
Specifications
AC Power Section
Output power
• Continuous output power
• Five minute AC output power
• AC output surge capacity
Output voltage 115 ± 10 V AC RMS
Output frequency 60 Hz ± 4 Hz
Output wave form modified sinewave
No load current draw <0.20 A DC
Input voltage range 10.5 to 15.5 V DC
Low battery alarm 11.0 V DC
Low battery shutdown 10.5 V DC
High battery voltage shutdown Yes, automatic reset
Over temperature shutdown Yes, automatic reset
Overload shutdown Yes, automatic reset
120 W
150 W
320 W
AC output short circuit protection Yes, automatic reset
Fuse (internal) 25 A
Operating temperature range 32 – 104 ºF
(0 – 40 ºC)
Storage temperature range 32 – 86ºF
(0 – 30 ºC)
Internal Battery Charging Controller System
AC Charger bulk charging current 500 mA
Peak charging voltage (nominal) 14.2 V
Charge restart voltage (nominal) 12.9 V
Float charge after full charge is completed
(nominal)
AC Charger input socket maximum current 2.5 A
A-2 975-0110-01-01
1 mA
Physical Specifications
Accessories
DC charge cable 39" (1 m) 18 AWG with male to
male lighter plugs
AC Charger Input: 120V AC, 60 Hz, 11 W
Output: 13.5 V DC, 500 mA
Physical Specifications
Physical specifications XPower Powerpack 150
Depth 6.1" (15.5 cm)
Width 12.4" (31.5 cm)
Height 8.7" (22.1 cm)
Weight 11.8 lb. (5.4 kg)
Important: All specifications are subject to change without
notice.
975-0110-01-01 A-3
A-4
Warranty and Product Information
Warranty
What does this warranty cover? This Limited Warranty is provided by Xantrex
Technology, Inc. ("Xantrex") and covers defects in workmanship and materials in your
XPower Powerpack 150. This warranty period lasts for 6 months from the date of
purchase at the point of sale to you, the original end user customer. You require proof of
purchase to make warranty claims.
What will Xantrex do? Xantrex will, at its option, repair or replace the defective
product free of charge, provided that you notify Xantrex of the product defect within the
Warranty Period, and provided that Xantrex through inspection establishes the existence
of such a defect and that it is covered by this Limited Warranty.
Xantrex will, at its option, use new and/or reconditioned parts in performing warranty
repair and building replacement products. Xantrex reserves the right to use parts or
products of original or improved design in the repair or replacement. If Xantrex repairs or
replaces a product, its warranty continues for the remaining portion of the original
Warranty Period or 90 days from the date of the return shipment to the customer,
whichever is greater. All replaced products and all parts removed from repaired products
become the property of Xantrex.
Xantrex covers both parts and labor necessary to repair the product, and return shipment to
the customer via a Xantrex-selected non-expedited surface freight within the contiguous
United States and Canada. Alaska and Hawaii are excluded. Contact Xantrex Customer
Service for details on freight policy for return shipments outside of the contiguous United
States and Canada.
How do you get service? If your product requires troubleshooting or warranty service,
contact your merchant. If you are unable to contact your merchant, or the merchant is
unable to provide service, contact Xantrex directly at:
Telephone: 1 800 670 0707 (toll free North America)
1 360 925 5097 (direct)
Fax: 1 800 994 7828 (toll free North America)
1 360 925 5143 (direct)
Email: customerservice@xantrex.com
Direct returns may be performed according to the Xantrex Return Material Authorization
Policy described in your product manual. For some products, Xantrex maintains a network
of regional Authorized Service Centers. Call Xantrex or check our website to see if your
product can be repaired at one of these facilities.
What proof of purchase is required? In any warranty claim, dated proof of purchase
must accompany the product and the product must not have been disassembled or
modified without prior written authorization by Xantrex.
