Wolf R366, AS36Ki-2, R364C, AS36Ki, -7 Technical & Service Manual

...
Page 1
Technical Service Manual
Ranges
30 Inch 36 Inch 48 Inch 60 Inch
Rangetops
36 Inch 48 Inch
© WOLF APPLIANCE COMPANY, L.L.C. 2004 ALL RIGHTS RESERVED JOB AID #803331 (Revision E - Aug. 2004)
Page 2
Page 3
General Information
RANGES && RRANGETOPS
SECTION 1
GENERAL INFORMATION
Page 4
RANGES && RRANGETOPS
General Information
TECHNICAL ASSISTANCE
If you should have any questions regarding a Wolf appliance and/or this manual, please contact:
Wolf Appliance Company, LLC
ATTN: Service Department
P.O. Box 44988
Madison, WI 53744-4988
Customer Service & Parts / Warranty Claims
Phone #: (800) 332 - 9513
Technical Assistance
Phone #: (800) 919 - 8324
Customer Service & Technical Assistance
Facsimile #: (608) 441 - 5887
Parts / Warranty Claims
Facsimile #: (608) 441 - 5886
Office Hours:
7:00 AM to 7:00 PM Central Time
Monday through Friday
This manual is designed to be used by Authorized Service Personnel only. Wolf Appliance Company, LLC. assumes no responsibility for any repairs made to Wolf appliances by anyone other than Authorized Service Technicians.
IMPORTANT SAFETY INFORMATION
Below are the Product Safety Labels used in this manu­al. The "Signal Words" used are WARNING and CAUTION.
Please note that these safety labels are placed in areas where awareness of personal safety and product safety should be taken and lists the precautions to be taken when the signal word is observed.
INTRODUCTION
This Wolf Appliance Technical Service Manual, Part #803331, has been compiled to provide the most recent techni­cal service information about the Wolf Appliance Company, LLC. Ranges and Rangetops. This information will enable the service technician to troubleshoot and diagnose malfunctions, perform necessary repairs, and return a Wolf Range and/or Rangetop to proper operational condition.
The service technician should read the complete instructions contained in this Training/Service Manual before initiat­ing any repairs on a Wolf Appliance.
* Some information in Section 2 (Theory of Operation) has been provided by the American Gas Association
and reprinted with AGA’s approval.
INDICATES THAT HAZARDOUS OR UNSAFE PRAC­TICES COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH
Indicates that hazardous or unsafe practices could result in minor personal injury or product and/or property damage
In addition, please pay attention to the signal word “NOTE”, which highlights especially important informa- tion within each section.
The information and images are the copyright property of Wolf Appliance Company, LLC, an affiliate of Sub-Zero
Freezer Company, Inc. Neither this manual nor any information or images contained herein may be copied or used
in whole or in part without the express written permission of Wolf Appliance Company, LLC, an affiliate of Sub-Zero
Freezer Company, Inc. © Wolf Appliance Company, LLC all rights reserved.
Page 5
Section 4 - Component Access and Removal Cont’d
Switches & Lights............................................................ 4-9
Thermostat.......................................................................4-9
Components Below Roll Front.......................................... 4-10
Roll Front....................................................................... 4-10
Surface Burner Valve.....................................................4-10
Charbroiler/French Top Valve....................................... 4-10
Components Behind Lower Access Panel........................4-11
Lower Access Panel...................................................... 4-11
Door Switch................................................................... 4-11
Oven Burner Bi-Metal Valve.......................................... 4-11
Oven Burner Orifice....................................................... 4-11
Oven Compartment Components.....................................4-12
Oven Rack.................................................................... 4-12
Oven Rack Guide.......................................................... 4-12
Oven LIght Components............................................... 4-12
Oven Convection Fan................................................... 4-12
Oven Bottom Panel....................................................... 4-12
Oven Flame Deflector................................................... 4-13
Oven Burner Tube......................................................... 4-13
Oven Glow Coil Igniter.................................................. 4-13
Oven Broiler Glow Coil Igniter....................................... 4-14
Oven Infrared Broiler Burner......................................... 4-14
Oven Door Components................................................... 4-15
Door Assembly.............................................................. 4-15
Disassembling Door...................................................... 4-15
Side Panels & Components on Rear of Unit.................... 4-16
Side Panels................................................................... 4-16
Oven Bi-Metal Valve..................................................... 4-16
Oven Broiler Orifice....................................................... 4-16
Spark Module.................................................................4-16
Fan Relay.......................................................................4-16
Section 5 -T
roubleshooting Guide
How to Use the Troubleshooting Guide............................. 5-2
Troubleshooting Guide Table of Contents.......................... 5-2
Troubleshooting Guide....................................................... 5-3
Section 6- T
echnical Data
Gas Pressure Table............................................................ 6-2
Orifice Chart....................................................................... 6-2
Checking Oven Ignition System......................................... 6-3
Section 7 - W
iring Diagrams
RANGES
Model R304....................................................................... 7-2
Model R366....................................................................... 7-3
Model R364C.................................................................... 7-4
Model R364C.................................................................... 7-5
Model R488........................................................................ 7-6
Model R486C..................................................................... 7-7
Model R486G..................................................................... 7-8
Model R484CG................................................................... 7-9
Model R484DC................................................................. 7-10
Model R484DG................................................................. 7-11
Model R484F.................................................................... 7-12
Model R482CF................................................................. 7-13
General Information
RANGES && RRANGETOPS
TABLE OF CONTENTS
Page #
Page #
Section 1 - General Information
Introduction......................................................................... 1-2
Important Safety Information.............................................. 1-2
Technical Assistance.......................................................... 1-2
Table of Contents............................................................... 1-3
Warranty Information......................................................... 1-5
Model Features.................................................................. 1-6
Model Key.......................................................................... 1-7
Top Configurations - 30”, 36” & 48” Ranges..................... 1-8
Top Configurations - 60” Range........................................ 1-9
Top Configurations - Rangetops....................................... 1-10
Section 2 -Theory of Operation
Types of Fuel Gas............................................................. 2-2
Heating Value of Gas......................................................... 2-2
Specific Gravity of Gas...................................................... 2-2
Principals of Gas Combustion........................................... 2-3
Burner Components........................................................... 2-4
Types of Burners................................................................ 2-5
Simple Theory of Operation............................................... 2-6
Section 3 - Inst
allation Information
Gas Pressure..................................................................... 3-2
Leak Testing....................................................................... 3-2
Electrical Requirements..................................................... 3-2
Unit Blocking....................................................................... 3-3
Unit Leveling....................................................................... 3-3
Range Installation Dimensions........................................... 3-4
Rangetop Installation Dimensions...................................... 3-5
Section 4 - Component
Access and Removal
Important Warnings & Cautions..........................................4-2
Surface Burner Components.............................................. 4-3
Burner Grate & Rings...................................................... 4-3
Pressed Steel Top........................................................... 4-3
Surface Burner Body....................................................... 4-3
Surface Burner Orifice.................................................... 4-4
Surface Burner Electrode................................................ 4-4
Surface Burner Support...................................................4-4
Infrared Charbroiler Components....................................... 4-5
Cover, Grate & Frame..................................................... 4-5
Charbroiler Orifice........................................................... 4-5
Charbroiler Burner Box................................................... 4-5
Charbroiler Sparker......................................................... 4-5
Infrared Griddle Components............................................. 4-6
Griddle Plate.................................................................... 4-6
Griddle Orifice................................................................. 4-6
Griddle Burner Box.......................................................... 4-6
Griddle Solenoid Valve................................................... 4-7
Griddle Thermostat......................................................... 4-7
Griddle Sparker................................................................4-7
French Top Components................................................... 4-8
Rings, Plate, Spacers & Burner Head............................. 4-8
French Top Burner Pan................................................... 4-8
French Top Electrode & Electrode Wire.......................... 4-8
French Top Orifice........................................................... 4-8
Control Panel Components................................................ 4-9
Control Panel................................................................... 4-9
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RANGES && RRANGETOPS
General Information
Section 7 - Wiring Diagrams Cont’d
Model R606DC................................................................ 7-14
Model R606DG................................................................ 7-15
Model R606F.................................................................... 7-16
Model R606CG................................................................. 7-17
Model R604CF................................................................. 7-18
Model R604GF................................................................. 7-19
RANGETOPS
Model RT366................................................................... 7-20
Model RT364C................................................................. 7-21
Model RT364G................................................................. 7-22
Model RT362F.................................................................. 7-23
Model RT488................................................................... 7-24
Model RT486C................................................................. 7-25
Model RT486G................................................................. 7-26
Model RT484CG.............................................................. 7-27
Model RT484DC.............................................................. 7-28
Model RT484DG.............................................................. 7-29
Model RT484F................................................................. 7-30
Model RT484F................................................................. 7-31
Page #
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General Information
RANGES && RRANGETOPS
WARRANTY INFORMATION
This page contains a summary of the 2 & 5 Year Warranty that is supplied with every Wolf product, fol-
lowed by details and notes about the warranties.
TWO & FIVE YEAR Warranty Summary
• Two year TOTAL PRODUCT warranty, parts and labor.
• Limited Parts Only Warranty for the 3rd through 5th year on the following parts only:
Gas Burners (excluding appearance)
Stainless Steel (Classic, Platinum & Carbon) doors, panels and product frames are covered by a limited 60 day parts and labor warranty for cosmetic defects.
Warranty Details:
The warranty applies only to products installed for normal residential use. The warranty applies only to products installed in the United States or Canada.
Warranty Notes:
All warranties begin at the time of the unit's initial
installation.
All Warranty and Service information collected by
Wolf Appliance Company, LLC. is arranged and stored under the unit serial number and/or the cus­tomer's name. Please note that Wolf Appliance LLC. requests that you have the model and serial number available whenever contacting the factory or parts distributor.
• See Figure 1-1 for typical serial plate layout.
• See Figures 1-2, 1-3 for serial plate location and access.
Figure 1-2. In most cases the serial plate is located
inside the top burner box, on the left inside panel of
ranges and rangetops. But, on models with the
French Top located on the left, the serial plate is on
the opposite (right) side.
Figure 1-1. Typical Serial Plate Layout
Figure 1-3. To access the serial plate, remove the
grates from the pressed steel top. Remove the
burner heads and then use the “S” hook supplied
with the unit to remove the pressed steel top.
Serial
Plate
Oven Broiler
Gas Type
BTU Rating
(Natural or LP)
WOLF APPLIANCE COMPANY, LLC
INPUT RATING EACH
INPUT RATING EACH
BURNER-BTU/HR.
BURNER-BTU/HR.
GRIDDLE
GRIDDLE
18,000 16,000
LEFT
LEFT OVEN
OVEN
18,000
30,000
AMPS.
AMPS.
HERTZ
HP
HERTZ
HP
660.05
660.05
DES AND BACK OF APPLIANCE TO
DES AND BACK OF APPLIANCE TO TENDING 18" ABOVE THE COOKING SURFAC
TENDING 18" ABOVE THE COOKING SURFAC
L. MINIMUM CLEARANCE BETWEEN
L. MINIMUM CLEARANCE BETWEEN
THE COOKING SURFACE AND THE BACK
THE COOKING SURFACE AND THE BACK
MUM DEPTH FOR OVERHEAD CABINETS IS 1
MUM DEPTH FOR OVERHEAD CABINETS IS 1 E COOKING SURFACE AND COMBUSTIBLE
E COOKING SURFACE AND COMBUSTIBLE
. MINIMUM VERTICAL DISTANCE BETWEEN
. MINIMUM VERTICAL DISTANCE BETWEEN
OVERHEAD COMBUSTIBLE SURFACES 36".
OVERHEAD COMBUSTIBLE SURFACES 36". OVERHEAD CABINETS INSTALLED TO
OVERHEAD CABINETS INSTALLED TO
OT BE LESS THAN THE NOMINAL WIDTH OF
OT BE LESS THAN THE NOMINAL WIDTH OF N WITH A SUITABLE VENT HOOD ONLY.
N WITH A SUITABLE VENT HOOD ONLY.
N AN OPEN TOP BROILER SECTION.
N AN OPEN TOP BROILER SECTION. LAND INSTALLATION COOKTOP TO
LAND INSTALLATION COOKTOP TO
"
"
"HOUSEHOLD GAS COOKING APPLIANCES"
"HOUSEHOLD GAS COOKING APPLIANCES"
"CGA IR 58, 1995"
"CGA IR 58, 1995"
FITCHBURG, WI
FITCHBURG, WI
MAN.
MAN. PRESS.
PRESS.
CHAR
CHAR BROILER
BROILER
SEQ.
SEQ.
French Top BTU Rating
Model Number Location
Serial Number Location
WOLF GOURMET
WOLF GOURMET
GAS
GAS
NAT 10"
OPEN
OPEN TOP
TOP
16,000
FRENCH
FRENCH TOP
TOP
VOLTS
VOLTS
MODEL
MODEL
SERIAL
SERIAL
NO.
NO.
OVEN
OVEN BROILER
BROILER
15,000
ELECTRICAL RATING
ELECTRICAL RATING
PHASE
PHASE
1
115
1
115
MINIMUM HORIZONTAL CLEARANCE FROM SI
MINIMUM HORIZONTAL CLEARANCE FROM SI ADJACENT COMBUSTIBLE CONSTRUCTION EX
ADJACENT COMBUSTIBLE CONSTRUCTION EX
12" FROM SIDE WALLS 0" FROM REAR WAL
12" FROM SIDE WALLS 0" FROM REAR WAL
ADJACENT COMBUSTIBLE MATERIALS BELOW
ADJACENT COMBUSTIBLE MATERIALS BELOW
AND SIDE OF THE APPLIANCE: 0", MAXI
AND SIDE OF THE APPLIANCE: 0", MAXI
MINIMUM VERTICAL DISTANCE BETWEEN TH
MINIMUM VERTICAL DISTANCE BETWEEN TH
MATERIALS ABOVE THE APPLIANCE : 30"
MATERIALS ABOVE THE APPLIANCE : 30"
THE TOP BROILER GRID TO UNPROTECTED
THE TOP BROILER GRID TO UNPROTECTED MINIMUM HORIZONTAL DISTANCE BETWEEN
MINIMUM HORIZONTAL DISTANCE BETWEEN
EITHER SIDE OF THE APPLIANCE SHALL N
EITHER SIDE OF THE APPLIANCE SHALL N
APPLIANCE. TO BE USED IN CONJUNCTIO
APPLIANCE. TO BE USED IN CONJUNCTIO COOKING UTENSILS SHALL NOT BE USED O
COOKING UTENSILS SHALL NOT BE USED O MINIMUM HORIZONTAL CLEARANCE FROM IS
MINIMUM HORIZONTAL CLEARANCE FROM IS
COMBUSTIBLE SIDE AND BACK WALL IS 12
COMBUSTIBLE SIDE AND BACK WALL IS 12
ANSI Z21.1
ANSI Z21.1
-
-
BD
BD
Griddle BTU Rating
Water Column Pressure
RIGHT
RIGHT OVEN
OVEN
30,000
E
E
3".
3".
Left Oven
ML
ML
800117-A
800117-A
BTU Rating
Charbroiler BTU Rating
Right Oven BTU Rating
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RANGES && RRANGETOPS
General Information
MODEL FEATURES
All ranges:
Oven burners input rated at 18,000 and 30,000 BTU. Infrared Oven Broiler input rated at 18,000 BTU.
Some models:
Charbroiler on rangetop rated at 16,000 BTU input. Griddle on rangetop rated at 18,000 BTU input. French Top on rangetop rated at 15,000 BTU input.
RANGE FEATURES:
• Natural or LP gas models
• Classic stainless steel exterior
• Large red control knobs with four position settings (optional blackknobs available)
• Chrome bezels surround all knobs
• Dual brass burners with automatic re-ignition at all settings
• Cast iron porcelain coated grates
• Optional S-grates available
• Stainless steel drip tray on ball bearing slides
• Door windows and interior lights in ovens
• Porcelain oven interior
• 3" (76 mm) adjustable stainless steel legs in front and adjustable rear casters
• Full side panels and skirt
• High altitude conversion kit available
• Optional risers – 5" (127 mm), 10" (254 mm) and 20" (508 mm) with shelf
• Two and five year residential warranty
• CSA certified for US and Canada
RANGETOP FEATURES:
• Natural or LP gas models
• Classic stainless steel exterior
• Large red control knobs with four position settings (optional black knobs available)
• Chrome bezels surround all knobs
• Dual brass burners with automatic re-ignition at all settings
• Cast iron porcelain coated grates
• Optional S-grates available
• Stainless steel drip tray on ball bearing slides
• Low profile stainless steel island trim
• High altitude conversion kit available
• Optional 10-1/2" (267 mm) riser
• Two and five year residential warranty
• CSA certified for US and Canada
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General Information
RANGES && RRANGETOPS
MODEL NUMBER KEY
Refer to this key for an example of the model numbers.
Model: R 60 6 CG - LP
Product T
ype
R Range
RT Rangetop
Size
30 30 - inch wide unit
36 36 - inch wide unit
48 48 - inch wide unit
60 60 - onch wide unit
Surface Burners
2 2 - open burners
4 4 - open burners
6 6 - open burners
8 8 - open burners
Model Features
C 2 - open burners
G 4 - open burners
F 6 - open burners
DG Double Griddle (22”)
DC Double Charbroiler (22”)
Fuel
LP Propane Gas (Propane Gas will be indicated by -LP at the end of the model number.
Example: R606CG-LP-LP)
NOTE: If model number doesn’t have -LP at the end, unit is Natural Gas.
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RANGES && RRANGETOPS
General Information
TOP CONFIGURATIONS OF 30”, 36” and 48” RANGES
Configuration New Model # Old Model # Description
4 Open BurnersR304 AS30Ki
R366 AS36Ki-2 6 Open Burners
R364C AS36Ki-7 4 Open Burners - w/11" Charbroiler
R364G AS36Ki-6 4 Open Burners - w/11" Griddle
R488 PS488K 8 Open Burners
R486C PS486BK
R486G PS486GK 6 Open Burners - w/11" Griddle
R484CG PS48GBK 4 Open Burners - w/11" Charbroiler & 11"Griddle
R484DC PS484BK 4 Open Burners - w/22" Charbroiler
R484DG PS484GK 4 Open Burners - w/22" Griddle
6 Open Burners - w/11" Charbroiler
R484F PS484FK 4 Open Burners - w/22" French Top
R482CF PS48FBK
NOTE: (- LP) Following the New Model Number signifies Propane Gas
2 Open Burners - w/11" Charbroiler & 22" French Top
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General Information
RANGES && RRANGETOPS
TOP CONFIGURATIONS OF 60” RANGE
Configuration
New Model # Old Model #
6 Open Burners - w/22" Charbroiler R606DC S60BKK
R606DG S60GKK 6 Open Burners - w/22" Griddle
R606F S60FKK 6 Open Burners - w/22" French Top
R606CG S60GBKK 6 Open Burners - w/11" Charbroiler & 11" Griddle
R604CF S60FBKK 4 Open Burners - w/11" Charbroiler & 22" French Top
Description
R604GF S60FGKK 4 Open Burners - w/11" Griddle & 22" French Top
NOTE: (- LP) Following the New Model Number signifies Propane Gas
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RANGES && RRANGETOPS
General Information
1-10
TOP CONFIGURATIONS OF 36” & 48” RANGETOPS
Configuration New Model # Old Model # Description
6 Open Burners RT366 SB366
RT364C SB364B 4 Open Burners - w/11" Charbroiler
RT364G SB364G 4 Open Burners - w/11" Griddle
RT362F SB362F 2 Open Burners - w/22" French Top
RT488 SB488 8 Open Burners
RT486C SB486B 6 Open Burners - w/11" Charbroiler
RT486G SB486G 6 Open Burners - w/11" Griddle
RT484CG SB48GB 4 Open Burners - w/11" Charbroiler & 11"Griddle
RT484DC SB484B 4 Open Burners - w/22" Charbroiler
RT484DG SB484G 4 Open Burners - w/22" Griddle
RT484F SB484F 4 Open Burners - w/22" French Top
RT482CF SB48FB
NOTE: (- LP) Following the New Model Number signifies Propane Gas
2 Open Burners - w/11" Charbroiler & 22" French Top
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Theory of Operation
RANGES && RRANGETOPS
SECTION 2
THEORY OF OPERATION
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RANGES && RRANGETOPS
Theory of Operation
THEORY OF OPERATION
A service technician should understand how a gas appliance operates before attempting to service the appliance. This section provides descriptions of the different types of fuel gases and explains gas heating values. A definition of specific gravity of gas is given along with its characteristics and effects. Gas combustion principals are explained and gas burner components are described and illustrated. The end of this section contains illustrations which demonstrate basic cooking appliance theory of operation.
Types of Fuel Gas:
Gases used to supply heat energy are called fuel gases. Common fuel gases are not simply one kind of hydrocar­bon, they are mixtures of hydrocarbon gases. They contain other gases as well, such as free hydrogen, carbon dioxide and nitrogen. As an example natural gas might contain 85% methane, 12% ethane and 3% of other gases. The presence of each of these gases in the fuel gas has some effect on the nature of the gas.
Some common fuel gasses are methane [CH
4], ethane [C2H6], Propane [C3H8] and butane [C4H10]. Propane and
butane are nearly odorless. Natural gas that is processed to remove condensables and moisture, has little or no odor and no color. Odorants are added to natural gas before distribution to aid in leak detection. A common odorant used is a colorless liquid containing sulfur compounds.
Heating Value of Gas:
Heat energy produced when burning a fuel gas is commonly expressed in British Thermal Units (BTU). One BTU of heat will raise the temperature of one pound of water one degree Fahrenheit.
