Xantrex Freedom X 1000, Freedom X 2000, Freedom X 3000 Owner's Manual

Freedom X Inverter
Owner’s Guide
FreedomX1000120VAC12VDC817-1000
FreedomX2000120VAC12VDC817-2000
FreedomX3000120VAC12VDC817-3000
FreedomX2000120VAC24VDC817-2000-21
Copyright © 2019 Xantrex LLC. All Rights Reserved. All trademarks are owned by Xantrex LLC and its affiliates.
Exclusion for Documentation
(A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;
(B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INF ORMATION WILL BE ENTIRELY AT THE USER’S RISK; AND
(C) REMINDS YOU THAT IF T HIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANT EED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT http://www.xantrex.com/.
Document Number:975-0787-01-01 Rev F Date: June 2019
Product Names and Part Numbers for the 12VDC Models
Freedom X 1000 120VAC 12VDC (817-1000)
Product Name and Part Number for the 24VDC Model
Freedom X 2000 120VAC 24VDC (817-2000-21) Freedom X 2000 120VAC 12VDC (817-2000) Freedom X 3000 120VAC 12VDC (817-3000)
Contact Information
Telephone: (Toll Free USA/Canada) +1 800 670 0707 / (Outside USA/Canada) +1 408 987 6030
Email: customerservice@xantrex.com,
http://www.xantrex.com/power-products-support/
Web: http://www.xantrex.com/
ii Freedom X Owner's Guide
Information About Your System
As soon as you open your product, record the following information and be sure to keep your proof of purchase.
Serial Number
Product Number
Purchased From
Purchase Date
____________________________
____________________________
____________________________
____________________________
To view, download, or print the latest revision, visit the website shown under Contact Information.
975-0787-01-01 iii
Purpose
The purpose of this Owner’s Guide is to provide explanations and procedures for installing, operating, configuring, maintaining, and troubleshooting a Freedom X Inverter for Recreational, Commercial and Fleet Vehicle, or Marine installations.
Scope
The guide provides safety and operating guidelines as well as information on installing and configuring the inverter. It also provides information about troubleshooting the unit. It does not provide details about particular brands of batteries. You need to consult individual battery manufacturers for this information.
Audience
The guide is intended for users and operators of the Freedom X Inverter.The Installation section starting on page 15 is intended for qualified personnel.
Qualified personnel have training, knowledge, and experience in:
l Installing electrical equipment. l Applying all applicable installation codes. l Analyzing and reducing the hazards involved in performing
electrical work.
l Selecting and using Personal Protective Equipment (PPE).
Abbreviations and Acronyms
A Amps
AC Alternating Current
ACC Accessory in vehicle ignition system
AGM Absorbed Glass Mat (a battery type)
DC Direct Current
in-lb inch-pound force (a unit of torque)
kW Kilowatts (1000 watts)
LBCO Low Battery Cutout (or Cutoff)
LCD Liquid Crystal Display
LED Light Emitting Diode
LFP LiFePO4(lithium iron phosphate – a battery type)
N-m Newton-meters (a unit of torque)
PN Product Number
PPE Personal Protective Equipment
PV Photovoltaic (Solar)
V Volts
VAC Volts AC
VDC Volts DC
W Watts
Related Information
You can find more information about Xantrex products and services at http://www.xantrex.com/.
iv Freedom X Owner's Guide

IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THIS OWNERS GUIDE FOR FUTURE REFERENCE.
This guide contains important safety instructions for the Freedom X that must be followed during installation, operation, maintenance, and troubleshooting.
Read these instructions carefully and look at the equipment to become familiar with the device before installing, operating, configuring, maintaining, and troubleshooting it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of either symbol to a “Danger” or “Warning” safety label indicatesthat an electrical hazard existswhich willresult in personal injury if the instructionsare not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
975-0787-01-01 v
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, cou ld resu lt
in minor or moder ate injury.
NOTICE is used to address practices not related to physicalinjury.
DANGER
WARNING
CAUTION
NOTICE