WA-1
Proof of purchase may be in any one of the following forms:
• The dated purchase receipt from the original purchase of the product at point of sale to
the end user, or
• The dated dealer invoice or purchase receipt showing original equipment
manufacturer (OEM) status, or
• The dated invoice or purchase receipt showing the product exchanged under warranty
What does this warranty not cover? This Limited Warranty does not cover normal
wear and tear of the product or costs related to the removal, installation, or troubleshooting
of the customer's electrical systems. This warranty does not apply to and Xantrex will not
be responsible for any defect in or damage to:
a) the product if it has been misused, neglected, improperly installed, physically
damaged or altered, either internally or externally, or damaged from improper use or
use in an unsuitable environment;
b) the product if it has been subjected to fire, water, generalized corrosion, biological
infestations, or input voltage that creates operating conditions beyond the maximum or
minimum limits listed in the Xantrex product specifications including high input voltage from generators and lightning strikes;
c) the product if repairs have been done to it other than by Xantrex or its authorized ser-
vice centers (hereafter "ASCs");
d) the product if it is used as a component part of a product expressly warranted by
another manufacturer;
e) the product if its original identification (trade-mark, serial number) markings have
been defaced, altered, or removed.
Disclaimer
Product
THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY
XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE
PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS,
GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR
IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT,
HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF
MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR
OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR
CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO
APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD
STIPULATED UNDER THIS LIMITED WARRANTY.
IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, DIRECT, INDIRECT,
INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES
HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT
RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO
PROPERTY, ANY PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS
A RESULT OF MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION
OR OPERATION OF THE PRODUCT.
WA-2 975-0110-01-01
Exclusions
If this product is a consumer product, federal law does not allow an exclusion of implied
warranties. To the extent you are entitled to implied warranties under federal law, to the
extent permitted by applicable law they are limited to the duration of this Limited
Warranty. Some states and provinces do not allow limitations or exclusions on implied
warranties or on the duration of an implied warranty or on the limitation or exclusion of
incidental or consequential damages, so the above limitation(s) or exclusion(s) may not
apply to you. This Limited Warranty gives you specific legal rights. You may have other
rights which may vary from state to state or province to province.
Warning: Limitations On Use
Please refer to your product manual for limitations on uses of the product.
SPECIFICALLY, PLEASE NOTE THAT THE XPOWER POWERPACK 150 SHOULD NOT BE
USED IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL
EQUIPMENT OR DEVICES. WITHOUT LIMITING THE GENERALITY OF THE FOREGOING,
XANTREX MAKES NO REPRESENTATIONS OR WARRANTIES REGARDING THE USE OF
THE XANTREX
SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES.
Please note that the XPower Powerpack 150 is not intended for use as an uninterruptible
power supply and Xantrex makes no warranty or representation in connection with any
use of the product for such purposes.
XPOWER POWERPACK 150 IN CONNECTION WITH LIFE SUPPORT
Return Material Authorization Policy
Before returning a product directly to Xantrex you must obtain a Return Material
Authorization (RMA) number and the correct factory "Ship To" address. Products must
also be shipped prepaid. Product shipments will be refused and returned at your expense
if they are unauthorized, returned without an RMA number clearly marked on the outside
of the shipping box, if they are shipped collect, or if they are shipped to the wrong
location.
When you contact Xantrex to obtain service, please have your instruction manual ready
for reference and be prepared to supply:
• The serial number of your product
• Information about the installation and use of the unit
• Information about the failure and/or reason for the return
• A copy of your dated proof of purchase
Record these details in “Information About Your System” on page WA–5.
975-0110-01-01 WA-3
Return Procedure
1. Package the unit safely, preferably using the original box and packing materials.
Please ensure that your product is shipped fully insured in the original packaging or
equivalent. This warranty will not apply where the product is damaged due to
improper packaging.
2. Include the following:
• The RMA number supplied by Xantrex Technology, Inc. clearly marked on the
outside of the box.
• A return address where the unit can be shipped. Post office boxes are not
acceptable.
• A contact telephone number where you can be reached during work hours.
• A brief description of the problem.
3. Ship the unit prepaid to the address provided by your Xantrex customer service
representative.
If you are returning a product from outside of the USA or Canada In addition to the
above, you MUST include return freight funds and are fully responsible for all documents,
duties, tariffs, and deposits.
