Xantrex Freedom X 2000, Freedom X 1000, 817-1000, 817-2000 Owner's Manual

Page 1
TM
TM
Freedom X Series Inverter
Owner’s Guide
817-1000 817-2000
Product Part Numbers
Freedom X Series INV Owners Guide.book Page i Tuesday, June 27, 2017 4:10 PM
Page 2
Freedom X Series INV Owners Guide.book Page ii Tuesday, June 27, 2017 4:10 PM
Page 3
975-0787-01-01 i
Copyright © 2017 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, SELLER (A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;
(
B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USERS RISK; AND
(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT HTTP://WWW.XANTREX.COM.
Document Part Number
975-0787-01-01
Date and Revision
June 2017 Rev B
Product Part Number
817-1000 (Freedom X 1000 120VAC) 817-2000 (Freedom X 2000 120VAC)
Contact Information
Information About Your System
As soon as you open your product, record the following information and be sure to keep your proof of purchase.
To view, download, or print the latest revision, visit the website shown under Contact Information.
Telephone: +1 800 670 0707
+1 408 987 6030
Email: customerservice@xantrex.com
Web: http://www.xantrex.com
Serial Number
_________________________________
Product Number
_________________________________
Purchased From
_________________________________
Purchase Date
_________________________________
Freedom X Series INV Owners Guide.book Page i Tuesday, June 27, 2017 4:10 PM
Page 4
ii Freedom X Owner’s Guide
About This Guide
Purpose
The purpose of this Owner’s Guide is to provide explanations and procedures for operating, maintaining, and troubleshooting a Freedom X Series Inverter for Recreational, Fleet Vehicle, or Marine installations.
Scope
The Guide provides safety and operating guidelines as well as information on installing and configuring the Inverter. It also provides information about troubleshooting the unit. It does not provide details about particular brands of batteries. You need to consult individual battery manufacturers for this information.
Audience
The Guide is intended for users and operators as well as installers of the Freedom X Series Inverter.
Abbreviation or Acronym
A Amps
AC Alternating Current
DC Direct Current
in-lbf inch-pounds or pound-force (a unit of torque)
kW Kilowatts (1000 watts)
LBCO Low Battery Cutout (or Cutoff)
LED Light Emitting Diode
N-m Newton-meters (a unit of torque)
PV Photovoltaic (Solar)
V Volts
VA C Volts AC
VDC Volts DC
W Watt s
Related Information
You can find more information about Xantrex products and services at http://www.xantrex.com.
NOTE:
The Installation section starting on page 9 is intended for qualified personnel. Qualified personnel have training, knowledge, and experience in:
Installing electrical equipment (u
p to 1000 volts).
Applying all applicable installation codes.
Analyzing and reducing the hazards involved in performing electrical
work.
Selecting and using Personal Protective Eq
uipment (PPE).
Freedom X Series INV Owners Guide.book Page ii Tuesday, June 27, 2017 4:10 PM
Page 5
975-0787-01-01 iii
Important Safety Instructions
IMPORTANT: READ AND SAVE THIS OWNERS GUIDE
FOR FUTURE REFERENCE.
This guide contains important safety instructions for the Freedom X Series Inverter that must be followed during operation and troubleshooting. Read
and keep this Owner’s Guide for future reference.
Read these instructions carefully and look at
the equipment to become familiar with the device before trying to install, operate, service or maintain it. The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of either symbol to a “Danger” or “Warning” safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in moderate or minor injury.
NOTICE
NOTICE indicates a potentially hazardous situation, which, if not avoided, can result in equipment damage.
Important: These notes describe things which are important for you to know, however, they are not as serious as a caution or warning.
Freedom X Series INV Owners Guide.book Page iii Tuesday, June 27, 2017 4:10 PM
Page 6
iv Freedom X Owner’s Guide
Safety Information
1. Before using the Inverter, read all instructions and cautionary
markings on the unit, the batteries, and all appropriate sections of this manual.
2. Use of accessories not recommended or sold by the manufacturer may
result in a risk of fire, electric shock, or injury to persons.
3. The inverter is designed to be connected to your AC and DC electrical
systems. The manufacturer recommends that all wiring be done by a certified technician or electrician to ensure adherence to the local and national electrical codes applicable in your jurisdiction.
4. To avoid a risk of fire and electric shock, make sure that existing
wiring is in good condition and that wire is not undersized. Do not operate the inverter with damaged or substandard wiring.
5. Do not operate the inverter if it has been damaged in any way.
6. This unit does not have any user-serviceable parts. Do not disassemble
the inverter except where noted for connecting wiring and cabling. See your warranty for instructions on obtaining service. Attempting to service the unit yourself may result in a risk of electrical shock or fire. Internal capacitors remain charged after all power is disconnected.
7. To reduce the risk of electrical shock, disconnect both AC and DC
power from the inverter before attempting any maintenance or cleaning or working on any components connected to the inverter. Turning off the Inverter using the Power button n the front panel will not reduce an electrical shock hazard.
8. The inverter must be provided with an equipment-grounding
conductor connected to the AC input ground.
9. Do not expose this unit to rain, snow, or liquids of any type. This product is designed for indoor use only. Damp environments will significantly shorten the life of this product and corrosion caused by dampness will not be covered by the product warranty.
10. To reduce the chance of short-circuits, always use insulated tools when installing or working with this equipment.
11. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with electrical equipment.
DANGER
ELECTRICAL SHOCK AND FIRE HAZARD
Installation must be done by qualified personnel to ensure compliance with all applicable installation and electrical codes and regulations. Instructions for installing the Freedom X Series Inverter are provided here for use by qualified personnel only.
Failure to follow these instructions will result in death or serious injury.
Freedom X Series INV Owners Guide.book Page iv Tuesday, June 27, 2017 4:10 PM
Page 7
Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462.
This equipment must only be installed and serviced
by qualified
electrical personnel.
Turn off all power supplying this equipment before working on or inside equipment.
Always use a properly rated voltag
e sensing device to confirm power
is off.
Replace all devices, doors, and covers
before turning on power to this
equipment.
Unit’s components may produce arcs or sparks.
Do not install near batteries, in machinery space, or in an area in which ignition-protected equipment is required.
975-0787-01-01 v
Areas include any space containing gasoline-powered machinery, fuel tanks, as well as joints, fittings, or other connections between components of the fuel system.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Failure to follow these instructions will result in death or serious injury.
WARNING
FIRE AND EXPLOSION HAZARD
Failure to follow these instructions can result in death or serious injury.
Freedom X Series INV Owners Guide.book Page v Tuesday, June 27, 2017 4:10 PM
Page 8
Do not open. No serviceable parts inside. Provided with integral protection against overloads. Bonding between conduit connections is not automatic and must be provided as part of the installation.
Read manual before installing or using.
Do not cover or obstruct ventilation open
ings.
Do not mount in zero-clearance compartment – overheating may result.
Do not expose to rain or spray. This inverter is designed f
or marine applications only when additional drip protection is installed in certain orientations. See “Approved Mounting Orientations” on the Installation Guide for more information.
Install GFCIs only as specified in this manual. Other types may fail to ope
rate.
Do not connect AC OUT to any other
source of power. Damage to
unit may occur.
For AC IN and AC OUT, use wires suitable for at least 75°C.
vi Freedom X Owner’s Guide
NOTES:
1. Follow these instructions and those published by the
battery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of the battery. Review cautionary markings on these products and on the engine.
2. Freedom X inverter products are d
esigned for deep cycle lead-acid
batteries. See warning below when connecting to lithium ion batteries.
3. Do not use transformerless battery
chargers in conjunction with the
inverter due to overheating.
CAUTION
ELECTRICAL SHOCK AND FIRE HAZARD
Failure to follow these instructions can result in minor or moderate injury.
WARNING
LITHIUM_ION BATTERY TYPE HAZARD
Make sure to use a lithium ion battery pack that includes a Battery Management System (BMS) with built-in safety protocols. Follow the instructions published by the battery manufacturer.
Failure to follow these instructions can result in property damage, death or serious injury.
CAUTION
PHYSICAL INJURY HAZARD
This Freedom X Series Inverter is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
Failure to follow these instructions can result in minor or moderate injury.
Freedom X Series INV Owners Guide.book Page vi Tuesday, June 27, 2017 4:10 PM
Page 9
975-0787-01-01 vii
Precautions When Working With Batteries
Battery work and maintenance must be done by qualified personnel knowledgeable about batteries to ensure compliance with battery handling and maintenance safety precautions.
Always wear proper, non-absorbent gloves, complete eye protection, and clothing protection. Avoid touching your eyes and wiping your forehead while working near batteries. See note #4.
Remove all personal metal items, like rings, bracelets, and watches when wor
king with batteries. See notes #5 and #6 below.
Never smoke or allow a spark or flam
e near the engine or batteries.
NOTES:
1. Mount and place the Freedom X Series In
verter unit away from
batteries in a well ventilated compartment.
2. Always have someone within range o
f your voice or close enough to
come to your aid when you work near a lead-acid battery.
3. Always have plenty of fr
esh water and soap nearby in case battery acid
contacts skin, clothing, or eyes.
4. If battery acid contacts skin or clot
hing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and have someone within range of your voice or close enough to get medical attention immediately.
5. Use extra caution to reduce the risk
of dropping a metal tool on the battery. It could spark or short circuit the battery or other electrical parts and could cause an explosion. Use tools with insulated handles only.
6. Batteries can produce a short circuit
current high enough to weld a ring or metal bracelet or the like to the battery terminal, causing a severe burn.
7. When removing a battery, always rem
ove the negative terminal from the battery first for systems with grounded negative. If it is grounded positive, remove the positive terminal first. Make sure all loads connected to the battery and all accessories are off so you don’t cause an arc.
Important:
WARNING
BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLOSION FROM VENTED GASES HAZARDS
Failure to follow these instructions can result in death or serious injury.
Freedom X Series INV Owners Guide.book Page vii Tuesday, June 27, 2017 4:10 PM
Page 10
viii Freedom X Owner’s Guide
Precautions When Placing the Inverter
Never allow battery acid to drip on the inverter when reading gravity, or filling battery.
Never place the Freedom X Series In
verter unit directly above
batteries; gases from a battery will corrode and damage the inverter.
Do not place a battery on top of the inverter.
Regulatory
The Freedom X Series Inverter is certified to appropriate US and Canadian standards. For more information see “Regulatory Approvals” on page 66.
The Freedom X Series Inverter is intended to be u
sed for mobile or commercial applications. This Inverter is designed for marine applications only when additional drip protection is installed in certain orientations. See the section on Specifications for information.
WARNING
FIRE HAZARD
Do not install the inverter or any part of its supplied wiring in engine compartments.
Failure to follow these instructions can result in death or serious injury.
CAUTION
BURN HAZARD
Avoid touching the external surfaces - heatsink may be hot.
Failure to follow these instructions can result in minor or moderate injury.
NOTICE
RISK OF DAMAGE TO THE INVERTER
Failure to follow these instructions can damage the unit and/or equipment.
Freedom X Series INV Owners Guide.book Page viii Tuesday, June 27, 2017 4:10 PM
Page 11
975-0787-01-01 ix
FCC Information to the User
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
CAUTION
Unauthorized changes or modifications to the equipment could void the user’s authority to operate the equipment.
Freedom X Series INV Owners Guide.book Page ix Tuesday, June 27, 2017 4:10 PM
Page 12
Freedom X Series INV Owners Guide.book Page x Tuesday, June 27, 2017 4:10 PM
Page 13