The more carbon and hydrogen atoms in each molecule of a fuel gas, the higher its heating value. Natural gas which is high in methane has a heating value of about 950 to 1150 BTU per cubic foot. The variance is due to the various other substances found in natural gases. The more ethane, propane or butane in the gas raises the heating value. Propane, or LP gas, has a heating value of about 2500 BTU per cubic foot, and butane about 3200 BTU per cubic foot.
Specific Gravity of Gas:
The specific gravity of a gas is the weight of one cubic foot, or the gas compared to one cubic foot of dry air. When stating the specific gravity of a gas, a pressure and temperature must be clearly stated. In the gas industry, the standard conditions of pressure and temperature are 30.0 inches of mercury and 60° F. A pressure of 30.0 inches of mercury will sustain a column of mercury 30 inches high in a tube with a vacuum on top of the column. Since air is used as the reference, its specific gravity is always 1.0. This value of 1.0 has no direct physical meaning with regard to air, such as its density. It is only a relative number or ratio used to express specific gravity of other gases.
The specific gravity of a gas will determine if the gas will rise or fall when released into the air. Natural gas will rise since its specific gravity is less than 1.0 at 0.4 to 0.8. Propane has a specific gravity of 1.5 and butane 2.0. These gases will fall when released into the air. They sometimes collect in low spots into pools which become a hazard if open flames are present.
In addition, specific gravity has two other characteristics. It has an important effect on the flow of gases through ori­fices, and hence the rating of the burners. Gas flow through an orifice is dependent upon the orifice size and the gas pressure upstream of the orifice. More of a lighter gas will flow through a given orifice size than a heavier gas at the same gas pressure. This effect is taken into account in tables and calculators used to select orifice sizes for burners.
The gas flow in pipes is also affected by specific gravity. At a given pressure at a pipe inlet, more lighter gas will flow through a pipe than a heavier gas.
Page 15
Theory of Operation
RANGES && RRANGETOPS
Principals of Gas Combustion:
Combustion - When oxygen acts with a substance to produce large amounts of heat rapidly.
Requirements for Combustion - There are three required elements for combustion to occur; Fuel (Gas), Oxygen
(Air) and Heat (Ignition Temperature, which for gas is between 1100°F/593°C and 1200°F/649°C). All must be pres­ent. Removing any one of the three and combustion will cease.
Chemistry of Combustion - Combustion of gas is a chemical reaction between fuel gas and oxygen. The basic elements of common fuel gasses are hydrogen [H] and carbon [C]. When hydrogen burns, water vapor [H
2O] is pro-
duced. Complete burning of carbon in fuel gases form carbon dioxide [CO2] and water vapor [H2
O].
Controlled Combustion - Controlled combustion takes place when gas and air are supplied at proper rates to assure complete combustion of the gas in a steady flame. When a gas appliance is operating properly, burning starts at the burner ports. Gas flow is controlled by gas orifice size and gas pressure upstream of the orifice. Air is mixed with the gas before it passes through the burner ports. This added air is called “Primary Air”. The remaining air required for complete combustion is supplied to the burner at the point of combustion and is called “Secondary air”.
Adjustments of the gas-to-air ratio and the secondary air supply is the key to obtaining stable blue flames at a burn­er. Proper amounts of primary and secondary air are required for quiet and efficient burner operation and for com­plete combustion of the gas. Air Shutters or other devices provide control of primary air. Inlet opening and flue out­lets control Secondary Air flow.
Total air - In an ideal situation, primary and secondary air is all that is needed (for the oxygen required) to burn the gas, but some additional air is required to assure complete burning of the gas. The total air, “primary”, “secondary” and “excess” are expressed as percentages of the amount needed. About ten cubic feet of air is required to com­pletely burn one cubic foot of gas. For this reason an appliance should not be operated in an air tight home.
Limits of Flammability - Not all air-to-gas mixtures will burn. Mixtures with 0% - 4% natural gas in air are too lean to burn. Mixtures of 4% - 14% natural gas in air can burn with a controlled flame. Flammability limits come into play when primary air adjustments are made on burners. If too much primary air is used, the mixture may become too lean and fall below flammability limits, thus preventing combustion.
Incomplete Combustion (Causes and Effects) - To obtain complete combustion, sufficient amounts of air must be supplied to the process. This air must have a reasonably normal oxygen content. Complete burning of gas pro­duces harmless carbon dioxide gas and water vapor. If the air supply is insufficient, incomplete combustion occurs resulting in the formation of toxic byproducts, such as carbon monoxide [CO] or aldehydes.
Carbon monoxide is colorless and odorless. Inhaling carbon monoxide in sufficient quantities could cause death by reducing oxygen levels in the blood.
Aldehydes, which are equally dangerous, have a sharp and penetrating odor which is easily detected by smell at very low concentrations. The odor caused by aldehydes should not be confused with odorants added to natural gas. The absence of aldehydes does not assure that carbon monoxide is not present. However, if the odor of aldehydes is present, then carbon monoxide is virtually always present.
Gas Burner Operation - A gas burner is a device to burn gas under control in order to produce useful heat.
Primary air is brought into the burner from outside of the appliance at atmospheric pressure. The gas jet streaming from the orifice draws primary air with it into the burner.
The gas/air mixture, combined with a spark at the burner port(s) and the secondary air creates a controlled burn.
Page 16
RANGES && RRANGETOPS
Theory of Operation
Burner Components:
Gas Orifice - An opening or hole which regulates or limits the amount of gas flowing to a burner. Gas flow rate (vol-
ume) depends on the size of the orifice (hole) and the gas pressure at the inlet of the orifice.
Air Shutter - This is used to adjust the size of the primary air inlet area and therefore controls primary air flow.
Venturi Tube (Open Surface Burner & French Top Only) - A section of pipe at the inlet of the burner body that nar-
rows and then flares out again. This tube helps maintain a proper and constant primary air injection.
Mixing Tube/Throat - Serves to carry the gas/air mixture from the venturi tube to the burner body.
Burner Body - The accumulation chamber below the burner base which allows the gas and air to mix together fully.
Burner Base/Cross Over Ring - The component below the burner ring which carries the gas/air mixture to the
burner ring.
Burner Ring/Burner Head - The component containing the burner ports where the gas/air mixture ignites. The burner ports are distributed in a useful pattern to optimize heat transfer. The flames should be spread so they can be easily reached by secondary air and provide a stable blue flame.
Gas Orifice
Venturi Tube
Air Shutter
Burner Base
Mixing Tube
Burner Ports
Burner Ring
Burner Body
Figure 2-1. Cut-away View of Open Surface Burner Components
Page 17
Theory of Operation
RANGES && RRANGETOPS
Types of Burners:
Blue Flame Burners - All Wolf open surface burners, French Top burners and the "U" burner in the oven are blue
flame burners. With this type of burner, primary air is mixed with the fuel gas before the gas reaches the burner ports. An orifice is used to regulate gas flow to the burner. Air which is mixed with the gas inside the burner body enters through openings in the burner body. A shutter or venturi tube is used to adjust the size of these openings and control the primary air. Gas and air mix in the mixing tube or throat, which then exits the burner ports where it is ignited. Secondary air is air from around the flames. The flame produced has several zones, each represents a stage in burning of the gas. The burner tip has a thin dark blue cone called the inner or primary cone. A lighter cone called the outer cone, surrounds the inner cone. Air around the flame diffuses into the flame to burn at the outer cone. If conditions are perfect, products from the inner cone burn here. The final products of burning are car­bon dioxide and water vapor. An outer mantle surrounds the outer cone where burning is usually completed. It is nearly invisible and glows only because of the high temperature of the final combustion.
Infrared Burners - Wolf gas ranges also use two types of infrared burners. The under-fired application for the char­broiler and the griddle uses a porous refractory ceramic tile burner. (See Figure 2-2) An over-fired screen type burner is used in the oven broiler. With these two types of burners, a substantial amount of energy output is in the form of infrared radiant energy. With infrared heat, thermal energy is transmitted through space without heating the medium through which it travels. Infrared energy is usually not affected by air flowing between the burners and heated surfaces because of the burner’s numerous and tiny flames. This type of heat is very efficient and compact. The under-fired refractory infrared burner requires 100 percent primary air and is designed to have a hot glowing burner surface. The flame burns close to the burner surface at a high temperature. In the case of the over-fired screen type oven broiler, it does not require 100 percent primary air since sufficient amounts of secondary air can easily reach the screen where the gas is burning.
NOTE: There is no shutter on infrared burners for adjusting the primary air and there is no change in orifice size for different altitude.
Figure 2-2. Infrared Burner (Under-fired Application for the Charbroiler or Griddle Shown)
Porous Ceramic Surface
Page 18
RANGES && RRANGETOPS
Theory of Operation
Gas Cooking Appliance Simple Theory of Operation:
Gas arrives at the house through pipes (usually under ground) in the form of natu­ral gas or liquid propane gas. This gas supply can be from a local utility source or a tank source.
A "Gas Pressure Regulator" on the appli­ance is connected to the gas supply line of the house. The regulator maintains the gas pressure in the appliance at a given point below the house gas pressure. (See Figure 2-3)
The gas passes through the regulator and is piped to a valve. This valve can be opened in varying amounts, to allow a spe­cific quantity of gas to pass through. This is how the size of the flame is adjusted. (See Figure 2-4)
After the valve, the gas is piped to a “gas orifice,” which is an opening of very small diameter. The gas is pushed through the small diameter of the gas orifice, so when it exits it is under high velocity. This high velocity stream of gas causes a drop in pressure around itself. The low pressure around the stream of gas draws the nearby air, referred to as "primary air," with it into the venturi tube. (See Figure 2-5)
(Continued on next page)
Figure 2-3. Gas Pressure Regulator
Regulator
Figure 2-4. Gas Valve
Gas from house supply
Valve
Control Knob
Primary air is drawn to low pressure around stream of gas exiting orifice
Orifice
Venturi Tube
Figure 2-5. Gas Orifice
GAS GAS
GAS
GAS
GAS
Page 19
Theory of Operation
RANGES && RRANGETOPS
The gas and air travel through the venturi tube and the mixing tube, also called the throat, where the gas and air begin to mix together.
The gas and air mixture then enters into the base of the burner. The large volume of the base allows the gas and air to expand, mixing them together thoroughly. (See Figure 2-6)
The gas and air mixture then exits out of the burner ports where it fur­ther mixes with “secondary air.”
A spark is introduced to this gas and air mixture as it leaves the burner ports, which causes ignition. (See Figure 2-7)
With the proper gas and air mixture, a flame of natural gas should be blue with a deep blue inner cone and have no trace of yellow flame. (See Figure 2-8)
With liquid propane gas some orange tipping is acceptable.
In both cases, the flame should be odorless and completely free of dangerous gases.
Venturi Tube
Figure 2-6. Venturi, Mixing Tube & Burner Body
Figure 2-7. Gas/Air Exit Burner Ports and is Ignited
Mixing Tube
Figure 2-8. Proper Flame
Gas & air exits burner ports, mixes with secondary air and is ignited by a spark
Proper flame has dark blue inner cone surrounded by lighter blue cone
GAS & AIR MIX
GAS
GAS & AIR MIX
GAS
GAS & AIR MIX
GAS
Page 20
RANGES && RRANGETOPS
Theory of Operation
Page 21
Installation Information
RANGES && RRANGETOPS
SECTION 3
INSTALLATION
INFORMATION
Page 22
RANGES && RRANGETOPS
Installation Information
INSTALLATION INFORMATION
NEVER USE OPEN FLAMES TO CHECK FOR GAS LEAKS. ONLY USE A COMMERCIAL LEAK DETEC­TION SOLUTION OR SOAP SUDS AROUND GAS CONNECTIONS TO CHECK FOR LEAKS. DO NOT USE LIQUID NEAR VALVE STEMS.
Electrical Requirements:
A Wolf gas appliance requires 110 to 120 volts AC and a 15 ampere dedicated circuit breaker to operate properly. The power supply cord provided on the appliance is equipped with a 3-prong (grounding) plug. The installa­tion site must be equipped with a properly grounded 3­prong receptacle. If the electric receptacle or the power cord are not properly grounded and polarized, this could cause a shock hazard and the appliance may experience ignition problems. (See Figure 3-1)
This section of the manual covers some of the installa­tion issues that a service technician may need to know when servicing a Wolf range or rangetop. If additional installation information is needed after reviewing this section of the manual, please refer to the installation guide or contact the Wolf Appliance Customer Service Department.
Gas Pressure:
NOTE: All Wolf gas appliances are manufactured to work with natural gas, but Wolf gas appliances can be converted to work with LP gas (Liquid Propane gas).
Natural Gas Manifold Pressure
Standard natural gas orifices on the appliance are set for 5” WC (Water Column Pressure).
Liquid Propane Manifold Pressure
The standard propane gas orifices in a conversion kit will be set for 10” WC (Water Column Pressure).
Gas Supply Pressure
• Maximum line pressure for natural gas and LP is 14” WC; 1/2 psi (3.5 kPa).
• Minimum line pressure for natural gas is 7” WC.
• Minimum line pressure for LP gas is 11” WC.
Gas Pressure Regulator
To control and maintain a uniform gas pressure in the gas manifold, Wolf gas appliances must be connected to the gas supply line through a pressure regulator. The burner orifices are sized for the pressure delivered by the regulator. Never attempt to operate a Wolf gas appliance without the use of the proper pressure regu­lator.
Leak Testing:
Line
Voltage
(Power)
Neutral
Ground
Figure 3-1. Proper Polarity at Electric Receptacle
TO AVOID SHOCK HAZARD, NEVER REMOVE THE GROUND PRONG FROM THE PLUG OF THE POWER SUPPLY CORD.
The maximum gas supply pressure to the regulator should never exceed 14” WC (Water Column Pressure); 1/2 psi (3.5kPa).
Page 23
Installation Information
RANGES && RRANGETOPS
Unit Blocking:
Wolf ranges can tip forward under certain load condi­tions. The anti-tip wall bracket must be attached to the wall behind the appliance so that it is directly above the bottom rear brace when the range is fully installed. (See Figure 3-2)
Figure 3-2. Anti-Tip Wall Bracket Installation
Anti-Tip Bracket
Unit Leveling:
Wolf ranges can be leveled at the front by adjusting the 3" (76 mm) adjustable front legs. (See Figure 3-3)
In order to level the rear of the unit, use the caster wrench (p/n 803239), to rotate the 2-5/16" (59 mm) nut clockwise to raise or counterclockwise to lower the unit. (See Figure 3-4)
Use shims to level a wolf rangetop.
Figure 3-3. Unit Leveling, Front Leveling Leg
Figure 3-2. Anti-Tip Wall Bracket Installation
Figure 3-4. Unit Leveling, Rear Caster Adjustment
Wall
Side Panel
Anti-Tip
Bracket
1/2" min.
6
to floor
Rear Channel Brace
Floor
UP
REAR CASTER ADJUSTMENT NUT
HEIGHT ADJUSMENT WITH CASTER WRENCH
Page 24
RANGES && RRANGETOPS
Installation Information
30" Range 36" Range 48" Range 60" Range
A Overall Width of Range (width may vary to +
1
/
4
") 30"(762) 36"(914) 48"(1219) 60"(1524)
B Finished Rough Opening Width 30
1
/
4
"(768) 36
1
/
4
" (921) 48
1
/
4
"(1226) 60
1
/
4
"(1530)
C Location of Gas Supply (within shaded area) 12"(305) 10"(254) 12"(305) 12"(305)
D Location of Electrical 10"(254) 10"(254) 26"(660) 10"(254)
E Location of Electrical (within shaded area) 12”(305) 12"(305) 12"(305) 12"(305)
INSTALLATION DIMENSIONS
RANGES
A
OVERALL WIDTH
COMBUSTIBLE CONSTRUCTION
COOKING SURFACE
37"
(940)
351/2"
(902)
36"
(914)
3" (76) FRONT LEGS WITH
1" (25) HEIGHT ADJUSTMENT
191/8" (486)
21/2"
(64)
283/8" (721)
VERALL DEPTH
O
271/4" (692)
433/8" (1102)
241/2" (622)
251/4"(641)
91/4"
(235)
13/4"
(44)
20" (508) RISER
10" (254) RISER
5" (127) RISER
463/4"
(1187)
413/4"
(1060)
1" (25) HEIGHT ADJUSTMENT
563/4"
(1441)
REAR CASTERS ALLOW
ISLAND OR PENINSULA INSTALLA
TION
36"
(914)
VENTILATION HOOD
13"max
(330)
*30" min (762)
SURFACE BURNERS AND
GRIDDLE
*36" min (914)
CHARBROILER
6"min
(152)
TO
COMBUSTIBLE
TERIALS
MA
MINIMUM DISTANCE FROM COOKING SURFACE
*
TO BOTTOM OF COMBUSTIBLE CONSTRUCTION
NOTE: Dimensions in parentheses are in millimeters.
*44" min (1118)
ALL 60" (1524) RANGES
COOKING SURFAC
FINISHED ROUGH OPENING WIDTH
LOCATION OF
ELECTRICAL
E
D
8"
E
(203)
51/2"
(140)
30"(762) TO 36"(914)
COOKING SURFACE TO
BOTTOM OF
TION HOOD
VENTILA
E
B
LOCATION OF
**
2"
GAS SUPPLY
(51)
C
G
5"
(127)
6"min
(152)
TO
COMBUSTIBLE
TERIALS
MA
COOKING
SURFAC
37"
(940)
36"max
(914)
LOCATION OF GAS SUPPLY EXTENDS
**
3" (76) ON FLOOR FROM BACK W
271/4" (692)
E
CABINET
DEPTH
18"min (457)
TO COOKING
SURFACE
ALL
(76)
ISLAND INSTALLATION:
NO SIDE WALL OR REAR WALL
ABOVE COOKING SURFACE
PENINSULA INSTALLATION:
NO SIDE WALL ABOVE
COOKING SURFAC
E
***
INSTALLATION
36"
(914)
ISLAND
3"
12" (305) MINIMUM CLEARANCE TO
***
COMBUSTIBLE MATERIALS Ð
0" (0) TO NON-COMBUSTIBLE MATERIALS
Page 25
Installation Information
RANGES && RRANGETOPS
INSTALLATION DIMENSIONS
RANGETOPS
36" Rangetop 48" Rangetop
A Overall Width of Rangetop 36" (914mm) 48" (1219mm)
B Finished Rough Opening Width 36
1
/
4
" (921mm) 48
1
/4"
(1226mm)
C Location of Gas Supply and Electrical 8" (203mm) 16" (406mm)
COOKING
E
SURFAC
101/2" (267)
271/4" (692)
OVERALL DEPTH
(to knobs)
13/4"
101/2" (267)
(44)
RISER
ISLAND OR PENINSULA INSTALLA
20"
(508)
91/2" (241) 91/2" (241)
TION
6"min
(152)
TO
COMBUSTIBLE
TERIALS
MA
*30" min (762)
SURFACE BURNERS
AND GRIDDLE
*36" min (914)
CHARBR
TOP VIEW
OF PLATFORM
BACK WALL
(76)
3"
E
A
OVERALL WIDTH
COMBUSTIBLE CONSTRUCTION
VENTILATION HOOD
30"(762) TO 36"(914)
COOKING SURFACE TO
OILER
COOKING SURFAC
3
/4" (19) PLATFORM
BOTTOM OF
VENTILA
E
C
1
/2"
LOCATE ELECTRICAL AND
(13)
GAS SUPPLY WITHIN
G
SHADED AREA THROUGH
BOTTOM OF PLA
C
TION HOOD
14"
(356)
TFORM
6"min
(152)
TO
COMBUSTIBLE
TERIALS
MA
23/4"
(70)
(to knobs)
23/4"
36"max
(914)
(70)
24" (610)
3
13"max
(330)
CABINET
DEPTH
18"min (457)
TO COOKING
SURFACE
/4" (19) PLATFORM
24" (610)
ISLAND INSTALLATION: NO SIDE WALL OR REAR WALL ABOVE COOKING SURFACE
PENINSULA INSTALLATION: NO SIDE WALL ABOVE COOKING SURFACE
INSTALLA
ISLAND
**
91/2" (241)
TION
FINISHED ROUGH OPENING WIDTH
MINIMUM DISTANCE FROM COOKING SURFACE TO BOTTOM OF COMBUSTIBLE CONSTRUCTION
*
NOTE: Dimensions in parentheses are in millimeters.
B
12" (305) MINIMUM CLEARANCE TO
**
COMBUSTIBLE MATERIALS Ð 0" (0) TO NON-COMBUSTIBLE MATERIALS
Page 26
RANGES && RRANGETOPS
Installation Information
Page 27
Component Access & Removal
RANGES && RRANGETOPS
SECTION 4
COMPONENT
ACCESS AND REMOVAL
Page 28
RANGES && RRANGETOPS
Component Access & Removal
COMPONENT ACCESS AND REMOVAL
This section explains how to access and remove components from a Wolf range and rangetop.
NOTE: Before attempting to access or remove any components from a Wolf appliance, take note of the WARN­INGS and CAUTIONS below.
TO AVOID SERIOUS BURNS AND/OR EXPLOSIONS, KEEP COMBUSTIBLES AWAY FROM THE APPLIANCE
WHENEVER A FLAME IS PRESENT. KEEP IN MIND THAT OVEN SURFACES AND COMPONENTS GET HOT DURING USE OF THE APPLIANCE. IF THE OVEN IS SWITCHED ON DURING SERVICE, KEEP YOUR FACE AWAY FROM THE DOOR WHEN OPENING IT.
