Wolf Lightning Straight Knife User Manual

LIGHTNING

STRAIGHT KNIFE CUTTING MACHINES

This manual contains parts

& service information

for

the

following models:

• LIGHTOMATIC

• PLASTAMATIC

• POWERGLIDE

• POWERMATIC

Third Edition

Published

JUNE2004

IMPORTANT

Before operating this machine, self

or the safety features, functions and adjustments for this machine.

Serial Number

LIGHTNING INTERNATIONAL N.A., INC.

5570 CREEK ROAD • CINCINNATI, OH 45242

PHONE: 513-791-4932 • FAX513-791-5969

•TOLL

FREE 1-800-385-BOLT

familiarize your-

the operator with

all

lor

your

UGHTNING

Operating

Instructions

To

do

set. (part #2900328) knife when

this turn the Knurled Rotor

should

not

knob

is

rotated.

Knob

at

the

rear

of

the

machine.

strike the Toeplate or the table

The

THIS

IS A HAZARDOUS

AND

SHOULD

•

~

attempting to

For operator safety

•

Keep

in

not top of possible when cutting material

• Never place hands batween Presser Foot Rod and mechanism while the machine is running.

• Never use a machine with a broken or improper guard.

• Operator should remove all loose fitting

jewelry, do not wear loose or baggy fitting clothing cover

•

For

additional safety

use of steel gloves.

The

purchaser must instruct all operators on

the proper use of this machine.

should industrial safety measures, devices, and

equipment should

operator. incorrect

ily

injury.

nel

to instruct new operators, contact your

Lightning

or fax Lightning direct. Help can

• The

blade factory sharpened injury handle with extreme care.

•

Use

only and

operate the machine.

PUTTING

•

When

your Lightning

operation,

room

temoerature.

•

Make

sure a Knife installed, system.

•

Before the

motor rotates freely

BE

disconnect electrical connector before

work

the Presser Foot down when machine is

use, and keep Presser Foot resting on

the

lay

or

KnHe

or

in the path of the Sharpener

and

persons

or

pull it back.

be

documented.

All

operators must be warned that

use

of this machine can cause bod-

If

you

do not have qualified person-

sales representative or call, write

provided with a

the

handles provided to lift, carry

YOUR

the machine

LIGHTNING

allow

the machine to

damage

TYPE

OF

USED

WITH

CARE:

on

machine.

•••

as

dose

to the material as

or

wHh

long hair should

we

also recommend the

Such training

All

standard and

be

provided to protect the

be

new

machine is

and

ready

to

use.

INTO

is

first put into service/

come

is installed. If

may

occur

is

plugged

and

no

to

sharpener

in,

make

the knife is properly

MACHINERY

machine is on.

arranged.

To

avoid

SERVICE.

to

blade is

sure

BEFORE

• Add oil to machine. Assembly, (112901102)

gent capacity is to hours of operation.

NOTE: only with plete the shift. Never over fill reservoir over night.

• Lightning motors are Repulsion Induction

Motors, requiring phase plug

•

Make

lion.

Sharpener move knurled hand

STARTING

•

Read

•

Make

•

Make

•

Make

•

Turn revolutions by

• Connect electrical plug

• Switch

STARTING:

see #2900180, page

or good grade 20-30 non-deter·

oil. Fill until housing is to

RED

To

avoid oil leakage, fill oil reservoir

the

amount of oil needed to com-

only.

Be sure electric

and

connector

sure sharpener

II

not,

raise

Trip

Release

sharpener

knob

to

make

at

sure

up

rear

~AUTION

Put

oil

in

line

and

will last for eight

11

0 or

2201230

are

properly installed.

assembly

Lock

Lever

(B)

into

lodked

of

motor a few

knife

moves

MACHINE:

all

above

information first. sure motor sure a sure sharpener

Knurled

power

blade

Knob

hand

"ON".

switch

is

in

is

at

rear

to

is

in

machine.

in

locked position.

of

see

if

Oil

Housing

3.

Use

1/2

capacity.

or

leave oil

vo~

supply,

machine

is

in

locked

(A)

up,

half

way

position.

revolutions

easily.