Important Safety Instructions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Basic Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Marine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Inverter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Viewing Information During Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Viewing Information During Grid Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Adjusting Feature Settings in Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Operating in Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Operating During Transition Between Grid Mode and Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Troubleshooting Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Inverter Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Contents
Freedom X Series INV Owners Guide.book Page i Tuesday, June 27, 2017 4:10 PM
Page 14
Freedom X Series INV Owners Guide.book Page ii Tuesday, June 27, 2017 4:10 PM
Page 15
975-0787-01-01 1
Introduction
The Freedom X Series Inverter (Freedom X) is designed with integrated inverting functions and power management features suitable for marine, recreational, and commercial vehicle installations.
Please read this chapter to familiarize yourself with the main performan
ce and protection features of the Freedom X.
Materials List
The Freedom X base package includes the following items:
one Freedom X unit
one Owner’s Guide and extra safety labels
one pre-installed ground lug (not shown)
one set of plastic bushings for large DC cables
a
(not shown)
NOTE:
If any of the items are missing, contact Xantrex or any authorized Xantrex dealer for replacement. See “Contact Information” on page i.
Figure 1 What’s In The Box
Display panel
Product image shown may vary from actual product.
Owner’s Guide and extra labels
Freedom X unit
O
w
n
e
r
s
G
u
i
d
e
a.Available only to X 2000 model.
Freedom X Series INV Owners Guide.book Page 1 Tuesday, June 27, 2017 4:10 PM
Page 16
2 Freedom X Owner’s Guide
Introduction
Key Features
Power for Most Appliances The Freedom X inverter provides up to 1000
watts (Freedom X 1000) or 2000 watts (Freedom X 2000) of continuous utility grade, sine wave power derived from a battery bank. It is designed to handle loads such as microwave ovens, TVs, DVD/Blu-ray players, and power tools. In addition, the Freedom X’s high-surge capability lets you handle many hard-to-start loads, including full size residential refrigerators.
The built-in transfer switch automatically transfers between inverter power and shore power from recreational facilities such as boat docks or campsites to ensure power is always available.
Back-up Capability If incoming shore power is interrupted by external events like brownouts, the Freedom X automatically becomes an independent power source
a
that supplies utility grade
AC power to your loads.
Comprehensive Protection The Freedom X’s built-in protection features safeguard your batteries (from unnecessary drain) such as the low battery voltage alarm and shutdown and protect equipment such as a configurable AC transfer speed.
Selectable Low Battery Shutdown: The low battery shutdown for the inverter can be manually selected by the user from 10.0 to 12.8 VDC.
Low Voltage Shutdown Delay Timer: Configurable from 1 to 300 seconds to reduce an unnecessary shutdown of inverter operation such as during cranking or other brief but heavy discharge of battery.
Inverter Power Save: The Freedom X can be programmed to automatically turn off after 1 to 25 hours of continued operation of loads that are under 50 watts. It is designed, with LBCO (low battery cut off), to prevent the battery from deep discharge.
Configurable AC Transfer Speed The Freedom X allows two speed settings for the AC transfer from Grid Mode to Battery Mode and vice versa which avoids nuisance resetting of appliances. The normal transfer rate is for common appliances and the faster transfer rate is designed for more sensitive digital equipment like a desktop computer.
Overload Alarm and Shutdown During Battery Mode (also called Inverter Mode), the Freedom X automatically alerts you if the loads that are connected and drawing power from the unit are close to approaching the maximum operating limit. If so, the Freedom X automatically shuts down when the maximum operating limit is exceeded. See
page 60 for precautions.
a.Assuming the inverter is connected to a battery source with an adequate charge at the time of the power interruption.
Freedom X Series INV Owners Guide.book Page 2 Tuesday, June 27, 2017 4:10 PM
Page 17
975-0787-01-01 3
Introduction
Over temperature Alarm and Shutdown During Battery Mode, the Freedom X automatically alerts you if it is overheating and approaching the over-temperature shutdown limit. The Freedom X automatically shuts down when the limit is exceeded. See
page 60
for precautions.
Ignition Control The Freedom X provides two user-selectable options for ignition control:
Ignition Auto-on: The Freedom X can automatically turn the inverter on and off in tandem with the vehicle's ignition circuit or a manually operated remote switch.
Ignition Lockout: The Freedom X features the ability to inhibit the inverter from operating in the absence of a voltage signal from a vehicle's ignition circuit. This is particularly useful if the inverter is required to operate only when a vehicle's engine is running.
Configurable AC Output Frequency and Voltage The Freedom X is factory set to 60
Hz AC output frequency and 120 VAC. It can
be configured to 50
Hz for use in regions outside the USA and Canada. The AC voltage setting can also be configured to either of three settings: 120, 110, or 108
volts.
Freedom X Series INV Owners Guide.book Page 3 Tuesday, June 27, 2017 4:10 PM
Page 18
4 Freedom X Owner’s Guide
Features
AC and DC Panel
10
1
9
11
3
8 7265 4
Feature Description
1 Captive nut panel screw holds
the AC compartment
cover in place.
2 Ventilation grille (op
enings) must not be obstructed.
3 Grounding stud with attached nut p
rovides a ground path for the Freedom X chassis to the DC system ground.
4 DC output
opening for routing (–) negative DC cable.
5 DC output
opening for routing (+) positive DC cable.
6 LED indicator for
reverse DC polarity.
7 Remote port allows you to connect an accessory
remote control device.
8 ACC input terminal fo
r connecting ignition control wiring. Ignition Control Switch (ACC) for connecting [ON (|)] and disconnecting [OFF (O)] the ignition signal.
9 AC output knockout can be rem
oved for routing AC
output wiring.
10 AC input knockout can
be removed for routing AC
input wiring.
11
Mounting flanges on both sides allow you to mount the inverter permanently on deck or on a wall.
Feature Description
Freedom X Series INV Owners Guide.book Page 4 Tuesday, June 27, 2017 4:10 PM
Page 19
975-0787-01-01 5
Features
GFCI Panel
3
4
1
2
Feature Description
1 GFCI cover is rem
oved when installing a GFCI
outlet. Location of GFCI receptacles.
2 20 A supplementary protector
with reset button
provides overload protection for the Freedom X GFCI Device (PN: 808-9817). Press to recover from an overload condition. In a hard wired installation, the supplementary protector does not protect output wiring.
3 Ventilation grille (o
penings) must not be obstructed for the proper operation of the cooling fan and inverter. When the inverter is mounted, the ventilation grille must not point up or down. Cooling fans turn on when
the internal temperature
reaches a set point temperature.
4 Grounding lug prov
ides a ground path for the
Freedom X chassis to the DC system ground.
Freedom X Series INV Owners Guide.book Page 5 Tuesday, June 27, 2017 4:10 PM
Page 20
6 Freedom X Owner’s Guide
Features
Display Panel
OUTPUTBATTLOAD
kW
100%
25%
Hz
VA %
kW
Hz
VA %
C
INPUTBATTTEMP
AC
BYPASS
ERROR
OVERLOAD
888 888
88
5
1
2
4
3
Feature Description
1 Display panel di
splays status information on the screen. It is comprised of a display screen, LEDs, function and power buttons.
2 Multi-function LCD screen sh
ows status information
and error codes.
3 Status LEDs indicate the mode of
operation.
4 Three fu
nction buttons change status information displayed on the screen. Also, changes inverter settings.
5 Power button is
pressed for turning on the unit. The
inverter turns on for the loads.
IMPORTANT: See “Freedom X Display Panel” on page 39 for detailed information on the panel’s buttons.
Freedom X Series INV Owners Guide.book Page 6 Tuesday, June 27, 2017 4:10 PM
Page 21
975-0787-01-01 7
Features
Side Panel
1
3
4
2
Feature Description
1 Captive nut panel screw hol
ds the wiring
compartment cover in place.
2 Wiring compartment cover protects the wiring
compartment from debris and keeps the cables
secure. Using the captive nut panel screw, the cover can be opened and lifted out during wiring.
3 20 A supplementary protector p
rovides overload protection for the GFCI receptacles. In a hard wired installation, the supplementary protector does not protect output wiring.
4 Grounding lug provides a ground path for the
Freedom
X chassis to the DC system ground.
Freedom X Series INV Owners Guide.book Page 7 Tuesday, June 27, 2017 4:10 PM
Page 22
Freedom X Series INV Owners Guide.book Page 8 Tuesday, June 27, 2017 4:10 PM
Page 23
975-0787-01-01 9
This section for use by qualified personnel only.
Safety Instructions
Before You Begin the Installation
Before beginning your installation:
Read this entire Installation
section so you can plan the
installation from beginning to end.
Assemble all the tools and materials you require for the instal
lation.
Review the Important Safety Instructions on page iii.
Be aware of all safety and electrical codes which
must be met.
All wiring should be done by qualified personnel to ensure compliance with all applicable installation codes and regulations.
Disconnect all AC and DC power sources.
Disable and secure all AC and DC disconnect dev
ices and automatic
generator starting devices.
Installation Codes
Governing installation codes vary depending on the specific location and application of the installation. Some examples include the following:
The U.S. National Electrical Code (NEC)
The Canadian Electrical Code (CEC)
The U.S. Code of Federal Regulations (CFRs)
Canadian Standards Association (CSA) and the RV Industry Association (R
VIA) for installations in RVs
The American Boat and Yacht Council (ABYC) for Marine in
stallations in the U.S.
It is the installer’s responsibility to ensure that all applicable in
stallation requirements are met.
WARNING
ELECTRICAL SHOCK AND FIRE HAZARD
Failure to follow these instructions can result in death or serious injury.
Freedom X Series INV Owners Guide.book Page 9 Tuesday, June 27, 2017 4:10 PM
Page 24
10 Freedom X Owner’s Guide
Installation Tools and Materials
You will need the following to install the Freedom X:
Wire stripper
Mounting (#2) screws or bolts
#2 Phillips screwdriver
3mm slot long neck screwdriver for spring clamp AC terminals
Wrench for DC terminals (½" or 13mm socket wrench)
AC cable (that is, two-conductor-plus-ground cable), sized
appropriately for load and application
½" Strain relief clamps (for the AC knockouts)
Wire nuts or crimp connectors for AC wire and appropriate
tools
DC cable, sized appropriately for load and application
Lugs for DC cables to fit
5
/
16
" DC stud terminals as well as
appropriate tools (like a crimping tool)
AC and DC disconnects and over-current protective devices
Freedom X Series INV Owners Guide.book Page 10 Tuesday, June 27, 2017 4:10 PM
Page 25
975-0787-01-01 11
This section for use by qualified personnel only.
Basic Installation Procedures
This section provides sample installation information as a guide for your installation. For your convenience, the overall procedure is divided into these main steps:
Step 1: Designing the Installation on page 12
Step 2: Choosing a Location for the Unit on page 17
Step 3: Mounting the Unit on page 18
Step 4: Connecting the AC Input Wires on page 20
Step 5: Connecting AC Output to an Existing AC Circuit on
page 24
Step 6: Connecting the DC Cables on page 26
Step 7: Connecting to a Remote Panel on page 32
Step 8: Testing Your Installation on page 33
Freedom X Series INV Owners Guide.book Page 11 Tuesday, June 27, 2017 4:10 PM
Page 26
12 Freedom X Owner’s Guide
Basic Installation Procedures
Step 1: Designing the Installation
Most Freedom X installations share common components, and some of these are briefly described in Figure 1.
Figure 1 shows some components and their relationship to each other in a typical recreational vehicle or
fleet vehicle installation.
Also, see “Marine Installation” on page 35.
Figure 1
Typical Recreational Vehicle and Fleet Vehicle Installation
CFuse/ disconnect or circuit breaker
12V Deep Cycl e
Battery
Star tin g Ba tter y
D
Equipment Ground
AC Load Pane l
AC Source Panel
Shorepower
Generator
Automatic or Manual AC Source Select or Switch
Equipment Ground
Freedom X Series INV Owners Guide.book Page 12 Tuesday, June 27, 2017 4:10 PM
Page 27
975-0787-01-01 13
Basic Installation Procedures
This section for use by qualified personnel only.
AC Shore Power
A source of 120 volts AC 60Hz sine wave alternating current provides energy to pass power through to AC loads. This source is usually the utility grid (power company) or an AC generator. An automatic or manual AC source selector switch can be used to switch between the multiple sources of shore power to the Freedom X system.
The AC source feeding the Freedom