Product Safety Information

Product Safety Information
1. Before using the inverter, read all instructions and cautionary
markings on the unit, the batteries, and all appropriate sections of this guide.
2. Use of accessories not recommended or sold by the
manufacturer may result in a risk of fire, electric shock, or injury to persons.
3. The inverter is designed to be connected to both DC and AC
electrical systems. The manufacturer recommends that all wiring be done by a certified technician or electrician to ensure adherence to the local and national electrical codes applicable in your jurisdiction.
4. To avoid a risk of fire and electric shock, make sure that
existing wiring is in good condition and that wire is not undersized. Do not operate the inverter with damaged or substandard wiring.
5. Do not operate the inverter if it has been damaged in any
way.
6. This unit does not have any user-serviceable parts. Do not
disassemble the inverter except where noted for connecting wiring and cabling. See your warranty for instructions on obtaining service. Attempting to service the unit yourself may result in a risk of electrical shock or fire. Internal capacitors remain charged after all power is disconnected.
7. To reduce the risk of electrical shock, disconnect both AC
and DC power from the inverter before attempting any maintenance or cleaning or working on any components connected to the inverter. Do not disconnect under load.
Turning the inverter to Standby mode using the Power button on the front panel will not reduce an electrical shock hazard.
8. The inverter must be provided with an equipment-grounding conductor connected to the AC input ground.
9. Do not expose this unit to rain, snow, or liquids of any type. This product is designed for dry-locations-use only. Damp environments will significantly shorten the life of this product and corrosion caused by dampness will not be covered by the product warranty.
10. To reduce the chance of short-circuits, always use insulated tools when installing or working with this equipment.
11. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with electrical equipment.
12. This unit is an inverter only and is not intended for charging batteries.
13. For marine applications, this unit must be installed with a drip shield. Refer to Marine Installation on page 41 for details.
vi Freedom X Owner's Guide
Product Safety Information
DANGER
ELECTRICAL SHOCK AND FIRE HAZARD
Installation must be done by qualified personnel to ensure compliance with all applicable installation and electrical codes and regulations. Instructions for installing the Freedom X Inverter are provided here for use by qualified personnel only.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, BURN, OR ARC FLASH
l
Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462.
l
This equipment must only be installed and serviced by qualified electrical personnel.
l
Never operate energized with the wiring compartment cover removed.
l
Energized from multiple sources. Before removing the wiring compartment cover - identify all sources, de-energize, and wait 2 minutes for circuits to discharge.
l
Always use a properly rated voltage sensing device to confirm all circuits are de-energized.
l
Replace all devices, doors, and covers before turning on power to this equipment.
Failure to follow these instructions will result in death or serious injury.
975-0787-01-01 vii
Product Safety Information
WARNING
ELECTRICAL SHOCK HAZARD
l
Replace the wiring compartment cover before turning on power to this equipment.
l
Use a torque screwdriver to tighten the captive nut panel screw to 5 in-lb torque to ensure a proper ground connection and a required tool access to the wiring compartment.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
FIRE AND EXPLOSION HAZARD
l
Unit’s components may produce arcs or sparks.
l
Do not install near batteries, in machinery space, or in an area in which ignition-protected equipment is required.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Areas include any space containing gasoline-powered machinery, fuel tanks, as well as joints, fittings, or other connections between components of the fuel system.
CAUTION
ELECTRICAL SHOCK AND FIRE HAZARD
l
Do not open. No serviceable parts inside. Provided with integral protection against overloads. Bonding between conduit connections is not automatic and must be provided as part of the installation.
l
Read guide before installing or using.
l
Do not cover or obstruct ventilation openings.
l
Do not mount in zero-clearance compartment – overheating may result.
l
Do not expose to rain or spray. This inverter is designed for marine applications only when additional drip protection is installed in certain orientations. See “Approved Mounting Orientations” on the Installation Guide for more information.
l
Install GFCIs only as specified in this guide. Other types may fail to operate.
l
Do not connect AC OUT to any other source of power. Damage to unit may occur.
l
For AC IN and AC OUT, use wires suitable for at least 75°C.
Failure to follow these instructions can result in injury or equipment damage.
viii Freedom X Owner's Guide
NOTES:
l Follow these instructions and those published by the battery
manufacturer and the manufacturer of any equipment you intend to use in the vicinity of the battery. Review cautionary markings on these products and on the engine.
l Freedom X Inverter products are designed for deep cycle
lead-acid batteries. See warning below when connecting to lithium ion batteries.
l Do not use transformerless battery chargers in conjunction
with the inverter due to overheating.
CAUTION
LITHIUM ION BATTERY TYPE HAZARD
Make sure to use a lithium ion battery pack that includes a certified Battery Management System (BMS) with built-in safety protocols. Follow the instructions published by the battery manufacturer.
Failure to follow these instructions can result in serious injury or equipment damage.
Product Safety Information
CAUTION
PHYSICAL INJURY HAZARD
This Freedom X Inverter is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
Failure to follow these instructions can result in injury or equipment damage.
975-0787-01-01 ix