TO AVOID ELECTRIC SHOCK, POWER TO THE UNIT MUST BE DISCONNECTED WHENEVER ACCESSING AND/OR REMOVING COMPONENTS POWERED BY ELECTRICITY OR COMPONENTS NEAR OTHER ELECTRICAL COMPONENTS.
IF IT IS NECESSARY TO REMOVE A UNIT FROM ITS INSTALLATION, REMEMBER THAT THE UNIT COULD TIP FORWARD WHEN PULLED FORWARD BEYOND THE ANTI-TIP COMPONENTS, RESULTING IN SERIOUS INJURY OR DEATH. PULLING A UNIT FROM ITS INSTALLATION SHOULD ONLY BE PERFORMED BY AN AUTHORIZED SERVICE TECHNICIAN OR INSTALLER.
- If removing or disconnecting the door spring, remember it could recoil quickly when released.
WHEN REASSEMBLING GAS SUPPLY LINE TO REGULATOR, ONLY PIPE THREAD COMPOUND SHOULD BE USED. DO NOT USE TEFLON TAPE TO SEAL GAS PIPE CONNECTIONS.
WHEN REASSEMBLING REGULATOR TO MANIFOLD, ONLY PIPE THREAD COMPOUND SHOULD BE USED. DO NOT
USE TEFLON TAPE TO SEAL GAS CONNECTIONS.
Page 29
Component Access & Removal
RANGES && RRANGETOPS
Surface Burner Components:
Surface Burner Grate, Inner Burner, Outer Burner Ring & Outer Burner Base Removal
Lift the burner grate from the pressed steel top.
Lift the inner burner from the inner burner base.
Lift the outer burner ring from the outer burner base.
Lift the outer burner base from the burner body. (See Figure 3-1)
Surface Burner Pressed Steel Top Removal
After the grates are removed, the pressed steel top can be removed by placing the vinyl coated end of the “S” hook removal tool (supplied with the unit) into one of the oblong holes in the steel top and lifting up. (See Figure 3-2)
Surface Burner Body Removal
In order to remove the Burner Body, the components listed above will need to be removed first, and the unit will need to be pulled from its installation so that the back panel can be removed.
Once the back panel is removed, disconnect the appro­priate electrode wire from the spark module and clip any cable ties around the wire being removed.
With wrenches, disconnect the inner burner gas supply line from the burner body. (See Figure 3-3)
With one wrench on the outer burner orifice holder, use another wrench to disconnect the flexible gas line which supplies the outer burner. (See Figure 3-4)
Extract the burner body mounting screws with a Phillips head screwdriver and lift the burner body from the appliance, along with the electrode wire.
NOTE: The inner burner base can be removed from the burner body with a large Allen wrench.
Figure 3-1. Components that Lift Off
Figure 3-2. Steel Top Removal
Figure 3-3. Disconnect Inner Burner Supply Line Figure 3-4. Disconnect Outer Burner Supply Line
“S” Hook
Burner Grate
Outer Burner Ring
Pressed Steel Top
Inner Burner
Outer Burner Base
Disconnect inner burner supply line here.
Hold flat portion of orifice holder with wrench.
Use another wrench to disconnect flex tube connection.
Page 30
RANGES && RRANGETOPS
Component Access & Removal
Surface Burner Orifice Removal
Outer - The outer burner orifice is hex shaped and attached to the orifice holder near the inlet of the ven­turi tube. Use a wrench to remove it. (See Figure 3-5)
Inner - The inner burner orifice is small and bell­shaped. It is located inside the inner burner mixing tube and held in place by the gas line brass fitting. To remove the orifice, use a wrench to disconnect the brass fitting from the mixing tube. Then, use a flat­blade screwdriver to reach into the mixing tube and knock the orifice out. (See Figure 3-5)
Surface Burner Electrode Removal
The surface burner electrode is attached to the burner body using an E-ring and a retaining spring at the bot­tom side of the burner body. The electrode wire is inserted down through a mounting hole in the burner body and through the retaining spring. When the elec­trode is installed down fully into the mounting hole, the retaining spring is pushed up tight to the bottom of the burner body and compressed slightly. The E-ring is placed behind the retaining spring into a groove on the base of the electrode. (See Figure 3-6) The electrode wire is then inserted into a wire sleeve and routed to the spark module which is located on the back side of the unit.
In order to remove a surface burner electrode, the unit must be pulled from its installation and the back panel must be removed. Once the back panel is removed, disconnect the appropriate electrode wire from the spark module. Then, using an 10mm allen wrench, remove the inner burner base.
Access the bottom of the burner body and locate the E­ring at the base of the electrode. Remove the E-clip using a small flat-blade screwdriver. Then, pull the electrode and its wire out form the wire sleeve and up through the burner body. (See Figure 3-6)
Surface Burner Support Removal
The burner body will need to be disconnected from the top of the surface burner support before attempting to remove the support. But, do not
extract the support mounting screws until a pencil has been used to mark the position of the locator holes and the edge of the support at front and rear. (See Figure 3-7)
NOTE: These markings will assist in proper location of the support when reinstalling. Failure to mark the loca­tion before removal could cause burner alignment prob­lems when reinstalling the support.
After marking the support location, use a Phillips head screwdriver to remove the four mounting screws, two at front and two at rear. Then lift the support from the top of the appliance.
Figure 3-7. Mark Location Of Burner Support
Electrode
Burner Body
Retaining Spring
E-Ring
Electrode Wire
Wire Sleeve
Figure 3-6. Surface Burner Electrode Removal
Outer burner orifice
Burner Body
Figure 3-5. Surface Burner Orifice Removal
Inner burner orifice
Before removing burner support, mark the location of the hole and the edge of the support at the front and back.
Page 31
Component Access & Removal
RANGES && RRANGETOPS
Infrared Charbroiler Components:
Infrared Charbroiler Cover, Cover Spacer, Grate, Screen, Blank-off Plate & Charbroiler Frame Removal
Lift the Charbroiler cover from the broiler frame.
Lift the Charbroiler cover spacer from the broiler frame.
Lift the Charbroiler grille from the broiler frame.
Lift the Charbroiler screen from the burner box.
Lift the Charbroiler blank-off from the burner box.
Lift the Charbroiler frame from the top of the unit. (See Figure 3-8)
Infrared Charbroiler Orifice Removal
The orifice is located in the brass orifice elbow, which is threaded into the orifice holder at the front of the burner box.
NOTE: It is possible to access and remove the orifice without lifting out the infrared burner box, however lifting the box out first will make the task easier.
To remove the orifice, first remove the heat shield and disconnect the gas line from the brass orifice elbow. Then, unscrew the elbow from the orifice holder, and extract the orifice from the elbow with wrenches. (See Figure 3-9)
Infrared Charbroiler Burner Box Removal
After removing the components listed above, extract the screw securing the sparker bracket. Then, extract the screw from the rear of the IR burner box. Extract the screws from the heat shield/baffle and lift it out. Disconnect the gas line from the brass orifice elbow and lift the burner box out. (See Figure 3-10)
Infrared Charbroiler Sparker Removal
The infrared Charbroiler sparker is attached to a brack­et with a screw and then mounted 1/32” above the sur­face of the burner tile. The sparker wire is then insert­ed into a wire sleeve and routed to the spark module which is located on the back side of the unit.
In order to remove the Charbroiler sparker, the unit must be pulled from its installation and the back panel must be removed.
Once the back panel is removed, disconnect the spark­er wire from the module. Extract the mounting screw from the sparker bracket and pull the sparker wire up through oblong hole in the back wall. (See Figure 3-10 & 3-16)
Cover Spacer
Cover
Grille
Screen
Charbroiler Frame
Blank-off Plate
Figure 3-8. Components that Lift Off
Figure 3-10. IR Charbroiler Burner & Sparker
Figure 3-9. IR Charbroiler Orifice Removal
IR Charbroiler Orifice
Orifice Elbow
Sparker
Burner Box
Heat Shield
Gas Line
Page 32
RANGES && RRANGETOPS
Component Access & Removal
Infrared Griddle Components:
Infrared Griddle Plate Removal
The griddle plate rests on top of the unit frame. A rigid drain spout is welded to the bottom front of the griddle plate and leads down to the grease trap on the drip pan. A channel is welded to the bottom of the griddle plate into which the griddle thermostat bulb is inserted.
11” Griddle Plate with Riser - To remove an 11” griddle plate from a unit with a riser, first remove the surface burner pressed steel tops at either side of the griddle. Then, lift the griddle plate until the front edge clears the to of the roll front. Then, rotate the plate until the back corner clears the face of the riser.
NOTE: Care should be taken at this time to avoid scratching the roll top or riser.
Lift the griddle straight up until the drain spout clears the unit frame. Now, tilt the griddle plate forward until it is vertical and lift straight up to disengage the thermo­stat bulb from the channel. (See Figure 3-11)
22” Griddle Plate with Riser - If the appliance is equipped with a 22” griddle and a riser, the unit will need to be pulled from its installation and the riser removed in order to remove the griddle plate. Then, lift the plate straight up until the drain spout clears the unit frame. Now, tilt the griddle plate forward until it is verti­cal and lift straight up to disengage the thermostat bulb from the channel. (See Figure 3-11)
Infrared Griddle Orifice Removal
The orifice is located in the brass orifice elbow, which is threaded into the orifice holder at the front of the burner box.
NOTE: It is possible to access and remove the orifice without lifting out the infrared burner box, but lifting the box out first will make the task easier.
To remove the orifice, first remove the heat shield and disconnect the gas line from the brass orifice elbow. Then, unscrew the elbow from the orifice holder, and extract the orifice from the elbow with wrenches. (See Figure 3-12)
Infrared Griddle Burner Box Removal
After removing the griddle plate, extract the screw securing the sparker bracket. Then, extract the screw from the rear of the IR burner box. Extract the screws from the heat shield/baffle and lift it out. Disconnect the gas line from the brass orifice elbow and lift the burner box out. (See Figure 3-13)
Figure 3-11. Griddle Plate Removal
Lift plate straight up; tilt plate forward until vertical; lift straight up to disengage ther­mostat bulb from channel.
Figure 3-13. IR Griddle Burner Box Removal
Figure 3-12. IR Griddle Orifice Removal
IR Griddle Orifice
Orifice Elbow
Sparker
Burner Box
Heat Shield
Gas Line
Page 33
Component Access & Removal
RANGES && RRANGETOPS
Infrared Griddle Solenoid Valve Removal
The griddle solenoid valve is mounted to the side wall beneath the open burner pressed steel top, usually on the left hand side.
In order to remove the solenoid, the surface burner components will need to be removed first. Extract the solenoid shield mounting screws and remove the shield. Disconnect the gas lines from the brass elbows and the elbows from the valve body. Now, extract the bolts from the solenoid mounting bracket and pull the solenoid from the unit. (See Figure 3-14)
Infrared Thermostat Removal
The griddle thermostat is mounted to the control panel with two screws and the thermostat bulb is inserted into a channel welded to the bottom of the griddle plate.
To remove the thermostat, first disconnect the control panel from the unit (See Control Panel Removal Instructions) and tilt the top of the panel down. Unplug the electrical leads from the thermostat. Pull the control knob from the shaft of the thermostat and extract the thermostat mounting screws. Pull the thermostat bulb from the channel at the bottom of the griddle plate and lift the thermostat from the unit. (See Figure 3-15)
Infrared Griddle Sparker Removal
The infrared griddle sparker is attached to a bracket with a screw and then mounted 1/32” above the surface of the burner tile. The sparker wire is then inserted into a wire sleeve and routed to the spark module which is located on the back side of the unit.
In order to remove the griddle sparker, the griddle plate must be removed, the unit must be pulled from its installation and the back panel must be removed.
Once the back panel is removed, disconnect the spark­er wire from the module. Extract the mounting screw from the sparker bracket and pull the sparker wire up through the oblong hole in the back wall. (See Figure 3-16)
Figure 3-16. IR Griddle Sparker Removal
Sparker
Sparker Bracket
Figure 3-14. IR Griddle Solenoid Removal
Shield
Gas Lines
Mounting Bracket
Valve Body
Elbow
Control Panel
Thermostat
Figure 3-15. IR Griddle Thermostat Removal
Page 34
RANGES && RRANGETOPS
Component Access & Removal
French Top Components:
French Top Burner Rings, Top Plate, Porcelanized Spacer, Flame Ring & Burner Head Removal
Lift the center ring from the second ring, using the
French Top hook provided with the appliance.
Lift the second ring from the third ring.
Lift the third ring from the top plate
Lift the top plate from the appliance.
Lift the porcelanized spacers from the appliance.
Lift the flame ring off burner pan.
Lift the burner head off of the burner. (See Figure 3-17)
French Top Burner Pan Removal
After removing the components listed above, extract the screws at front, back and sides of the burner pan. Then, lift the front of the pan up.
NOTE: If the burner pan has been riveted in place, the rivets will need to be drilled out. When reinstalling the burner pan 1/8” rivets may be used, or #10-24X1/2” screws (part #730228) can be installed.
From under the burner pan, disconnect the electrode wire terminal from the electrode. Disconnect the gas line from the orifice holder at the bottom of the pan and lift the pan off of the appliance. (See Figure 3-18)
French Top Electrode & Electrode Wire Removal
Electrode - Begin removing the electrode by discon­necting the electrode wire terminal from the electrode. Remove the retaining clip from the bottom of the elec­trode and pull the electrode up out of its mounting hole. (See Figure 3-18)
Electrode Wire - The French Top electrode wire has a terminal at one end that fits onto the base of the elec­trode. The other end of the wire is inserted into a wire sleeve and routed to the spark module which is located on the back side of the unit.
In order to remove the French Top electrode wire, the unit must be pulled from its installation and the back panel removed. Then, disconnect the electrode wire terminal from the electrode and unplug the other end of the wire from the spark module. (See Figure 3-18)
French Top Orifice Removal
The French Top burner orifice is hex shaped and attached to the orifice holder/jet holder at the bottom of the burner pan.
Use wrenches to remove the orifice from the holder. (See Figure 3-19)
Spacer
Rings (3)
Top Plate
Flame Ring
Burner Head
Spacer
Figure 3-17. Components that Lift Off
Figure 3-18. French Top Burner Pan Removal
Burner Pan
Electrode Wire
Orifice Holder
Gas Line
Electrode
Orifice
Figure 3-19. French Top Orifice Removal
Page 35
Component Access & Removal
RANGES && RRANGETOPS
Control Panel Components:
Control Panel Removal
NOTE: If servicing a rangetop, it will need to be pulled forward slightly to access the control panel mounting screws.
Begin removing a control panel by pulling all of the con­trol knobs from the valve shafts. Extract the screws from the bottom left and right corners of the panel. Pull the bottom of the control panel out about thirty degrees and lift slightly to disengage the top flange of the panel from its mounting. Then, tilt the top forward. (See Figure 3-20)
To completely remove the control panel, the control knobs must be pulled from the thermostats. Then, extract all thermostat mounting screws and unplug all electrical leads from the lights and switches. (See Figure 3-20 & 3-21)
Fan Switch, Light Switch & Indicator Light Removal
After tilting the top of the control panel forward, a light switch, fan switch and/or indicator light can be removed by first disconnecting the electrical leads. Then, depress the tabs on the sides of the switch or light while pushing it towards the front of the panel. (See Figure 3-21)
Thermostat and Thermostat Bezel Removal
After tilting the top of the control panel forward, discon­nect the electrical leads from the thermostat. Extract the thermostat mounting screws (which pass through the bezel into the thermostat bracket). Now, push the thermostat back out of the control panel. (See Figure 3-21)
NOTE: The thermostat bulb will need to be pulled from the oven compartment or griddle at this time.
Micro-Switch Removal
Surface Burner Micro-Switch - Remove a micro-switch from a surface burner valve by first disconnecting the wire leads to the switch. Then, extract the mounting screw and pull the switch from the valve. (See Figure 3-22)
Charbroiler or French Top Micro-Switch - Remove a micro-switch from a Charbroiler or French Top burner valve by disconnecting the wire leads to the switch. Then, pull the switch from the valve shaft. (See Figure 3-22)
Figure 3-20. Control Panel Removal
Extract screws; pull bottom out; lift up; tilt top forward.
Figure 3-21. Switch, Light and Thermostat Removal
Figure 3-22. Micro-Switch Removal
Switch
Light
Knob
Bezel
Surface Burner Micro-switch
Charbroiler or French Top Micro-switch
Manifold Pipe
Page 36
RANGES && RRANGETOPS
Component Access & Removal
4-10
Components Below the Roll Front:
Roll Front Removal
To remove the Roll Front, extract the two screws from the left and right legs of the roll top. Then extract the roll front baffle mounting screws from behind the roll front and lift the roll front and baffle off of the appliance together. (See Figure 3-23)
Surface Burner Valve Removal
Surface burner valves are held to the manifold pipe with bolts that pass down through a bracket at the top of the pipe, and are threaded into the body of the valve.
To remove a surface burner valve, first disconnect the gas lines from the valve. Then, extract the bolts from the valve body and mounting bracket. Now pull or twist the valve off of the manifold pipe. (See Figure 3-24)
Charbroiler or French Top Valve Removal
To remove a Charbroiler or French Top valve, first dis­connect the gas lines from the valve first. Then, remove the ninety degree elbow from the rear of the valve.
NOTE: Depending on the location of other components on the manifold, it may be necessary to extract the valve shaft mounting screws and pull the shaft from the valve at this point. (See Figure 3-25)
Now, unscrew the valve from the manifold pipe. (See Figure 3-25)
Figure 3-23. Roll Front Removal
Roll Front
Baffle Screw
Bolts
Valve
Bracket
Manifold Pipe
Figure 3-24. Surface Burner Valve Removal
Valve
Valve Shaft Mounting Screws
Figure 3-25. Charbroiler / French Top Valve Removal
Roll Front Baffle under Roll Front
Manifold Pipe
Page 37
Component Access & Removal
4-11
RANGES && RRANGETOPS
Components Behind Lower Access Panel:
Lower Access Panel Removal
The lower access panel can be removed by extracting the mounting screws from the right and left corners of the panel and pulling the panel forward. (See Figure 3-26)
Door Switch Removal
The door switch is attached to a bracket with nuts and bolts. The bracket is then attached to the bottom frame brace with screws.
Begin removing the door switch by disconnecting the electrical leads. Then, extract the switch bracket mounting screws and pull the switch and bracket away from the unit. The switch can now be removed from the bracket by extracting the bolts from the nuts. (See Figure 3-27)
Oven Burner Bi-Metal Valve Removal
The oven burner bi-metal valve is attached to the bot­tom frame brace with a screw.
To remove the oven burner bi-metal valve, first discon­nect the electrical leads and the gas lines. Then, extract the mounting screw and lift the bi-metal valve from the appliance. (See Figure 3-28)
Oven Burner Orifice Removal
The oven orifice is bell shaped with a hex shaped end. One end of the oven orifice elbow is inserted through a hole in the orifice fitting bracket. The orifice is then threaded onto the end of the elbow that protrudes through the bracket.
To remove the oven orifice, first remove the screws that hold the orifice fitting bracket to the bottom frame brace. Then, use wrenches to disconnect the oven orifice from the orifice elbow. (See Figure 3-28)
Figure 3-26. Lower Access Panel Removal
Lower Access Panel
Figure 3-27. Door Switch Removal
Bracket
Switch
Figure 3-28. Oven Bi-Metal Valve
and Oven Orifice Removal
Orifice Fitting Bracket
Oven Orifice
Orifice Elbow
Pipe Plug
Bi-Metal Valve
Page 38
RANGES && RRANGETOPS
Component Access & Removal
4-12
Oven Compartment Components:
Oven Rack Removal
To remove an oven rack, pull the rack forward until it stops. Then, lift the front of rack to about a twenty-five degree angle and continue to pull the rack forward and out of the oven compartment. (No Diagram)
Oven Rack Guide Removal
The tops of the oven rack guides are hooked up into holes in the side walls, then the bottom of the rack guides are lowered down into holes in the bottom oven panel.
To remove an oven rack guide, lift it straight up, then pivot the bottom towards the center of the oven. Now, pull the rack guide down out of the holes in the side wall and out of the oven. (No Diagram)
Oven Light Components Removal
To access and remove the light components, begin by unscrewing the light lens. The light bulb can now be removed by unscrewing it from the light socket. (See Figure 3-29)
In order to remove the light socket, the unit must be pulled from its installation and the back panel removed. Then, disconnect the electrical leads from the socket terminals. With a small flat-blade screwdriver gently expand the metal tabs on each side of the ceramic socket and pull the socket out of the lamp base. (See Figure 3-29)
Oven Convection Fan Removal
The convection fan assembly is held to the back wall with screws. The fan cover is positioned in front of the fan assembly and also held to the back wall with screws.
To remove the fan assembly, first extract the fan cover mounting screws and pull the cover from the oven. Then, extract the fan assembly mounting screws and pull the fan assembly forward slightly. Disconnect the fan’s electrical leads and pull the fan assembly from the oven. (See Figure 3-30)
Oven Bottom Panel Removal
To remove the bottom oven panel, extract the screws at the front and back, then lift the panel up and out of the oven. (See Figure 3-31)
Figure 3-29. Light Components Removal
Socket
Lens
Bulb
Figure 3-30. Convection Fan Removal
Fan
Assembly
Fan Cover
Figure 3-31. Bottom Panel Removal
Bottom
Panel
Page 39
Component Access & Removal
4-13
RANGES && RRANGETOPS
Oven Flame Deflector Removal
The oven flame deflector sits on top of two deflector rests, one at the front and one at the back of the oven compartment. The screws that hold the front rest in place pass through the unit frame into the rest and help to secure the flame deflector.