X must have the neutral conductor bonded to ground. When the inverter passes shore power through, it will lift its internal bonding relay on the output and will rely on the input being bonded in order to ensure that the power delivered to a sub panel is properly bonded. See “AC Output Neutral Bonding” on page 15 for more information on bonding relay operation.
Throughout this manual, the term “shore power” refers
to AC in
put power from a utility grid, generator, or other AC source.
AC Disconnect and Over-Current Protection Device
Most safety requirements and electrical codes require the Freedom X’s AC and DC inputs and outputs to be provided with over-current protection (such as circuit breakers or fuses) and disconnect devices.
AC Input: The circuit breaker or fuse (connected through hard wiring) that is used to supply the Freedom X must be rated at no more than 30A and must be approved for use on 120 volts AC branch circuits. The wire used between the breaker and the Freedom
X input must be sized adequately to carry current up to the rating of the input breaker and in accordance with the electrical codes or regulations applicable to your installation.
AC Output: The circuit breaker or fu
se must be rated at no more than the rating of the input breaker in the installation and must be approved for use on 120 volts AC branch circuits. The wire used between the Freedom X and the AC output breaker must be of adequate size to match the AC input circuit breaker’s rating. The wiring from each AC output breaker to each of the loads must be adequately sized to carry the current rating of the individual AC output breaker.
Disconnect Devices: Each system requires a method of di
sconnecting the AC circuits. If the over-current protection devices are circuit breakers, they will also serve as the disconnects. If fuses are used, separate AC disconnect switches will be needed ahead of the fuses. These will have to be a branch circuit rated for 120 volts AC and have an appropriate current rating.
Important:
Freedom X Series INV Owners Guide.book Page 13 Tuesday, June 27, 2017 4:10 PM
Page 28
14 Freedom X Owner’s Guide
Basic Installation Procedures
AC Distribution Panels
Most systems incorporate distribution centers both ahead of the Freedom X (the AC source panel) and between the Freedom X and the loads (the AC load panel). An AC source panel includes a main circuit breaker, which serves as over-current protection and as a disconnect for the AC shore power supply line. Additional circuit breakers serve individual circuits, one of which serves the Freedom X. The AC load panel can incorporate an AC output circuit breaker and breakers for individual load circuits.
AC Cabling
AC cabling includes all the wires and connectors between the AC source and the Freedom X, as well as all cabling between the Freedom X and the AC output panels, circuit breakers, and loads. The type and size of the wiring varies with the installation and load. For example, in high vibration environments, such as marine or RV applications, wire nuts may not be acceptable, so crimp splices would be required. In other applications, flexible multiple-strand wire may be required. Installation codes usually specify solid or stranded, overall size of the conductors, and type and temperature rating of the insulation around the wire.
AC breakers and fuses must be sized to adequately protect
the wiring that is installed on the input and output AC circuits of the Freedom X. All breakers and wiring must be sized and connected in accordance with the electrical codes or regulations applicable to your installation. Table 1 gives some examples of wiring sizes based on the U.S. National Electrical Code and the
Canadian Electrical Code. These examples are based on using a two-conductor-plus­ground cable rated at 75 °C, and assuming an ambient temperature of up to 30 °C. Ensure that your breakers and fuses have suitable temperature ratings for your wiring. Other codes and regulations may also be applicable to your installation.
Table 1 Required AC Wire Size vs Breaker Rating
Breaker Size (amps)
10A 15A 20A 30A
Minimum Wire Size
14AWG 14AWG 12AWG 10AWG
NOTICE
RISK OF DAMAGE TO THE INVERTER
Do not connect the Freedom X to a 120/240V, 3-pole, 4-wire circuit.
Failure to follow these instructions can damage the unit and/or equipment.
Freedom X Series INV Owners Guide.book Page 14 Tuesday, June 27, 2017 4:10 PM
Page 29
975-0787-01-01 15
Basic Installation Procedures
This section for use by qualified personnel only.
AC Output Neutral Bonding
The neutral conductor of the Freedom X’s AC output circuit (that is, AC Output Neutral) is automatically connected to the safety ground during inverter operation. When AC utility power is present this connection is not present, so that the utility neutral (that is, AC Input Neutral) is only connected to utility ground at your source. This conforms to the National Electrical Code (NEC), which requires that separately derived AC sources (such as inverters and generators) have their neutral conductors tied to ground in the same way that the neutral conductor from the utility is tied to ground in only one place. Check the regulations for your specific application to ensure that the installation will comply with the necessary requirements. In other words, the AC Input Neutral and Output Neutral must be isolated from each other.
AC Grounding
As per UL458 SA29.5, for all permanently connected marine inverters: The Freedom X should be connected to a grounded, metal, permanent wiring system. Also, make sure that an AC ground wire is connected to the AC ground terminal on the unit. Do not just connect the line and neutral wires.
All connections to the unit should comply with all local
codes and
ordinances.
DC Cabling
This includes all the cables and connectors between the batteries, the DC disconnect and over-current protection device, and the Freedom X. Most mobile installations require multi-strand insulated cables for flexibility and durability in high vibration environments and require disconnects and over-current devices. Electrical wiring sizes in North America are indicated by AWG notation. In other parts of the world, the metric system is used. Under the AWG standard, a larger gauge number indicates a smaller wire diameter. Wire size is usually marked on the larger sized cables. Table 2 specifies the minimum recommend
ed DC cable size and maximum fuse size for the Freedom X. The DC cables must be copper and must be rated 75 °C minimum. The cables should be terminated with lugs that fit the DC stud terminals snugly (
5
/
16
" hole size).
Table 2 Recommended Cable and Fuse Sizes
Inverter
Cable Length: B
attery to Inverter
(one way)
Minimum Cable Size
Maximum battery Fuse Size
Freedom X 1000 120VAC Less than 5 feet
(1.5 meters)
No. 2 AWG 150 A DC
Freedom X 2000 120VAC Less than 5 feet
(1.5 meters)
No. 2/0 AWG 250 A DC
NOTE: It is not recommended using a cable longer th
an 5 feet (1.5 meters) in each direction. North American cable sizes above are based on the US National Electrical Code Table 310.17 - 75 °C cables, assuming an ambient temperature of 30 °C cables.
Freedom X Series INV Owners Guide.book Page 15 Tuesday, June 27, 2017 4:10 PM
Page 30
Using the correct cable size is critical to achieving the rated performance of the Freedom X unit. When starting a heavy load the Freedom X can draw current surges from the battery of up to 400A. If the DC wiring is too small the voltage drop from this surge will result in a voltage at the Freedom X terminals that is too low for the Freedom X to operate correctly. The Freedom X may appear to operate correctly with smaller cables until a heavy load such as a microwave or refrigerator attempts to start - then the unit may work correctly sometimes and not work correctly other times.
16 Freedom X Owner’s Guide
Basic Installation Procedures
DC Disconnects and Over-Current Devices
The DC circuit from the battery to the Freedom X must be equipped with a disconnect and over-current device. This usually consists of a circuit breaker, a “fused-disconnect”, or a separate fuse and DC disconnect. Do not confuse AC circuit breakers with DC circuit breakers. They are not interchangeable. The rating of the fuse or breaker must be matched to the size of cables used in accordance with the applicable installation codes. The breaker or disconnect and fuse should be located as close as possible to the battery, in the positive cable. Applicable codes may limit how far the protection can be from the battery.
Batteries
The Freedom X uses 12-volt battery banks. Every Freedom X system is recommended to have a deep-cycle battery or group of batteries with a total capacity of 100 Ah or more which provides the DC current
that the Freedom X converts to AC.
Ground Fault Circuit Interrupters (GFCIs)
A GFCI is a device that de-energizes a circuit when a current to ground exceeds a specified value that is less than that required to blow the circuit breaker. GFCIs are intended to protect people from electric shocks and are usually required in wet or damp locations.
Installations in marine and recreational vehicles require GFCI protect
ion of branch circuits connected to the AC output of the
Freedom X.
The Freedom X GFCI Device (PN: 8
08-9817) is available to use
with the Freedom X inverter unit.
Important:
Freedom X Series INV Owners Guide.book Page 16 Tuesday, June 27, 2017 4:10 PM
Page 31
975-0787-01-01 17
Basic Installation Procedures
This section for use by qualified personnel only.
Step 2: Choosing a Location for the Unit
Do not install the Freedom X in compartments containing batteries or flammable materials, or in locations that require ignition-protected equipment. This includes any space containing gasoline-powered machinery, fuel tanks, or joints, fittings, or other connections between components of the fuel system. This equipment contains components that tend to produce arcs or sparks.
Do not cover or obstruct the ventilatio
n openings. Do not install the
Freedom X in a zero-clearance compartment. Overheating may result.
The Freedom X should only be installed in locations that meet the following requirements:
Dry. Do not allow water or other fluids to drip or splash on the
Freedom X. Do not mount the Freedom X in an area subject
to splashing water or bilge water.
Cool. Normal air temperature should be between -4 °F and
104 °F (-20 °C and 40 °C)—the cooler the better.
Ventilated. Allow at least 5 inches of clearance at the DC end
of the Freedom X for air flow, 1 inch on each side, and 2 inches at the AC end. The more clearance for ventilation around the
unit, the better the performance. Do not allow the ventilation openings on the ends of the unit to become obstructed.
Safe. Do not install the Freedom X in the same compartment as
batteries or in any compartment capable of storing flammable liquids like gasoline.
Close to the battery compartment and the AC source and
load panels. Avoid excessive cable lengths (which reduce input and output power due to wire resistance). Use the recommended cable lengths and sizes, especially between the battery banks and the Freedom X.
Protected from battery acid and gases. Never allow battery
acid to drip on the Freedom X or its wiring when reading specific gravity or filling the battery. Also do not mount the unit where it will be exposed to gases produced by the batteries. These gases are very corrosive, and prolonged exposure will damage the Freedom X.
WARNING
FIRE AND EXPLOSION HAZARDS
Failure to follow these instructions can result in death or serious injury.
Freedom X Series INV Owners Guide.book Page 17 Tuesday, June 27, 2017 4:10 PM
Page 32
18 Freedom X Owner’s Guide
Basic Installation Procedures
Step 3: Mounting the Unit
To mount the Freedom X:
1. Remove the Freedom X from its shipping container, verify that all components are pres
ent, and record relevant product information on “Information About Your System” in the Owner’s Guide.
2. Select an appropriate mounting lo
cation and orientation. (See Figure 2 below.) To meet regulatory requirements, for use in on-land applications, the Freedom X must be mounted in one of the fo
llowing orientations:
Figure 2 Approved Mounting Orientations
A
See page 36 for drip shield installation on Marine applications.
B
C
Under a horizontal surface (see A)
In a horizontal position on a vertical surface (see B)
On a horizontal surface (see C)
3. Mark the desired number of mounting holes on the wall by pl
acing the unit on the wall.
4. Pilot-drill the mounting holes.
5. Fasten the Freedom X to the mounting
surface. If you are mounting the unit on a wall or bulkhead, use #12 or #14 pan­head wood or sheet metal screws to secure it to the framing behind the wall or bulkhead. Alternatively, use nut inserts and ¼"-20 machine screws.
NOTE: For marine installations, only this orientation is allowed, due to the probability of moisture finding access into the enclosure.
Freedom X Series INV Owners Guide.book Page 18 Tuesday, June 27, 2017 4:10 PM
Page 33
975-0787-01-01 19
Basic Installation Procedures
This section for use by qualified personnel only.
Connecting the Equipment Ground
The Freedom X has a ground lug on the side of the unit as shown in Figure 3. Follow the guidelines in “Grounding Locations” to connect the inverter’s chassis to the ground.
Figure 3 DC Panel Connections
Equipment ground lug
Grounding Locations
You must connect the equipment ground lug to a grounding point— usually the vehicle’s chassis or DC negative bus ground—using recommended copper wire (if insulated then green insulation with or without one or more yellow stripes) or larger.
For recommended equipment ground cable size,
see below.