Precautions When Working With Batteries

Precautions When Working With Batteries
IMPORTANT: Battery work and maintenance must be done by
qualified personnel knowledgeable about batteries to ensure compliance with battery handling and maintenance safety precautions.
WARNING
BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLOSION FROM VENTED GASES HAZARDS
l
Always wear proper, non-absorbent gloves, complete eye protection, and clothing protection. Avoid touching your eyes and wiping your forehead while working near batteries. See note #4.
l
Remove all personal metal items, like rings, bracelets, and watches when working with batteries. See notes #5 and #6 below.
l
Never smoke or allow a spark or flame near the engine or batteries.
l
Never charge a frozen battery.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTES:
1. Mount and place the Freedom X Inverter unit away from batteries in a well ventilated compartment.
2. Always have someone within range of your voice or close enough to come to your aid when you work near a lead-acid battery.
3. Always have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
4. Keep battery terminals clean from corrosion. If battery acid or corrosion deposit contacts skin or clothing, wash immediately with soap and water. If battery acid or corrosion deposit enters your eye, immediately flood it with running cold water for at least twenty minutes and have someone within range of your voice or close enough to get medical attention immediately.
5. Use extra caution to reduce the risk of dropping a metal tool on the battery. It could spark or short circuit the battery or other electrical parts and could cause an explosion. Use tools with insulated handles only.
6. Batteries can produce a short circuit current high enough to weld a ring or metal bracelet or the like to the battery terminal, causing a severe burn.
7. When removing a battery, always remove the negative terminal from the battery first for systems with grounded negative. If it is grounded positive, remove the positive terminal first. Make sure all loads connected to the battery and all accessories are off so you don’t cause an arc.
x Freedom X Owner's Guide

Precautions When Placing the inverter

Precautions When Placing the Inverter
WARNING
FIRE HAZARD
l Do not install the inverter or any part of its supplied wiring in
engine compartments.
l For marine installation, always locate the inverter away from
the battery and mounted separately in a well-ventilated compartment with adequate space.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
BURN HAZARD
Avoid touching the external surfaces - heatsink may be hot.
Failure to follow these instructions can result in injury or equipment damage.
NOTICE
RISK OF INVERTER DAMAGE
l
Never allow battery acid to drip on the inverter when reading gravity, or filling battery.
l
Never place the Freedom X unit directly above batteries; gases from a battery will corrode and damage the inverter.
l
Do not place a battery on top of the inverter.
Failure to follow these instructions can result in equipment damage.

Regulatory

The Freedom X inverter is certified to appropriate US and Canadian standards. For more information see Regulatory approvals on page 83.
The Freedom X inverter is intended to be used for mobile or commercial applications. This inverter is designed for marine applications only when additional drip protection is installed in certain orientations. See the section on Specifications for information.
975-0787-01-01 xi

FCC Information to the User

FCC Information to the User
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
n Reorient or relocate the receiving antenna. n Increase the separation between the equipment and
receiver.
n Connect the equipment into an outlet on a circuit different
from that to which the receiver is connected.
n Consult the dealer or an experienced radio/TV technician for
help.
CAUTION
Unauthorized changes or modifications to the equipment could void the user’s authority to operate the equipment.