Removing the flame deflector requires the lower access panel and the bottom oven panel to be removed first. Then, loosen, but do not remove, the front burner rest mounting screws and lift the deflector up and out of the oven. (See Figure 3-32)
Oven Burner Tube Removal
The oven orifice protrudes into the burner tube inlet, thus keeping the burner tube in the correct position at the front. A screw at the back of the burner tube secures the tube to the bottom of the oven compart­ment. The oven glow coil igniter is attached to a brack­et on the side of the burner tube.
To remove an oven burner tube, the lower access panel will need to be removed. Then, disconnect the oven orifice fitting bracket from the bottom frame brace. Cut any cable ties that may be around the glow coil wires. Extract the screw at the back of the oven burner tube. Lift the rear of the burner tube slightly while pulling it towards the rear of the unit. Now, extract the glow coil igniter mounting screws, pull the igniter away from the burner tube, and lift the burner tube up and out of the oven. (See Figure 3-33)
Oven Glow Coil Igniter Removal
Two screws secure the oven glow coil igniter to a bracket on the side of the oven burner tube. One of the igniter wire leads is attached to the oven bi-metal valve and the other wire lead is connected to another wire with a butt-connector.
To remove an oven glow coil igniter, the lower access panel will need to be removed. Then, cut any cable ties that may be around the glow coil wires. Disconnect the wire lead from the bi-metal valve and cut the other wire lead just after the butt-connector. Now, lift the oven burner tube out of the oven compartment with the glow coil igniter attached. Extract the glow coil igniter mount­ing screws and pull the igniter away from the burner tube. (See Figure 3-33)
Figure 3-32. Flame Deflector Removal
Flame
Deflector
Back
Rest
Front
Rest
Figure 3-33. Burner Tube & Igniter Removal
Glow
Coil
Igniter
Burner Tube
Page 40
RANGES && RRANGETOPS
Component Access & Removal
4-14
Oven Broiler Glow Coil Igniter Removal
The oven broiler glow coil igniter is attached to the ignit­er bracket with screws and the bracket is attached to the top of the oven compartment, just under the oven broiler burner. The igniter wire leads are inserted through a wire sleeve and then routed into a hole in the side wall, then beneath the side panel and up to a molex connector under the surface burners.
Begin removing a broiler glow coil igniter by accessing the molex connector under the surface burners. With a pin extractor, push the pins on the igniter wires out of the molex connector.
NOTE: At this time it is recommended to tie a piece of string or wire (about 24” in length) to the igniter wire leads. By pulling this string down into the oven com­partment with the wire leads during removal of the ignit­er, the string can then be attached to the wires of the replacement igniter and pulled back up to the molex connector. Failure to use this string will require the unit to be pulled from its installation and the side panel to be removed.
Now, extract the igniter bracket mounting screws from the top of the oven compartment and pull the igniter wires down and out of the hole in the oven side wall. (See Figure 3-34)
Oven Infrared Broiler Burner Removal
The broiler burner box sits in a pocket at the top of the oven. The burner mixing tube runs from the burner box to the back side of the appliance. The orifice holder bracket is welded to the back end of the mixing tube. The broiler burner is held in place by four brackets placed over the edges of the burner box. The brackets are then secured to the top of the oven with screws.
In order th remove the broiler burner, the unit must be pulled from its installation and the back panel and flue removed. Then, disconnect the gas line from the orifice elbow and remove the orifice elbow from the holder. Pull the broiler mixing tube out through the back side of the unit. Inside the oven, disconnect the glow coil ignit­er from the top of the oven. Extract the burner bracket mounting screws.. Now, lower the broiler burner down at the front slightly, then pull it forward, down and out of the oven. See Figure 3-34)
NOTE: The mixing tube must be replaced with the burner box. This is supplied as an assembly for serv­ice. When inserting the mixing tube back into the burn­er box, make sure that the tube is inserted fully to rests against brackets inside the burner box.
Figure 3-34. Broiler Burner & Igniter Removal
Broiler Burner
Burner Mounting
Brackets
Glow Coil Igniter & Bracket
Page 41
Component Access & Removal
4-15
RANGES && RRANGETOPS
Oven Door Components:
Oven Door Assembly Removal
To remove an oven door, first relieve the tension of the door spring using a channel-lock wrench between the eye-bolt and mounting bracket. Squeze the chanel-lock wrench together and remove the nut from the eye-bolt. Now, when the channel-lock wrench is released, the spring tension will be relieved and the S-hook can be removed from the rocker arm and the door hinge. Then, extract the two inner hinge pin mounting screws from the bottom of the door and loosen, but do not remove the two outer hinge pin mounting screws. (See Figure 3-35) After loosening the screws, disengage the hinge pin from the trunion bolt using a nut-driver to slide the two outer hinge pin mounting screws towards the center of the door. Now, lift the door assembly off of the unit. (See Figure 3-35)
Disassembling Oven Door
If it is necessary to access or remove any of the com­ponents that make up the door assembly, extract all of the screws around the edge of the door and pull the door skin from the liner. This will allow removal of all door assembly components. (See Figure 3-36)
Figure 3-35. Door Assembly Removal
Figure 3-36. Disassembling Oven Door
S-Hook
Trunion
Bolt
Inner Screw
Outer Screw
Liner
Window
Insulation
Hinge & Support
Spacer
Skin
Logo
Paper
Insulation
Page 42
RANGES && RRANGETOPS
Component Access & Removal
4-16
Side Panels & Components on Rear of Unit:
NOTE: To remove side panels and components on rear of unit, the appliance must be be pulled from its installation.
Side Panel Removal
Remove a side panel by first extracting the screws from the panel’s back flange. Then, remove the screw at the bot­tom of the front flange. Now, pivot the back flange from the unit while sliding the panel forward. (See Figure 3-37)
Oven Bi-Metal Valve Removal
To remove the oven broiler bi-metal valve, disconnect the electrical leads and the gas lines from the valve. Then, extract the mounting screw and lift the bi-metal valve from the bracket. (See Figure 3-37)
Oven Broiler Orifice Removal
The broiler orifice is hex shaped and located in the brass broiler orifice elbow, which is threaded into the broiler ori­fice holder on the back end of the broiler mixing tube.
To remove the the orifice, first remove the flue which covers the orifice holder. Disconnect the gas line from the brass elbow and unscrew the elbow from the orifice holder. Now, use wrenches to remove the orifice from the hold­er. (See Figure 3-37)
Spark Module Removal
NOTE: It is recommended to note and label the electrode/sparker wire locations before removing a spark module.
Begin removing a spark module by disconnecting all wire leads at the module. Then, extract the module mounting screws and pull the module from the bracket. (See Figure 3-37)
Fan Relay Removal
To remove a fan relay, first disconnect all wire leads at the relay. Then, extract the relay mounting screws and lift the relay from the bracket. (See Figure 3-37)
Figure 3-37. Side Panel and Components on Rear of Unit
Side Panel
Oven Bi-Metal Valve
Spark Module
Fan Relay
Broiler Orifice Elbow
Flue
Page 43
Troubleshooting Guide
RANGES && RRANGETOPS
SECTION 5
TROUBLESHOOTING GUIDE
Page 44
RANGES && RRANGETOPS
Troubleshooting Guide
page #
Problems Associated with the French Top
S. Constant sparking.........................................................6-7
T. Intermittent spark......................................................... 6-7
U. Poor ignition ................................................................. 6-8
V. No ignition..................................................................... 6-8
W. Uneven Heat................................................................ 6-8
X. Not hot enough at center.............................................. 6-8
Y. Too hot at front.............................................................. 6-8
Problems
Associated with the Oven Burner
Z. Burner does not light................................................... 6-8
AA. Temperature to hot or cool for thermostat setting...... 6-8
BB. Delayed ignition.......................................................... 6-9
CC. Rushing noise from burner......................................... 6-9
DD. Yellow flames.............................................................. 6-9
Problems
Associated with the Oven Broiler
EE. Burner does not light.................................................. 6-9
FF. Delayed ignition......................................................... 6-10
GG. Rushing noise from burner........................................ 6-10
Problems Associated with the Convection Fan
HH. Does not come on when switch is turned on............ 6-10
II. Fan does not shut off when door is open................. 6-10
Problems
Associated with the Oven Light
JJ. No lights..................................................................... 6-10
Cosmetic
KK. Surface burner rings turn rainbow colors................... 6-10
LL. Riser is discolored or burned..................................... 6-10
TROUBLESHOOTING GUIDE
This section of the manual contains the General Troubleshooting Guide which will help the Service Technician trou­bleshoot a Wolf Range or Cooktop.
How to Use the Troubleshooting Guide
The troubleshooting guide table of contents shows how the troubleshooting guide is laid out. The troubleshooting guide is organized into component areas with the most common problems listed first.
On the table of contents below, identify the description of the problem that the unit is experiencing. To the left of the problem description is a letter. Locate that letter in the left column of the Troubleshooting Guide. The center col­umn of the troubleshooting guide will identify the possible causes for the problem. The information to the right of the possible causes will explain what tests to perform in order to determine if what you are checking is the cause, and/or what action to take to correct the problem.
page #
Problems Associated with the Surface Burners
A. Constant sparking....................................................... 6-3
B. Intermittent Spark...................................................... 6-3
C. Poor ignition ............................................................... 6-3
D. No ignition.................................................................... 6-4
E. Burner noise or whistle................................................ 6-4
F. Flame appearance....................................................... 6-4
1. Tall flame
2. Yellow flame
3. Pulsing flames
Problems
Associated with the Charbroiler
G. Constant sparking.........................................................6-4
H. Intermittent spark......................................................... 6-5
I. Poor ignition................................................................. 6-5
J. No ignition................................................................... 6-5
K. Uneven Heat................................................................ 6-5
L. Too hot..........................................................................6-5
Problems
Associated with the Griddle
M. Constant sparking....................................................... 6-6
N. Intermittent spark........................................................ 6-6
O. Poor ignition ............................................................... 6-6
P. No ignition................................................................... 6-7
Q. Uneven Heat................................................................ 6-7
R. Cannot regulate temperatures.................................... 6-7
Troubleshooting Guide Table of Contents
Page 45
Troubleshooting Guide
RANGES && RRANGETOPS
PROBLEM POSSIBLE CAUSE TEST / ACTION
A. CONSTANT SPARKING AT
SURFACE BURNERS
B. INTERMITTENT SPARKING
AT SURFACE BURNERS
C. POOR IGNITION AT SUR-
FACE BURNERS
Burner base not properly positioned on burner body
Electrode wired in wrong position at module
Ground wire disconnected at outlet in wall
Reverse Polarity at outlet power supply or power cord
Defective micro switch at burner valve
Arc at cut or splice in electrode wire
Cable ties on wire too tight
Defective spark module
Arcing at module to bracket or chassis
Dirty electrode
Cracked or damaged electrode
Electrode wired in wrong position at module
Broken micro switch at burner valve
Electrode wires touching each other/metal
Arc at cut or splice in electrode wire
Defective spark module
Bad connection at the molex connector on the spark module
Arcing at module to bracket or chassis
Outer burner ring not correctly placed on the burner base
Burner base not properly positioned on burner body
Burner base may be binding on pressed steel top and lifting
Partially plugged holes or slots in the burn­er head
Improper Gas orifice
Gas pressure
Rotate to correct position and advise owner
Check routing from wiring diagram for model
Have electrician repair
May have to call an electrician. May have to
properly wire the power cord to the unit.
Replace micro switch
Replace electrode wire
Cut tie and replace so wire is loose
Replace spark module
Check for break in insulation or missing fish
paper shield
Clean with wire brush
Replace electrode
Check routing from wiring diagram for model
Replace micro-switch
Separate and cover with sleeving
Replace electrode wire
Replace spark module
Determine by continuity check
Check for break in insulation
Rotate to correct position and advise owner
Rotate to correct position and advise owner
Check to see that there is an even concentric clearance between the burner base and the pressed steel top. The burner support may have to be repositioned
Clear as necessary
Check orifice stamp number
Check for type gas and check gas pressure with a manometer
Page 46
RANGES && RRANGETOPS
Troubleshooting Guide
PROBLEM POSSIBLE CAUSE TEST / ACTION
D. NO IGNITION AT SURFACE
BURNERS
E. SURFACE BURNER NOISE
OR WHISTLE
F. FLAME APPEARANCE ON
SURFACE BURNER
1. Tall flame
2. Yellow flame
3. Flames pulsing
G. CONSTANT SPARKING AT
CHARBROILER
Defective micro-switch at burner valve
Defective or loose wiring
Defective spark module or short to unit
chassis
No Power
No gas to unit
Air shutter or venturi out of adjustment
Check for proper orifice sizes
Gas pressure
Burner outer ring and burner base not posi-
tioned properly
Air shutter or venturi needs adjustment
By-products of combustion are affecting pri-
mary or secondary air
Incorrect gas orifices
Gas pressure
Orifice holes in burner rings not to specifi-
cation
Sparker wire wired in wrong position at
spark module
Ground wire disconnected at outlet or on
power cord to junction box
Reverse polarity at outlet, power supply or
power cord
Defective micro switch at burner valve
Cable ties on wire too tight
Defective spark module
Arcing at spark module to bracket or unit
chassis
Replace micro switch
Replace/repair wiring
Replace spark module
Check outlet and circuit breaker
Check gas pressure with a manometer
Adjust air shutter or venturi
Check orifice stamp number
Check for type gas and check gas pressure with a manometer
Reposition rings
Adjust air shutter or venturi
Make sure flue boxes are secure and seal is intact around IR broiler venturi tube
Check stamp number on orifices
Check gas pressure using a manometer
Replace burner rings
Check routing from wiring diagram for model
May have to call an electrician
May have to call an electrician. may have to properly wire power cord to unit
Replace micro switch
Cut tie and replace so wire is loose
Replace spark module
Check for break in insulation or missing
Page 47
Troubleshooting Guide
RANGES && RRANGETOPS
PROBLEM POSSIBLE CAUSE TEST / ACTION
H. INTERMITTENT SPARKING
AT CHARBROILER
I. POOR IGNITION AT CHAR-
BROILER
J. NO IGNITION AT CHAR-
BROILER
K. UNEVEN HEAT AT CHAR-
BROILER
L. CHARBROILER TOO HOT
Dirty sparker
Cracked or damaged sparker
Sparker wire wired in wrong position at spark module
Defective micro switch at burner valve
Sparker wires touching each other or metal
Arc at cut or splice in sparker
Bad connection at the molex connector on the spark module
Defective spark module
Cracked or damaged sparker
Sparker not arcing to ground strap close enough to tile surface
Partially plugged holes in the burner tile
Wrong orifice size
Blockages in mixer tube or orifice
Gas pressure
Bent orifice bracket holder
Defective micro switch
Loose or bad wire connection
Defective sparker
Defective spark module
No power
No gas
Short to spark module bracket unit chassis
Unit not level
Needs blank off plate
Clean food debris from sparker
Replace sparker
Check routing from wiring diagram for model
Replace micro switch
Separate and cover with sleeving
Replace sparker
Determine by continuity check. Repair/replace molex connector.
Replace spark module
Replace sparker
The strap and sparker should be clear of the screen and 1/32” above the tile
Clear as necessary with wire like paper clip.
Replace burner if too may burner holes are clogged.
Check orifice stamp number
Clear or clean as necessary
Check gas pressure using a manometer
Straighten so that gas jet is aimed straight down mixer tube or replace bracket holder
Replace micro switch
Check all wires per wiring diagram
Replace sparker
Replace spark module
Check outlet and circuit breaker
Check gas pressure using manometer
Visually inspect the spark module bracket
Level unit from front to rear and side to side
Place blank-off plate on ceramic tiles per owner manual instruction
Page 48
RANGES && RRANGETOPS
Troubleshooting Guide
PROBLEM POSSIBLE CAUSE TEST / ACTION
M. CONSTANT SPARKING AT
GRIDDLE
N. INTERMITTENT SPARKING
AT GRIDDLE
O. POOR IGNITION AT GRID-
DLE
Sparker wired in wrong position at spark
module
Ground wire disconnected at outlet in wall
or power cord to unit junction box
Reverse polarity at outlet, power supply or
power cord
Defective solenoid assembly
Defective thermostat
Arc at cut or splice in sparker wire
Cable ties on wire too tight
Defective spark module
Arcing at spark module to bracket or unit
chassis
Cracked or damaged sparker
Sparker wired in wrong position at spark
module
Sparker wires touching each other or metal
Arc at cut or splice in sparker wire
Bad connection at the molex connector on
the spark module
Defective thermostat
Defective spark module
Cracked or damaged sparker
Sparker not acing to ground strap close
enough to tile surface
Partially plugged holes in the burner tile
Wrong orifice size
Gas pressure
Blockages in mixer tube or orifice
Bent orifice bracket holder
Check routing from wiring diagram for model
May have to call an electrician
May have to call an electrician. May have to properly wire the power cord.
Replace solenoid assembly
Replace thermostat
Replace sparker
Cut tie and replace the wire tie
Replace spark module
Check for break in insulation or missing fish paper shield
Replace sparker
Check routing from wiring diagram for model
Separate and cover with sleeving
Replace sparker
Determine by continuity check. Repair/replace molex connector.
Replace thermostat
Replace spark module
Replace sparker
The strap and sparker should be clear of the screen and 1/32” above the tile
Clear as necessary with wire paper clip. Replace burner if too many burner holes are clogged.
Check orifice stamp number
Check gas pressure with a manometer
Clear or clean as necessary
Straighten bracket holder so gas jet is aimed straight down mixing tube or replace bracket holder
Page 49
Troubleshooting Guide
RANGES && RRANGETOPS
PROBLEM POSSIBLE CAUSE TEST / ACTION
P. NO IGNITION AT GRIDDLE
Q. UNEVEN HEAT AT GRIDDLE
R. CANNOT REGULATE TEM-
PERATURE AT GRIDDLE
S. CONSTANT SPARKING AT
FRENCH TOP
T. INTERMITTENT SPARKING
AT FRENCH TOP
Defective sparker
Defective solenoid or valve
Loose wire connection
Defective spark module
Defective thermostat
Short at spark module bracket or unit chas­sis
No gas
Unit not level
Kinked or pinched capillary tube on the thermostat
Thermostat bulb not installed properly
Defective thermostat
Electrode wired in wrong position at module
Ground wire disconnected at outlet in wall or unit junction box
Reverse polarity at outlet, power supply or power cord
Cracked or defective electrode
Defective micro switch at burner valve
Arc at cut or splice in electrode wire
Cable ties on wire too tight
Defective spark module
Arcing at spark module to bracket or unit chassis
Cracked or defective electrode
Electrode wired in wrong position at module
Arc at cut or splice in electrode wire
Electrode wires touching each other or metal
Bad connection at molex connector on spark module
Broken micro switch at burner valve
Defective spark module
Replace sparker
Replace solenoid or valve
Check all wires per wiring diagram
Replace spark module
Replace thermostat
Visually inspect the spark module or bracket for damage
Check gas pressure with a manometer
Level unit from front to rear and side to side
Straighten capillary tube or replace thermostat.
Install thermostat bulb properly
Replace thermostat
Check routing from wiring diagram for model
May have to call an electrician.
May have to call an electrician. May have to properly wire the power cord to the unit.
Replace electrode
Replace micro switch
Replace electrode wire
Cut tie and replace so wire is loose
Replace spark module
Visually inspect the spark module or bracket for damage.
Replace electrode
Check routing from wiring diagram for model
Replace electrode wire
Separate cover with sleeving
Determine by continuity check. Repair/replace molex connector.
Replace micro switch
Replace spark module
Page 50
RANGES && RRANGETOPS
Troubleshooting Guide
PROBLEM POSSIBLE CAUSE TEST / ACTION
U. POOR IGNITION AT
FRENCH TOP
V. NO IGNITION AT FRENCH
TOP
W. UNEVEN HEAT AT FRENCH
TOP
X. NOT HOT ENOUGH AT CEN-
TER OF FRENCH TOP
Y. TOO HOT AT FRONT OF
FRENCH TOP
Z. OVEN BURNER DOES NOT
LIGHT
AA. OVEN BURNER
TEMPERATURE TOO HOT OR COOL FOR THERMO­STAT SETTING
Burner head not in position
Partially plugged holes in the burner head
Cracked or damaged electrode or wiring
Check for proper orifice size
Gas pressure
Loose wire connection
Defective electrode
Defective spark module
No power
No gas
Unit not level
Flame ring missing
Outer plate installed backwards
Defective glow coil igniter
Defective bi-metal valve
Loose or broken connection between com-
ponents
Defective thermostat
No power
No gas
Oven burner thermostat out of calibration
Locate per owner’s manual and advise owner
Clear as necessary
Replace electrode or wiring
Check orifice number stamped on orifice
Check gas pressure with a manometer
Check per wiring diagram
Replace electrode
Replace spark module
Check outlet and circuit breaker
Check gas pressure with a manometer
Level unit from front to rear and side to side
Place as shown in owner’s manual and advise customer
Turn outer plate in proper direction
Replace if not drawing 3.3 to 3.6 amps. See procedure in technical section
Replace if not drawing 3.03 to 3.3 VAC. See procedure in technical section
Check all connections per wiring diagram
Check continuity at the thermostat and replace if defective.
Check outlet and circuit breaker
Verify that there is gas to the appliance. You may have to also check bimetal valve. Also check shut-off valve on manifold to verify it is in open position.