Table 3 Recommended Equipment Ground Cable size
Application
Minimum equipment ground cable size (Stranded cable is recommended)
Recreational Vehicle
a
a. Based on US National Electrical Code NFPA70, Article 551, par. 551-20c.
No. 8 AWG
Marine
b
b. Based on ABYC E-11 11.18.
No. 3 AWG (Freedom X 1000) No. 1/0 AWG (Freedom X 2000)
NOTE
: There are no restrictions on length for the equipment ground cable.
In general, the equipment ground cable size must not be smaller than one AWG size than the supply cable.
WARNING
FIRE HAZARD
Never operate the Freedom X without properly connecting the equipment ground. A fire hazard could result from improper grounding.
Failure to follow these instructions can result in death or serious injury.
Freedom X Series INV Owners Guide.book Page 19 Tuesday, June 27, 2017 4:10 PM
Page 34
20 Freedom X Owner’s Guide
Basic Installation Procedures
Step 4: Connecting the AC Input Wires
General AC Wiring Considerations
AC Wiring Connectors Where applicable, connect AC wires with crimp-on splice connectors. The amount of insulation you strip off individual wires will be specified by the connector manufacturer and is different for different types of connectors.
AC and DC Wiring Separation Do not mix AC and DC wiring in the same conduit or panel. Where DC and AC wires must cross, make sure they do so at 90 to one another. Consult applicable codes for details about DC and AC wiring in close proximity to each other.
AC wiring includes all the wires and connectors between the AC source and the Freedom X and all wiring between the inverter, the AC panels, and circuit breakers. The type and size of the wiring varies with the installation and load. For some RV applications, flexible multiple-strand wire is required.
AC wiring must be sized appropriately to carry full load current on the input and output AC circuits in accordance with the electrical codes or regulations applicable to your installation.
Table 4 is based on the U.S. National Electrical Code and the Canadian Electrical Code, assuming two-conductor-plus-ground cable, using 75
°C
wiring, at an ambient temperature of 30
°C. Other codes and
regulations may be applicable to your installation.
WARNING
FIRE, SHOCK, AND ENERGY HAZARDS
Make sure wiring is disconnected from all electrical sources before handling. All wiring must be done in accordance with local and national electrical wiring codes. Do not connect the output terminals of the Freedom X to any incoming AC source.
Failure to follow these instructions can result in death or serious injury.
Freedom X Series INV Owners Guide.book Page 20 Tuesday, June 27, 2017 4:10 PM
Page 35
Table 4 Required AC wire size vs. required breaker rating
Required Breaker Size (amps) Required Wire Size
Freedom X (both m
odels)
30 A maximum
20 A maximum through a GFCI
10 AWG
975-0787-01-01 21
Basic Installation Procedures
This section for use by qualified personnel only.
The AC input terminal is located inside the unit through the front panel’s knockout hole and is labeled properly as AC IN or AC INPUT. The unit comes with spring clamp-type terminals where individual wires can be attached securely.
When making the AC input and AC output connections, observe the correct color code for the appropriate
AC wire, as described below
in Table 5.
Table 5 Color codes for typical AC wiring
Color AC Wire
Black/Red Line
White/blue Neutral
Green/yellow or bare copper Ground (Earth)
Wiring Knockouts When installing wires to AC terminals, always remove the appropriate wiring knockouts (there are two on the AC panel) and install the proper strain-relief clamps or bushings.
NOTICE
EQUIPMENT DAMAGE
Make sure the wires are connected properly. The AC wiring terminal blocks are split into input and output sections.
Failure to follow these instructions can damage the unit and/or equipment.
NOTICE
REVERSE POLARITY DAMAGE
Make sure the wires are connected properly. Improper connections (connecting a line conductor to a neutral conductor, for example) will cause the Freedom X to malfunction and may permanently damage the inverter. Damage caused by a reverse polarity connection is not covered by your warranty.
Failure to follow these instructions can damage the unit and/or equipment.
Table 5 Color codes for typical AC wiring
Color AC Wire
Freedom X Series INV Owners Guide.book Page 21 Tuesday, June 27, 2017 4:10 PM
Page 36
22 Freedom X Owner’s Guide
Basic Installation Procedures
AC Input Connections
1. Ensure AC and DC power sources are turned off.
2. Install the required circuit breaker in the AC distribution panel suppl
ying AC power to the unit.
3. Remove the AC compartment cover by loosening the captive nut
panel screw and lifting the cover up and out.
captive nut panel screw
4. Strip a single AC input wire, as appropriate.
5. Remove the knockout and install a ½" strain relief clamp.
6. Route the wires through the strain relief clamp (not shown in the figure).
N
L
G
AC Input knockout NOTE: install a strain relief clamp (not shown)
10mm
to circuit breaker
•N•G•
L
7. Locate the Neutral, Ground and Line terminals on the AC input
terminal labeled as N, G, and L respectively.
Freedom X Series INV Owners Guide.book Page 22 Tuesday, June 27, 2017 4:10 PM
Page 37
975-0787-01-01 23
Basic Installation Procedures
This section for use by qualified personnel only.
8. Using a 3mm slot long neck screwdriver, open the spring clamp by inserting the tool in the clamp slot and gently pulling the screwdriver handle forward, for Line terminal.
9. Insert Line AC wire into Line (L) terminal slot on the unit.
10. Release the spring clamp to secure the wire.
11. Repeat previous steps 8 through 10 for Ground (G) and Neutral
(N) connections.
12. Tighten the strain relief clamp to secure the wires.
13. Replace the AC compartment cover onto the unit, if you are not connecting other wires such as for the AC Output. Otherwise, keep the AC compartment open and proceed to the next step.
14. Connect the other end of the wires to the circuit breaker in the AC distribution panel supplying AC power to the unit.
Freedom X Series INV Owners Guide.book Page 23 Tuesday, June 27, 2017 4:10 PM
Page 38
24 Freedom X Owner’s Guide
Basic Installation Procedures
Step 5: Connecting AC Output to an Existing AC Circuit
Do not connect the Freedom X to an AC branch circuit that has high-power consumption loads.
The Freedom X will not operate electric heaters, air conditioners, stoves, and other electrical appliances that consume more than its rated watts.
A manufacturer-tested and approved GFCI must be connected to the Freedom X AC output, and GFCI protection must be provided on every receptacle connected to the AC hard wired installation. Other types may fail to operate properly when connected to the Freedom X. See
“Ground Fault Circuit Interrupters (GFCIs)” on page 16.
WARNING
FIRE, SHOCK, AND ENERGY HAZARDS
Make sure wiring is disconnected from all electrical sources before handling. All wiring must be done in accordance with local and national electrical wiring codes.
Failure to follow these instructions can result in death or serious injury.
NOTICE
EQUIPMENT DAMAGE
Do not connect any AC source (such as a generator or utility power) to the AC output wiring of the Freedom X.
The Freedom X will not operate if its output is connected to AC voltage from another source, and potentially hazardous or damaging conditions may occur. These conditions can occur even if the inverter is off.
Failure to follow these instructions can damage the unit and/or equipment.
Freedom X Series INV Owners Guide.book Page 24 Tuesday, June 27, 2017 4:10 PM
Page 39
975-0787-01-01 25
Basic Installation Procedures
This section for use by qualified personnel only.
AC Output Connections
To make a permanent connection to existing AC wiring:
N
L
G
10mm
to circuit breaker
AC Output knockout NOTE: install a strain relief clamp (not shown)
•N•G•
L
1. Ensure AC and DC power sources are turned off, if not already done from “Step 4: Connecting the AC Input Wires” on page
20.
2. Install the required circuit breaker in the inverter distribution panel
receiving AC power from the inverter.
3. Remove the AC compartment cover, if not already done from “Step 4: Connecting the AC Input Wires” on page 20.
4. Strip a single AC output wire, as appropriate.
5. Remove the knockout and install a ½" strain relief clamp.
6. Route the wires through the strain relief clamp (not shown in th
e figure).
7. Locate the Neutral, Ground and Line terminals on the AC OUT termi
nal labeled as N, G, and L respectively.
8. Using a 3mm slot long neck screwdriver, open the spring clamp by
inserting the tool in the clamp slot and gently pulling the
screwdriver handle forward, for Ground terminal.
9. Insert Line AC wire into Line (L) termin
al slot on the unit.
10. Release the spring clamp to secure the wire.
11. Repeat Step 8 through Step 10 for Ground (G) an
d Neutral (N)
connections.
12. Tighten the strain relief clamp
to secure the wires.
13. Replace the AC compartment cover
, if you are finished with
connecting all the AC wires in the unit.
14. Connect the other end of the wires to
a circuit breaker in the
inverter distribution panel.
Freedom X Series INV Owners Guide.book Page 25 Tuesday, June 27, 2017 4:10 PM
Page 40
26 Freedom X Owner’s Guide
Basic Installation Procedures
Step 6: Connecting the DC Cables
Follow the procedure given below to connect the battery leads to the terminals on the DC end. The cables should be as short as possible and large enough to handle the required current, in accordance with the electrical codes or regulations applicable to your installation. Table 2 on page 15 specifies the minimum DC cable size and maximum fuse size for the Freedom X.
If at all possible, minimize routing your DC cables through an electrical
distribution panel, battery isolator, or other device that will cause additional voltage drops which can degrade the inverter’s ability to operate the loads.
Figure 4 shows the DC end for your reference. The reverse polarity LED will light up when the DC cables were
reversed during
installation.
Figure 4 DC End
POSITIVE (+) NEGATIVE (–)
reverse polarity LED
NOTICE
REVERSE POLARITY DAMAGE
Check cable polarity at both the battery and the Freedom X before making the final DC connection. Positive must be connected to positive; negative must be connected to negative.
Reversing the positive and negative battery cables will damage the Freedom X and void your warranty.
Failure to follow these instructions can damage the unit and/or equipment.
WARNING
FIRE HAZARD
Use only copper wire rated 75 °C minimum. Make sure all DC connections are tight to a torque of 71–80 in-lbf (8–9Nm). Loose connections will overheat.
Failure to follow these instructions can result in death or serious injury.
Freedom X Series INV Owners Guide.book Page 26 Tuesday, June 27, 2017 4:10 PM
Page 41
975-0787-01-01 27
Basic Installation Procedures
This section for use by qualified personnel only.
To make the DC connections
Refer to Figure 5.
1. Make sure the inverter is off and no AC or DC is connected to the unit.
2. Remove the DC compartment cover by loosening the captive nut panel screw.
3. Loosen the DC terminal nuts from the terminal bolts and set them aside for later.
4. Strip ½" (13 mm) to ¾" (19 mm) insulation from one end of each cable. The amount stripped off will depend on the terminals chosen.
5. Attach the connectors that will secure the cables to the battery, to the disconnect/battery selector switch, and the fuse block. The connectors you use must create a permanent, low­resistance connection. It is recommended to use approved and certified cable lugs. Use the tool recommended by the terminal manufacturer. Make sure no stray wires protrude from the lug or terminal.
NOTE: You may find it more convenient to have the cable lugs attached by the company that sells you the cable and/or connectors.
6. Strip ½" (13 mm) to ¾" (19 mm) of insulation from each cable end that will be connected to the inverter cable. The amount stripped off will depend on the terminals chosen.
7. Attach the cable lug that will join the cable to the inverter DC terminal. Cover the lug stem with heat shrink insulation (see Figure 5) to ensure that the lug does not touch the enclosure.
8. Install a fuse and fuse holder in the cable that will be used for the positive side of the DC circuit. The fuse must:
be as close to the battery positive terminal as possible
be rated for DC circuits
have an Ampere Interrupting Capacity (AIC) that exceeds
the short-circuit current available from the battery (that is, Class T fuse)
9. To prevent sparking when making the connection, ensure the disconnect/battery selector switch is off.
10. Route the positive cable through the left side strain relief clamp and attach the cable lug on the positive cable to the positive DC terminal on the inverter.
11. Fasten the DC terminal nut (set aside earlier) to the terminal bolt. Tighten the nut to a torque of 71–80 in-lbf (8–9 N-m). Do not overtighten. Make the connection snug enough so the cable lug does not move around on the DC terminal. Center it through the DC knockout hole and do not let it touch the edge. See Figure 5, “DC Cable Connections” on page 28.
Freedom X Series INV Owners Guide.book Page 27 Tuesday, June 27, 2017 4:10 PM
Page 42
Figure 5 DC Cable Connections
DC terminal nut
cable lug
DC terminal
DC cable with heat shrink insulation covering the lug stem
DC knockout hole
enclosure outline (DC compartment side view)
NOTE: The DC cable lug stem must be fully insulated with the heat shrink.