"OFF"

position.

motor over a

Knife

moves

Oil

in

single

then

down

Turn

CHANGING THE BLADE:

• Switch off the machine power

•

supply.

When

the

old blade is with the is without the blade correctly To restarting the machine, turn the black Knurled

Rotor tion by hand. If the blade is not position, changing operation must

Knife

Slot Cleaning

removed.

ensure the blade is correctly

The machine must not be turned

Knob

at

the rear of the motor one

it will hit the Toeplate

and

disconnect the

removed,

Tool

in

place.

ba

recommenced.

clean care fully

so

that alliin!

in

place before

revolu-

in

the correct

and

the blade

IMPORTANT:

• For the first week has been should be turned on and off a few times (flash starting) before allowing it to run continuously.

This permits the

into the moving parts.

idle for

or

two,

or

after the machine

any

length of time, the motor

oil to warm up and flow easily

Full

posi·

press

and

by

few

freely.

on

WHEN

LEVEL

MACHINE

SURFACE.

IS

NOT

EXTRA

IN

SERVICE

CAUTION

STORE SHOULD

SAFELY

BE

EXERCISED

IN A WARM

LIGHTNING

2

AREA

WITH

ON A FIRM

TALLER

AND

MODELS.

LUBRICATION

OF

YOUR LIGHTNING CUTTER

2 Drops - Oil only

(2901152, 2901154, 2901156 & 2901158)

DAILY

4

Drops-

Oil only

Idler Gear hole

(for

Idler Gear 2900692)

in

WEEKLY

in

Small Tubes

AMPS

- 110V 220V

PGD PMT LMT

PLT

8.5 5.4

8.5

6.5 2.5

8.5 3.5

4.3

DAILY

12 Drops • Oil only Oiler Housing before

commencing work.

DO NOT put Oil

Oiler Housing more

frequently than once

in 24 hour period.

in

MONTHLY

4Drops-Oil

only at base of

LH&RH

Square Drive

Shafts,

(2901452-2901464;

2901472-2901464)

~---------------------------------------------LIGHTNING

2 Drops • Oil only in both

WEEKLY

Rear Belt

(2901068, 2901072)

Pulleys

3

Sharpener

Release

Lever{

B)

Electrical Connector

Knurled Rotor Knob (2900328) & Cover

~

Presser

Lift Hook

Sharpener GearBox

For)!

Assembly

Knife

Guard

(Presser

Fool

Rod).

Knife-----

(See

Knives

Presser Foot

___

__

---i~

---

page

15.)

_.,...,

.,.

r---

Front

Head

Face

Plate

Sharpener

Release

Lever

(B)

Presser

Foot

Lift Hook

LIGHTNING

4

Roller

Assembly

Handle--...,..

Presser

Foot L!l\ler

Sharpener

(See

Belts-------

page 13.)

'j.,.i---

Trip

Lock

Lever

(A)

Sharpener

Gear Box

LIGHTNING

The

parts section of this manual into major parts each

SHARPENER

HOUSING

PAGES8,9,

10 & 11

assemblies

and

their numbers

page

as indicated.

PARTS

shown

can

~l

ILLUSTRATIONS

has

been divided

below,

be

found

individual

on

AND

PARTS

LIST

8

KNIVES

PAGE15

LOWER

SHARPENER

UNIT

PAGES

12 & 13

When ordering parts - Specify: Part

IMPORTANT

number, description, machine size, machine

FOOTPLATE & STANDARD

PAGE

14

This machine equipped with a factory sharpened knife Always exercise care when

handling or

using

this machine.

lNG

is

blade.

serial number and parts manual edition.

~---------------------------------------------LIGHTNING

5

FRONT

HEAD

290017fi

2900232

2900408

290024() 2900244

2900296

2900130

Part

No.