Calibrate oven burner thermostat (See instruc­tions in Tech Data section of manual)
Page 51
Troubleshooting Guide
RANGES && RRANGETOPS
PROBLEM POSSIBLE CAUSE TEST / ACTION
BB. DELAYED IGNITION OF
OVEN BURNER
CC. RUSHING NOISE FROM
OVEN BURNER
DD. YELLOW FLAMES AT OVEN
BURNER
EE. OVEN BROILER BURNER
DOES NOT LIGHT
Igniter bracket bent
Orifice bracket holder reversed
Defective glow coil igniter
Bent orifice bracket holder
Defective bi-metal valve
Kinked or pinched capillary tube on the thermostat
Defective thermostat
Blockage in venturi or orifice
Orifice bracket holder reversed
Bent orifice bracket holder
Oven burner tube pushed too far back
Air shutter out of adjustment
Air shutter out of adjustment
Wrong or dirty orifice
Defective glow coil igniter
Loose or broken connection between com­ponents
Defective bi-metal valve
Defective thermostat
No power
No gas
Straighten and reposition or replace if neces­sary. Needs to be 90° with burner tube.
Reverse the bracket so the flange faces toward the back of the unit.
Replace if not drawing 3.3 to 3.6 amps. See procedure in technical section
Straighten so that gas jet is aimed straight down venturi tube, replace if necessary.
Replace if not drawing 3.03 to 3.3 VAC. See procedure in technical section
Straighten the capillary tube or replace the ther­mostat
Replace thermostat
Clear as necessary
Reverse the bracket so the flange faces toward the back of the unit.
Straighten so that gas jet is aimed straight down venturi tube, replace if necessary.
Pull burner tube forward so orifice is in burner tube.
Adjust air shutter
Adjust air shutter
Check orifice size and clean if necessary
Replace if not drawing 3.3 to 3.6 amps.
Check all connections per wiring diagram
Replace if not drawing 3.03 to 3.3 VAC.
Check continuity at the thermostat and replace if defective.
Check outlet and circuit breaker
Verify that there is gas to the appliance. You may have to also check bimetal valve. Also check shut-off valve on manifold to verify it is in open position.
Page 52
RANGES && RRANGETOPS
Troubleshooting Guide
5-10
PROBLEM POSSIBLE CAUSE TEST / ACTION
FF. DELAYED IGNITION OF
OVEN BROILER
GG. RUSHING NOISE FROM
OVEN BROILER BURNER
HH. CONVECTION FAN DOES
NOT COME ON WHEN SWITCH IS TURNED ON
II. CONVECTION FAN DOES
NOT SHUT OFF WHEN DOOR IS OPEN
JJ. PROBLEMS ASSOCIATED
WITH THE OVEN LIGHT
KK. SURFACE BURNER RINGS
TURN RAINBOW COLORS
LL. RISER IS DISCOLORED OR
BURNED
Igniter bracket bent
Defective glow coil igniter
Defective bi-metal valve
Bent orifice bracket holder
Blockage in venturi or orifice
Bent orifice bracket holder
Back Lighting situation
Oven broiler is on
Loose connection
Defective fan panel switch
Defective fan motor
Defective fan relay
No Power
Fan switch in “COOL” position
Defective fan door switch
Defective fan relay
Defective fan panel switch
Defective light bulb
Loose or disconnected wire connection in
the wiring circuit
Defective light panel switch
Defective light socket
No power
Discoloration from heat
Discoloration from heat, caused by flames
licking out from large pots at rear burners.
Straighten and position
Replace if not drawing 3.3 to 3.6 amps.
Replace if not drawing 3.03 to 3.3 VAC.
Straighten so that gas jet is aimed straight down venturi tube, replace if necessary.
Clear as necessary
Straighten so that gas jet is aimed straight down venturi tube, replace if necessary.
Gas is burning between screens or in box. Broiler needs to be replaced
Fan does not function during broil
Check all components in circuit. See wiring dia­gram.
Check for continuity and replace if defective
Check for continuity and replace if defective
Check for continuity and replace if defective
Check outlet and circuit breaker
This is normal operation. Instruct customer
Check for continuity and replace if defective
Check for continuity and replace if defective
Check for continuity and replace if defective
Check light bulb and replace if necessary
Check for voltage at the light sockets
Check light circuit with wiring diagram
Check continuity of the light socket
Check outlet and circuit breaker
This is normal after repeated use
This is normal. Always test cleaning solutions on a non conspicuous stainless steel spot before attempting to clean.
Page 53
Technical Data
RANGES && RRANGETOPS
SECTION 6
TECHNICAL DATA
Page 54
RANGES && RRANGETOPS
Technical Data
GAS PRESSURE
Natural Gas Minimum
Liquid Propane Minimum
Natural Gas and Liquid Propane Maximum
Gas Supply Line Pressure
Liquid Propane Manifold Pressure, with Standard Orifice
14” WC
Natural GasManifold Pressure, with Standard Orifice
7” WC
11” WC
10” WC
5” WC
Description BTU Stamp No. Part No.
Valve, Burner 16,000
Orifice, Inner Bypass *40 800892 Orifice, Outer Bypass *88 800884
Burner, Body Assy 16,000 Orifice, Inner *34 800882 Orifice, Outer *170 800872
Burner, Charbroiler 16,000 Orifice *50 800048
Burner, Griddle 18,000 Orifice *46 800047
Burner, Oven Broil 18,000 Orifice *48 800259
French Top 15,000 Orifice *170 800060
Burner, Oven Tube 30,000 Large Oven Orifice *36 800071
Burner, Oven Tube 18,000 Small Oven Orifice *48 800073
ORIFICE CHART
Natural Gas 5” WC
Description BTU Stamp No. Part No.
Valve, Burner 16,000
Orifice, Inner Bypass *25 800055 Orifice, Outer Bypass *54 800054
Burner Body Assy 16,000 Orifice, Inner *7 800052 Orifice, Outer *109 800875
Burner, Charbroiler 16,000 Orifice *56 800050
Burner, Griddle 18,000 Orifice *55 800049
Burner, Oven Broil 18,000 Orifice *56 800057
French Top 15,000 Orifice *117 800061
Burner, Oven Tube 30,000 Large Oven Orifice *1.65 800059
Burner, Oven Tube 18,000 Small Oven Orifice *55 800058
Liquid Propane Gas 10” WC
* Standard Orifice Size Supplied with Unit
Page 55
Technical Data
RANGES && RRANGETOPS
CHECKING OVEN IGNITION SYSTEM
When Glow Coil draws
3.3 to 3.6 amps Valve Operates
110 - 120 VAC Input (96 VAC Minimum)
L1
Neutral
3.03 to 3.3 VAC Valve Opens
Page 56
RANGES && RRANGETOPS
Technical Data
Page 57
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-1
WIRING
DIAGRAMS
SECTIO
N 7
Page 58
RRAANNGGEESS && RRAANNGGEETTOOPPSS
7-2
Wiring Diagrams
BLACK (36)
BLACK (37)
BLACK (38)
LEFT
REAR
DOOR
SWITCH
19-09-2128 PLUG
19-09-1129 RCPT
GROUND
GREEN
4
4 POINT SPARK MODULE MOLEX 10-17-3111 PLUG
J - BOX
OVEN IGNITOR
1011 798 65
YELLOW (33)
MOLEX G-2
MOLEX G-1
FRONT
LEFT
RIGHT
REAR
GROUND
BLACK
WHITE (16)
GREEN (17)
132
PLUG
FRONT
RIGHT
SWITCH
LIGHT
L2
L1
LIGHT
INDICATOR
WHITE (18)
WHITE (2)
BROWN (4)
WHITE (3)
BLACK (12)
BLACK (1)
BLACK (15)
BLUE (5)
YELLOW (9)
RED (14)
7
7643521
1423 56
12109118
108 9 11 12
RED (40)
BROWN (39)
BLACK (35)
BLUE (28)
BROWN (27)
WHITE (24)
BLACK (21)
YELLOW (31)
BLACK (23)
BLACK (22)
WHITE (24)
WHITE (26)
THERMOSTAT
BLACK (41)
BROWN (13)
FAN
SWITCH
PURPLE (34)
BLACK (21)
WHITE (25)
RED (32)
OVEN
SAFETY
WHITE (19)
PURPLE (10)
RED (8)
PURPLE (11)
1
3
5
2
6
4
8
7
SAFETY
BROILER
19-09-2028 PLUG
19-09-1029 RCPT
BROILER IGNITOR
1
2
1
2
C
BABR
1
1
19-09-2019 PLUG
19-09-1019 RCPT
WHITE (29)
BLUE (30)
BLUE (30A)
BLUE (30B)
WHITE (20)
WHITE (20A)
PURPLE (43)
WHITE (6)
BLACK (42)
WHITE
LIGHT
YELLOW (7)
S4
S3
S2
S1
LEFT
REAR
LEFT
FRONT
RIGHT
REAR
RIGHT
FRONT
MOTOR
115V 60 HZ
FAN RELAY
3 CONDUCTOR POWER CORD
MANIFOLD COVER SECTION
MANIFOLD PIPE SECTION
OVEN SECTION
BACK PANEL SECTION
R304/R304-LP
Page 59
BLACK (53)
FRONT
REAR
MID MIDLEFTLEFT
REAR
FRONT
BLACK (51)
WHITE (32)
BLACK (58)
OVEN
L2
L1
BA
BR
C
LIGHT
SWITCH
OVEN
INDICATOR
LIGHT
BLACK (59)
BLACK (26)
WHITE (31)
BLUE (36)
ORANGE (38)
YELLOW (46)
WHITE (30)
BLACK (24)
BLACK (25)
FAN SWITCH
BLUE (65)
BROILER
IGNITOR
TOP PANEL
2
2
1
R
P
1
BLUE (64) WHITE (66)
BLUE (64)
WHITE (66)
RIGHTRIGHT
REAR
FRONT
BLACK (51)
19-09-1029 RCPT
19-09-2028 PLUG
WHITE (22)
WHITE (19)
WHITE (18)
BLUE (62)
WHITE (20)
WHITE (21)
PURPLE (60)
PURPLE (10)
WHITE (16)
RED (14)
BROWN (13)
BLACK (12)
YELLOW (9)
PURPLE (7)
ORANGE (6)
BLUE (5)
BROWN (4)
WHITE (3)
WHITE (2)
BLACK (1)
BLACK (15)
BROILER SAFETY
1
7
8
5
6
3
4
2
2
2
OVEN
SAFETY
OVEN IGNITOR
RED (8)
PURPLE (11)
FRONT PANEL
1
1
P
R
PLUG
3-CONDUCTOR POWER CORD
WHITE
BLACK
GREEN
GROUND
J -BOX
OVEN LIGHT
N
MOTOR
115V 60HZ
DOOR
SWITCH
BROWN (35)
RED (45)
MOLEX G-1
MOLEX G-2
121211
11
8899776
6
10
10
554433221
1
19-09-1129 RCPT
19-09-2128 PLUG
BLACK (50)
BROWN (55)
RED (56)
PURPLE (47)
LEFT
REAR
LEFT
FRONT
S6S5S4S3S2S1
7
6 POINT SPARK MODULE MOLEX 10-17-3111 PLUG
1011 9 8 6 5 2341
GREEN (17)
MID
REAR
MID
FRONT
RIGHT
REAR
GROUND
BLACK (52)BLACK (54)
PURPLE (39)
3344
19-09-2028 PLUG
19-09-1029 RCPT
YELLOW (69)
YELLOW (69)
YELLOW (68)
RIGHT
FRONT
MANIFOLD PIPE SECTION
MANIFOLD COVER SECTION
OVEN SECTION
BACK PANEL SECTION
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-3
R366/R366-LP
Page 60
WHITE (32)
BLACK (58)
OVEN
L2
L1
BA
BR
C
LIGHT
SWITCH
OVEN
INDICATOR
LIGHT
BLACK (59)
BLACK (27)
WHITE (31)
BLUE (36)
ORANGE (40)
YELLOW (46)
WHITE (30)
BLACK (24)
BLACK (25)
FAN SWITCH
BLUE (65)
BROILER
IGNITOR
TOP PANEL
2
2
1
R
P
1
BLUE (64) WHITE (66)
BLUE (64)
WHITE (66)
LEFTLEFT
FRONT
REAR
C/B
BLACK (53)BLACK (54)
BLACK (52)
RIGHTRIGHT
REAR
FRONT
BLACK (51)
YELLOW (44)
19-09-1029 RCPT
19-09-2028 PLUG
WHITE (22)
WHITE (19)
WHITE (18)
BLUE (62)
WHITE (20)
WHITE (21)
PURPLE (60)
PURPLE (10)
WHITE (16)
RED (14)
BROWN (13)
BLACK (12)
YELLOW (9)
YELLOW (7)
ORANGE (6)
BLUE (5)
BROWN (4)
WHITE (3)
WHITE (2)
BLACK (1)
BLACK (15)
BROILER SAFETY
1
7
8
5
6
3
4
2
2
2
OVEN
SAFETY
OVEN IGNITOR
RED (8)
PURPLE (11)
FRONT PANEL
19-09-2028 PLUG
1
1
P
R
PLUG
3-CONDUCTOR POWER CORD
WHITE
BLACK
GREEN
GROUND
J -BOX
OVEN LIGHT
N
MOTOR
115V 60HZ
DOOR
SWITCH
BROWN (35)
RED (45)
MOLEX G-1
MOLEX G-2
121211
11
8899776
6
10
10
554433221
1
19-09-1129 RCPT
19-09-2128 PLUG
BLACK (50)
BROWN (55)
RED (56)
PURPLE (47)
LEFT
REAR
LEFT
FRONT
S6S5S4S3S2S1
7
6 POINT SPARK MODULE MOLEX 10-17-3111 PLUG
1011 9 8 6 5 2341
GREEN (17)
CHAR
RIGHT
REAR
RIGHT
FRONT
GROUND
19-09-1029 RCPT
MANIFOLD COVER SECTION
MAIFOLD PIPE SECTION
OVEN SECTION
BACK PANEL SECTION
Wiring Diagrams
RRAANNGGEESS && RRAANNGGEETTOOPPSS
7-4
R364C/R364C-LP
Page 61
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-5
REAR
LEFT
FRONT
BLACK (58)
OVEN
INDICATOR
LIGHT
WHITE (31)
BLUE (36)
YELLOW (46)
WHITE (30)
BLACK (24)
BLACK (25)
FAN SWITCH
BLUE (65)
BROILER
IGNITOR
TOP PANEL
2
2
1
R
P
1
BLUE (64) WHITE (66)
BLUE (64)
WHITE (66)
RIGHTRIGHT
REAR
FRONT
BLACK (51)
YELLOW (44)
19-09-1029 RCPT
19-09-2028 PLUG
WHITE (22)
WHITE (19)
WHITE (18)
BLUE (62)
WHITE (20)
WHITE (21)
PURPLE (60)
PURPLE (10)
WHITE (16)
RED (14)
BROWN (13)
BLACK (12)
YELLOW (9)
YELLOW (7)
ORANGE (6)
BLUE (5)
BROWN (4)
WHITE (3)
WHITE (2)
BLACK (1)
BLACK (15)
BROILER SAFETY
1
7
8
5
6
3
4
2
2
2
OVEN
SAFETY
OVEN IGNITOR
RED (8)
PURPLE (11)
FRONT PANEL
19-09-2028 PLUG
1
1
P
R
PLUG
3-CONDUCTOR POWER CORD
WHITE
BLACK
GREEN
GROUND
J -BOX
OVEN LIGHT
N
MOTOR
115V 60HZ
DOOR
SWITCH
BROWN (35)
RED (45)
MOLEX G-1
MOLEX G-2
121211
11
8899776
6
10
10
554433221
1
19-09-1129 RCPT
19-09-2128 PLUG
BLACK (50)
BROWN (55)
RED (56)
PURPLE (47)
LEFT
REAR
LEFT
FRONT
S6S5S4S3S2S1
7
6 POINT SPARK MODULE MOLEX 10-17-3111 PLUG
1011 9 8 6 5 2341
GREEN (17)
GRIDDLE
RIGHT
REAR
RIGHT
FRONT
GROUND
19-09-1029 RCPT
ORANGE (40)
BLACK (27)
BLACK (59)
LIGHT
SWITCH
C
BR
BA
L1
L2
OVEN
WHITE (32)
GRIDDLE
L2
L1
GRIDDLE
INDICATOR
LIGHT
SOLENOID
ORANGE (68)
ORANGE (67)
WHITE (33)
WHITE (69)
BLACK (26)
BLACK (51)BLACK (51)
LEFT
MANIFOLD COVER SECTION MANIFOLD PIPE SECTION
OVEN SECTION BACK PANEL SECTION
R364G/R364G-LP
Page 62
GRN (120)
GRN (122)
GRN (121)
MANIFOLD PIPE SECTION
ORANGE (37)
BLACK (59)
LEFT CENTER
FRONT
BLACK (108)
OVEN SECTION
RIGHT OVEN
LEFT OVEN
THERMAL
VALVE
WHITE (77)
VALVE
THERMAL
SWITCH
DOOR
IGNITOR
RED (80)
BLUE (85)
BROWN (83)
LEFT OVEN
21
21 4
4
3
3
IGNITION
YELLOW (45)
BROWN (35)
RIGHT OVEN
BLUE (36)
BLACK (117)
RED (81)
MANIFOLD COVER SECTION
YELLOW (44)
LEFT LIGHT SWITCH
RIGHT
LEFT
BLACK (116)
BLACK (106)
REAR
LEFT
FRONT
LEFT
BLACK (105)
OVEN
L2
LEFT CENTER
REAR
BROWN (84)
BLACK (107)
BLUE (95)
OVEN
L2
INDICATOR
WHITE (29)
L1
RED (82)
LIGHT
LEFT
L1
VALVE
WHIT
E
(19)
GREEN
BLACK
WHITE
BACK PANEL SECTION
FRT
MID
RT
REAR
LFT
OVEN LIGHT
LEFT
WN
REARFRTREAR
WHITE (12)
FRT
LFT LFT
MID MID
LFT RT
MID
PURPLE (11)
WHITE (98)
WHITE (18)
GROUND
J -BOX
ORANGE (9)
WHITE (75)
REAR
RIGHT
RIGHT
OVEN LIGHT
N
3-CONDUCTOR POWER CORD
FRONT
RIGHT
W
PLUG
BLUE (64)
WHT (100)
WHITE/BROWN (39)
WHITE (99)
BROWN (1)
BLUE (2)
WHITE/BRN (5)
PURPLE (4)
ORANGE (3)
PLUG
RECPT
WHITE (76)
PURPLE (38)
21
1 2
43
3 4
RED (8)
WIHTE/BLUE (6)
YELLOW (7)
BLACK (15)
BLACK (24)
GL N
MOLEX G-2
MOLEX G-1
RED (42)
YELLOW (41)
9
9
56
5 6
7 8
7 8
11
11
10
10
12
12
PURPLE (10)
WHITE/BLUE (40)
WHITE (27)
BLACK (111)
BR
BLACK (115)
RIGHT CENTER
REAR
BLACK (109)
C
RIGHT CENTER
FRONT REAR
RIGHT
BLACK (110)
BLACK (58)
WHITE (28)
BA
LIGHT
RIGHT
INDICATOR
BLUE (64)
BLACK (113)
RIGHT
FRONT
BLACK (114)
BLACK (112)
ORANGE (86)
WHITE (25)
PURPLE (47)
WHITE (26)
SWITCH
FAN
RIGHT LIGHT
SWITCH
WHITE (22)
WHITE (21)
B
R
O
W
N (
6
0)
WHITE (20)
L GN
THERMAL
BROILER
MOTOR
60 HZ
115V
12
9
21
4
8
5
1
BLUE (62)
12
14
13
IGNITOR
BROILER
BLUE (65)
WHITE (66)
1 2
21
PLUG
11
VIEWED FROM FRONT OF RANGE
FOR WIRING SIMPLICITY
S2S1 S3 S5S4 S6
6 POINT SPARK MODULE
910 8 7 6 34512
SPRK MDL
SPRK MDL
FAN RELAY
T-STAT
T-STAT
PLUG
RECPT
PLUG
RECPT
RRAANNGGEESS && RRAANNGGEETTOOPPSS
GRN (120)
GRN (122)
GRN (121)
MANIFOLD PIPE SECTION
ORANGE (37)
BLACK (59)
LEFT CENTER
FRONT
BLACK (108)
OVEN SECTION
RIGHT OVEN
LEFT OVEN
THERMAL
VALVE
WHITE (77)
VALVE
THERMAL
SWITCH
DOOR
IGNITOR
RED (80)
BLUE (85)
BROWN (83)
LEFT OVEN
21
21 4
4
3
3
IGNITION
YELLOW (45)
BROWN (35)
RIGHT OVEN
BLUE (36)
BLACK (117)
RED (81)
MANIFOLD COVER SECTION
YELLOW (44)
LEFT LIGHT SWITCH
RIGHT
LEFT
BLACK (116)
BLACK (106)
REAR
LEFT
FRONT
LEFT
BLACK (105)
OVEN
L2
LEFT CENTER
REAR
BROWN (84)
BLACK (107)
BLUE (95)
OVEN
L2
INDICATOR
WHITE (29)
L1
RED (82)
LIGHT
LEFT
L1
VALVE
WHIT
E
(19)
GREEN
BLACK
WHITE
BACK PANEL SECTION
FRT
MID
RT
REAR
LFT
OVEN LIGHT
LEFT
WN
REARFRTREAR
WHITE (12)
FRT
LFT LFT
MID MID
LFT RT
MID
PURPLE (11)
WHITE (98)
WHITE (18)
GROUND
J -BOX
ORANGE (9)
WHITE (75)
REAR
RIGHT
RIGHT
OVEN LIGHT
N
3-CONDUCTOR POWER CORD
FRONT
RIGHT
W
PLUG
BLUE (64)
WHT (100)
WHITE/BROWN (39)
WHITE (99)
BROWN (1)
BLUE (2)
WHITE/BRN (5)
PURPLE (4)
ORANGE (3)
PLUG
RECPT
WHITE (76)
PURPLE (38)
21
1 2
43
3 4
RED (8)
WIHTE/BLUE (6)
YELLOW (7)
BLACK (15)
BLACK (24)
GL N
MOLEX G-2
MOLEX G-1
RED (42)
YELLOW (41)
9
9
56
5 6
7 8
7 8
11
11
10
10
12
12
PURPLE (10)
WHITE/BLUE (40)
WHITE (27)
BLACK (111)
BR
BLACK (115)