28 Freedom X Owner’s Guide
Basic Installation Procedures
12. Before proceeding, double check that the cable you have just installed connects the positive DC terminal of the inverter to the disconnect/battery selector switch, fuse holder, and that the other end of the fuse holder is connected to the positive terminal of the battery.
NOTICE
EQUIPMENT DAMAGE
Tighten the nuts on terminals properly. Loose connections cause excessive voltage drop and may cause overheated wires and melted insulation.
Do not over-tighten the nut on the DC input terminals. Damage to the DC input terminals may result. The maximum torque setting is
80 in-lbf (9 N-m)
.
Failure to follow these instructions can damage the unit and/or equipment.
NOTICE
REVERSE POLARITY DAMAGE
Check cable polarity at both the battery and the Freedom X before making the final DC connection. Positive must be connected to positive; negative must be connected to negative. Reversing the positive and negative battery cables will blow a fuse in the Freedom X and void your warranty.
Failure to follow these instructions can damage the unit and/or equipment.
Freedom X Series INV Owners Guide.book Page 28 Tuesday, June 27, 2017 4:10 PM
Page 43
975-0787-01-01 29
Basic Installation Procedures
This section for use by qualified personnel only.
13. Route the negative cable through the right side strain relief clamp and connect the cable from the negative post of the battery to the negative DC terminal of the inverter.
14. Fasten the DC terminal nut (set aside earlier) to the terminal bolt. Tighten the nut to a torque of 71–80 in-lbf (8–9 N-m). Do not overtighten. Make the connection snug enough so the cable lug does not move around on the DC terminal. Center it through the DC knockout hole and do not let it touch the edge.
15. Replace the DC compartment cover.
DC Grounding
To connect the DC ground:
The equipment grounding lug on the DC end of the Freedom X is used to connect the chassis of the Freedom X to your system’s DC negative connection or grounding bus point as required by electrical regulations. Use copper wire that is either bare or provided with green insulation. Do not use the DC Ground Lug for your AC grounding. See the AC wiring instructions in this section.
Follow the guidelines below that correspond to the specific type of installation. These guidelines assume you are using the DC supply cable and fuse sizes recommended in this manual. If you are using different sizes, refer to the applicable installation code for DC grounding details.
Recreational Vehicle Use 8AWG copper wire and connect it between the Chassis Ground lug and the vehicle’s DC grounding point (usually the vehicle chassis or a dedicated DC ground bus).
Marine Use copper wire that is bare or has insulation rated minimum 105
°C, and connect it between the Chassis Ground lug and the boat’s DC grounding bus or engine negative bus. For the Freedom X 1000, use a wire of gauge 3AWG minimum. For the Freedom X 2000, use a wire of gauge 1/0AWG minimum.
WARNING
FIRE HAZARD
Do not complete the next step if flammable fumes are present. Explosion or fire may result if the disconnect/battery selector switch is not in the off position. Thoroughly ventilate the battery compartment before making this connection.
Failure to follow these instructions can result in death or serious injury.
Freedom X Series INV Owners Guide.book Page 29 Tuesday, June 27, 2017 4:10 PM
Page 44
30 Freedom X Owner’s Guide
Basic Installation Procedures
Connecting to ACC Signal
The Freedom X can be wired to inhibit inverter operation in the absence of a vehicle’s (or vessel's) ignition control signal. This feature can avoid unnecessary battery drain that would otherwise occur if the inverter was operated without a charging source such as the vehicle alternator.
To enable ignition control:
1. Ensure that AC and DC power are both OFF.
2. Ensure the vehicle’s ignition is turned to OFF position. It is hig
hly recommended to remove battery power by disconnecting the vehicle's battery cables. Refer to the vehicle’s user manual for proper instructions on how to disconnect the battery cables.
3. Locate the vehicle's ignition control wire from the vehicle’s ign
ition circuit. This wire must be fused appropriately at no more than 5 amps. Refer to the vehicle’s user manual for gui
dance.
4. Locate the ACC input (ignition signal input) terminal. See Figure 6.
Figure 6 Ignition Signal (ACC) Input Terminal
ACC input (Ignition signal input) terminal
ignition control wire
5. Using a 3mm slot long neck screwdriver, push into the rectangular slot to release the spring clamp.
6. Insert the ignition control wire into the round ACC input termi
nal slot.
7. Pull the screwdriver out to engage the spring clamp and secure th
e wire to the terminal.
Freedom X Series INV Owners Guide.book Page 30 Tuesday, June 27, 2017 4:10 PM
Page 45
975-0787-01-01 31
Basic Installation Procedures
This section for use by qualified personnel only.
Description of Ignition Control Features
For information about the features and instructions on changing the ignition control features, see “Inverter Operation” on page 39.
Ignition Auto­on
()
This setting allows the inverter to operate (Battery mode) automatically when an ignition control wire is connected to the ACC input and a valid ignition signal is constantly detected. The inverter works in tandem with the vehicle’s ignition circuit.
Ignition Lock­out ()
This setting allows the inverter to operate (Battery mode) when an ignition control wire is connected to the ACC input terminal and a valid ignition signal is constantly detected. When enabled, you have to manually press the Power button on the displa
y panel to operate the inverter.
Off ()
To completely disable the ignition control features do the following:
1. Set Ignition Control to Off () using the Select butto
ns on the Display panel.
Freedom X Series INV Owners Guide.book Page 31 Tuesday, June 27, 2017 4:10 PM
Page 46
32 Freedom X Owner’s Guide
Basic Installation Procedures
Step 7: Connecting to a Remote Panel
To connect the remote panel:
Plug the Freedom X Remote panel (PN: 808-0817) to the RJ12
Remote port on the unit.
to remote panel
NOTE:
When the remote panel is connected, turn the inverter’s power button to the OFF position. This allows the remote panel to control the inverter’s power status.
Freedom X Series INV Owners Guide.book Page 32 Tuesday, June 27, 2017 4:10 PM
Page 47
975-0787-01-01 33
Basic Installation Procedures
This section for use by qualified personnel only.
Step 8: Testing Your Installation
There are two tests to be performed. The first test verifies that the Freedom X is inverting DC battery power and delivering AC power to its output.
The second test is intended for installations where AC input and out
put is hard wired to the Freedom X. This test verifies that the Freedom X transfers from inverter power to shore power when shore power is present.
NOTE: Shore power (pass-through) refers to the AC input power
from a utility grid, generator or external AC source.
When you are ready to test your installation and ope
rate the Freedom X, close the DC fuse and Disconnect or the DC circuit breaker to supply DC power to the Freedom X.
Testing in Battery Mode
To test the Freedom X in invert mode:
1. For hard wired installations, ensure shore power is not present.
2. Press the Power button to turn the inverter on.
The green LED indicating Battery mode (Inverter mode) turns on
.
3. Plug a test load, such as a lamp within the power rating of the in
verter into the Freedom X GFCI or an AC outlet hard wired
to the Freedom X.
4. Turn the lamp on to verify that it operates.
If the lamp operates, your installation is success
ful. If your installation has AC input and output hard wired to the Freedom X, proceed to “Testing in Grid Mode”.
If the status LED on the display panel glows red, see the T
roubleshooting chapter.
WARNING
ELECTRICAL SHOCK HAZARD
Pressing the Power button to turn OFF the Freedom X inverter function on display panel does not disconnect DC or AC input power to the Freedom X. If shore power is present at AC input terminals, it will pass through to the AC output.
Failure to follow these instructions can result in death or serious injury.
Freedom X Series INV Owners Guide.book Page 33 Tuesday, June 27, 2017 4:10 PM
Page 48
34 Freedom X Owner’s Guide
Basic Installation Procedures
Testing in Grid Mode
To test the Freedom X in shore power mode:
With the test load from the previous test still connected and
operating, connect the shore power source.
The Freedom X transfers the test
load to shore power. The
green LED indicating grid mode turns on.
If the test load operates, your installation
is successful.
NOTE: If the Power button on the Freedom X is turned ON, the
Freedom X will automatically supply the appliances with inverter power if the shore power source fails or becomes disconnected. If the Power button on the Freedom X is turned ON and shore pow
er voltage is too low (less than 90 volts AC), the unit will
transfer to inverter power to continue running your appliances.
NOTE: Whether or not the Power button is turned ON, shore
power will pass through the Freedom X to the output when shore power is within normal operating range.
NOTE: In the event of low or no battery voltage, shore power will
pass through the Freedom X to the output even when shore power is outside the normal operating range.
Freedom X Series INV Owners Guide.book Page 34 Tuesday, June 27, 2017 4:10 PM
Page 49
975-0787-01-01 35
This section for use by qualified personnel only.
Marine Installation
Figure 7 illustrates a typical marine installation with the following components:
1. AC power supplied from a shore power connector
2. An AC source panel that includes a max 30A (or a 20A if using a
GFCI) circuit breaker that supplies the Freedom X
3. An AC load panel with branch circuit breakers that supply only loads
that run off the Freedom X
4. Engine negative bus / DC ground bus
5. DC power supplied by a battery bank and protected by a DC fu
se in the positive cable
6. Battery isolator
7. DC alternator
8. Starting battery
9. Drip shield (see next page)
Figure 7 Typical Marine Installation
CFuse/ disconnect or circuit breaker
12V Deep Cycle
Battery
Starting Ba ttery
D
AC Load Panel
AC SourcePanel
Shorepower
Freedom X Series INV Owners Guide.book Page 35 Tuesday, June 27, 2017 4:10 PM
Page 50
36 Freedom X Owner’s Guide
Marine Installation
Drip Shield Installation
The drip shields help to protect the unit from dripping or splashing liquids, which will cause a shock hazard when moisture comes in contact with electrical circuits in the unit. The drip shields are especially useful in marine installations where water from condensation, rain, or sea may come into contact with the Freedom X.
You may purchase the drip shield set by contacting customer support. When ordering, mention part number 808-1050.
Figure 8 Drip Shields
Drip Shield set part# 808-1050
Different Views
WARNING
ELECTRICAL SHOCK HAZARD
Place this unit in normally dry areas only. Operating the unit under wet conditions may expose you to a shock hazard. Installing drip shields may not entirely protect you from this hazard. Do not operate the unit when it is wet.
Failure to follow these instructions can result in death or serious injury.
Freedom X Series INV Owners Guide.book Page 36 Tuesday, June 27, 2017 4:10 PM
Page 51
975-0787-01-01 37
Marine Installation
This section for use by qualified personnel only.
To install the drip shields:
1. Gather the four screws needed to fast
en a single drip shield to a
wall.
2. Locate an appropriate setting for the drip shields above the Freedom
X making sure you cover the entire width of the unit.
You can overlay the shields as shown in Figure 9 below.
3. Fasten the screws through the holes in the drip shield into the wall. See Figure 8.
Figure 9 Typical Drip Shield Placement on a Freedom X 1
000
Freedom X Series INV Owners Guide.book Page 37 Tuesday, June 27, 2017 4:10 PM
Page 52
Freedom X Series INV Owners Guide.book Page 38 Tuesday, June 27, 2017 4:10 PM
Page 53
975-0787-01-01 39
Inverter Operation
Freedom X Display Panel
Figure 10 Display Panel
OUTPUTBATTLOAD
kW
100%
25%
Hz
VA %
kW
Hz
VA %
C
INPUTBATTTEMP
AC
BYPASS
ERROR
OVERLOAD
888 888
88
LCD Screen
Status LED indicators
ESC button
Power button
Scroll button
OK button
Function buttons
Status LED Indicators
Indicator Definition
solid green
Indicates grid mode in which shore power is available and passing through to the loads.
solid green
Indicates battery mode (inverter mode) in which the inverter is running and supplying power to the loads from the battery.
solid red
Indicates error or fault mode and is accompanied by an error code displayed on the LCD screen. For a list of error codes, see “Warning Messages” on page 58.
flashing red
Indicates a Warning condition and is accompanied by an error code and a sounding alarm. For a list of error codes, see “Warning Messages” on page 58.
Freedom X Series INV Owners Guide.book Page 39 Tuesday, June 27, 2017 4:10 PM
Page 54
40 Freedom X Owner’s Guide
Inverter Operation
Function Buttons
Button Definition
return to default screen or exit setting mode
next screen or next selection
to enter the setting mode or to confirm the setting
turns the inverter on or off
LCD Screen
The LCD Screen changes depending on the operating mode of the inverter.
Figure 11 Parts of the LCD Screen
OUTPUTBATTLOAD
kW
100%
25%
Hz
VA %
kW
Hz
VA %
C
INPUTBATTTEMP
AC
BYPASS
ERROR
OVERLOAD
 

AC IN or AC OUT indicator
left LCD display middle LCD
display
right LCD display
battery level indicator
load indicator
load power level indicator
mode indicator
alarm off indicator
Freedom X Series INV Owners Guide.book Page 40 Tuesday, June 27, 2017 4:10 PM
Page 55
975-0787-01-01 41
Inverter Operation
LCD Screen Icons
Icon Definition
AC


ERROR

OVERLOAD
100%
25%
BYPASS
AC input and output indicator.
The wrench icon underneath a number is displayed du
ring configuration mode.
An error event with its co
rresponding number is
displayed here.
A warning event with its cor
responding number is
displayed here.
The battery icon indicates remaining battery power. One
bar = 1-25%, two bars = 25-50%, three bars = 50-
75%, and four bars = 75-100%.
Shows an overload condition.
The load icon is displayed if there is voltage
available
at the AC output.
The bar represents load consumption levels. 100% is an indication of full capacity and 25% indicates low consumption. All the bars disappear at < 20 watts, and AC load indicates zero watt power.
Shows up in grid mode when AC shore power is present. If the power is being qualified, then this icon will flash.
Shows that the unit is in grid
mode and is bypassing
shore power directly to the loads.
This icon shows when there is
power conversion from
DC to AC - inverting.
The alarm buzzer is muted.
Icon Definition
Freedom X Series INV Owners Guide.book Page 41 Tuesday, June 27, 2017 4:10 PM
Page 56
42 Freedom X Owner’s Guide
Viewing Information During Battery Mode
The LCD screen displays information related to battery mode operation.
Press the Scroll button to move from screen to screen.
Info and Setting LCD Screen
Screen 1 of 4 ­B
attery Voltage/
Load Wattage
This is the home screen.
INPUTBATTTEMP
VA

OUTPUTBATTLO AD
kW
100%
25%
Screen 2 of 4 - AC Output V
oltage/Frequency
INPUTBATTTEMP
VA

OUTPUTBATTLOAD

100%
25%
AC
V
OUTPUTBATTLOAD
Hz
Screen 3 of 4 - AC Input Voltage/ Frequen
cy
Screen shows up when ut
ility AC is
connected.
AC

INPUTBATTTEMP
V

OUTPUTBATTLOAD
Hz

100%
25%
Screen 4 of 4 ­Firmware version
BATTTEMP
OUTPUTBATT

100%
25%
battery voltage = 12.5V, AC load = 1.2kW
output voltage = 120V, output frequency= 60Hz
input voltage = 120V, input frequency = 60Hz
Firmware version = U1 1.01
Info and Setting LCD Screen
Freedom X Series INV Owners Guide.book Page 42 Tuesday, June 27, 2017 4:10 PM
Page 57
975-0787-01-01 43
Viewing Information During Grid Mode
The LCD screen displays information related to AC bypass or grid mode operation.
1. Press the Scroll
button to move from screen to screen.
2. Press
to return to the home screen.
NOTE: After one minute of inactivity in the other screens, the LCD will go back to the home screen.
Info and Setting LCD Screen
Screen 1 of 4 ­B
attery Voltage
This is the home screen.
100%
25%
INPUTBATTTEMP
VA

OUTPUTBATTLOAD
kW
100 %
25%
BYPASS
battery voltage = 12.5V
Screen 2 of 4 - AC input current/ AC load
current
100%
25%
BYPASS
INPUT
A

LOAD
A
AC
input current = 15.6A, load current = 6.8A
Screen 3 of 4 - AC input voltage/ AC inp
ut
frequency
100%
25%
BYPASS
INPUT
V

LOAD
Hz
AC
input voltage = 120V, input frequency = 60Hz
Info and Setting LCD Screen
Freedom X Series INV Owners Guide.book Page 43 Tuesday, June 27, 2017 4:10 PM
Page 58
44 Freedom X Owner’s Guide
Viewing Information During Grid Mode
Screen 4 of 4 - Firmware version
100%
25%
BYPASS

Firmware version = U1 1.01
Info and Setting LCD Screen
Freedom X Series INV Owners Guide.book Page 44 Tuesday, June 27, 2017 4:10 PM
Page 59
975-0787-01-01 45
Adjusting Feature Settings in Configuration Mode
The , Scroll , and buttons can be used to cycle through the various feature settings:
1. Press and hold the
button for three seconds to enter the
feature settings mode.
2. Press the Scroll
button to move through the different
feature settings.
OUTPUTBATTLOAD
kW
100%
25%
Hz
VA %
kW
Hz
VA %
C
INPUTBATTTEMP
AC
BYPASS
ERROR
OVERLOAD
 


BATT
V

setting number is displayed here
setting value is displayed here
Freedom X Series INV Owners Guide.book Page 45 Tuesday, June 27, 2017 4:10 PM
Page 60
46 Freedom X Owner’s Guide
Adjusting Feature Settings in Configuration Mode
Settings
Setting Name
Setting Number
Default Val ue
Range of Values
Description
Inverter Ignition Control
  , , 
See “Description of Ignition Control Features” on page 31.
LBCO Voltage
 . . to .
The voltage setting value can be adjusted by 0.1 increments. The low battery warning is triggered at LBCO voltage + 0.5
volts. The low battery
warning goes away at LBCO voltage + 1.0 volts.
LBCO Shutdown Delay Timer
  to 
When the range is from 1 to 20, the timer setting value can be adjusted by 1-second increments. When the range is from 20 to 300, the timer setting value can be adjusted by 10-second increments.
LBCO Recovery Voltage
 . . to .0
The range is from LBCO voltage + 0.5 to 16, adjusted by 0.1 increments. Selecting a higher value than the battery’s actual fully-charged voltage level will not activate the auto-recovery feature. You may manually reset the inverter when the low battery cut off event occurs.
Power Save Time
  ,  to 
The range is from 1 to 25, adjusted by 1-hour increments. The next setting after 25 is OFF.
Power Save (Load Sensing) Mode
   (enable),
 (disable)
When enabled, the inverter’s “no load” loss can be reduced further when total load is less than 25 watts.
Output Frequency
  , 
After changing the output frequency setting, turn the unit off and then on again, in order for the change to take effect.
Output Voltage
  , , 
Freedom X Series INV Owners Guide.book Page 46 Tuesday, June 27, 2017 4:10 PM
Page 61
975-0787-01-01 47
Adjusting Feature Settings in Configuration Mode
Inverter Output Power Limit (Freedom X 1000)
 .  to .
The wattage setting value can be adjusted by 100-watt increments. Use with Inverter Output Power Limit Timer especially when pairing with a lithium ion battery.
Inverter Output Power Limit (Freedom X 2000)
 .  to .
Inverter Output Power Limit Timer
  to , 
When the range is from 1 to 20, the timer setting value can be adjusted by 1-second increments. When the range is from 20 to 300, the timer setting value can be adjusted by 10-second increments. Use with Inverter Output Power especially when pairing with a lithium ion battery. The timer is automatically disabled if the maximum Inverter Output Power limit is selected.
Transfer Mode
   (
appliance
),
 (UPS)
Selecting  - appliance sets the transfer time from line to battery to 20
ms. Selecting  (uninterruptible power supply) sets the transfer time
from line to battery to 10 ms. NOTE: Do not connect motor loads when in UPS transfer mode. See
“Inverter Applications” on page 64.
Utility AC Under Voltage Level
   to 
Inverter Shutdown Recovery
  