1386060 2900100 2900104 2900108 2900112 2900116 2900120 2900126 2900127 2900126 2900130 2900132 2900136 2900138 2900140 2900144 2900148 2900152 2900156 2900160 2900162 2900164 2900166 2900168 2900172 2900176

2900160 2900182 2900183

2900185

2900187

2900188

LIGHTNING

6

Description Quantity used

Handle

Crank-STD Crank-Long Crank

Bearing

Crank

Bearing

Crank

Pivot Bearing Crosshead Crosshead Crosshead Crasshead Knife Knife Knife Crosshead

Wrist

Guide Guide Guide Connection Connection Connection Connection Connection Connection Connection

Oiler Oil

Insert-

Oil Oil

WICk

Lock

Pin Fett

Complete

Lock

Washer Stud & Nut Stud & Nut

Wrist

Plug

Adjustment Adjustment Adjustment

Housing

Cup

Long Reservoir Cover Reservoir/ drilled

Right

hand

Stroke 1 3/8"

Stroke

1 5/8

Lock

Nut

Stud

Screw

(Not

shown)

Thread Insert

Lock

Screw

Rod-STD Rod-1 Rod-Long

Rod-1

Rod

Assy

(Not

Stroke 1 3/8

3/S'B.A.

Stroke 1 5/8"

518" Spacer Clamp Lock

washer

shown)

with

Guide-

S.A.

..

nut

Screw

insert 3-318"

more

if

Special

..

.f.\--- 2900132

~2900136

than

1

2

3 3

3

2

Part

No.

2900189 2900190 2900192 2900196 2900204 2900208 2900212 2900216

2900224

2900228 2900232 2900236 2900240 2900244

2900248 2900252 2900292 2900296 2900300 2900395 2900396 2900398 2900399 2900400 2900401

2900402 2900403 2900404 2900408

2900412 2900416

2900420

2900421

Description

head

3-7

Wlck Cross Wlck

Left

Housing Retaining Housing Retaining Guide Guide Left Guide Guide Right hand 1-5/8 STK Guide Screw Guide Front Front Fan Fan Front

Front Stud Stud -Lower Stud -Lower Handle

Heat Shield Handle Bracket

Handle

Handle attaching Handle Shank Handle Handle

Switch Insulation

Left Hand Swifch

Swifch

Right Switch Rubber Cover

hand

Left hand 1-3/8 STK

hand

Right hand

Screw Washer

Head

- UghtoMatic

- UghtoMatic Head Bearing Head Bearing

Upper

Left Right

Furrol

(Not

Lowering

S.A.

(not

Plate

Screw

Hand

Switch Plate

1101220

/8"

Guide - 4-7/8"

Screw

Long

Screw

Short

1-5/8 STK

1-318

STK

Lock

nut

Hand

(Not

shown)

Screw

Bracket Screw

shown)

Plate

Volts

Quantity

if

more

used

than

1

4

7

2

8

MOTOR

2901750 2901760 2901770 2901790

1105201 1105801

9900100

2900472

..L

0

2900444

0

2900370 2900372

(2900448)

2900308 2900312 2900314

2901700 2901704

2901707 2901720 2901724 2901727 2901730

2901734 2901737 2901740 2901744 2901747

Part

No.

1105201

1105801

2900256

2900258

2900280

2900264

2900266

2900272

2900276

2900280

2900264

2900288

2900308

2900312

2900314

2900316

2900320

2900324

2900328

2900332

2900370

2900372

2900376

2900378

2900380

2900436

2900440

2900444

2900264r 2900266

2900268

Description Quantity used

220V/1 Motor

Motor Motor Motor

Brush Brush Cap

Brush Guide Connector Brush Guide Rear Motor Head - Powe!Matic & Rear Motor Head - LightoMatic Rear Motor Head

Knurled Turning Knob (Black) Cutout Gear Complete

Cutout Gear Spring Cutout Gear Spring Circlip Carrying Handle Carrying Handle Screw 4

Phase Twist-Lock Male Plug

110VI1 Phase Twist-Lock Male Plug

Bo~

- PowerGiide 4

Bott PowerMatic, PlastaMatic 4

Batt

- UghtoMatic 4

Bolt Nut - PowerGIIde, Powe!Matic & PlastaMatic Rear Nut-Motor Bolt - UghtoMatlc 4 Front Nut-Motor