RIGHT CENTER
REAR
BLACK (109)
C
RIGHT CENTER
FRONT REAR
RIGHT
BLACK (110)
BLACK (58)
WHITE (28)
BA
LIGHT
RIGHT
INDICATOR
BLUE (64)
BLACK (113)
RIGHT
FRONT
BLACK (114)
BLACK (112)
ORANGE (86)
WHITE (25)
PURPLE (47)
WHITE (26)
SWITCH
FAN
RIGHT LIGHT
SWITCH
WHITE (22)
WHITE (21)
B
R
O
W
N (
6
0)
WHITE (20)
L GN
THERMAL
BROILER
MOTOR
60 HZ
115V
12
9
21
4
8
5
1
BLUE (62)
12
14
13
IGNITOR
BROILER
BLUE (65)
WHITE (66)
1 2
21
PLUG
11
VIEWED FROM FRONT OF RANGE
FOR WIRING SIMPLICITY
S2S1 S3 S5S4 S6
6 POINT SPARK MODULE
910 8 7 6 34512
SPRK MDL
SPRK MDL
FAN RELAY
T-STAT
T-STAT
PLUG
RECPT
PLUG
RECPT
7-6
Wiring Diagrams
R488/R488-LP
Page 63
GRN (120)
GRN (121)
4
1
14
128
5
9
13
ORANGE (37)
BLUE (95)
RIGHT
OVEN SECTION
RIGHT OVENLEFT OVEN
VALVE
THERMAL
WHITE (77)
THERMAL
VALVE
IGNITOR
RED (80)
BLUE (85)
BROWN (83)
LEFT OVEN
1049-R
2048-P
21
214
433
IGNITION
MANIFOLD PIPE SECTION
YELLOW (45)
BROWN (35)
RIGHT OVEN
BLUE (36)
BLACK (118)
RED (81)
OVEN
LEFT
MANIFOLD COVER SECTION
YELLOW (44)
SWITCH
LEFT LIGHT
BLACK (117)
BLACK (106)
LEFT LEFT
REAR FRONT
BLACK (105)
C/B
BROWN (84)
BLACK (107)
WHITE (29)
L2
L1
RED (82)
OVEN
INDICATOR
LEFT
LIGHT
VALVE
WHITE (19)
WHITE (98)
GREEN
BLACK
WHITE
BACK PANEL SECTION
FRT
RT
REAR
LFT
OVEN LIGHT
LEFT
WN
FRTREAR
WHITE (12)
FRT
LFT RT
MID
REAR
MID
RT RT
PURPLE (11)
WHITE (18)
GROUND
J -BOX
ORANGE (9)
WHITE (75)
RIGHT
OVEN LIGHT
N
3-CONDUCTOR POWER CORD
C/B
W
PLUG
L
PURPLE (47)
1029-R
2028-P
YELLOW (41)
WHITE (99)
BROWN (1)
BLUE (2)
YELLOW (7)
WHITE/BLUE (6)
WHITE/BRN (5)
RED (8)
WHITE/BROWN (39)
WHITE (76)
WHT/BLUE (40)
BLACK (15)
BLACK (24)
ORANGE (3)
RED (42)
PURPLE (10)
BLACK (111)
C
BLACK (109)
RIGHT CENTER
FRONT
RIGHT CENTER
REAR
BLACK (108)
RIGHT
REAR
BLACK (116)
BR
BA
L2
L1
BLACK (59)
WHITE (28)
BLUE (64)
BLACK (58)
LIGHT
RIGHT
INDICATOR
BLACK (114)
RIGHT
FRONT
BLACK (112)
WHITE (25)
BLACK (113)
ORANGE (86)
SWITCH
FAN
WHITE (27) WHITE (26)
WHITE (21)
BROWN (60)
WHITE (20)
NG
BROILER THERMAL
WHITE (22)
MOTOR
60 HZ
115V
1
1
BLUE (62)
IGNITOR
BROILER
2028-P
1029-R
WHITE (66)
BLUE (64)
1 2
21
BLUE (65)
121189761054321
13265487 9 10 1211
MOLEX G-1
MOLEX G-2RECPT
PLUG
DOOR
SWITCH
SWITCH
RIGHT LIGHT
2
2
11
VIEWED FROM FRONT OF RANGE
FOR WIRING SIMPLICITY
S2S1 S3 S5S4 S6
6 POINT SPARK MODULE
910 8 7 6 34512
PLUG
SPRK MDL
FAN RELAY
T-STAT
T-STAT
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-7
R486C/R486C-LP
Page 64
RRAANNGGEESS && RRAANNGGEETTOOPPSS
7-8
Wiring Diagrams
WHITE
1
2
3
4
5
8
7
6
9
10
6 POINT SPARK MODULE IS
VIEWED FROM FRON OF RANGE
FOR WIRING SIMPLICITY
S6S4 S5S3S2S1
11
10-17-3111 PLUG
BLUE (65)
BLUE (64)
221
1
G
N
WHITE (22)
WHITE (26)
SWITCH
RIGHT LIGHT
WHITE (27)
SWITCH
FAN
ORANGE (86)
BLACK (113)
WHITE (25)
BLACK (112)
FRONT
RIGHT
BLACK (114)
RIGHT
INDICATOR
LIGHT
BLACK (58)
BLUE (64)
BLACK (59)
BLACK (115)
RIGHT
REAR
BLACK (116)
WHITE/BLUE (32)
BLACK (111)
PURPLE (10)
1212101011
11
878765
65
9
9
RED (42)
MOLEX G-1
MOLEX G-2
GRN (121)
RED (8)
BLACK (24)
BLACK (15)
433421
12
PURPLE (38)
WHITE (76)
19-09-1129 RECPT
19-09-2128 PLUG
ORANGE (3)
PURPLE (4)
YELLOW (7)
BLUE (2)
BROWN (1)
WHITE (99)
YELLOW (41)
2028-P
1029-R
PURPLE (47)
L
WHT/BLUE (6)
GRIDDLE
3-CONDUCTOR POWER CORD
WHITE (75)
ORANGE (9)
J -BOX
GROUND
WHITE (18)
PURPLE (11)
RT
REAR
LFT MID FRT
LFT MID
REAR
LFT FRT
WHITE (12)
N
LEFT
OVEN LIGHT
LFT
REAR
RT FRT
WHITE
BLACK
GREEN
WHITE (98)
GRN (120)
BLUE (95)
BLACK (107)
BROWN (84)
REAR
LEFT CENTER
BLACK (105)
LEFT
FRONT
LEFT
REAR
BLACK (106)
BLACK (117)
LEFT LIGHT
SWITCH
YELLOW (44)
BLACK (118)
BLUE (36)
RIGHT OVEN
IGNITOR
BROWN (35)
YELLOW (45)
334
412
12
2048-P
1049-R
LEFT OVEN
IGNITOR
BROWN (83)
BLUE (85)
RED (80)
DOOR
SWITCH
WHITE (77)
LEFT OVEN
THERMAL VALVE
RIGHT OVEN
THERMAL VALVE
BLACK (108)
FRONT
LEFT CENTER
ORANGE (37)
WHITE (19)
RIGHT
OVEN LIGHT
N
PLUG
WHITE (21)
BROWN (60)
WHITE (20)
BROILER THERMAL
VALVE
MOTOR
115V
60 HZ
4
1
14
12
8
5
9
13
IGNITOR
BROILER
2028-P
1029-R
1 2
21
WHITE (66)
BLUE (62)
W
W
INDICATOR
LIGHT
WHT/BLU
WHITE (28)
BA BR
RIGHT
L1
L2
OVEN
C
LEFT
INDICATOR
LIGHT
L1
RED (82)
L1
L2
WHITE (29)
WHITE (30)
SOLENOID
L2
GRIDDLE
LEFT OVEN
RED (81)
WHITE/BLUE (33)
MANIFOLD COVER SECTION
MANIFOLD PIPE SECTION
OVEN SECTION
BACK PANEL SECTION
R486G/R486G-LP
Page 65
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-9
GRN (120)
4
1
14
12
8
5
9
13
WHITE/BLUE (33)
ORANGE (37)
OVEN SECTION
LEFT
OVEN SAFETY
WHITE (77)
OVEN SAFETY
RIGHT
SWITCH
DOOR
IGNITOR
RED (80)
BLUE (85)
BROWN (83)
LEFT OVEN
1049-R
2048-P
21
214
433
IGNITION
MANIFOLD PIPE SECTION
YELLOW (45)
BROWN (35)
RIGHT OVEN
BLUE (36)
BLACK (118)
RED (81)
OVEN
LEFT
MANIFOLD COVER SECTION
YELLOW (44)
LEFT LIGHT SWITCH
BLACK (117)
BLACK (106)
REAR
LEFT
FRONT
LEFT
BLACK (105)
C/B
GRIDDLE
BROWN (84)
BLUE (95)
L2
SOLENOID
WHITE (30)
WHITE (29)
L2
L1
RED (82)
L1
INDICATOR
LEFT
LIGHT
WHITE (19)
WHITE (98)
SAFETY
GREEN
BLACK
WHITE
BACK PANEL SECTION
OVEN LIGHT
LEFT
WN
WHITE (12)
PURPLE (11)
WHITE (18)
GROUND
J -BOX
ORANGE (9)
WHITE (75)
RIGHT
OVEN LIGHT
N
3-CONDUCTOR POWER CORD
W
PLUG
PURPLE (47)
YELLOW (41)
BLUE (2)
BROWN (1)
YELLOW (7)
WHITE/BLUE (4)
ORANGE (3)
19-09-2128 PLUG
19-09-1129 RECPT
WHITE/BLUE 32
WHITE (76)
211243
34
BLACK (15)
BLACK (24)
RED (8)
MOLEX G-2
MOLEX G-1
RED (42)
9
9
565678781111101012
12
PURPLE (10)
BLACK (111)
C
BLACK (110)
(116)
BLACK
REAR
RIGHT
BLACK (115)
RIGHT OVEN
BR
BA
L2
L1
BLACK (59)
WHITE (28)
BLACK (58)
LIGHT
RIGHT
INDICATOR
BLUE (64)
RIGHT
FRONT
BLACK (112)
BLACK (114)
BLACK (113)
ORANGE (86)
WHITE (25)
SWITCH
FAN
WHITE (27)
RIGHT LIGHT
SWITCH
WHITE (26)
WHITE (21)
BROWN (60)
WHITE (20)
BROILER
WHITE (22)
MOTOR
60 HZ
115V
BLUE (62)
IGNITOR
BROILER
2028-P
1029-R
WHITE (66)
12
21
BLUE (65)
VIEWED FROM FRONT OF RANGE
11
FOR WIRING SIMPLICITY
S1 S2 S3 S5S4 S6
6 POINT SPARK MODULE
10 9 67854321
LFT
REAR
LFT
FRT
C/B RT
REAR
GRD RT
FRT
10-17-3111 PLUG
FAN RELAY
T-STAT
T-STAT
T-STAT
R484CG/R484CG-LP
Page 66
RRAANNGGEESS && RRAANNGGEETTOOPPSS
7-10
Wiring Diagrams
INDICATOR LIGHTS
RT
LT
WHITE
ORANGE
PURPLE
RT
REARRTFRT
GRD
RIGHTLEFT
GRDLFT
REAR
LFT FRT
10-17-3111 PLUG
1
2
3
4
5
8
7
6
9
10
6 POINT SPARK MODULE IS
VIEWED FROM FRONT OF RANGE
FOR WIRING SIMPLICITY
S6
S4
S5
S3
S2S1
11
BLUE (65)
1
2
2
1
1029-R 2028-P
WHITE (66)
BROILER
IGNITOR
13
9
5
8
12
14
BLUE (62)
1
4
MOTOR
115V
60 HZ
BROILER
THERMAL
VALVE
WHITE (22)
WHITE (20)
BROWN (60)
WHITE (21)
WHITE (25)
RIGHT
INDICATOR
LIGHT
WHITE (27)
BLACK (115)
FAN
SWITCH
BLACK (114)
WHITE (26)
BA BR
RIGHT OVEN
L1
L2
BLACK (59)
WHITE (28)
PURPLE (52)
L2
L1
L2
L1
BLACK (116)
C
BLACK (117)
BLACK (58)
PURPLE (10)
12
12
MOLEX G-1 MALE
MOLEX G-2V FEMALE
BLACK (24)
BLACK (15)
YELLOW (41)
1110
10 11
89
89
766754
54
RED (42)
ORG (50)
221
1
WHITE (76)
3
3
RED (8)
GRN (120)
BLUE (2)
ORANGE (3)
PURPLE (4)
YELLOW (7)
BROWN (1)
BLACK (113)
ORANGE (86)
PURPLE (47)
BLUE (64)
RIGHT LIGHT
SWITCH
PLUG
W
ORANGE (9)
3-CONDUCTOR POWER CORD
N
RIGHT
OVEN LIGHT
WHITE (75)
J -BOX
GROUND
WHITE (18)
WHITE (12)
N
W
LEFT
OVEN LIGHT
PURPLE (11)
WHITE
BLACK
GREEN
WHITE (98)
WHITE (19)
LEFT
INDICATOR
LIGHT
WHITE (31)
RED (82)
LEFT
SOLENOID
L1
L2
WHITE (29)
WHITE (30)
BROWN (84)
BLUE (95)
BLACK (111)
RIGHTLEFTLEFT
BLACK (105) BLACK (106)
BLACK (118)
RIGHT
SOLONOID
LEFT OVEN
RED (81)
BLACK (119)
BLUE (36)
RIGHT OVEN
IGNITOR
BROWN (35)
YELLOW (45)
334
412
12
2048-P
1049-R
LEFT OVEN
IGNITOR
BROWN (83)
BLUE (85)
RED (80)
FRONT
REAR
REAR
YELLOW (44)
DOOR
SWITCH
WHITE (77)
LEFT OVEN THERMAL
VALVE
RIGHT OVEN
THERMAL
VALVE
FRONT
BLACK (112)
RIGHT
LEFT GRIDDLE
RIGHT GRIDDLE
PURPLE (53)
ORANGE (51)
19-09-1129 RECPT
19-09-2128 PLUG
LEFT
LIGHT
SWITCH
MANIFOLD COVER SECTION
MANIFOLD PIPE SECTION
OVEN SECTION
BACK PANEL SECTION
R484DC/R484DC-LP
Page 67
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-11
GRN (120)
4
1
14
12
8
5
9
13
19-09-2128 PLUG
19-09-1129 RECPT
ORANGE (51)
PURPLE (53)
RIGHT
GRIDDLE
LEFT
GRIDDLE
RIGHT
BLACK (112)
FRONT
OVEN SECTION
RIGHT OVEN
LEFT OVEN
THERMAL
VALVE
WHITE (77)
VALVE
THERMAL
SWITCH
DOOR
YELLOW (44)
REAR REARFRONT
IGNITOR
RED (80)
BLUE (85)
BROWN (83)
LEFT OVEN
1049-R
2048-P
21
214
433
IGNITION
MANIFOLD PIPE SECTION
YELLOW (45)
BROWN (35)
RIGHT OVEN
BLUE (36)
BLACK (119)
RED (81)
OVEN
LEFT
MANIFOLD COVER SECTION
LEFT LIGHT SWITCH
SOLENOID
RIGHT
SOLENOID
BLACK (118)
BLACK (106)BLACK (105)
LEFT LEFT RIGHT
BLACK (111)
BLUE (95)
BROWN (84)
WHITE (30)
INDICATOR
WHITE (29)
L2
L1
LEFT
RED (82)
(31)
WHITE
LEFT
LIGHT
VALVE
WHITE (19)
WHITE (98)
GREEN
BLACK
WHITE
BACK PANEL SECTION
PURPLE (11)
OVEN LIGHT
LEFT
WN
WHITE (12)
WHITE (18)
GROUND
J -BOX
WHITE (75)
RIGHT
OVEN LIGHT
N
3-CONDUCTOR POWER CORD
ORANGE (9)
W
PLUG
RIGHT LIGHT
BLUE (64)
PURPLE (47)
ORANGE (86)
BLACK (113)
BROWN (1)
YELLOW (7)
PURPLE (4)
ORANGE (3)
BLUE (2)
RED (8)
3
3
WHITE (76)
112
2
ORG (50)
RED (42)
4545766798981110
10 11
YELLOW (41)
BLACK (15)
BLACK (24)
MOLEX G-2
MOLEX G-1
12
12
PURPLE (10)
BLACK (58)
BLK (117)
C
BLACK (116)
L1
L2
OVEN
L1
L2
PURPLE (52)
WHITE (28)
BLACK (59)
L2
L1
RIGHT
BR
BA
WHITE (26)
BLACK (114)
FAN
SWITCH
BLACK (115)
SWITCH
WHITE (27)
LIGHT
RIGHT
INDICATOR
WHITE (25)
WHITE (21)
BROWN (60)
WHITE (20)
WHITE (22)
THERMAL
BROILER
MOTOR
60 HZ
115V
BLUE (62)
IGNITOR
BROILER
WHITE (66)
2028-P
1029-R
1 2
21
BLUE (65)
VIEWED FROM FRONT OF RANGE
11
FOR WIRING SIMPLICITY
S1 S2 S3 S5S4 S6
6 POINT SPARK MODULE
10 9 67854321
10-17-3111
PLUG
FRT
LFT
REAR
LFT GRD
LEFT RIGHT
GRD
FRTRTREAR
RT
FAN RELAY
T-STAT
T-STAT
T-STAT
T-STAT
R484DG/R484DG-LP
Page 68
RRAANNGGEESS && RRAANNGGEETTOOPPSS
7-12
Wiring Diagrams
GRN (120)
12
9
4
8
5
1
14
13
RIGHT
OVEN SECTION
MANIFOLD PIPE SECTION
RIGHT OVEN
LEFT OVEN
THERMAL
VALVE
WHITE (77)
VALVE
THERMAL
SWITCH
DOOR
IGNITOR
RED (80)
BLUE (85)
BROWN (83)
LEFT OVEN
1049-R
2048-P
21
214
433
IGNITION
BROWN (35)
YELLOW (45)
RIGHT OVEN
BLUE (36)
BLACK (117)
RED (81)
MANIFOLD COVER SECTION
YELLOW (44)
LEFT
LIGHT
SWITCH
LEFT
BLACK (116)
REAR
LEFT
BLACK (105)
OVEN
L2
FRONT
LEFT
F/T
BROWN (84)
BLACK (106)
BLUE (95)
OVEN
RED (82)
WHITE (29)
L1
INDICATOR
LIGHT
LEFT
VALVE
WHITE (19)
WHITE (98)
GREEN
BLACK
WHITE
BACK PANEL SECTION
OVEN LIGHT
LEFT
WN
WHITE (12)
PURPLE (11)
WHITE (18)
GROUND
J -BOX
ORANGE (9)
WHITE (75)
RIGHT
OVEN LIGHT
N
3-CONDUCTOR POWER CORD
W
PLUG
RED (42)
ORANGE (86)
BROWN (1)
BLUE (2)
YELLOW (7)
RED (8)
ORANGE (3)
19-09-2128 PLUG
19-09-1129 RECPT
WHITE (76)
ORANGE (37)
211243
34
YELLOW (41)
BLACK (15)
BLACK (24)
MOLEX G-2
MOLEX G-1
9
9
565678781111101012
12
PURPLE (10)
WHITE (27)
BLACK (112)
BR
BLACK (115)
BLACK (111)
REAR
RIGHT
BLACK (110)
C
L2
FRONT
RIGHT
BLACK (58)
WHITE (28)
(59)
BAL1
BLACK
LIGHT
RIGHT
INDICATOR
BLACK (113)
BLUE (64)
BLACK (114)
WHITE (25)
PURPLE (47)
RIGHT LIGHT
WHITE (26)
FAN
SWITCH
SWITCH
WHITE (21)
BROWN (60)
WHITE (20)
WHITE (22)
THERMAL
BROILER
MOTOR
60 HZ
115V
BLUE (62)
IGNITOR
BROILER
2028-P
1029-R
WHITE (66)
1 2
21
BLUE (65)
VIEWED FROM FRONT OF RANGE
11
FOR WIRING SIMPLICITY
S1 S2 S3 S5S4 S6
6 POINT SPARK MODULE
10 9 67854321
10-17-3111 PLUG
REAR
LFT
FRT
LFT F/T
FRT
RT
REAR
RT
FAN RELAY
T-STAT
T-STAT
R484F/R484F-LP
Page 69
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-13
GRN (120)
12
9
4
8
5
1
13
14
BLACK (109)
RIGHT
OVEN SECTION
MANIFOLD PIPE SECTION
DOOR
THERMAL
WHITE (77)
VALVE
VALVE
THERMAL
SWITCH
RED (80)
LEFT OVEN
BLUE (85)
BROWN (83)
4321
2048-P
IGNITOR
LEFT OVEN
1049-R
2143
RIGHT OVEN
YELLOW (45)
RIGHT OVEN
IGNITION
BLACK (117)
RED (81)
MANIFOLD COVER SECTION
YELLOW (44)
LIGHT
SWITCH
LEFT
OVEN
OVEN
BLACK (116)
L2
TOP
FRENCH
BROWN (84)
BLUE (95)
RED (82)
WHITE (29)
LEFT
L1
INDICATOR
LIGHT
LEFT
WHITE (19)
WHITE (75)
WHITE (98)
GREEN
BLACK
WHITE
BACK PANEL SECTION
OVEN LIGHT
LEFT
WN
WHITE (12)
PURPLE (11)
WHITE (18)
GROUND
J -BOX
ORANGE (9)
RIGHT
OVEN LIGHT
3-CONDUCTOR POWER CORD
N
PLUG
W
YELLOW (41)
YELLOW (3)
PURPLE (2)
RED (4)
ORANGE (1)
19-09-2128 PLUG
19-09-1129 RECPT
PURPLE (38)
WHITE (76)
ORANGE (37)
211243
34
BLACK (24)
BLACK (15)
MOLEX G-2
MOLEX G-1
9
9
565678781111101012
12
RED (42)
PURPLE (10)
BLACK (112)
FRONT
RIGHT
WHITE (27)
BLACK (115)
CHAR
BROILER
C
L2
BLACK (110)
REAR
RIGHT
BLACK (111)
BLUE (64)
BLACK (58)
(59)
BR
BAL1
BLACK
WHITE (28)
LIGHT
RIGHT
INDICATOR
ORANGE (86)
BLACK (113)
BLACK (114)
PURPLE (47)
WHITE (25)
RIGHT LIGHT
WHITE (26)
FAN
SWITCH
SWITCH
WHITE (21)
BROWN (60)
WHITE (20)
WHITE (22)
THERMAL
VALVE
BROILER
MOTOR
60 HZ
115V
BLUE (62)
IGNITOR
BROILER
2028-P
1029-R
WHITE (66)
21
1
2
BLUE (65)
VIEWED FROM FRONT OF RANGE
11
FOR WIRING SIMPLICITY
S1 S2 S3 S5S4 S6
6 POINT SPARK MODULE
10 9 67854321
10-17-3111 PLUG
F/T
FRT
C/B
REAR
RT
RT
FAN RELAY
T-STAT
T-STAT
R482CF/R482CF-LP
Page 70
RRAANNGGEESS && RRAANNGGEETTOOPPSS
7-14
Wiring Diagrams
BACK PANEL SECTION
POWER CORD
18/3-CONDUCTOR
J -BOX
WHITE
BLACK
GREEN
PLUG
(82)W
(24)W
L/OVEN LIGHT
L/BROILER
THERMAL
VALVE
WHITE
SPARKER RIGHT REAR
(71)OR
(72)BN
(169)P
(77)OR
(49)BL
(55)BK
(61)W
(70)W
(41)OR
(9)BN
(11)BK
(22)W
(20)BK
(74)Y
(71)OR
(72)BN
14W
MOTOR
R/FAN
(26)W
(49)BL
R/RELAY
R/BROILER
VALVE
THERMAL
(25)BK
(76)BN
(69)R
(77)OR
(105)W
(79)W
R/OVEN LIGHT
NW
(66) G
WHITE
RIGHT FRONT
SPARKER
WHITE
L/CHAR-BROILER
SPARKER
CENTER-FRONT
LEFT REAR SPARKER
SPARKER
LEFT FRONT
SPARKER
WHITE
WHITE
WHITE
(18)W
(18)W
(70)W
(25)BK
(79)W
(60)G
(20)BK
NW
(10)P
(105)W
(41)OR
(11)BK
(55)BK
(87)Y
(74)Y
(80)W
(80)W
(34)W
LEFT
RIGHT
MOTOR
L/FAN
14W
L/RELAY
(8)W
(83)BK
(620)P(81)R
(21)W
(620)P
(81)R
WHITE
R/CHAR-BROILER
SPARKER
(73)BL
(73)BL
(169)P
(69)R
(76)BN
WHITE
CENTER-REAR
SPARKER
(24)W
NEUT
LINE
REIG 2
REIG 1
REIG1
REIG2
REIG3
REIG4
GND REIG 4
REIG 3
12
11
10
9
8
7
6
7
6
8
9
10
11
12
LINE
NEUT
REIG 3
REIG 4
GND
REIG 1
REIG 2
REIG4
REIG3
REIG2
REIG1
4
12
91
5
13
8
14
12
4
91
5
13
8
14
L/FRONT
(48)BK
(51)BK (54)BK(53)BK
R/REAR R/FRONT
(47)BK
L/REAR
SWITCH
L/LIGHT
(16)W
(106)BK
R/OVEN TSTAT
BA BR
C
L1
L2
R/INDICATOR
LIGHT
(14)W
SWITCH
LIGHT
L/INDICATOR
(40)R
(15)W
(107)BK
R/FAN
(115)BK
(102)BK
(13)W
(12)W
(33)BL
(34)W
(37)W
R/OVEN IGNITER
R/BROILER
IGNITER
L/OVEN
IGNITOR
LEFT OVEN
VALVE
THERMAL
RIGHT OVEN
THERMAL
VALVE
MANIFOLD PIPE SECTION
IGNITER
L/BROILER
L/FAN SWITCH
L/OVEN TSTAT
BR
L2
C
L1 BA
1
3
265487
9
(23)OR
(27)BN
(28)BL
L/DOOR SWITCH
R/DOOR SWITCH
(57)W/OR
(17)BN
(31)OR
(32)BL
(33)BL
(32)BL
(101)BK
(86)OR
(100)P
(45)W/OR
(42)W/BN
(96)P
(35)BK
(36)BK
(88)W/R(100)P
(43)W
(43)W
(344)W/P
(99)R
(64)P
(59)W/P
(56)R
(54)BK
654798123
(34)W
KICK-PLATE SECTION
OVEN SECTION
SW SW SW SW
10 11 12
SWITCH
R/LIGHT
(89)P
(88)W/R
(45)W/OR
(99)R
(89)P
(344)W/P
(12)W
(42)W/BN
(62)W
(571)R
(571)R
312 645 789
312 645 789
(44)BN
(38)W/R
(1)Y
(1)Y
(2)Y
(131)W
(140)R
(COOL)
(CONV.)