End of Life Disposal

The Freedom X Inverter is designed with environmental awareness and sustainability in mind. At the end of its useful life, the Freedom X can be decommissioned and disassembled. Components which can be recycled must be recycled and those that cannot be recycled must be disposed of according to local, regional, or national environmental regulations.
Many of the electrical components used in the Freedom X Inverter are made of recyclable material like steel, copper, aluminum, and other alloys. These materials can be auctioned off to traditional scrap metal recycling companies who resell reusable scraps.
Electronic equipment such as the circuit boards, connectors, and fuses can be broken down and recycled by specialized recycling companies whose goal is to avoid having these components end up in the landfill.
For more information on disposal, contact Xantrex.
xii Freedom X Owner's Guide

CONTENTS

Important Safety Instructions v
Product Safety Information vi Precautions When Working With Batteries x Precautions When Placing the inverter xi Regulatory xi FCC Information to the User xii End of Life Disposal xii
Contents xiii Introduction 1
Materials List 2 Key Features 2
Power for Most Appliances 2
Back-up Capability 2
Configurable AC Transfer Speed 3
Overload Alarm and Shutdown 3
Over temperature Alarm and Shutdown 3
Ignition Control 3
Configurable AC Output Frequency and Voltage 4
975-0787-01-01 xiii
Features 5
Default Settings 6 AC/DC and GFCI Panel 8 Display Panel 10 Side Panel 11
Installation 13
Before You Begin the Installation 14 Installation Codes 15 Installation Tools and Materials 15 Basic Installation Procedures 16
Step 1: Designing the Installation 17
Step 2: Choosing a Location for the Unit 23
Step 3: Mounting the Unit 24
Step 4: Connecting the AC Input Wires 26
Step 5: Connecting AC Output to an Existing AC Circuit 31
Step 6: Connecting the DC Cables 33
Step 7: Connecting to Port(s) on the Freedom X 39
Step 8: Testing Your Installation 39
Marine Installation 41
Drip Shield Installation 42
Operation 43
Freedom XDisplay Panel 44
Status LED Indicators 44
Function Buttons 45
LCD Screen 45
LCD Screen Icons 46
Viewing Information During Battery Mode 47 Viewing Information During Grid Mode 49 Adjusting Feature Settings in Configuration Mode 51
Settings 52
Operating in Battery Mode 56
Turning Inverter Operation ON and OFF 56
Power Save Timer 57
Power Save Mode 57
Checking Battery Status 58
Checking Output Power 58
Operating Several Loads at Once 58
Turning the Audible Alarm ON or OFF 58
Operating During Transition Between Grid Mode and Battery Mode 59
Transitioning from Grid Mode to Battery Mode 59
Transitioning from Battery Mode to Grid Mode 60
Operating Limits 61
Power Output 61
Input Voltage 62
Overload Conditions 63
High Surge Loads 63
Over-temperature Conditions 64
Routine Maintenance 65
Freedom X Unit 66
Troubleshooting 67
Pre-service Checklist 68 Warning Messages 69 Troubleshooting Reference 72 Inverter Applications 76
Resistive Loads 76
Motor Loads 76
Specifications 77
Physical Specifications 78 Environmental Specifications 79 System Specifications 80 Regulatory Approvals 83
xiv Freedom X Owner's Guide

1 INTRODUCTION

The Freedom X Inverter is designed with integrated inverting functions and power management features suitable for marine, recreational, and commercial/fleet vehicle installations.
Please read this section to familiarize yourself with the main performance and protection features of the Freedom X.
This section includes:
Materials List 2
Key Features 2
Power for Most Appliances 2
Back-up Capability 2
Configurable AC Transfer Speed 3
Overload Alarm and Shutdown 3
Over temperature Alarm and Shutdown 3
Ignition Control 3
Configurable AC Output Frequency and Voltage 4
975-0787-01-01 1

Materials List

Materials List
The Freedom X base package includes the following items:
n one Freedom X unit n one Owner’s Guide and extra safety labels n one pre-installed DC ground enclosure lug (not shown) n one set of plastic bushings for large DC cables n two AC knockout hole plugs
b
(not shown)
Figure 1 What’s In The Box
NOTE: If any of the items are missing, contact Xantrex or any authorized Xantrex dealer for replacement. See Contact Information on page ii.
a
(not shown)

Key Features

Power for Most Appliances

The Freedom X inverter provides up to 1000 watts (Freedom X 1000 120VAC 12VDC) or 2000watts (Freedom X 2000 120VAC 12VDC or 24VDC) or 3000watts (Freedom X 3000 120VAC 12VDC) of continuous utility grade, sine wave power derived from a battery bank. It is designed to handle loads such as microwave ovens, TVs, DVD/Blu-ray players, and power tools. In addition, the Freedom X’s high-surge capability lets you handle many hard­to-start loads, including full size residential refrigerators.
The built-in transfer switch automatically transfers between inverter power and shore power from recreational facilities such as boat docks or campsites to ensure power is always available.