Guide Carbon Brush

Rear Head Bearing Bearing Lock Nut Cover Guard Cover Guard

Cutout Gear Complete - PlastaMatic

Power Plug Adapter

Batt- UghtoMatic 4

Lock Screw

• PlastaMatic

Screw 2

• High Speed

PlastaMatlc

if more than 1

214 214 214

214

PowerGIIde

0

2900376

2900378

2900256 2900258 2900260

8

0

2900316

No. Description Quantity used

Part

2900446 Ground Wire 2900448 Power Plug Insert Molding Complete;

parts included (Not shown)

2900452 Power Pin 2 2900456 Earth Pin 2900460 Power Pin Screw 3 2900464 Earth strip; 2900468 Shakeproof 2900476 Insulating Disk 2899480 Insulating Disk Screw 2901096 Accesso!y-OJrd Extension Socket

2900472 2901096 Cord Extension Socket (Not shown) 2901700 2901704 2901707 Stator2901720 Stator2901724 2901727 2901730 2901734 2901737 2901740 Stator-110V, 60 29017 29017 2901750 2901760 Armature· PlastaMatic-All vonages 2901770 2901790 9900100

Power Plug Adapter Screw Stator -110V, 60

stator-

Stator-

StatorStator· Stator·

stator-

44

stator -

47

StatorArmature- LightoMatic- All voHages

Armature - PowerMatic • All vonages Armature - PowerGiide • All voltages SCrew

2900288

• 1

2900272

I

2900280

•

2900276

Washer 3

220V, 60 Cycle - UghtoMatic 230V,

11 220V, 230V,

11 220V, 60 230V,

220V, 230V,

for Plug 3

Cycle-

50 Cycle -LightoMatic

OV,

60 Cycle • Powe!Matic 60 Cycle · PowerMatic 50 Cycle • PowerMatic

OV,

60

Cycle· Cycle-

50

Cycle·

Cycle· 60 Cycle - PowerGiide 50 Cycle - PowerGiide

2900324

2900328

0

2900332

0

2900320

if more than 1

LightoMatic

PlastaMatic PlastaMatic PlastaMatic PowerGiide

t

3

LIGHTNING

7

2900562

2901170 2901172 2901174 2901176

2900596

2900592

~

2900561

2901140 2901142

2901144 2901146

2900568

t---~

[I

2900718

2900719

..

~~-G

2900717

2900715

~

;

2900640

2900636

2900824

2900584 2900588

'

2900612

0

2900620

2900600

2900608

-

2900604

2900664

29007040

LIGHTNING

8

II

2900572

1B

2900576

2900676

m

2900580

2900848

2900656

290i52

2900732

2900728

'

2900696

11

2900700

0~2900616

0

2900620

0 2900632

I

~290106ti!:l

(I

2900708

0 O 2900716-

~----~2=9~0~07~0~6------~2~9~0~07~2=0~~~----------------------------

:

2900688 2900692

2900712

0

2900724

l

2900721

2900628

Old

-

New

·~

style 2900624

style

-

2900652

SHARPENER NUMBERS

Part No.

2900561 2900562 2900568 2900572 2900576 2900500 2900584 2900588 2900592 2600596 2600600 2600604 2900608 2900612 2900616 2900620 2900624 2900628 2900632 2900636 2900640 2900652 2600656 2600658

2600660. 2900564 2900565

2900668

2900672 2900673 2900076 2900678

Description Quantity used Part No. Description Quantity used

Spring Guide Connecting Cap for Tubes

·Drive

Bushing Bushing

Bushing

Bushings- Gears

Drive Cover -Prior to

Friction Friction Drive Cover - LightoMatic 2900708 Gear Box Bearing Race Spacer Friction Drive Cover Screws 2

Pad Holder 2900715 Brass Eyelet

Oil

Pad Holder Screws

Oil

Push Rod Push Rod Pin 2900718 Oiler Felt Drive Shaft

Left Hand Gear with Key Thrust Washer Broached Spreader Plate 2900728 Gear Spindle Spring Clip Thrust Washer 2 2900732 Rubber Friction Drive Spreader Pin Spreader Pin Screw 2900848 Face Plate Dome Nut Spreader Lower Bushing • Reverse Drive Shaft Plastic Cover Gear Box • Prior to 1994 2901144 Face GearBox Gear Box

2900676,2900704 (2) and 2900708.) 2901154 1 Gear Box Stud Gear Box Gear Box

Bushing Gear Box {Includes 2900684, 2600068, 2900676, 2901176 14" Large Tube 2900704 [2]. 2900700 & 2900708.)