(
auto-restart),  (
manual restart
)
The inverter shuts down when there is an over temperature, overload, and short circuit condition. Selecting  (auto-restart) will allow the inverter to recover automatically from a shutdown up to three times maximum. Selecting
 (manual restart) allows the user to restart the inverter by
performing a manual reset, that is, by acknowledging the restart via the display panel.
Setting Name
Setting Number
Default Val ue
Range of Values Description
Freedom X Series INV Owners Guide.book Page 47 Tuesday, June 27, 2017 4:10 PM
Page 62
48 Freedom X Owner’s Guide
Adjusting Feature Settings in Configuration Mode
Audible Alarm
   (
Audible
),
 (Mute)
The alarm beeps once every five seconds.
Reset all settings to their default values
   (as is),
 (default)
Setting Name
Setting Number
Default Val ue
Range of Values Description
Freedom X Series INV Owners Guide.book Page 48 Tuesday, June 27, 2017 4:10 PM
Page 63
975-0787-01-01 49
Adjusting Feature Settings in Configuration Mode
To change the default value to a different value:
1. Press and hold the
button for three seconds to enter the
feature settings mode.
2. Press the Scroll
button to move through the different
feature settings.
3. Press the
button to select a setting number and change its
value.
4. Press the Scroll
button to change the value until you reach
the desired value.
5. Press the
button to confirm the change.
6. Repeat the previous steps to
set other feature settings.
7. Press the
button to exit the feature settings mode.
Freedom X Series INV Owners Guide.book Page 49 Tuesday, June 27, 2017 4:10 PM
Page 64
50 Freedom X Owner’s Guide
Operating in Battery Mode
The Freedom X is in Battery Mode (also called Inverter Mode) when all the following conditions exist:
inverter power button is ON (down position) or ignition
auto-on is activated
shore power is not presently available
battery has sufficient power
Inverter operation means that DC battery power is presently being conv
erted to utility grade AC power, powering equipment and
appliances connected to the AC output terminal of the unit.
The green status LED lights up to indicate the Freedom
X is using
the battery to power the equipment and appliances.
BATT. MODE
Turning Inverter Operation ON and OFF
There are two ways to operate the Freedom X’s inverter.
Press the Power button to a down position (it is Off in the up po
sition).
When the inverter’s Ignition Control feature is set to Auto-on ()
a
, a +12VDC signal is presentb.
To prevent unnecessary battery discharge, press the Power button to tu
rn it off when you are not using the Freedom X.
a.See “Adjusting Feature Settings in Configuration Mode” on page 45. b.When the vehicle’s ignition switch is On or th
e vehicle’s engine is running.
WARNING
ELECTRICAL SHOCK HAZARD
Turning the Power button off does not disconnect DC battery power from the Freedom X. You must disconnect both AC and DC power before working on any circuits connected to the unit.
Failure to follow these instructions can result in death or serious injury.
Freedom X Series INV Owners Guide.book Page 50 Tuesday, June 27, 2017 4:10 PM
Page 65
975-0787-01-01 51
Operating in Battery Mode
Power Save Timer
The Power Save Timer is an adjustable countdown timer from 1 to 25 hours (25
hours is the default) that automatically shuts down inverter operation to reduce battery discharge and preserve battery life. During continuous inverter operation, the countdown is initiated when power from the AC load drops to less than approximately 50 watts and remains below this level. After reaching the end of the countdown timer the inverter automatically shuts down.
To change the countdown timer, see “To change the default value to a different value:” on page 49.
Power Save Mode: By enabling the power save mode, the inverter can automatically go to load sense mode by sending short pulses to further reduce the battery discharge. Power save mode ends when a load greater than 25
W is connected.
Checking Battery Status
During inverter operation (in battery mode), you can check the battery status by observing the battery capacity indicator on the LCD screen. The battery voltage appears in the left side of LCD screen.
The normal operating battery voltage range is between 11 and 15
volts.
Checking Output Power
When the inverter is in operation (in battery mode), you can check how much power (displayed in kW) the Freedom X is supplying to the connected loads by observing the load capacity indicator on the LCD screen. The battery discharge amperage appears in the right side of the LCD screen.
Operating Several Loads at Once
If you are going to operate several loads from the Freedom X, turn them on one at a time after you have turned the inverter on.
Turning loads on separately helps to ensure that the inverter does not have to deliver the starting current for all the loads at once, and will help prevent an overload shutdown.
Freedom X Series INV Owners Guide.book Page 51 Tuesday, June 27, 2017 4:10 PM
Page 66
52 Freedom X Owner’s Guide
Operating in Battery Mode
Turning the Audible Alarm ON or OFF
The Freedom X’s audible alarm can be muted. See “Adjusting Feature Settings in Configuration Mode” on page 45.
Any warnings such as error or fault conditions or imminent shutdown are both displayed on the LCD screen and sounded on the alarm speakers. See
“To manually reset the alarm:” below.
Audible alarm for warning: The unit beeps once when a warning condition is detected.
Audible alarm for error: The unit beeps once every five seconds for one minute.
To mute the alarm:
Press any one of the three function buttons.
The alarm is automatically muted after one minute. But the error code continues to be displayed until the error is cleared.
To manually reset the alarm:
1. Press the Power button to turn it Off (from a down position to
up) and press again to turn it On to reset an active alarm and clear the error or error.
2. If the Inverter Ignition Control is set to auto-on, toggle the
ignition signal to clear the alarm and error.
3. Toggle the AC input power to force the transition between grid
mode and battery mode. This action clears the alarm and error.
Freedom X Series INV Owners Guide.book Page 52 Tuesday, June 27, 2017 4:10 PM
Page 67
975-0787-01-01 53
Operating During Transition Between Grid Mode and Battery Mode
The Freedom X’s advanced power management is capable of transitioning power from an AC source to DC source within a fraction of a second and vice-versa.
The Freedom X automatically detects when shore power is present and when it becomes unavailable or drops to less than 90
volts AC.
The transfer time can be set to two settings. For details see “Adjusting Feature Settings in Configuration Mode” on page 45.
Transitioning from Grid Mode to Battery Mode
When the unit is operating in grid mode and shore power is lost, the Freedom X has less than 20 milliseconds (default) to switch to operating in battery mode (if the Power button is pressed in the On position) and starts drawing power from the battery.
The operating mode indicator will change to Battery Mode and the green Status LED for Battery Mode will light up.
However, if the Power button is in the Off position, this transition does not happen and the display panel turns off.
Transitioning from Battery Mode to Grid Mode
When the unit is operating in Battery Mode and shore power becomes available, the Freedom X begins a 20-second countdown to verify the stability of the shore power. If shore power remains stable for a 20-second countdown, at the end of the countdown, the Freedom X will switch to shore power mode within 20
milliseconds
and start drawing power from the AC source.
The operating mode indicator will change to grid mode and the green Status LED for grid mode will light up.
NOTICE
EQUIPMENT DAMAGE
When the transfer mode is set to , connect only sensitive digital equipment that requires fast AC transfer times. Appliances with motors, compressors, and heating elements do not require a transfer mode of . Set  for these devices to avoid damaging the transfer relay.
Failure to follow these instructions may cause equipment damage.
Freedom X Series INV Owners Guide.book Page 53 Tuesday, June 27, 2017 4:10 PM
Page 68
54 Freedom X Owner’s Guide
Operating During Transition Between Grid Mode and Battery Mode
Operating Limits
Power Output
The Freedom X can deliver up to 1000 watts (Freedom X 1000) and 2000 watts (Freedom X 2000) of continuous utility grade sine wave AC power
. The wattage rating applies to resistive loads such as
incandescent lights.
Input Voltage
The allowable Freedom X input battery voltage ranges are shown in the following table:
Operating Condition
Battery Vo
ltag e Comment
Full Operating Range
LBCO – 18.0 volts
Assuming the battery is full, the inverter will operate until battery voltage goes past below LBCO
a
a. To set LBCO, see “Adjusting Feature Settings in Configuration Mode” on page 45.
and LBCO Shutdown delay timer
b
b. To set LBCO Shutdown Delay Timer, see “Adjusting Feature Settings in Configuration Mode” on page 45.
.
Low Voltage Ala
rm
< LBCO+0.5 volts
A low battery warning shows error code  on the LCD screen.
Low Voltage Sh
utdown
< LBCO The buzzer sounds a single one-second low
battery alarm beep and the LCD screen shows error code . After LBCO Shutdown delay timer runs out, the unit shuts down inverter output. The buzzer stops beeping and the LCD screen shows error code .
Instant Low V
oltage
Shutdown
< 10.2 volts After two seconds below the
limit, the unit shuts down inverter output completely. LCD screen turns off completely.
High Voltage Shutd
own
18.0 volts The display shows error code  alternating
with the battery voltage. The red status LED turns on.
Idle mode
NOTE: Although the Freedom X incorporates
over-voltage protection, it can still be damaged if input voltage exceeds 18.0 volts.
Operating Condition
Battery Volta g e Comm e n t
Freedom X Series INV Owners Guide.book Page 54 Tuesday, June 27, 2017 4:10 PM
Page 69
975-0787-01-01 55
Operating During Transition Between Grid Mode and Battery Mode
Overload Conditions
There are two kinds of overload conditions:
an overload warning
an overload shutdown
Overload Warning When the Freedom X’s AC load is approximately 100 W below the overload shutdown limit of rated watts, the audible alarm beeps once and the LCD screen shows a error code .
Overload Shutdown When the Freedom X’s AC load increases to near ~1100 W (Freedom X 1000) and ~2100 W (Freedom X
2000), the audible alarm beeps every five seconds for one minute and the LCD screen shows a error code . The Status LED turns solid RED.
High Surge Loads
Some induction motors used in freezers, pumps, and other motor­operated equipment require high surge currents to start. The Freedom X may not be able to start some of these motors even though their rated steady state current draw is within the inverter’s limits. The unit will shut down and indicate an overload shutdown.
Over-temperature Conditions
During inverter operation, when the Freedom X’s internal temperature starts to approach its preset shutdown limit, the display will show error code . If the over-temperature condition persists, the display will show error code . The Status LED turns solid RED and the inverter will shut down to prevent damage to the inverter and protect the battery from being over-discharged.
Freedom X Series INV Owners Guide.book Page 55 Tuesday, June 27, 2017 4:10 PM
Page 70
56 Freedom X Owner’s Guide
Operating During Transition Between Grid Mode and Battery Mode
Routine Maintenance
Freedom X Unit
Minimal maintenance is required to keep your Freedom X operating properly. Periodically you should:
Clean the exterior of the unit with a damp cloth to prevent the accumulation of dust and dirt.
Ensure that the DC cables are secure and fasteners are tight.
Make sure the ventilation openings are not clogged.
Freedom X Series INV Owners Guide.book Page 56 Tuesday, June 27, 2017 4:10 PM
Page 71
975-0787-01-01 57
Troubleshooting
To obtain service go to “Contact Information” on
page i.
This section will help you narrow down the source of any problem you
encounter. Before contacting customer service, please work
through the steps listed below:
1. Check for any error codes displayed on the LCD screen. If a message is displ
ayed, record it before doing anything further.
2. As soon as possible, record the cond
itions at the time the problem occurred so you can provide details when you contact customer service for help. Include the following information:
What loads the Freedom X was running or attempting to run
What the battery condition was at the time (voltage, etc.) if
known
Recent sequence of events
Any known unusual AC shore power factors such as low voltage, unstable generator output, etc.
Whether any extreme ambient conditions existed at the time (temperature, vibrations, moisture, etc.)
3. If your Freedom X is not displaying an error code, check the fo
llowing to make sure the present state of the installation
allows proper operation:
Is the inverter located in a clean, dry, adequately ventilated place?
Are the battery cables adequately sized as recommended in
the Installation guide?
Is the battery in good condition?