If you are returning a product to a Xantrex Authorized Service Center (ASC) A
Xantrex return material authorization (RMA) number is not required. However, you must
contact the ASC prior to returning the product or presenting the unit to verify any return
procedures that may apply to that particular facility.
Out of Warranty Service
If the warranty period for your XPower Powerpack 150 has expired, if the unit was
damaged by misuse or incorrect installation, if other conditions of the warranty have not
been met, or if no dated proof of purchase is available, your XPower Powerpack may be
serviced or replaced for a flat fee.
To return your XPower Powerpack 150 for out of warranty service, contact Xantrex
Customer Service for a Return Material Authorization (RMA) number and follow the
other steps outlined in “Return Procedure” on page WA–4.
Payment options such as credit card or money order will be explained by the Customer
Service Representative. In cases where the minimum flat fee does not apply, as with
incomplete units or units with excessive damage, an additional fee will be charged. If
applicable, you will be contacted by Customer Service once your unit has been received.
WA-4 975-0110-01-01
Information About Your System
As soon as you open your XPower Powerpack 150 package, record the following
information and be sure to keep your proof of purchase.
❐ Serial Number (on DC end)
❐ Purchased From
❐ Purchase Date
If you need to contact Customer Service, please record the following details before
calling. This information will help our representatives give you better service.
❐ Type of installation [e.g.
vehicle, home]
❐ Appliances operating when
problem occurred
❐ Description of problem
WA-5
WA-6
Index
A
abbreviations and acronyms iii
AC appliances will not work 5–2, 5–3
AC charger accessory 2–5
AC charger input socket on left side 2–
4
AC electrical specifications A–2
AC output voltage too low 5–4
AC power on/off switch on front panel
2–3
AC power outlet on front panel 2–3
accessories
AC charger 2–5
DC charging cable 2–5
description 2–5
specifications A–3
alarm sounding 2–3, 5–3
automatic overload protection 1–1
B
battery
avoid exposure to battery gases 3–2
maintenance 4–1
safety when working with vehicle
battery viii
battery level button on front panel 2–2
battery level LEDs on front panel 2–2
battery status LED on front panel 2–3
is off when AC charger connected
5–4
is red after Powerpack is charged 5–
4, 5–5
C
choosing a location 3–2
considerations for operating AC
appliances 3–4
customer service, preparing to call
WA–5
D
DC charging cable 2–5
DC electrical specifications A–1
DC power outlet on front panel 2–2
E
external battery
connecting to 3–13
disconnecting from 3–13
using to extend Powerpack
operating time 3–12
G
gases, battery, venting 3–2
I
information about your system form
WA–5
J
jumpstart
clamp on left side 2–4
connection status LEDs on front
panel 2–3
power switch on left side 2–4
jumpstarting
a vehicle’s engine 3–10
doesn’t work 5–5
Index
K
keep dry 3–2
L
light, built-in
does not turn on 5–5
on left side 2–4
replacing the bulb 4–7
using 3–4
location requirements 3–2
low battery protection 1–2
O
operating
a 12V DC appliance 3–8
an AC appliance 3–7
out of warranty service WA–4
overheating
protection 1–1
overload
protection 1–1
shutdown 5–2
P
physical specifications A–3
Powerpack 150
light does not turn on 5–5
purchase date WA–5
serial number WA–5
will not operate an AC appliance 5–
2, 5–3
preparing to call customer service
WA–5
proof of purchase WA–5
purchase date WA–5
using a generator 12V DC outlet 4–6
while you drive 4–4
with the AC charger 3–3, 4–3
replacing the light bulb 4–7
run time too short 5–3
S
safety considerations v, 3–2
serial number WA–5
T
television interference 5–1
temperature, ideal ambient 3–2
terms and conditions of warranty
WA–1
V
ventilation clearance 3–2
W
warranty
out of warranty service WA–4
terms and conditions WA–1
X
Xantrex web site iii
R
recharging the Powerpack 150
from a solar panel 4–7
IX–2 975-0110-01-01
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