Shaft (Upper)

-Drive

Shaft (Center) models prior to 1994)

• Drive Shaft (Lower) 2900700

with

Gear

Plate Screw

S.A.-

(Includes 2600665, 2600668, 2901152 4-6·8" Small Tubes

Spring Spring • PlastaMatic 2901170 4-6-8" Large Tube Gear

Box

SA

(1/8" Shorter)

if more than 1

2900688 Idler Gear 2900692 Idler Gear with Bushing 2900696

Sept

1996 2900706 Gear Box Bearing Retaining Clip

2

2 2900716 Threaded

2 2 2900724

2900704

2900712

2900717 Oiler Bracket 2900719 Screw 2

2900720 2900721 Threaded Gear Spindle (New style)

2900824

3 2600852

2901140 2901142

2901146 Face Plate -

Idler Gear Bushing • Old style, Idler

Gear Box Bearing 2

Gear&

Gear Spindle Gear Spindle Washer

Cam Shaft Bearing Lower Face Plate Dome

Face Face

o•

2901156 2901158

2901172 1 0" Large Tube 2901174 12" Large Tube

12" Small

14'

(118"

narrower, prior to 1994) w/Bushing

Gear Bushing

Shaft

Gear

Spindle (Old style)

LOCk

Nut

Plate·

with

with with

with

Tubes

tubes • 4", tubes-1 o·

tubestubes - 14"

PlatePlate·

Small Tubes 2 Small Tubes 2

Nut

6" & 8"

12"

if more than 1

(1!8"

shorter,

2 3

2 2

•NOfE:

If

it

is necessary

fitting latest series 112900664

to

replace

Gear

Box #2900060 (Prior to 1994) we recommend

with

latest Idler Gear

-------------------------------------------------LIGHTNING

112900692

to suit.

9

2900736

l 2900740

2900864

•

2900868

2901352 2901356 2901360 2901384 2901368 2901372 2901400 2901404 2901408 2901412 2901416 2901420

2900896

•

2900892 2900894

2900644 2900648

~

tl

2900793

2900796

'--2900-8-20-

12900744

2900836

•

2900844

2900840

_·~-·-

_,OO~OO<

2900780

2900808

2900812

2900816

I

2900912

2900900 •

2900912

2900916 0

0

..

2900904

(with 31ugs)

0

2900912

2900862

2900880

c

2900884

2901452

2901456 2901460 2901464

2901472 2901476 2901480 2901484

• • • •

2900784

2900748

2900776

2900788

2900760

•

2900752

10

'

2900756

1

2901600 2901604 2901608 2901612 2901616 2901620

2900832

2900772 2900773

'

2900888

'

-

2900828

~

2900768

SHARPENER NUMBERS

Part No.

2900644 2900648 2900736 2900740 2900744 2900748 2900752 2900756 2900760 2900764 2900766 2900768 2900772

2900773

2900776

2900780 2900784 2900788 2900792

2900793

2900794 2900796

2900900

2900604

2900808 2900812 2900816 2900820 2900828

2900832

2900836 2900840 2900844 2900880 2900862 2900864 2900868 2900860 2900884 2900888

Description

LH

Thread Follower Nut RH Thread Face Top Cover Screw Lower Cover Screw Presser Foot Rod Lock Presser Foot Rod Lock Spring Presser Foot Rod Lock Screw Presser Foot Rod Lock Presser Foot Lever Presser Foot Lever for Presser Foot Lever Spring Presser Foot Lever replace with 2900773 Presser Foot Lever

Screw with Nut #2900760

Presser Foot Lever Bracket Presser Foot Rod Presser Presser Foot Bracket Screw 4 Release Lever Plastic Cover Release Lever S.A.