Back-up Capability

If incoming shore power is interrupted by external events like brownouts, the Freedom X automatically becomes an independent power source3that supplies utility grade AC power to your loads.
a
Available only to the Freedom X 2000 120VAC 12VDC only.
b
Available only to the Freedom X 3000 120VAC 12VDC only.
2 Freedom X Owner's Guide
3
Assumingthe i nverter is connected to a battery source with an adequate charge at the tim e of the power
interruption.
Materials List
Comprehensive Protection
The Freedom X’s built-in protection features safeguard your batteries (from unnecessary drain) such as the low battery voltage alarm and shutdown and protect equipment such as a configurable AC transfer speed.
n Selectable Low Battery Shutdown: The low battery
shutdown for the inverter can be manually selected by the user from 10.1 to 12.8VDC (12VDC models) and from 20 to
25.6VDC (24VDC model).
n Low Voltage Shutdown Delay Timer: Configurable from 1
to 300seconds to reduce an unnecessary shutdown of inverter operation such as during cranking or other brief but heavy discharge of battery.
n Inverter Power Save: The Freedom X can be programmed
to automatically turn off after 1 to 25 hours of continued operation of loads that are under 50watts. It is designed, with LBCO (low battery cut off), to prevent the battery from deep discharge.

Configurable AC Transfer Speed

The Freedom X allows two speed settings for the AC transfer from Grid Mode to Battery Mode and vice versa which avoids nuisance resetting of appliances. The normal transfer rate is for common appliances and the faster transfer rate is designed for more sensitive digital equipment like a desktop computer.

Overload Alarm and Shutdown

During Battery Mode (also called Inverter Mode), the Freedom X automatically alerts you if the loads that are connected and drawing power from the unit are close to approaching the maximum operating limit. If so, the Freedom X automatically shuts down when the maximum operating limit is exceeded. See Troubleshooting Reference on page 72 for precautions.

Over temperature Alarm and Shutdown

During Battery Mode, the Freedom X automatically alerts you if it is overheating and approaching the over-temperature shutdown limit. The Freedom X automatically shuts down when the limit is exceeded. See Troubleshooting Reference on page 72 for precautions.

Ignition Control

The Freedom X provides two user-selectable options for ignition control:
n Ignition Auto-on: The Freedom X can automatically turn
the inverter on and off in tandem with the vehicle's ignition circuit or a manually operated remote switch.
n Ignition Lockout: The Freedom X features the ability to
inhibit the inverter from operating in the absence of a voltage signal from a vehicle's ignition circuit. This is particularly useful if the inverter is required to operate only when a vehicle's engine is running.
975-0787-01-01 3
Materials List

Configurable AC Output Frequency and Voltage

The Freedom X is factory set to 60Hz AC output frequency and 120V AC output voltage. It can be configured to 50Hz for use in regions outside the USA and Canada. The AC voltage setting can also be configured to either of three settings: 108, 110, or 120volts.
4 Freedom X Owner's Guide

2 FEATURES

This section identifies the default settings and the hardware features of the Freedom X Inverter.
This section includes:
Default Settings 6
AC/DC and GFCI Panel 8
Display Panel 10
Side Panel 11
975-0787-01-01 5

Default Settings

Default Settings
Table 1 lists the default settings for the Freedom X system. You may record your settings in the right-hand column after you have configured the Freedom X.
Table 1Freedom X Default Values
Program Item Default Setting
01
02
03
04
05
06
07
08
6 Freedom X Owner's Guide
Inverter ignition control
Low battery cutoff (LBCO) voltage (12VDC models)
Low battery cutoff (LBCO) voltage (24VDC model) 21.0 volts DC
LBCO shutdown delay timer 300seconds
LBCO recovery voltage (12VDC models) 13.1 volts DC
LBCO recovery voltage (24VDC model) 26.2 volts DC
Power save time 25 hours
Load sensing Disabled
Inverter output frequency 60Hz
Inverter output voltage 120 volts AC
Off
10.5voltsDC
Off
10.5
21.0
300
13.1
26.2
25
dis
60
120
Setting
Default Settings
Program Item Default Setting
09
10
11
12
13
14
Inverter power limit Freedom X 1000 120VAC 12VDC 1 kW
Freedom X 2000 120VAC 12VDC/24VDC
Freedom X 3000 120VAC 12VDC 3 kW
Inverter power limit timer 300seconds
Transfer mode Appliance
Utility AC under-voltage level 90 volts AC
Inverter fault recovery Manual
Audible alarm On
2 kW
1
2
3
300
APL
90
man
On
Setting
975-0787-01-01 7