(COOL)
(CONV.)
(95)BK
(96)P
(129)R
CTR REAR
SW
R/CHAR-BROIL
SW
(52)BK
(85)W/BN
(56)R
(57)W/OR
(38)W/R
(59)W/P
(62)W
(64)P
RIGHT
CTR FRONT
SW SW
L/CHAR-BROIL
(49)BK (50)BK
(29)Y
(30)P
(44)BN
(86)OR
(101)BK
21
(68)P
(63)W
MANIFOLD COVER SECTION
LEFT OVEN SECTION
2 1
SPARK MODULE
1
3
265487
9
654798123 1011
12
R606DC/R606DC-LP
Page 71
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-15
MANIFOLD COVER SECTION
OVEN
L/FRONT
(48)BK
(50)BK
(54)BK(53)BK
R/REAR R/FRONT
(47)BK
L/REAR CTR/REAR
SWITCH
L/LIGHT
(16)W
(106)BK
R/OVEN TS
BA BR
C
L1
L2
R/INDICATOR
LIGHT
(14)W
SWITCH
(40)R
(15)W
(107)BK
R/FAN
(115)BK
(102)BK
(13)W
(12)W
(33)BL (34)W
(37)W
R/OVEN IGNITER
R/BROILER
IGNITER
L/OVEN
IGNITOR
LEFT OVEN
VALVE
THERMAL
RIGHT OVEN
THERMAL
VALVE
MANIFOLD PIPE SECTION
IGNITER
L/BROILER
L/FAN SWITCH
L/OVEN
TSTAT
BR
L2
C
L1 BA
(23)OR
(27)BN
(28)BL
L/DOOR
SWITCH
R/DOOR SWITCH
(57)W/OR
(17)BN
(31)OR
(32)BL (33)BL
(32)BL
(101)BK
(86)OR
(100)P
(45)W/OR
(42)W/BN
(96)P
(35)BK
(36)BK
(88)W/R(100)P
(43)W
(43)W
(344)W/P
(99)R
(64)P
(59)W/P
(56)R
(54)BK
(34)W
SECTION
KICK-PLATE SECTION
OVEN
SECTION
SW SW SW SW SW
SWITCH
R/LIGHT
(89)P
(88)W/R
(45)W/OR
(99)R
(89)P
(344)W/P
(12)W
(42)W/BN
(62)W
(571)R
(571)R
312 645 789
312 645 789
(44)BN
(38)W/R
(85)W/BN(1)Y
(1)Y
(2)Y
(131)W
(140)R
(COOL)
(CONV.)
(COOL)
(CONV.)
(58)BK
(95)BK
(582)Y
R/SOLENOID
(641)R
(132)W
(96)P
(29)Y
CTR/FRONT
SW
(49)BK
(85)W/BN
(56)R
(57)W/OR
(38)W/R
(59)W/P
(62)W
(64)P
RIGHT
LEFT
L/SOLENOID
L/INDICATOR
LIGHT
R/GRIDDLE
L2
TSTAT
L/GRIDDLE
L1
L2
L1
(581)R
(116)BK
(642)Y (582)Y
(116)BK
(642)Y
(581)R
(591)W
(641)R
(44)BN
(86)OR
(101)BK
2 1
(68)P
(63)W
INDICATOR LIGHTS
YEL
RED
WHT
RT
LT
13265487 9 654798123 101112
BACK PANEL SECTION
J -BOX
WHITE
BLACK
GREEN
PLUG
(82)W
(24)W
L/OVEN LIGHT
L/BROILER
THERMAL
VALVE
WHITE
SPARKER RIGHT REAR
(61)W
(70)W
(41)OR
(9)BN
(22)W
(20)BK
(71)OR (72)BN
14W
MOTOR
R/FAN
(26)W
(49)BL
R/RELAY
R/BROILER
VALVE
THERMAL
(25)BK
(76)BN
(69)Y (77)OR
(105)W
(79)W
R/OVEN LIGHT
NW
(66) G
WHITE
RIGHT FRONT
SPARKER
WHITE
L/GRIDDLE
SPARKER
CENTER FRONT
LEFT REAR SPARKER
SPARKER
LEFT FRONT
SPARKER
WHITE
WHITE
WHITE
(18)W
(18)W
(70)W
(25)BK
(79)W
(60)G
(20)BK
NW
(10)P
(105)W
(41)OR
(11)BK
(55)BK
(87)Y
(80)W
(80)W
(34)W
(74)Y
LEFT SPARK MODULE
RIGHT SPARK MODULE
MOTOR
L/FAN
14W
L/RELAY
(8)W
(83)BK
(620)P(81)R
(21)W
(620)P
(81)R
(73)BL
(7)R
(7)R
WHITE
CENTER REAR
SPARKER
WHITE
R/GRIDDLE
SPARKER
(22)W
NEUT LINE
REIG 2 REIG 1
REIG1
REIG2
REIG3
REIG4
GND
REIG 4 REIG 3
12
11
10
9
8
7
6
7
6
8
9 10 11 12
LINE
NEUT
REIG 3
REIG 4
GND
REIG 1
REIG 2
REIG4
REIG3
REIG2
REIG1
4
12
91
5
13
8
14
12
4
91
5
13
8
14
TSTAT
654798123 101112
13265487
9
(49)BL
(69)Y
(11)BK
(71)OR
(72)BN
(76)BN
(77)OR
(55)BK
(73)BL
(74)Y
2
1
R606DG/R606DG-LP
Page 72
RRAANNGGEESS && RRAANNGGEETTOOPPSS
7-16
Wiring Diagrams
M1
M2
MANIFOLD COVER SECTION
OVEN
L/FRONT
(54)BK(53)BK
R/REAR R/FRONT
(47)BK
L/REAR
SWITCH
L/LIGHT
(16)W
(106)BK
R/OVEN TSTAT
BA BR
C
L1
L2
R/INDICATOR
LIGHT
(14)W
SWITCH
LIGHT
L/INDICATOR
(40)R
(15)W
(107)BK
R/FAN
(115)BK
(102)BK
(13)W
(12)W
(33)BL (34)W
(37)W
1 2
21
R/OVEN IGNITER
R/BROILER
IGNITER
L/OVEN
IGNITOR
LEFT OVEN
VALVE
THERMAL
RIGHT OVEN
THERMAL
VALVE
MANIFOLD PIPE SECTION
IGNITER
L/BROILER
112
2
L/FAN SWITCH
L/OVEN TSTAT
BR
L2
C
L1 BA
132654879
(23)OR
(27)BN
(28)BL
L/DOOR SWITCH
R/DOOR
SWITCH
(57)W/OR
(17)BN
(31)OR
(32)BL
(33)BL
(32)BL
(101)BK
(86)OR
(100)P
(45)W/OR
(42)W/BN
(96)P
(35)BK
(36)BK
(88)W/R(100)P
(43)W
(43)W
(344)W/P
(99)R
(64)P
(59)W/P
(56)R
(54)BK
654798123
(34)W
SECTION
OVEN
SECTION
SW SW SW SW
10 11 12
SWITCH
R/LIGHT
(89)P
(88)W/R
(45)W/OR
(99)R
(89)P
(344)W/P
(12)W
(42)W/BN
(62)W
(571)R
(571)R
312 645 789
312 645 789
(44)BN
(38)W/R
(85)W/BN
(1)Y
(1)Y
(2)Y
(131)W
(140)R
(COOL)
(CONV.)
(COOL)
(CONV.)
(95)BK
(96)P
CTR REAR
SW
FRENCH-TOP
SW
(52)BK
(85)W/BN
(63)W
(56)R
(57)W/OR
(38)W/R
(59)W/P
(62)W
(64)P
(68)P
RIGHT
LEFT
CTR FRONT
SW
(48)BK (51)BK
(29)Y
(30)R
(49)BK
(86)OR
(101)BK
(44)BN
BACK PANEL SECTION
J -BOX
WHITE
BLACK
GREEN
PLUG
(82)W
(24)W
L/OVEN LIGHT
L/BROILER THERMAL
VALVE
WHITE
SPARKER LEFT FRONT
897654321
(71)OR
(72)BN
(76)BN
(49)BL
(55)BK
987654123
(61)W
(70)W
10 11 12
(41)OR
(9)BN
(11)BK
(22)W
(20)BK
(74)Y (71)OR (72)BN
14W
MOTOR
R/FAN
(26)W
(49)BL
R/RELAY
R/BROILER
VALVE
THERMAL
(25)BK
(76)BN
(75)R (77)OR
(105)W
(79)W
R/OVEN LIGHT
NW
(66) G
WHITE
LEFT REAR
SPARKER
WHITE
CENTER FRONT
SPARKER
FRENCH-TOP
RIGHT FRONT SPARKER
SPARKER
RIGHT REAR
SPARKER
WHITE
WHITE
WHITE
(18)W
(18)W
(70)W
(25)BK
(80)W
(60)G
(20)BK
NW
(10)P
(105)W
(41)OR
(11)BK
(55)BK
(87)Y
(73)BL
(80)W
(79)W
(34)W
LEFT SPARK MODULE
RIGHT SPARK MODULE
MOTOR
L/FAN
14W
L/RELAY
(8)W
(83)BK
(620)P(81)R
(21)W
(620)P
(81)R
WHITE
CENTER REAR
SPARKER
(74)Y
(75)R
(77)OR
(24)W
(73)BL
NEUT
LINE
REIG 2 REIG 1
REIG1
REIG2
REIG3
REIG4
GND REIG 4
REIG 3
12
11
10
9
8
7
6
7
6
8
9 10 11
12
LINE
NEUT
REIG 3
REIG 4
GND
REIG 1
REIG 2
REIG4
REIG3
REIG2
REIG1
4
12
91
5
13
8
14
12
4
91
5
13
8
14
F1
F2
R606F/R606F-LP
Page 73
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-17
BACK PANEL SECTION
J -BOX
WHITE
BLACK
GREEN
PLUG
(82)W
(24)W
L/OVEN LIGHT
L/BROILER THERMAL
VALVE
WHITE
SPARKER RIGHT REAR
(49)BL
(61)W
(70)W
(41)OR
(9)BN
(11)BK
(22)W
(20)BK
(74)Y (71)OR (72)BN
14W
MOTOR
R/FAN
(26)W
(49)BL
R/RELAY
R/BROILER
VALVE
THERMAL
(25)BK
(76)BN
(75)R (77)OR
(105)W
(79)W
R/OVEN LIGHT
NW
(66) G
WHITE
RIGHT FRONT
SPARKER
WHITE
CHAR-BROILER
SPARKER
CENTER FRONT
LEFT REAR SPARKER
SPARKER
LEFT FRONT
SPARKER
WHITE
WHITE
WHITE
(18)W
(18)W
(70)W
(25)BK
(79)W
(60)G
(20)BK
NW
(10)P
(105)W
(41)OR
(11)BK
(55)BK
(87)Y
(69)Y
(80)W
(80)W
(34)W
WHITE
CENTER REAR
SPARKER
WHITE
GRIDDLE
SPARKER
(69)Y
(73)BL
LEFT SPARK MODULE
RIGHT SPARK MODULE
MOTOR
L/FAN
14W
L/RELAY
(8)W
(83)BK
(620)P(81)R
(21)W
(620)P
(81)R
(24)W
NEUT LINE
REIG 2
REIG 1
REIG1
REIG2
REIG3
REIG4
GND REIG 4 REIG 3
12
11
10
9
8
7
6
7
6
8
9 10 11 12
LINE
NEUT
REIG 3
REIG 4
GND
REIG 1
REIG 2
REIG4
REIG3
REIG2
REIG1
4
12
91
5
13
8
14
12
4
91
5
13
8
14
M2
M1
MANIFOLD COVER SECTION
OVEN
L/FRONT
(48)BK
(50)BK (54)BK(53)BK
R/REAR R/FRONT
(47)BK
L/REAR CTR/REAR
SWITCH
L/LIGHT
(16)W
(106)BK
R/OVEN TSTAT
BA BR
C
L1
L2
R/INDICATOR
LIGHT
(14)W
SWITCH
LIGHT
L/INDICATOR
(40)R
(15)W
(107)BK
R/FAN
(115)BK
(102)BK
(13)W
(12)W
(33)BL (34)W
1 2
21
R/BROILER
IGNITERIGNITER
L/BROILER
112
2
L/FAN SWITCH
L/OVEN TSTAT
BR
L2
C
L1 BA
132654879
(23)OR
(27)BN
(28)BL
(17)BN
(31)OR
(32)BL
(33)BL
(32)BL
(101)BK
(86)OR
(100)P
(45)W/OR
(42)W/BN
(96)P
(35)BK
(36)BK
(88)W/R(100)P
(43)W
(43)W
(344)W/P
(99)R
(54)BK
654798123
(34)W
SECTION
OVEN
SECTION
SW SW SW SW SW
10 11 12
SWITCH
R/LIGHT
(89)P
(88)W/R
(45)W/OR
(99)R
(89)P
(344)W/P
(12)W
(42)W/BN
(571)R
(571)R
312 645 789
312 645 789
(44)BN
(131)W
(140)R
(COOL)
(CONV.)
(COOL)
(CONV.)
GRIDDLE
TSTAT
L2
L1
(64)Y
(582)Y
(58)BK
(95)BK
(582)Y
SOLENOID
(64)Y
(132)W
(96)P
(30)R
(29)Y
CTR/FRONT
SW
CHAR/BROILER
SW
(51)BK (49)BK
RIGHT
LEFT
(56)R
(59)W/P
SWITCH
L/DOOR
VALVE
THERMAL
RIGHT OVEN
VALVE
(37)W
THERMAL
LEFT OVEN
SWITCH
R/DOOR
(57)W/OR
(64)P
(62)W
(1)Y
(63)W
(38)W/R
IGNITOR
L/OVEN
(2)Y
(85)W/BN(1)Y
R/OVEN IGNITER
(56)R
(57)W/OR
(38)W/R
(59)W/P
(62)W
(64)P
(68)P
(85)W/BN
(44)BN
(86)OR
(101)BK
897654321
987654123
10 11
12
(71)OR
(72)BN
(76)BN
(77)OR
(55)BK
(73)BL
(74)Y
(75)R
F1
F2
R606CG/R606CG-LP
Page 74
RRAANNGGEESS && RRAANNGGEETTOOPPSS
7-18
Wiring Diagrams
M1
M2
MANIFOLD COVER SECTION
OVEN
L/FRONT
(48)BK
(50)BK
(54)BK
(53)BK
R/REAR R/FRONT
(47)BK
L/REAR
SWITCH
L/LIGHT
(16)W
(106)BK
R/OVEN TSTAT
BA BR
C
L1
L2
R/INDICATOR
LIGHT
(14)W
SWITCH
LIGHT
L/INDICATOR
(40)R
(15)W
(107)BK
R/FAN
(115)BK
(102)BK
(13)W
(12)W
(33)BL (34)W
(37)W
1 2
21
R/OVEN
IGNITER
R/BROILER
IGNITER
L/OVEN
IGNITOR
LEFT OVEN
VALVE
THERMAL
RIGHT OVEN
THERMAL
VALVE
MANIFOLD PIPE SECTION
IGNITER
L/BROILER
112
2
L/FAN SWITCH
L/OVEN TSTAT
BR
L2
C
L1 BA
132654879
(23)OR
(27)BN
(28)BL
L/DOOR SWITCH
R/DOOR SWITCH
(57)W/OR
(17)BN
(31)OR
(32)BL (33)BL
(32)BL
(101)BK
(86)OR
(100)P
(45)W/OR
(42)W/BN
(96)P
(35)BK
(36)BK
(88)W/R(100)P
(43)W
(43)W
(344)W/P
(99)R
(64)P
(59)W/P
(56)R
(54)BK
654798123
(34)W
SECTION
KICK-PLATE SECTION
OVEN
SECTION
SW SW SW SW
10 11 12
SWITCH
R/LIGHT
(89)P
(88)W/R
(45)W/OR
(99)R
(89)P
(344)W/P
(12)W
(42)W/BN
(62)W
(571)R
(571)R
312 645 789
312 645 789
(44)BN
(38)W/R
(85)W/BN(1)Y
(1)Y
(2)Y
(131)W
(140)R
(COOL)
(CONV.)