Cam Cam Cam

Trip Lock Lever

Latch Spring Latch Screw Shall For Cam Cam Cam Spring Screw Stud

Release Lever Spring

Stud Release

Presser Foot Rod Ufting

Lifting

Presser Foot Presser

Rev. Thrust Thrust

Follower Nut

Plate Cover

Nut

lowered handle ScrewScrew-

Sleeve

Foot Sleeve Spacer

Attaching Rivet Lock Screw

Spring

for Release Lever

Screw

Stud

Hook

Foot Screw

Drive Shalt Extension

Collar

lor

Extension

Collar Pin

Quantity used

if more than

(Nylon)

Prior to 6/2001, replacement,

1

Part No.

2900892 2900894 2900896 2900900 2900904 2900912 2900916 2901352 2901356 2901360 2901364 2901368 2901372 2901400 2901404 2901408 2901412 2901416

2901420 2901450 2901452 2901454 2901456 2901456

2901460 2901462 2901464 2901470

2901472 2901474 2901476 2901478

2901460 2901482 2901484 2901600 2901604

2901608

2901612 2901616

2901620

Trip Lock Nut (Nylon) Top

Thrust Thrust Washer 6

4'' Reverse Drive Shaft wlextension 6" 8"

4'' Reverse Drive Shall w/o Extension 6'' Reverse Drive Shall w/o Extension

8"

4",

12" 14" 14" Square Drive

.f; o &

4",

12' 14' 14"

Description

Cam Latch Trip Nut Cam Latch Trip Nut - 1

Spline Nut with 3 Lugs

Spline Nut with Red Dot

Lower

Race Cege & Balls 3

Reverse Drive Shaft wlextension Reverse Drive Shall wlextension

10'

Reverse Drive Shaft wlextension

12'

Reverse Drive Shaft w/extension

14" Reverse Drive

Reverse Drive Shaft w/o Extension 10" Reverse Drive Shall w/o Extension 12"' Reverse Drive Shaft w/o Extension 14" Reverse Drive Shaft w/o Extension

o &

8"'

Square

6"

& 8" Square Drive LH

0"

Square Drive LH w/Extension #2900972

1

o·

Square Drive LH

12"'

Square Drive LH w/Extension #2900972 Square Drive LH Square Drive LH w!Extension #2900972

8"'

Square

6' & 8'

Square Drive RH

o·

Square Drive RH w/Extension #2900984

1 1

0"

Square Drive RH

o·

Square Drive RH w!Extension #2900984

1

Square Drive RH Square Drive RH w!Extension #2900984

Square Drive RH Presser Foot Rod Presser

Presser Foot Rod s·

Presser Fool Rod 1 Presser Foot Rod Presser Foot Rod

Foot

Shall

Drive

LH

Drive

4'

Rod o

12" 14"

1

3/8"

518"

wlextension

LH

wl

RH

vo'Extension

o·

Quantity used

if more than 1

Extension

#2900072

#2900984

_________________________________________________

LIGHTNING

11

LOWER SHARPENER

AND

SHARPENER

BELTS

2900956

832

2901 2901012 (PrlortoSept.1997)

2901004 2901828

-----i--i-lt-t:T'IJ

(Prior

to

Sept.i9!l7)

2900922

2900944

2900948 2900952 2900940

----'-+-'

--..--+-li!lljl

----1~

--t-riCI

=-~-

1'1--+---

lt-l~-~

-+-i-+f-.IF~

2900968

2900964 2900960

r2901000

!A".J."'>J';;>-- 2900996

2900998

2901824~

LIGHTNING

12

2900936

--i!!Oli

2901044.---A

2901040--·······-~~

2901U4tl-~tP'

@).--

/.

2901820~

Iii--

@'ir---:_:_::_.::__

2901016 2901800

2901084 2901816

2901 020 2901804

2901830 2901 024

2901808 2901084

2901816 2901

2901812 2901 052

(Prior

(PrlortnSepl

028

(Prior

2901 830

(Prior

to

Sept.