AC/DC and GFCI Panel

6
321
7
14 13
12
13
8
11
910
4
5
5
12
AC/DC and GFCI Panel
WARNING
ELECTRICAL SHOCK HAZARD
Use a torque screwdriver to tighten the captive nut panel screw to 5in-lb torque of force to ensure a proper ground connection and a required tool access to the wiring compartment.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Table 2AC/DC and GFCI Panel Features
Feature Description
ACC input terminal for connecting ignition control
1
2
3
4 Ventilation grille (openings) must not be obstructed.
wiring. Ignition Control Switch (ACC) for connecting [ON (|)] and disconnecting [OFF (O)] the ignition signal.
Remote port allows you to connect an accessory remote control device.
Captive nut panel screw holds the wiring compartment cover in place. See WARNING above.
Figure 2 AC/DC and GFCI Panel
8 Freedom X Owner's Guide
AC/DC and GFCI Panel
Feature Description
Grounding lug provides a ground path for the
5
6
7
8 LED indicator for reverse DC polarity.
9
10
11
12
Freedom X chassis to the DC system ground. See WARNING.
DC terminal opening for routing (–) negative DC cable.
DC terminal opening for routing (+) positive DC cable.
AC output terminal opening for routing AC output wiring.
AC input terminal opening for routing AC input wiring.
GFCI cover is removed when installing a qualified GFCI device such as the optional GFCI kit (sold separately; order PN: 808-9817).
Mounting flanges on both sides allow you to mount the inverter permanently on deck or on a wall.
Feature Description
Ventilation grille (openings) must not be obstructed
for the proper operation of the cooling fan and
13
14
inverter. When the inverter is mounted, the ventilation grille must not point up or down.
Cooling fans turn on when the internal temperature reaches a set point temperature.
20 A supplementary protector with reset button
provides overload protection for the Freedom X GFCI Kit (PN: 808-9817) (sold separately) option. Press to recover from an overload condition. In a hard wired installation, the supplementary protector does not protect output wiring.
WARNING
ELECTRICAL SHOCK HAZARD
l
Use a torque screwdriver to tighten the bolt on the DC ground lug to a torque of 23 in-lb (2.6 N-m) of force.
l
Apply an anti-corrosion compound to the copper wire prior to connecting to the DC ground lug.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
975-0787-01-01 9

Display Panel

1
OUTPUTBATTLOAD
kW
100%
25%
Hz
VA %
kW
Hz
VA %
C
INPUTBATTTEMP
AC
BYPASS
ERROR
OVERLOAD
CHARGING
888 888
88
2 3 4
5

Display Panel

Figure 3 Display Panel
Table 3Display Panel Features
Feature Description
Display panel displays status information on the
1
2
3 Status LEDs indicate the mode of operation.
4
5
IMPORTANT: See Freedom XDisplay Panel on page 44 for detailed information on the panel’s buttons.
screen. It is comprised of a display screen, LEDs, select and power buttons.
Multi-function LCD screen shows status information and error codes.
Three function buttons change status information displayed on the screen. Also, changes inverter settings.
Power button is pressed for turning on the unit. The inverter turns on for the loads automatically.
10 Freedom X Owner's Guide

Side Panel

1 2
4 3
Side Panel
Figure 4 Side Panel
WARNING
ELECTRICAL SHOCK HAZARD
l
Use a torque screwdriver to tighten the captive nut panel screw to 5in-lb torque to ensure a proper ground connection and a required tool access to the wiring compartment.
l
Use a torque screwdriver to tighten the bolt on the DC ground lug to a torque of 23 in-lb (2.6 N-m) of force.
l
Apply an anti-corrosion compound to the copper wire prior to connecting to the DC ground lug.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Table 4Side Panel Features
Feature Description
1
2
3
4
Captive nut panel screw holds the wiring compartment cover in place. See WARNING above.
Wiring compartment cover protects the wiring compartment from debris and keeps the cables secure. Using the captive nut panel screw, the cover can be opened and lifted out during wiring. See WARNING on the left.
20 A supplementary protector with reset button
provides overload protection for the Freedom X GFCI Kit (PN: 808-9817) (sold separately) option. Press to recover from an overload condition. In a hard wired installation, the supplementary protector does not protect output wiring.
Grounding lug provides a ground path for the Freedom X chassis to the DC system ground. See WARNING.
975-0787-01-01 11
This page is intentionally left blank.