(COOL)
(CONV.)
(95)BK
(96)P
(30)R
FRENCH-TOP
SW
CHAR/BROILER
SW
(52)BK
(85)W/BN
(63)W
(56)R
(57)W/OR
(38)W/R
(59)W/P
(62)W
(64)P
(68)P
RIGHT
LEFT
(44)BN
(86)OR
(101)BK
BACK PANEL SECTION
J -BOX
WHITE
BLACK
GREEN
PLUG
(82)W
(24)W
L/OVEN LIGHT
L/BROILER
THERMAL
VALVE
WHITE
SPARKER RIGHT REAR
(71)OR
(72)BN
(76)BN
(77)OR
(49)BL
(55)BK
(61)W
(70)W
(41)OR
(9)BN
(11)BK
(22)W
(20)BK
(73)BL
(71)OR (72)BN
14W
MOTOR
R/FAN
(26)W
(49)BL
R/RELAY
R/BROILER
VALVE
THERMAL
(25)BK
(76)BN
(75)R
(77)OR
(105)W
(79)W
R/OVEN LIGHT
NW
(66) G
WHITE
RIGHT FRONT
SPARKER
WHITE
CHAR-BROILER
SPARKER
FRENCH-TOP
LEFT REAR SPARKER
SPARKER
LEFT FRONT
SPARKER
(18)W
(18)W
(70)W
(25)BK
(79)W
(60)G
(20)BK
NW
(10)P
(105)W
(41)OR
(11)BK
(55)BK
(87)Y
(73)BL
(80)W
(80)W
(34)W
(75)R
RIGHT SPARK MODULE
MOTOR
L/FAN
14W
L/RELAY
(8)W
(83)BK
(620)P(81)R
(21
(620)P
(81)R
(22)W
7
6
8
9
10
11
12
LINE
NEUT
REIG 3
REIG 4
GND
REIG 1
REIG 2
REIG4
REIG3
REIG2
REIG1
4
12
91
5
13
8
14
12
4
91
5
13
8
14
WHITE
WHITE
WHITE
LEFT SPARK MODULE
7
6
8
9
10
11
12
LINE
NEUT
REIG 3
REIG 4
GND
REIG 1
REIG 2
REIG4
REIG3
REIG2
REIG1
654798123 101112132654879
F1
F2
R604CF/R604CF-LP
Page 75
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-19
M1
M2
MANIFOLD COVER SECTION
OVEN
(37)W
R/OVEN IGNITER
L/OVEN
IGNITOR
LEFT OVEN
VALVE
THERMAL
RIGHT OVEN
THERMAL
VALVE
MANIFOLD PIPE SECTION
132654879
L/DOOR SWITCH
R/DOOR SWITCH
(57)W/OR
(64)P
(59)W/P
(56)R
SECTION
KICK-PLATE SECTION
OVEN
SECTION
654798123 101112
(62)W
312 645 789
312 645 789
(38)W/R
(85)W/BN(1)Y
(1)Y
(2)Y
(85)W/BN
(63)W
(56)R
(57)W/OR
(38)W/R
(59)W/P
(62)W
(64)P
(68)P
RIGHT
LEFT
BACK PANEL SECTION
J -BOX
WHITE
BLACK
GREEN
PLUG
(82)W
(24)W
L/OVEN LIGHT
L/BROILER
THERMAL
VALVE
SPARKER RIGHT REAR
(71)OR
(72)BN
(76)BN
(77)OR
(49)BL
(55)BK
(61)W
(70)W
(41)OR
(9)BN
(11)BK
(22)W
(20)BK
(71)OR (72)BN
14W
MOTOR
R/FAN
(26)W
(49)BL
R/RELAY
R/BROILER
VALVE
THERMAL
(25)BK
(76)BN
(69)Y (77)OR
(105)W
(79)W
R/OVEN LIGHT
NW
(66) G
RIGHT FRONT
SPARKER
GRIDDLE
SPARKER
FRENCH-TOP
LEFT REAR SPARKER
SPARKER
LEFT FRONT
SPARKER
(18)W
(18)W
(70)W
(25)BK
(80)W
(60)G
(20)BK
NW
(10)P
(105)W
(41)OR
(11)BK
(55)BK
(87)Y
(69)Y
(73)BL
(80)W
(79)W
(34)W
(74)Y
MOTOR
L/FAN
14W
L/RELAY
(8)W
(83)BK
(620)P(81)R
(21)W
(620)P
(81)R
(24)W
(73)BL
(74)Y
WHITE
WHITE
WHITE
RIGHT SPARK MODULE
7
6
8
9 10 11 12
LINE
NEUT
REIG 3
REIG 4
GND
REIG 1
REIG 2
REIG4
REIG3
REIG2
REIG1
4
12
91
5
13
8
14
12
4
91
5
13
8
14
WHITE
WHITE
WHITE
LEFT SPARK MODULE
7
6
8
9 10 11 12
LINE
NEUT
REIG 3
REIG 4
GND
REIG 1
REIG 2
REIG4
REIG3
REIG2
REIG1
654798123 10111213265487
9
F1
F2
L/FRONT
(48)BK
(50)BK (54)BK(53)BK
R/REAR R/FRONT
(47)BK
L/REAR
L/LIGHT SWITCH
(16)W
(106)BK
R/OVEN
BA BR
C
L1
L2
R/INDICATOR
LIGHT
(14)W
L/INDICATOR
LIGHT
(40)R
(15)W
(107)BK
R/FAN SWITCH
(115)BK
(102)BK
(13)W
(101)BK
(12)W
(86)OR
(33)BL (34)W
1 2
21
R/BROILER
IGNITOR
IGNITER
L/BROILER
1
1
2
2
L/FAN SWITCH
BR
L2
C
L1
BA
(23)OR
(27)BN
(28)BL
(17)BN
(31)OR
(32)BL
(33)BL
(32)BL
(101)BK
(86)OR
(100)P
(45)W/OR
(42)W/BN
(96)P
(35)BK
(36)BK
(88)W/R
(100)P
(43)W
(43)W
(344)W/P
(99)R
(54)BK
(34)W
SW SW SW SW
R/LIGHT SWITCH
(89)P
(88)W/R
(45)W/OR
(99)R
(89)P
(344)W/P
(12)W
(42)W/BN
(571)R
(571)R
(44)BN
(131)W
(140)R
(COOL)
(CONV.)
(CONV.)
(95)BK
(96)P
FRENCH-TOP
SW
SOLENOID
(132)W
L2
(58)BK
L1
(582)Y
(64)Y
(582)Y
(COOL)
(44)BN
LIGHT
INDICATOR
YELLOW
WHITE
L/OVEN
TSTAT
GRIDDLE
TSTAT
R/OVEN TSTAT
R604GF/R604GF-LP
Page 76
RRAANNGGEESS && RRAANNGGEETTOOPPSS
7-20
Wiring Diagrams
9
REIG 4
NEUT.6LINE7GND
811
REIG 2
10
REIG 3
LF
MR
MF
LR
REIG1
REIG2
REIG3
REIG4
REIG 1
12
76
NEUT.
LINE
GND
8910
REIG 4
REIG 3
11
12
REIG 2
REIG 1
REIG4
REIG2
REIG3
REIG1
RF
RR
GREEN (42)
WHITE (39)
BLACK (2)
BURNER
SWITCH
LEFT
SWITCH
LEFT
BURNER
FRONTREAR
SWITCH
REAR
MIDDLE
BURNER BURNER
SWITCH
FRONT
MIDDLE
SWITCH
RIGHT
REAR
BURNER
SWITCH
RIGHT
FRONT
BURNER
BROWN (9)
BLUE (10)
YELLOW (11)
RED (16)
ORANGE (17)
VIOLET (28)
BLACK (3) BLACK (4) BLACK (5)
BLACK (6)
BLACK (34)
GREEN (41)
GROUND
GREEN
BLACK (1)
BLACK (33)
BLACK
WHITE (38)
WHITE
LEFT SPARK MODULE
RIGHT SPARK MODULE
PLUG
RT366/RT366-LP
Page 77
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-21
9
REIG 4
NEUT.6LINE7GND
8 11
REIG 2
10
REIG 3
LF
RR
RF
LR
REIG1
REIG2
REIG3
REIG4
REIG 1
12
GREEN (42)
WHITE (39)
BLACK (2)
BURNER
SWITCH
LEFT
SWITCH
LEFT
BURNER
FRONTREAR
SWITCH
CHARBROILER
MIDDLE
BURNER
SWITCH
RIGHT
REAR
BURNER
SWITCH
RIGHT
FRONT
BURNER
BROWN (9)
BLUE (10)
YELLOW (12)
ORANGE (17)
VIOLET (28)
BLACK (3) BLACK (4)
GREEN (41)
GREEN
PLUG
BLACK (1)
BLACK (35)
BLACK
WHITE (38)
WHITE
SPARK MODULE
NGL
BLACK (5)
CB
GROUND
H
SPARK MODULE
RT364C/RT364-LP
Page 78
RRAANNGGEESS && RRAANNGGEETTOOPPSS
7-22
Wiring Diagrams
9
REIG 4
NEUT.6LINE7GND
811
REIG 2
10
REIG 3
LF
RR
RF
LR
REIG1
REIG2
REIG3
REIG4
REIG 1
12
GREEN (42)
WHITE (39)
BLACK (2)
BURNER
SWITCH
LEFT
SWITCH
LEFT
BURNER
FRONTREAR
L1
SOLENOID
A
SWITCH
RIGHT
REAR
BURNER
SWITCH
RIGHT
FRONT
BURNER
BROWN (9)
BLUE (10)
YELLOW (14)
ORANGE (17)
VIOLET (28)
BLACK (3) BLACK (4)
GREEN (41)
GREEN
PLUG
BLACK (1)
BLACK (35)
BLACK
WHITE (38)
WHITE
SPARK MODULE
NGL
BLACK (5)
GRID
THERMOSTAT
B
YELLOW (15)
WHITE (37)
GROUND
H
RT364G/RT364G-LP
Page 79
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-23
9
REIG 4
NEUT.6LINE7GND
811
REIG 2
10
REIG 3
RR
RF
GRN
FT
REIG1
REIG2
REIG3
REIG4
REIG 1
12
BLACK (2)
FRENCH TOP
SWITCH
BURNER
SWITCH
RIGHT REAR
BURNER
SWITCH
RIGHT FRONT
BURNER
YELLOW (12)
ORANGE (17)
VIOLET (28)
BLACK (3)
GREEN (41)
GREEN
PLUG
BLACK (35)
BLACK
WHITE (38)
WHITE
SPARK MODULE
GROUND
BLACK (1)
RT362F/RT362F-LP
Page 80
RRAANNGGEESS && RRAANNGGEETTOOPPSS
7-24
Wiring Diagrams
9
REIG 4
NEUT.6LINE7GND
811
REIG 2
10
REIG 3
LF
MLR
MLF
LR
REIG1
REIG2
REIG3
REIG4
REIG 1
12
76
NEUT.
LINE
GND
8910
REIG 4
REIG 3
11
12
REIG 2
REIG 1
REIG4
REIG2
REIG3
REIG1
MRF
MRR
GREEN (42)
WHITE (39)
BLACK (2)
BURNER
SWITCH SWITCH
BURNER
LEFT FRONTLEFT REAR
SWITCH
LEFT MIDDLE
REAR
BURNER BURNER
SWITCH
LEFT MIDDLE
FRONT
SWITCH
RIGHT MIDDLE
REAR
BURNER
SWITCH
RIGHT MIDDLE
FRONT
BURNER
BROWN (9)
BLUE (10)
YELLOW (11)
RED (16)
ORANGE (17)
VIOLET (28)
BLACK (3) BLACK (4) BLACK (5) BLACK (6)
BLACK (34)
GREEN (41)
GREEN
PLUG
BLACK (1)
BLACK (33)
BLACK
WHITE (38)
WHITE
LEFT SPARK MODULE
RIGHT SPARK MODULE
BURNER
SWITCH
RIGHT REAR RIGHT FRONT
BLACK (8)
BURNER
SWITCH
BLACK (7)
RR
RF
BRN W/WHT STRIPES (30)
BLU W/WHT STRIPES (32)
GROUND
RT488/RT488-LP
Page 81
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-25
9
REIG 4
NEUT.6LINE7GND
811
REIG 2
10
REIG 3
LF
CB
LR
REIG1
REIG2
REIG3
REIG4
REIG 1
12
76
NEUT.
LINE
GND
8910
REIG 4
REIG 3
11
12
REIG 2
REIG 1
REIG4
REIG2
REIG3
REIG1
MRF
MRR
GREEN (42)
WHITE (39)
BLACK (2)
BURNER
SWITCH SWITCH
BURNER
LEFT FRONT LEFT REAR
SWITCH
LEFT MIDDLE
CHARBROILER
BURNER
SWITCH
RIGHT MIDDLE
REAR
BURNER
SWITCH
FRIGHT MIDDLE
RONT
BURNER
BROWN (9)
BLUE (10)
YELLOW (11)
ORANGE (17)
VIOLET (28)
BLACK (3) BLACK (4) BLACK (5) BLACK (6)
BLACK (34)
GREEN (41)
GREEN
PLUG
BLACK (1)
BLACK (33)
BLACK
WHITE (38)
WHITE
LEFT SPARK MODULE
RIGHT SPARK MODULE
BURNER
SWITCH
RIGHT REAR RIGHT FRONT
BURNER
SWITCH
BLACK (7)
RR
RF
BRN W/WHT STRIPES (30)
BLU W/WHT STRIPES (32)
GROUND
RT486C/RT486C-LP
Page 82
RRAANNGGEESS && RRAANNGGEETTOOPPSS
7-26
Wiring Diagrams
SOLENOID
L1
A B
9
REIG 4
NEUT.6LINE7GND
811
REIG 2
10
REIG 3
LF
MLR
LR
REIG1
REIG2
REIG3
REIG4
REIG 1
12
76
NEUT.
LINE
GND
8910
REIG 4
REIG 3
11
12
REIG 2
REIG 1
REIG4
REIG2
REIG3
REIG1
RR
GR
GREEN (42)
WHITE (39)
BLACK (2)
BURNER
SWITCH SWITCH
BURNER
LEFT FRONTLEFT REAR
SWITCH
LEFT MIDDLE
REAR
BURNER
THERMOSTAT
BROWN (9)
BLUE (10)
YELLOW (11)
ORANGE (21)
WHITE (37)
BLACK (3) BLACK (4) BLACK (5) BLACK (6)
BLACK (34)
GREEN (41)
GREEN
PLUG
BLACK (1)
BLACK (33)
BLACK
WHITE (38)
WHITE
LEFT SPARK MODULE
RIGHT SPARK MODULE
BURNER
SWITCH
RIGHT REAR
RIGHT
RIGHT FRONT
BURNER
SWITCH
BLACK (7)
RF
BRN W/WHT STRIPES (30)
BLU W/WHT STRIPES (32)
MLF
LEFT MIDDLE
FRONT
SWITCH
BURNER
RED (16)
ORANGE
(22)
GROUND
RT486G/RT486G-LP
Page 83
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-27
SOLENOID
L1
A B
9
REIG 4
NEUT.6LINE7GND
811
REIG 2
10
REIG 3
LF
CB
LR
REIG1
REIG2
REIG3
REIG4
REIG 1
12
76
NEUT.
LINE
GND
8910
REIG 4
REIG 3
11
12
REIG 2
REIG 1
REIG4
REIG2
REIG3
REIG1
RR
GRIDDLE
GREEN (42)
WHITE (39)
BLACK (2)
BURNER
SWITCH SWITCH
BURNER
LEFT FRONTLEFT REAR
SWITCH
CHARBROILER
BURNER
THERMOSTAT
BROWN (9)
BLUE (10)
YELLOW (12)
ORANGE (21)
WHITE (37)
BLACK (3) BLACK (4) BLACK (5) BLACK (6)
BLACK (34)
GREEN (41)
GREEN
PLUG
BLACK (1)
BLACK (33)
BLACK
WHITE (38)
WHITE
LEFT SPARK MODULE
RIGHT SPARK MODULE
BURNER
SWITCH
RIGHT REAR RIGHT FRONT
BURNER
SWITCH
RF
BRN W/WHT STRIPES (30)
BLU W/WHT STRIPES (32)
ORANGE
(22)
GROUND
RT484CG/RT484CG-LP
Page 84
RRAANNGGEESS && RRAANNGGEETTOOPPSS
7-28
Wiring Diagrams
FRONTREARREAR FRONT
BLK (2)
BRN (9)
BLU (10)
BLK (1)
BLK (6)BLK (3) BLK (4)
YEL (12)
ORN (20)
STRIPES (30)
BLU W/WHT STRIPES (32)
LEFT CHARBROILER
BLK (5)
BURNER
BURNER
BURNER BURNER
SWITCH
SWITCH
SWITCH SWITCH
LEFT
LEFT
RIGHT RIGHT
BURNER
SWITCH
BURNER
SWTICH
WHT
BLK
GRN
PLUG
GROUND
MODULE
RR
RF
MODULE
LR
C/BR
C/BL
LF
GRN (42)
WHT (39)
WHT
(38)
BLK (33)
GRN (41)
BLK (34)
BRN W/WHT
REIG1
REIG2
REIG3
REIG4
6
NEUT.
78
LINE
GND
REIG 1
12
REIG 2
REIG 3
REIG 4
109 11
REIG1
REIG2
REIG3
REIG4
6
NEUT.
78
LINE
GND
REIG 1
12
REIG 2
REIG 3
REIG 4
109 11
RIGHT CHARBROILER
RT484DCRT484DC-LP
Page 85
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-29
FRONTREARTHERMOSTAT SOLENOIDREAR FRONT
BLK (2)
BRN (9)
BLU (10)
BLK (1)
BLK (6)BLK (3) BLK (4)
YEL (14)
BRN W/WHT STRIPES (30)
BLU W/WHT STRIPES (32)
WHT (40)
THERMOSTAT SOLENOID
YEL
ORN
BLK (5)
BURNER BURNER BURNER BURNER
SWITCH SWITCH SWITCH SWITCH
LEFT LEFT RIGHT
RIGHT
WHT
BLK
GRN
PLUG
GROUND
RIGHT SPARK MODULE
RF
RR
LEFT SPARK MODULE
LR
GR
GL
LF
WHT (38)
BLK (33)
GRN (42)
WHT (39)
WHT (36)
ORN (21)
GRN (41)
(15)
(22)
BLK (34)
REIG1
REIG2
REIG3
REIG4
6
NEUT.78LINE
GND
REIG 1
12
REIG 2
REIG 3
REIG 4
109 11
REIG1
REIG2
REIG3
REIG4
6
NEUT.78LINE
GND
REIG 1
12
REIG 2
REIG 3
REIG 4
109 11
L1
A
B
L1
A B
RT484DG/RT484DG-LP
Page 86
RRAANNGGEESS && RRAANNGGEETTOOPPSS
7-30
Wiring Diagrams
9
REIG 4
NEUT.6LINE7GND
811
REIG 2
10
REIG 3
LF
RR
RF
LR
REIG1
REIG2
REIG3
REIG4
REIG 1
12
GREEN (41)
WHITE (39)
BLACK (2)
BURNER
SWITCH
LEFT
SWITCH
LEFT
BURNER
FRONTREAR
SWITCH
FRENCH TOP
MIDDLE
BURNER
SWITCH
RIGHT
REAR
BURNER
SWITCH
RIGHT
FRONT
BURNER
BROWN (9)
BLUE (10)
YELLOW (12)
ORANGE (17)
VIOLET (28)
BLACK (3) BLACK (4)
GREEN (42)
GREEN
PLUG
BLACK (1)
BLACK (35)
BLACK
WHITE (38)
WHITE
LEFT SPARK MODULE
NGL
BLACK (5)
CB
GROUND
H
RT484F/RT484F-LP
Page 87
RRAANNGGEESS && RRAANNGGEETTOOPPSS
Wiring Diagrams
7-31
9
REIG 4
NEUT.6LINE7GND
811
REIG 2
10
REIG 3
LF
RR
RF
LR
REIG1
REIG2
REIG3
REIG4
REIG 1
12
GREEN (41)
WHITE (39)
BLACK (2)
BURNER
SWITCH
LEFT
SWITCH
LEFT
BURNER
FRONTREAR
SWITCH
FRENCH TOP
MIDDLE
BURNER
SWITCH
RIGHT
REAR
BURNER
SWITCH
RIGHT
FRONT
BURNER
BROWN (9)
BLUE (10)
YELLOW (12)
ORANGE (17)
VIOLET (28)
BLACK (3) BLACK (4)
GREEN (42)
GREEN
PLUG
BLACK (1)
BLACK (35)
BLACK
WHITE (38)
WHITE
LEFT SPARK MODULE
NGL
BLACK (5)
CB
GROUND
H
RT484F/RT484F-LP
Page 88
RRAANNGGEESS && RRAANNGGEETTOOPPSS
7-32
Wiring Diagrams
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