1997)

(Priortn Sept.i997)

(Prior

tn

Sept.1997)

to

Sepl1997)

1997)

tn

Sept.

1997)

SHARPENER

BELT

numbers see

Page 13.

LOWER SHARPENER NUMBERS

Part

No.

2900920 2900922

2900924 2900932 2900936 2900940 2900944 2900948 2900952 2900956 2900960 2900964 2900968 2900972 2900984 2900996'

2900998

2901000 2901004

2901008

2901012 2901016

2901020 2901024

Description Quantity used

Sharpener Gear Box

Sharpener Gear

Wearing Strip

Grease

Thrust Bushing

Shaft Extension Bushing 2 Cluster Gear Cluster Gear Bushing

Reversing Shaft Gear Gear Box Cover Gear Cover Gear Cover Adjustable Screw LH RH GuideGuideGuide Bracket Screw 2 Lock Arm for Side Teeth Lock System

Lock

Lock Side Teeth Lock System RH RH

LH

Side

Plug

Gear Shaft Extension

Back Back

Arm Screw Arm Spring PriortoSept.1997,

Shoe with Bushing- Prior to Sept. 1997 Shoe Spring - Prior to Sept. 1997

Shoe with Bushing- Prior

Teeth

Box

Assy w/o Belts

Screw 3 Screw

of

Standard -

of

Standard

Shoe-

Lock System

Prior to Sept. 1997,

4",

-14"

6",

lo

if more than 1

8",

10"& 12"

Sept. 1997,

2

Part No.

2901028 2901040 2901044 2901048 2901052 2901056 2901060 2901064 2901068 2901072 2901076 2901080 2901084

-2901800 2901804

- 2901808 2901812

2901816 2901820

2901824

2901828

2901830 2901832

Description Quantity used

LH

Shoe Spring - Prior to Sept. 1997, Front Belt Front Pulley Rubber Liners Pulley Pins Shoe & Spring Pivot Screw Pivot Screw Stabilizers Stabilizer Screw

RH

LH Slide Spring RH/LH Slide Screw Shoe RH RH LH Lock System LH Shoe Adjustment Screw Adjustment Lock Nul

Lock Arm Front Teeth Lock System

Washer

Lock Lock System

Pulley

Lock Nut

Slide with Pulley

Bushing-

Shoe with Bushing

Shoe Spring

Shoe with Bushing, Front Teeth

Shoe Spring

Bushing

Ann

Priorto Sept. 1997

Spring, Front Teeth

if more than 1

2 2

2

2 2 2

4

2 2

2

*Note: From August 1998, this part will be made

SHARPENER BELTS

2901200 Belt 2901204 Belt 2901208 Belt 2901212 Belt 2901216 Belt

------------------------------------------------LIGHTNING

-

150Grit

Very Fine (White) 120 Grit Fine 100 Grit Medium (Green)

-

80

-

Grit Coarse (Red)

60Grit

X -Coarse (Black)

to

suit all models.

13

2900520

2900488 2900492

..

2900516

2900524

y

2900496

• 2900530 2900531

<ill

2900548

2901252 2901256 2901260 2901264 2901268 2901272 2901552 2901556 2901560 2901564 2901568 2901572

2901300 2901304 2901308 2901312 2901316 2901320

.......

- 2900540

0 2900544

0

2900528 2900529

2900536

0 2900532

2900485 2900486 2900490

2900304

'

2900508 2900510

,.,

2900512

'

Base Complete Base Complete Base Complete

Part

No.