3 INSTALLATION

Please read this section for safety information and installation instructions regarding your Freedom X.
This section includes:
Before You Begin the Installation 14
Installation Codes 15
Installation Tools and Materials 15
Basic Installation Procedures 16
Step 1: Designing the Installation 17
Step 2: Choosing a Location for the Unit 23
Step 3: Mounting the Unit 24
Step 4: Connecting the AC Input Wires 26
Step 5: Connecting AC Output to an Existing AC Circuit 31
Step 6: Connecting the DC Cables 33
Step 7: Connecting to Port(s) on the Freedom X 39
Step 8: Testing Your Installation 39
Marine Installation 41
Drip Shield Installation 42
975-0787-01-01 13

Before You Begin the Installation

Before You Begin the Installation
Before beginning your installation:
n Read this entire Installation section so you can plan the
installation from beginning to end.
n Assemble all the tools and materials you require for the
installation.
n Review the Important Safety Instructions on page v n Be aware of all safety and electrical codes which must be
met.
WARNING
ELECTRICAL SHOCK AND FIRE HAZARD
l
All wiring should be done by qualified personnel to ensure compliance with all applicable installation codes and regulations.
l
Do not connect to AC and DC power sources during installation. Disconnect from all power sources when servicing.
l
Disable and secure all AC and DC disconnect devices and automatic generator starting devices.
l
To prevent risk of fire, do not cover or obstruct ventilation openings. Do not mount in a zero-clearance compartment. Overheating may result.
Failure to follow these instructions can result in death, serious injury, or equipment damage
14 Freedom X Owner's Guide

Installation Codes

Installation Codes
Governing installation codes vary depending on the specific location and application of the installation. Some examples include the following:
n The U.S. National Electrical Code (NEC) n The Canadian Electrical Code (CEC) n The U.S. Code of Federal Regulations (CFRs) n Canadian Standards Association/CSA Group (CSA) and the
RV Industry Association (RVIA) standards and codes for installations in RVs
n The American Boat and Yacht Council (ABYC) standards
and US Coast Guard Regulations (33CFR183, Sub Part I) for Marine installations in the U.S.
It is the installer’s responsibility to ensure that all applicable installation requirements are met.

Installation Tools and Materials

You will need the following to install the Freedom X:
n Wire stripper n Mounting (#2) screws or bolts n #2 Phillips torque screwdriver n 3mm slot long neck screwdriver for spring clamp AC
terminals
n Torque wrench for DC terminals (½" or 13mm socket
wrench)
n AC cable (that is, two-conductor-plus-ground cable), sized
appropriately for load and application
n ½" (or ¾") trade-size strain relief clamps (for the AC cable
clamp holesa)
n Wire nuts or crimp connectors for AC wire and appropriate
tools
n DC cable, sized appropriately for load and application n Lugs for DC cables to fit5/
appropriate tools (like a crimping tool)
n AC and DC disconnects and over-current protective devices
" DC stud terminals as well as
16
a
Only the Freedom X 3000 120VAC 12VDC has the 3/4" trade-size knockout hole.
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Basic Installation Procedures

Basic Installation Procedures
This section provides sample installation information as a guide for your installation. For your convenience, the overall procedure is divided into these main steps:
Step 1: Designing the Installation 17
Step 2: Choosing a Location for the Unit 23
Step 3: Mounting the Unit 24
Step 4: Connecting the AC Input Wires 26
Step 5: Connecting AC Output to an Existing AC Circuit 31
Step 6: Connecting the DC Cables 33
Step 7: Connecting to Port(s) on the Freedom X 39
Step 8: Testing Your Installation 39
NOTE: For marine applications, see additional installation
instructions on page 41.
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