Workshop Manual
MXMA 4800 Cone Valve
2014
WP Performance Systems GmbH
Gewerbegebiet Nord 8
5222 Munderfing
Austria
TABLE OF CONTENTS
1 INTRODUCTION |
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2 EXPLODED VIEWS |
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3 WORK ON FORK |
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3.1 STANDARD SERVICE |
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3.1.1 DISASSEMBLING THE FORK LEGS |
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8 |
3.1.2 ASSEMBLING THE FORK LEGS |
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12 |
3.2 CARTRIDGE SERVICE |
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3.2.1 DISASSEMBLING THE CARTRIDGE |
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16 |
3.2.2 DISASSEMBLING THE PISTON ROD |
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17 |
3.2.3 ASSEMBLING THE PISTON ROD |
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17 |
3.2.4 DISASSEMBLING THE SCREW CAP |
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18 |
3.2.5 ASSEMBLING THE SCREW CAP |
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19 |
3.2.6 DISASSEMBLING THE COMPRESSION DAMPING |
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3.2.7 ASSEMBLING THE COMPRESSION DAMPING |
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21 |
3.2.8 SERVICE THE SCREW SLEEVE |
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22 |
3.2.9 ASSEMBLING THE CARTRIDGE |
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24 |
Workshop Manual 01 2013; Rev.0 |
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1 INTRODUCTION
Read this Repair Manual carefully and thoroughly before beginning work. It contains useful information and tips that will help you repair and maintain your suspension.
This manual assumes that the necessary special WP tools and WP workplace and workshop equipment are available.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here. It is assumed that repair work will be performed by a fully trained mechanic.
Special tools are necessary for certain tasks. The tools are not contained in the delivery contents but can be ordered under the number in parentheses. E.g.: (T1290 INNER T. DISASSEMBLY TOOL D35/D40 ) During assembly, non-reusable parts (e.g. self-locking screws and nuts, seals and seal rings, O-rings, pins, lock washers) must be replaced by new parts.
In some instances, a thread locker (e.g. Loctite®) is required. The manufacturer instructions for use must be followed.
After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged or worn parts.
After you complete the repair or service work, check the operating safety of the vehicle.
The work prescribed in the service schedule must be carried out by an authorized WP workshop only otherwise, all warranty claims will be void. No warranty claims can be considered for damage resulting from manipulations and/or alterations to the vehicle.
Workshop Manual 01 2013; Rev.0 |
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EXP ODED VIEW
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2 EXPLODED VIEW
Worksh op Manual 01 2013; Rev.0 |
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EXP ODED VIEW
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EXP ODED VIEW
Worksh op Manual 01 2013; Rev.0 |
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EXP ODED VIEW
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Worksh op Manual 01 2013; Rev.0 |
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