Are all DC connections tight?
Are the AC input and output connections and wiring in
good condition?
Are the configuration settings correct for your particular
installation?
Are all disconnects and AC breakers closed and operable?
Have any of the fuses blown in the installation?
4. Contact customer support for further
assistance. Please be prepared to describe details or your system installation and to provide the model and serial number of the unit.
WARNING
ELECTRICAL SHOCK HAZARD
Do not disassemble the Freedom X. It does not contain any user­serviceable parts. Attempting to service the unit yourself could result in an electrical shock or burn.
Failure to follow these instructions can result in death or serious injury.
IMPORTANT:
Freedom X Series INV Owners Guide.book Page 57 Tuesday, June 27, 2017 4:10 PM
Page 72
58 Freedom X Owner’s Guide
Warning Messages
Warning messages in the form of audible alarms and error codes that appear on the LCD screen to alert you to an impending system change. Warnings do not affect operation.
With the exception of the error codes displayed on the screen, only the audible alarm can be turned ON or OFF. Follow the steps in “Turning the Audible Alarm ON or OFF” on page 52 to change the alarm settings.
The error codes are listed in Table 6 below. The text in the Error Code column appears on the LCD screen of the display panel.
Table 6 Error Codes Displayed on the LCD Screen
Error Code Condition Mode Action
 Low battery voltage shutdown
is imminent depending on the setting, see
“Operating Limits”
on page 54.
Battery mode (inverting) • Check battery status and recharge if necessary.
Check for proper DC cable sizing.
Check for loose connections and tighten if necessary.
 High battery voltage shutdown
> 18.0 volts DC
Battery mode (inverting) • Check for external charging sources, such as a PV charger and an
over voltage alternator. Disconnect, if necessary.
 AC output overload shutdown Battery mode (inverting) • Reduce the loads connected to the AC outlet of the unit.
Check appliances that have high-surge ratings and disconnect if necessary.
 Over-temperature shutdown Battery mode (inverting) • Reduce the loads connected to the AC outlet of the unit.
Check that the ventilation grille is not blocked.
Check for ambient temperature and move the unit to a cooler location whenever possible.
Freedom X Series INV Owners Guide.book Page 58 Tuesday, June 27, 2017 4:10 PM
Page 73
975-0787-01-01 59
Warning Messages
For error code : after the LBCO shutdown delay, the unit will immediately stop inverting
For error codes  to : the unit will stop inverting
 Low battery voltage detected
depending on setting, see “Operating Limits” on page 54.
Battery mode (inverting) • Check battery status and recharge if necessary.
Check for proper DC cable sizing.
Check for loose connections and tighten if necessary.
 AC output overload warning Battery mode (inverting) • Reduce the loads connected to the AC outlet of the unit.
 Over-temperature alarm and
fan lock alarm
Battery mode (inverting) • Reduce the loads connected to the AC outlet of the unit.
Check that the ventilation grille is not blocked.
Check for ambient temperature and move the unit to a cooler location whenever possible.
Check the fan for any obstruction and remove it.
 Fan lock error Battery and grid modes If there is no issue with the fan, disconnect the unit from its DC and
AC power sources, then reconnect, and then restart the unit. Perform “Step 8: Testing Your Installation” on page 33.
If error detection persists, contact customer service.
 to  Internal hardware error Battery and grid modes If error detection persists, contact customer service.
Table 6 Error Codes Displayed on the LCD Screen
Error Code Condition Mode Action
Freedom X Series INV Owners Guide.book Page 59 Tuesday, June 27, 2017 4:10 PM
Page 74
60 Freedom X Owner’s Guide
Troubleshooting Reference
WARNING
ELECTRICAL SHOCK HAZARD
Do not disassemble the Freedom X. It does not contain any user­serviceable parts. Attempting to service the unit yourself could result in an electrical shock or burn.
Failure to follow these instructions can result in death or serious injury.
NOTICE
INVERTER DAMAGE
Avoid continually overloading the inverter and subjecting it to over temperature conditions. Although provided with integral protection against overloads continual overloading can damage the circuitry.
Failure to follow these instructions can damage the inverter.
Table 7 Troubleshooting Reference
Problem Possible Cause Solution
Alarm does not sound when an error is encountered.
Alarm is turned OFF. See “Turning the Audible Alarm ON or OFF” on page 52 and
follow instructions to turn the alarm buzzer on again.
Freedom X Series INV Owners Guide.book Page 60 Tuesday, June 27, 2017 4:10 PM
Page 75
975-0787-01-01 61
Troubleshooting Reference
No output voltage. The status LED is red. AC shore power is not available or out of operating range and the inverter has shut down with the LCD
screen showing one of the following error codes:
Low input voltage (error code ) • Check the DC connections and the cable.
Recharge the battery.
High input voltage (error code ) • Verify the unit is connected to a 12V battery.
Check the voltage regulation of the external charging system (if any).
Unit overload or AC output short
circuit (error code )
Reduce the load. Make sure the load does not exceed the output rating.
Thermal shutdown (error code ) • Allow the unit to cool off.
Reduce the load if continuous operation is required.
Improve ventilation. Make sure the inverter’s ventilation openings are not blocked.
Table 7 Troubleshooting Reference
Problem Possible Cause Solution
Freedom X Series INV Owners Guide.book Page 61 Tuesday, June 27, 2017 4:10 PM
Page 76
62 Freedom X Owner’s Guide
Troubleshooting Reference
No output voltage is shown in the LCD screen but the green status LED for Battery mode is illuminated.
GFCI (when installed) has tripped or supplementary breaker has tripped.
Circuit breaker on the AC load panel or AC output disconnect has tripped.
Battery voltage is too low (depending on setting, see “Operating Limits” on page 54) to start inverting. LCD screen may show DC voltage as .
Check load and reset the GFCI or supplementary breaker.
Reset the circuit breaker or check the AC output disconnect circuits.
Check DC connections and cable. Recharge battery.
No output voltage is shown in the LCD screen and neither of the green status LEDs (for Grid mode and Battery mode) is illuminated.
AC shore power is not available or out of operating range and the inverter is OFF.
Check AC shore power.
Turn the inverter ON.
AC shore power is not available and the inverter is OFF due to a shutdown for more than 30 seconds.
Check AC shore power and battery voltage.
Turn the inverter ON and look at the LCD screen for any error code.
•See Table 6, “Error Codes Displayed on the LCD Screen” on page 58.
No output voltage. The status LED is not lighting up.
Ignition lock (ACC) signal is not present.
If the ignition control feature is in use, ensure the vehicle’s ignition is On and the ignition control switch on the front of the Freedom X 1000 unit is On (|).
Table 7 Troubleshooting Reference
Problem Possible Cause Solution
Freedom X Series INV Owners Guide.book Page 62 Tuesday, June 27, 2017 4:10 PM
Page 77
975-0787-01-01 63
Troubleshooting Reference
The fan turns on and off during AC shore power mode.
The battery is discharged.
AC pass-through current is high.
Do not be alarmed, the unit is performing normally.
The fan turns on and off during inverter mode.
The inverter is running continuously at high power.
Do not be alarmed, the unit is performing normally. The fan is activated automatically.
Table 7 Troubleshooting Reference
Problem Possible Cause Solution
Freedom X Series INV Owners Guide.book Page 63 Tuesday, June 27, 2017 4:10 PM
Page 78
64 Freedom X Owner’s Guide
Inverter Applications
The Freedom X performs differently depending on the AC loads connected to it. If you are having problems with any of your loads, read this section.
Resistive Loads
These are the loads that the inverter finds the simplest and most efficient to drive. Voltage and current are in phase (that is, in step with one another). Resistive loads usually generate heat in order to accomplish their tasks. Toasters, coffee pots, and incandescent lights are typical resistive loads. It is usually impractical to run larger resistive loads—such as electric stoves and water heaters— from an inverter due to their high current requirements. Even though the inverter can most likely accommodate the load, the size of battery bank required would be impractical if the load is to be run for long periods.
Motor Loads
Induction motors (that is, motors without brushes) require two to six times their running current on start up. The most demanding are those that start under load, for example, compressors and pumps. Of the capacitor start motors (typical in drill presses, band saws, etc.), the largest you can expect to run is ½ hp (the transfer relays are rated at 2 hp). Universal motors are generally easier to start. Since motor characteristics vary, only testing will determine whether a specific load can be started and how long it can be run.
If a motor fails to start within a few seconds or loses power after running for a time, it should be turned off. When the inverter attempts to start a load that is greater than it can handle, it will turn itself off after a few seconds.
Long Transfer Times The Freedom X may take a long time (~ 0.1–0.2 seconds) to transfer to Battery Mode when shore power is cut off while powering a motor load. Motor loads typically “freewheel” when power is removed (for example, a grinder) and causes a longer transfer time. The longer transition from shore power to inverter power may cause connected computers or other sensitive equipment to operate incorrectly. To avoid this effect, do not connect motor loads together with sensitive equipment to the inverter for power.
Freedom X Series INV Owners Guide.book Page 64 Tuesday, June 27, 2017 4:10 PM
Page 79
65 Freedom X Owner’s Guide
Specifications
NOTE: Specifications are subject to change without prior notice.
Physical Specifications Freedom X 1000 Freedom X 2000
L × W × H 13.4” (340mm) × 9.1” (232mm)× 3.7” (95mm) 14.6” (370mm) × 10.8” (275mm)× 3.9” (100mm)
Net Weight 11.5 lbs (5.2 kg) 14.7 lbs (6.7 kg)
Environmental Specifications Freedom X 1000 Freedom X 2000
Ambient Temperature:
-4 –140 ºF (-20 –60 ºC), with output derated ab
ove 104 ºF (40 °C)
-40 –158 ºF (-40 –70 ºC)
-4 –140 ºF (-20 –60 ºC), with output derated above 104 ºF (40 °C)
-40 –158 ºF (-40 –70 ºC)
Humidity: Operation/Storage 5–95% RH, non-condensing 5–95% RH, non-condensing
System Specifications Freedom X 1000 Freedom X 2000
Transfer relay rating 30A surge, 24A continuous 30A surge, 24A continuous
Transfer time (shore to inverter) Transfer time (inverter to shore)
<20 milliseconds
a
a. To change the AC Transfer time (mode), see “Adjusting Feature Settings in Configuration Mode” on page 45.
<20 milliseconds with a 20-second delay
<20 milliseconds
a
<20 milliseconds with a 20-second delay
Transfer voltage (shore to inverter) Transfer voltage (inverter to shore)
<85 V and >140 V <135 V and >90 V
<85 V and >140 V <135 V and >90 V
Cooling Fan, activated by any of the following:
•High internal temperature
•High AC output power
Fan, activated by any of the following:
•High internal temperature
•High AC output power
Operating Temperature Range S
torage Temperature Range
Freedom X Series INV Owners Guide.book Page 65 Tuesday, June 27, 2017 4:10 PM
Page 80
DC Input (For Inverting) Freedom X 1000 Freedom X 2000
Operating voltage range
LBCO voltage
a
a. To set LBCO, see “Adjusting Feature Settings in Configuration Mode” on page 45.
–18.0 VDC LBCO voltagea–18.0 VDC
Maximum non-operating voltage 24 VDC 24 VDC
Nominal voltage 12.0 VDC 12.0 VDC
Nominal current at full load 100 ADC 192 ADC
AC Output (For Inverting) Freedom X 1000 Freedom X 2000
Output voltage options 120, 110, 108 VAC 120, 110, 108 VAC
Continuous power
1000 W
b
@ 40 °C
b. Power derates to 85% when output voltage is set to 110/108 VAC.
2000 Wb @ 40 °C
Continuous current 8.4 A 16.7 A
Surge power 2000 W 4000 W
Frequency
60 (or 50) Hz
c
c. To set the AC Frequency, see “Adjusting Feature Settings in Configuration Mode” on page 45.
60 (or 50) Hz
c
Wav e s hape True Sine Wave True Sine Wave
Peak efficiency 91% 91%
Full load efficiency  87%  87.5%
Regulatory Approvals Freedom X 1000 Freedom X 2000
EMC and Safety ITS listed and c(ETL)us marked
complies with CSA C22.2 No. 107.1, UL458 with marine supplement
a
a. with accessory 808-1050 only
ABYC E11, A20, A25, A31
Electromagnetic compatibility complies with FCC Part 15B, Class B emissions, and
with Industry Canada ICES-003 Class B
66 Freedom X Owner’s Guide
Specifications
Freedom X Series INV Owners Guide.book Page 66 Tuesday, June 27, 2017 4:10 PM
Page 81
Freedom X Series INV Owners Guide.book Page i Tuesday, June 27, 2017 4:10 PM
Page 82
Schneider Electric Solar Inverters USA Inc.
+1 800 670 0707 +1 408 987 6030 http://www.xantrex.com
975-0787-01-01 Printed in China
Freedom X Series INV Owners Guide.book Page ii Tuesday, June 27, 2017 4:10 PM
Loading...