2900304 2900483 2900484

2900465 2900486

2900487 2900486 2900490 2900492 2900496 2900508 2900510 2900512 2900516 2900520 2900524 2900528 2900529 2900530 2900531

FOOTPLATE & STANDARD

Descliption Quantity used

Standard to Motor Screw 4 Fooiplate - Forward balance FootplatePowerMatic Footplate

PowerMatic&

Fooiplate Cemplete - Forward balance Footplate- PlastaMatic

LifterFootplate Complete - PlastaMatic Ufter Insert Toeplate all4", Toeplate Toeplate Hinge Hinge Pin Screw 4

LifterTension

Roller

Roller Case Black (Hard Rubber) 4

Roller Assembly Complete - Red 4

Roller Assembly Complete - Black 4

all12"

& 14"UghtoMatic,

& 1 0" with 1-518- Stroke

Comp.-

all12" & 14"

10"1-5/B"Stroke

all models except PlastaMatic

- PlastaMatic

Screw 2

Pin 2

Case - Red 4

6",

a·

& 1

all12" & 14"

& Standard Base Screw 4

Spling

models

o·

models

if

more than 1

UghtoMatic,

or

Part No.

2900532 2900536

2900540

2900544

2900548

2901252 2901256 2901260 2901264 2901268 2901272

3

2

2901300 2901304 2901308 2901312

2901316 2901320

2901552 2901556 2901560 2901564 2901568 2901572

Description Quantity used

Roller Shell Roller Axle Roller Pin Roller Washer Roller Case Lock

4"

Standards - LightoMatic

6" Standards -LightoMatic w/lnserts

8"

Standards-

1 0" Standards - LightoMatic 1 Z' Standards - LightoMatic wnnserts

Standards - UghtoMatic w/lnserts

14"

4!'

Inserts 6"1nserts 8"1nserts

10" Inserts 12" Inserts 14" Inserts

4"

Standard6"

Standard - Heavy Duty with Inserts

8"

Standard - Heavy Duty with Inserts 1 0" Standard - Heavy Duty with Inserts 12"Standard14

Standard-

Screw

LightoMatic w/Jnserts

Heavy Duty with Inserts

Heavy Duty with Inserts Heavy Duty with Inserts

if

more than 1

w~nserts

4 4

40

8 8

LIGHTNING

14

KNIVES

BLADE TYPES AVAILABLE

Size Blade Type

4 4 Small Wave 4 Large 6 6 6 Large Wave 6 Notched

Straight

Wave

Straight

Small Wave

TOOLS

AND

LUBRICANTS

HSS

with Hole

1460070

-

1460270

-

1460276 14602n

Alloy

-

1460073 1460075 8 1460272 1460273 10

-

2901088

Knife Nut Wrench

Size

Steel

8 8

10

12 14

Blade

Straight

Large

Notched

Straight

Large

Straight

Type

Wave

HSS

with Hole

1460470 1460476

t4604n

1460670 1460676 1460870 1461070

Alloy

S1eel

1460472 1460475

-

1460672

-

1460872 1451072

29011 00 Knife Slot Cleaning Tool 2901102 Oil

-------------------------------------------------LIGHTNING

2901

092

Grease

15

20

YEAR GUARANTEE

ON OUR REPULSION INDUCTION MOTORS

We guarantee the motor

and "PowerGiide" cutting machines (excluding Switch, Brushes

Switch Gear) for a period TWENTY YEARS, against burning

and out; provided it has not been dismantled by anyone other than Lightning

In case of part a guarantee of twelve months.

Lightning machines can be supplied with your choice practically build machine heavy fabrics. ground gears throughout the sharpening mechanism.

to

cut light, bulky material or a powerful motor on a small machine for tough,

To

International or one of our authorized representatives.

our

representative dismantling, we would require the

to

be returned

one

to

ensure long life this machine is also equipped with hardened and

to

us for inspection. The machine itself carries

order. For example, you can have a light

of

our "LightoMatic", PowerMatic",

of

motor and knife size ... you can

motor

on a large

WARNING! The use of any other than genuine "Lightning" blades and/or parts WILL

CAUSE scope of this guarantee.

DAMAGE to this cutting machine and such use will be considered outside the

IMPORTANT

LIGHTNING INTERNATIONALN.A., INC.

I

PHONE: 513-791-4932 • FAX 513-791-5969

REMEMBER

5570 CREEK ROAD • CINCINNATI, OH 45242

TO

PLEASE

RETURN

•TOLL

FREE 1-800-385-BOLT

YOUR WARRANTY CARD.

@lightning International

NA,

Inc.

Wolf Lightning Straight Knife User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual