Wittenborg FB 7100 PLUS Operator's Manual

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H0402EN00
10.2011

OPERATOR MANUAL

FB 7100 PLUS

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The symbol indicates that the machine may not be disposed of as ordinary waste; it must be disposed of in accordance with the provisions of the European directive 2002/96/CE (Waste Electrical and Electronics Equipments - WEEE) and of any resulting national laws, for preventing any possible adverse effects on the environment and on human health. For correct disposal of the machine, contact the dealer from whom you have purchased the machine or our after sales service.
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All packing materials shall be disposed of in a manner which is safe for the environment.
Copyright © All rights reserved. This manual may not be translated or copied or reproduced in any form or by any means in whole or in part without the prior written consent of N&W GLOBAL VENDING SpA.
N&W GLOBAL VENDING SpA issues no explanations or guarantees with regard to the contents of this publication and expressly disclaims all responsibility for any implied guarantees. N&W GLOBAL VENDING SpA reserves the right to revise and change the contents of this manual without notice. Original document.
Published by N&W GLOBAL VENDING SpA Via Roma 24, 24030 Valbrembo (BG) - Italy.
Part No: H0402EN00 Published in 2011, week 41
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TABLE OF CONTENTS
Table of contents
Introduction................................................................................. 1
Safety........................................................................................... 2
Technical Data ............................................................................ 4
Product presentation
Vending machine components ..................................................... 6
- Machine front.............................................................................. 6
- Operating panel.......................................................................... 6
- Machine cabinet ......................................................................... 7
Operation
Pot panel (Multibrew).................................................................... 8
Discount lock ................................................................................ 9
Navigation buttons........................................................................ 10
- Settings buttons.......................................................................... 12
Overview of Operator and Technicians functions......................... 13
Short cuts ..................................................................................... 21
Additional Features....................................................................... 24
- Multi-vend................................................................................... 24
- Single-vend ................................................................................ 24
Cleaning and maintenance
General instructions...................................................................... 25
Maintenance routines ................................................................... 26
- Schedule for regular maintenance routines................................ 26
- Schedule for deep and occasional maintenance routines.......... 27
Regular cleaning
Opening and disconnecting machine ........................................... 29
Preparing for filling of canisters .................................................... 29
Filling the instant ingredient canisters .......................................... 29
Filling the freshbrew ingredient canister....................................... 30
Removing the solid waste container............................................. 31
Cleaning the cup carrier ............................................................... 32
Unlocking the drip tray.................................................................. 33
Cleaning the drip tray................................................................... 33
Cleaning inside and outside......................................................... 34
Mounting of cleaned parts ........................................................... 34
Rinsing machine .......................................................................... 35
Last check.................................................................................... 36
Deep cleaning
Hygiene kit ................................................................................... 37
Opening and disconnecting machine........................................... 37
Filling the instant ingredient canisters.......................................... 38
Filling the freshbrew ingredient canister ...................................... 39
Disconnecting machine................................................................ 39
Cleaning the ingredient waste tray .............................................. 40
Cleaning the instant ingredient dispensing system components . 40
Cleaning the powder trap............................................................. 41
Cleaning the diffuser.................................................................... 41
Cleaning the coffee mixer ............................................................ 41
Removing the dispense head ...................................................... 42
Removing the outlet hoses .......................................................... 42
Removing the coffee waste chute................................................ 42
Cleaning the freshbrew unit ......................................................... 43
Disassembling the freshbrew unit................................................ 44
Reassembling the freshbrew unit ................................................ 45
Emptying the solid waste container ............................................. 46
Cleaning the base tray................................................................. 46
Cleaning the cup carrier............................................................... 47
Cleaning the drip tray................................................................... 47
Cleaning inside and outside......................................................... 48
Mounting cleaned parts ............................................................... 48
Rinsing and last check................................................................. 49
Occasional routines
Cleaning the instant ingredient canisters..................................... 50
Cleaning the single chamber coffee canister............................... 52
Cleaning the dual chamber coffee canister ................................. 53
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Table of contents
Replacing brewer filter and gasket............................................... 54
Rinsing / descaling the brewer ..................................................... 55
Additional routines
Calling and resetting counters...................................................... 56
Emptying the cash box................................................................. 67
Adding change manually.............................................................. 68
Changing prices ........................................................................... 69
Setting of free vend and key discount .......................................... 70
Time Discount .............................................................................. 71
Setting time discount.................................................................... 73
Energy saving periods.................................................................. 74
Setting energy saving periods...................................................... 75
Display messages and trouble shooting
Display messages ........................................................................ 77
Trouble shooting .......................................................................... 79
ii FB 7100 PLUS 10.2011
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INTRODUCTION

According to the requirements of the custom­er, the service technician can program differ­ent functions into the vending machine.
The machine dispenses
• hot freshbrew drinks
• hot instant drinks
• hot water.
or
• hot freshbrew drinks
• hot/cold instant drinks
• hot water.
Use only freshly ground coffee, ground tea or instant products made for vending machines.
The machine is delivered with touch on icon direct selection buttons. All communication with the machine, such as drink selection, rinsing functions, data retrieval and settings, is carried out by using the direct selection buttons.
All parts to be cleaned are designed in a light blue colour (for regular cleaning) and in a dark blue colour (for deep cleaning). All parts of action are supplied in a green colour.
If the vending machine is not used according to its purpose, the manufacturer cannot take on any liability.
This operator manual is valid for several vari­ants of the vending machine. Therefore, it is possible that in this operator manual you may find instructions for operating elements that are not installed in your vending machine.
This technical documentation is part and par­cel of the vending machine and must always follow the machine in case it is moved or by transfer of ownership.
Introduction
The machine can be used by children and by people having reduced physical, sensorial or mental skills under the supervision of people responsible for their safety or specifically trained on the use of the machine. Children shall be prevented from playing with the ma­chine by the people in charge of their super­vision.
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Safety

SAFETY
• Before starting installation and using the machine, it is first necessary to carefully read and understand the instructions contained in this manual, as they offer important information on installation safety, operating instructions and maintenance.
• This manual describes the loading and routine maintenance operations which are carried out in areas of the machine accessible with simple use of the door key, without using any other tools.
• The vending machine may not be subject to frost during operation, storage and transport.
- If there is the risk of frost in the area of the installation site of the machine, voltage to the machine may not be disconnected.
- If there is the danger of damage due to frost, the service technician must check and replace boiler, hoses and valves if required prior to reconnecting the vending machine and he should additionally carry out a functional test.
• The vending machine may not be installed outside.
• The vending machine should only be installed and repaired by qualified personnel, who are trained in the correct use of the machine according to the standards in force and who have the specific knowledge of the machine functioning from a point of view of electrical safety and health regulations.
• Safety devices must not be bridged or put out of function.
• The vending machine must be connected to the drinking water line and to the electric line in compliance with local regulations.
• The vending machine has to be placed in a horizontal position.
• The vending machine must be connected to a secured electric circuit. We recommend to install a fault current safety switch. The connections must be made using an earthed safety plug socket complying with valid regulations.
• After the machine has been installed, the power supply plug must be accessible.
Never touch the power supply plug with wet hands nor plug it in if the plug itself is wet.
The liquids dispensed by the vend­ing machine are very hot! To pre­vent scalding, hands (and/or other parts of the body) must be kept away from the outlets while drinks are being prepared and dispensed.
• If the power supply cable of the vending machine is damaged it may only be replaced by a service technician.
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Safety
• Do not attempt to fill several cups by pressing the pot button. There is danger of injuries.
• Only authorised and qualified personnel may clean, fill up and set the vending machine.
• The vending machine may not be cleaned under a water jet and is not suitable for installation on surfaces next to which water jets are being used (e.g. for cleaning).
• Use only original spare parts.
• Observe the local regulations!
• Regular cleaning of the vending machine
is necessary for functional and hygienic reasons.
When cleaning, take care of sharp edges. There is danger of injuries!
• To clean the cabinet only use cleaning agents approved by the food industry.
• Clean the inside and outside of the vending machine by using a damp cloth and do not splash it.
• After cleaning, make sure that all components are correctly reinstalled.
• Every machine is identified by its own serial number indicated on the rating plate attached at the rear of the vending machine. This plate is the only one acknowledged by the manufacturer as identification of the machine. The technical data of the vending machine are given on the rating plate.
When the yellow special key is in­serted in the slot of the door switch, voltage is re-established to the machine.
Door switch: When the door is opened, a special switch ensures that there is no ac­cess to energized or moving parts.
Any operation requiring the ma­chine to be energized with the door opened must be carried out exclu- sively by qualified personnel in­formed about the specific risks of such situation.
The machine may be energized by qualified personnel by inserting a special yellow key into the door switch.
Before starting any maintenance or repair of energized or moving parts, the machine must always be switched off.
The door can be closed only after removing the key from the door switch.
If power is turned on, be careful not to touch moving parts and electrical components.
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Technical data

TECHNICAL DATA
The technical data of the vending machine are given on the rating plate.
The vending machine is suitable for indoor use only.
Dimensions vending ma­chine

Weight 64 kg (without ingredients)

Electric connection Power supply: 230V, 50 HZ

Water connection Water system connection: The vending machine must be connected with the potable water system according

Height: min. 850 mm (without levelling feet), max. 875 mm (with levelling feet) Width: 450 mm Depth: 378 mm (cabinet), 475 mm (cabinet+door)
Lines: Single line+neutral+earth (IEC-standard)
Brown = line Blue = neutral Yellow/green = earth
The vending machine must be earthed! In addition, it is recommended to install a fault current safety switch.
Power consumption: 2000 - 2450W Connecting cable: Approx. 1.8-3.5 m (varies, depending on local requirements). Fuse: Transformer, primary: 2A
Transformer, secondary (on VMC): 8A
to the provisions in force in the place of installation of the equipment.
Min. back pressure without chiller: 0.8 bar (0.08 MPa)with chiller: 1.5 bar (0.15 MPa) Max. pressure: without chiller: 10 bar (1.0 MPa)with chiller: 8 bar (0.8 MPa).
Hose connection: Connect the water network with the 3/4” gas union of the water inlet solenoid valve
by means of a tube that can support the network pressure and of a type suitable for foodstuffs (min. inner diameter 6 mm.). It is recommended to apply a water tap on the water network outside the machine in an accessible position.
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Let water come out of the water network until it is clear and free of any trace of dirt.
Boiler capacity 3.2 l

Capacities Solid waste container: Approximately 9 l

Drip tray: Approximately 0.4 l
Standard Freshbrew ingredient canister: Approximately 5.5 l
Dual Freshbrew ingredient canister: Dual canister 1: 2.5 l (0.9 kg)
Dual canister 2: 2.0 l (0.7 kg)
Standard Instant ingredient canister: Approximately 2.6 l
Technical data
Further system require­ments
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Ambient temperature. Min. 4°C - max. 36°C (-2/+0) at 80% RH
Acoustic emission: The A-weighted sound pressure level is below 70 dB.
Subject to changes.
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Product presentation
1
2
3
4
5
6
8
7
1
2
3
4
5

Vending machine components

Machine front (fig 1.):

1 Cabinet
2 Door
3 Freshbrew ingredient canister
4 Advertising poster
5 Operating panel
6 Door lock
7 Cup carrier
8 Pot platform

Operating panel (fig.2):

1Display
2 Payment panel
3 Selection panel
4 Pot panel/Discount key
5 Optical interface
1
2
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Machine cabinet (fig. 3):

1
2
4
5
6
3
10 1211
8
7
9
20
14
15
16
18
17
19
13
Product presentation
1 Cabinet
2 Ingredient canisters
3 Main switch
4Brewer
5 Diffuser / Coffee mixer
6 Mixing funnels with
whipper housings
7 Holder for dispense head /
chute for solid coffee waste
8 Dispense head
9 Solid waste container
10 Cover for boiler
11 Door switch
12 Base tray
13 Cash box
14 Drip tray
17 Mixing funnel hood
18 Outlet spouts
19 Cover for payment system
/ cover for selection panel circuit board (SPC)
20 Cover for CPU
15 Lock for drip tray
16 Retaining pin for cup
carrier
3
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Operation
----CASH ACTION---­*Cash collected Manual filling ^ v Sel Esc
----SALES AUDIT---­*Total number Total turnover ^ v Sel Esc
----SALES AUDIT---­*Total number Total turnover ^ v Sel Esc
----SALES AUDIT---­*Total number Total turnover ^ v Sel Esc
----SALES AUDIT---­*Total number Total turnover ^ v Sel Esc
How to use the navigation buttons
This table describes how the four pre-selection buttons are used as navigation buttons.
Display Button Function
4

Navigation buttons

The four pre-selection buttons are used as navigation buttons for retrieval of sales data, settings, e.g. of prices, and activation of service functions (fig. 4).
(See also diagram “SOverview of Operator and Technicians functions” on page 13.)
‘Up’ button
Press this button to move up one step at a time
‘Down’ button
Press this button to move down one step at a time
‘Sel’ button’
Press this button to
• move one step to the right
or
• activate a function, eg. rinsing.
‘Esc’ button
Press this button to
• move one step to the left
or
• jump to the top of a row, e.g. from “Turnover per drink” to “Total turnover”.
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Operation
Reset cash audit Continue?
*Reset counters ^ v Esc OK
Reset cash audit Continue?
*Reset counters ^ v Esc OK
The functions of the buttons vary. The ‘Sel’ button, for example, may change to an ‘OK’ button to confirm an action. The immediate functions can always be read from the bottom line of the display.
Alternative functions of the navigation keys:
Display Button Function
‘OK’ button
Press this button to confirm an action, e.g. resetting of counters.
‘Esc’ button
Press this button to exit a function without activating it, e.g. avoid resetting a counter.
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Operation
Price: [Drink] *Set price: xx.xx
(-) (+) -> OK
Price: [Drink] *Set price: xx.xx
(-) (+) -> OK
Price: [Drink] *Set price: xx.xx
(-) (+) -> OK
Price: [Drink] *Set price: xx.xx
(-) (+) -> OK
Settings buttons
In functions that require settings, for example price settings, the functions of the four pre­selection buttons change accordingly.
This table describes how the four pre-selection buttons are used to enter or change numbers.
Display Button Function
‘Minus’ button
Press this button to decrease a numeric value in increments of one.
‘Plus’ button
Press this button to increase a numeric value in increments of one.
‘Next’ button
Press this button to continue to the next digit, e.g. in price setting functions.
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‘OK’ button
Press this button to save changes to settings in the system.
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Multibrew

Pot panel (Multibrew)

How to brew a pot: (fig. 5)
• Enter password
• Press multibrew button as many times as
the number of cups you want in the jug.
A predefined number, eg. ‘4’ is shown in the display.
• Place a pot on the pot platform.
Operation
• Press the pot button once or more times for the desired number of portions.
Pressing again will increase the displayed counter by one, up to the maximum value (15 or lower, set by the technician).
When the counter reaches the maximum value and the pot button is pressed once more, the counter restarts at the predefined number.
5
• If the machine is not set to free vend, insert a card with sufficient credit, or insert an amount of coins corresponding to the value of the number of drinks selected or a value above.
• Press the selection button for the wanted drink.
The display steps back one number each time a portion is dispensed, or if ‘optimised multibrew’ is active a progressive bar is shown.
• Remove the pot when the drinks have been dispensed.
A pot brew in progress can be stopped immediately, simply by pressing the cancel button ©.
The pot sensor may not register a pot of transparent material, eg. glass.
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Operation
Multibrew
678

Discount lock

How to use discount lock: (fig. 6)
Drink to be dispensed in cup: (fig. 7)
When using the discount lock, drinks can be dispensed at a preset discount. The discount lock can be used for single drinks and for pots.
If you want one or more drinks at a dis­count:
• Press the multibrew button and insert the password needed to avoid free drink dispensing.
12 FB 7100 PLUS 10.2011
• place a cup on the cup platform
• Press the selection button of the desired
drink.
• After dispensing, remove the cup.
•
Drink to be dispensed in pot: (fig. 8)
• place a pot on the pot platform and press the pot button until the display shows the desired number of dispensings.
• Press the selection button of the desired drink
• After dispensing, remove the pot.
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SOverview of Operator and
Test
Complete selections
Operator
Filling/Clean
Rinse
Rinse Total Machine Rinse With Stop FB1 Rinse Water
Counters
Sales Audit
Total number, nres Total turnover,nres Total number, res Total turnover,res No. per drink, nres No. per drink, res Turn. p. drink,nres Turn. p. drink,res MB per drink, nres MB per drink, res No. per group, nres No. per group, res Turn. p. group,nres Turn. p. group,res Card audi
t
No. per drink, nres No. per drink, res Turn. p. drink,nres Turn. p. drink,res
Operator menu - version 7.
4
Continued on next page
Technicians functions
This diagram shows a total view of the functions of the Operator and technicians menu (version 7.4).
All functions are reached using the four preselection buttons to navigate through the menus.
The operator and/or the technicians menus are password protected to prevent unintentional and unauthorized use.
As requested by the customer, access through password is requested either
- when entering the operator menus, or
- when entering the technicians menus.
(See explanation on previous pages).
Operation
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Operation
Cash Audi
t
Money to tube
s
Money to cash bo
x
Number of tokens Collected mone
y
Manually filled Manually delivere Value overpa
y
Dispensed change
Cashless Audit
Revalued amount
Free vend audi
t
Total no. ,nres Total no. ,res No. per drink, nres No. per drink, res No. per group, nres No. per group, res
MB. discount audi
t
MB. number, nres MB. turnover, nres MB. number, res MB. turnover, res
Discount key audi
t
D.Key number ,nres D.Key turnov. ,nre
s
D.Key number ,res D.Key turnov. ,re
s
Time Discount audit
T.Disc number ,nres T.Disc turnov.,nres T.Disc number ,res T.Disc turnov.,res
Continued on next page
Diagram continued
14 FB 7100 PLUS 10.2011
d
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Operation
Step prices audi
t
SP. turnover ,nres SP. turnover ,res
Test Audit
Test no. ,nres Test no. ,res No. per group, nres No. per group, res
Reset Counters
Reset sales audi Reset cash audit Reset Test audit
Printing
Not Resetable Resetable
Cash action
Cash collected Dispense coins Manual filling Reset tube contents
Basic operations
Change prices
Global price Price per drink
Step prices Change quantities Drink On/Off Change group
Continued on next page
Diagram continued
t
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Operation
Service information
Event log boo
k
Reset log book Program versions Show menufile ver.
Machine settings
Set Freevend,global Set Beep mode Clock on displa
y
Temp. on displa
y
Set date and time Key discoun
t
Time discount
Set Time discount Set Day(s) Set Time
Machine Info
Machine Code Operator Code Show Install. Date Set Install. Date
Energy saving
Save Energy On/Of
f
Set Day(s) Set Time Set Temperature Set Doorligh
t
Set counters on/off Selfcheck setting Gr. counters on/off 100% discount mode Use EVA-DTS events
Diagram continued
Continued on next page
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Operation
Technician
Adjust system
Calibration
Ingredient Valve
Cold water Temperatures Lower cup sensor Cup sensor status Brewing profile Pot Sensor On/Off Cold water valve Undosed water Softener counter Ex.WaterCirculation Set Rinse Timeout Brewer assembly chk Clogged filter chk Global dr. scaling
Reset relationship Change Comm. route
Closed door
Serial XModem
Serial EDDCMP
IR XModem
IR EDDCMP
Back to terminal
Technician Menu - version 7.
4
Diagram continued
Continued on next page
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Operation
Opened doo
r
Terminal Mode
Configurator Mode Set baud rate
Payment settings
Single/Multi vend Set payment typ
e
Set max credit Set max change Obligation to bu
y
Coin inhibi
t
Low change inhibi
t
A
udit unit Ext/In
t
Exact change eq. Exact change offset Keyboard inhibi
t
Price mode Price to inde
x
Zero vend mode Zero vend inde
x
Revalue Immediate change Currency code(auto) Currency code(man) Coin validato
r
Decimal point pos. Freevend count.mode Delayed Paymentmod
e
Set Cash Sale Sess. Complete Mode
A
utom Cashaudit Res
Pricelist Start Nr.
Diagram continued
Continued on next page
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Operation
Multibrew settings
Preset value Min value Max value Means of action MB Discount Optimised multibrew
Change config files
Set language file Set recipe file Set menu file
Diagnostics/Test
Overall functions
Wittlink test
Full dispense tes
t
Test vend Cup handling
Sensor test User interface
Button/Key tes
t
Display tes
t
Pre. sel. led tes
t
Door light toggle
Test Init.text
Coin return motor
Diagram continued
Continued on next page
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Operation
Water/power/heat
Water sensors
Pump on/off
Heater on/off
Fan on/off
Test whipper no. X
Test all whippers
Test valve no. X
Test all IN valves
Test IN motor no.X
Test all IN motors Sigma brewer 1
Brewer positions
Move piston forward
Move piston back
Change password GSM settings
GSM On/Off PIN Code Pre-Alarms
Set GSM Thresholds
Reset Pre-Al. cnt Bank ID's Reset GSM relations
DaylightSavin
g
UP KEY Utilit
y
Setup files Statistics files
Diagram continued
20 FB 7100 PLUS 10.2011
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Operation
If you want to .. then go to ..
Perform a rinse function Step 5
Read the counters Step 8
Proceed to the menu functions Step 9
Return to vend mode Step 6
If you want to .. then go to ..
Perform a rinse function Step 5
Perform a test vend Step 7
Read the counters Step 8
Proceed to the menu functions Step 9

Short cuts

Some functions can be reached through short cuts.
A short cut is a one-step way to select often used functions, which would otherwise require several steps through the Operator menu.
The following functions can be reached via short cuts:
• Rinse function, see “Rinsing machine” on page 35.
• Test function, see “Last check” on page 361).
• Counters function, see “Calling and resetting counters” on page 56.
• Menu, see “SOverview of Operator and Technicians functions” on page 13.

How to use the short cuts:

Step Action Display
1 • Open and close door.
• Wait and turn to the display.
2 • If the display shows the following
short cuts selection window, then go to step 3.
• If the display shows the following
short cuts selection window, then go to step 4
3
-----SHORTCUTS----­*(1)=Rinse 3=Counter (2)=Return 4=Menu (1) (2) (3) (4)
-----SHORTCUTS----­*(1)=Rinse 3=Counter (2)=Test 4=Menu (1) (2) (3) (4)
1. This short cut is not present in all machines.
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4
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Operation
-------RINSE------­*Rinse total machine Rinse With Stop FB1
-----SHORTCUTS----­*(1)=Rinse 3=Counter (2)=Return 4=Menu (1) (2) (3) (4)
-------TEST------­*Complete selections
----SALES AUDIT--­*Total number, nres
Total turnover,nres
Step Action Display
5
6
7
Press “1”
and, if open, close the door to go directly to the rinse functions menu.
From here you can select one of the available rinse functions.
Press “2”
With closed door, the machine returns to vend mode.
Press “2”
and, if open, close the door to go directly to the test vend functions.
From here you can select one of the available test vend functions.
v Sel Esc^
v Sel Esc^
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8
Press “3”
and, if open, close the door to go directly to reading the counters.
From here you can select one of the available counters.
v Sel Esc^
Page 27
Step Action Display
--MENU SELECTION-­*Operator
Technician
Operation
9
Press “4”
and, if open, close the door to go directly to the menu selections.
From here you can select one of the menus
v Sel Esc^
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Operation

Additional Features

The machine can be set to either multi-vend or single-vend.

Multi-vend

• The machine can be set to enable selection of several drinks, one after the other, from only one payment action by coins or card.

Single-vend

• The machine can be set to return coins / release payment card after each drink selection.
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General instructions

Cleaning and maintenance
• All items of the schedules in this chapter should be carried out at the following intervals: Regular cleaning: Every time replenishing of ingredients is required Deep cleaning: Once a week. Occasional routines: Once a month.
• If the schedules hereafter are not carried out as indicated, it will influence the reliability of the machine, which will not be covered by guarantee, and there might arise HACCP risks, for which the suppliers of machine and ingredients cannot be held responsible.
• Read the corresponding sections in the operator manual to enable you to exactly perform the individual tasks.
Make sure that all components are installed correctly after the clean­ing procedure.
• Use only cleaning agents approved by the food industry, or the supplier of the vending machine.
• Do not use aggressive or abrasive cleaning agents.
• As well as cleaning every week and/or every 1,000 dispensings, a nylon brewer filter or the gasket for a metallic filter must be replaced after a certain amount of selections, even if apparently still efficient: Nylon filter for coffee: every 25,000 dispensings Gasket for metal filter: every 50,000 dispensings.
Be sure to use correct nylon filter for tea / coffee brewing:
- nylon tea filter has a red seal.
- nylon coffee filter has a neutral white seal.
Clean the inside and outside of the vending machine by using a clean damp cloth, and do not splash it.
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Cleaning and maintenance

Maintenance routines

Schedule for regular maintenance routines

Interval Type of work / Check Tools / Materials for the job
Regular:
Every time replenishing of ingredients is required
Opening the door
Filling the ingredient canisters
Filling the freshbrew ingredient canister
Removing and emptying the solid waste container
Cleaning the cup carrier
Cleaning the drip tray
Cleaning the machine interior and exterior
Mounting the cleaned parts
Rinsing machine
Last check
1 bucket of hot water (60-80°C) with cleaning
agent.
1 bucket of clean warm (min. 40°C) water
Soft clean cloths or paper towels
Ingredients
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Schedule for deep and occasional maintenance routines

Interval Type of work / Check Exchange kit (hygiene kit)
Cleaning and maintenance
Deep:
Once a week.
Opening the door
Filling the instant ingredient canisters
Filling the freshbrew ingredient canister
Disconnecting the machine
Cleaning the ingredient waste tray and the instant ingredient dispensing system components
Cleaning the powder traps
Cleaning the diffuser / coffee mixer
Removing the coffee waste chute
Removing the dispense head
Cleaning the freshbrewer parts
Removing and emptying the solid waste container
Cleaning the base tray
Cleaning the cup carrier
Cleaning the drip tray
Cleaning machine interior and exterior
Mounting cleaned parts
Mixing funnel hoods
Instant ingredient mixer units with whipper wheels and sealing rings
Powder traps
Diffuser / coffee mixer (option)
Hood for diffuser
Whipper wheel for coffee mixer (option)
Dispense head with outlets and hoses
Brewer cylinder with mixing funnel, mixing funnel hood and valve
Filter and support for filter
Scraper
Cup carrier.
-----------------
All the above mentioned parts together with the solid waste container, the drip trays as well as the instant ingredient canisters are dishwasher-proof. (max. 30 minutes at 60°C, max. 30 seconds at 80°C).
Rinsing and last check
10.2011 FB 7100 PLUS 27
Page 32
Cleaning and maintenance
Interval Type of work / Check Exchange kit (hygiene kit)
Occasional
Once a month
Cleaning the instant ingredient canisters
Cleaning the freshbrew ingredient canister
Replacing the filter roll
Rinsing / descaling the brewer
28 FB 7100 PLUS 10.2011
Page 33
Regular cleaning
9 10

Opening and disconnecting machine

• Turn the door key clockwise in keyhole
(fig. 9) and open door.
The power to the brewer motor/s is now disconnected.
If power is turned on, be careful not to touch moving parts and electri­cal components!
10.2011 FB 7100 PLUS 29

Preparing for filling of canisters

• Pull forwards solid waste container.
• Pull base tray forwards.
Filling the instant ingredient canis­ters
Check ingredient level of instant in­gredient canisters daily. Replenish when necessary.
The instant ingredient canisters should be labelled to avoid ingredi­ents being poured into wrong can­isters.
• Push the outlet tube upwards to close the outlet spout of the wanted canister (fig.
10).
Page 34
Regular cleaning
11 12 13
• Take the canister by the handle and pull it forwards (fig. 11) until it is hanging freely at its end stop in guiding rail. The lid is automatically triggered open.
If required, lift the canister upwards and pull forwards over the end stops in guiding rail. Place canister on a plain, clean surface.
• Push the outlet tube downwards to open the outlet spout (fig. 12).
• Repeat procedure until the required number of canisters have been filled.
• Push base tray back in place.

Filling the freshbrew ingredient canister

Fill according to use of ingredient.
• Pull forward the freshbrew ingredient canister approximately 30 mm (fig. 13).
• Fill the canister with instant ingredient, press lid slightly down and push back canister in place.
30 FB 7100 PLUS 10.2011
Page 35
Regular cleaning
14 15

Removing the solid waste container

• Open the lid (fig. 14).
• Fill the canister with freshbrew product.
• Close the lid.
10.2011 FB 7100 PLUS 31
• Push back canister in place.
Check to make sure that the canis­ter is locked in place.
• Shake the coffee chute up and down a few times to release possible solid coffee waste remnants into the waste container (fig. 15.
• Take out the solid waste container
• Remove plastic bag from container, and
insert a new liner.
• Push base tray back in place.
• Wipe clean the area behind the solid
waste container.
Page 36
Regular cleaning
a
b

Cleaning the cup carrier

16 17
• Remove the cup carrier: Take hold of the cup carrier with your right hand and with your left hand remove the corresponding retaining pin, situated on the rear side of the cup station. (fig. 16).
32 FB 7100 PLUS 10.2011
• Disassemble cup carrier (fig. 17). Clean the drip grid (a) and tray (b) in hot water with cleaning agent and dry parts.
The complete cup carrier is dish­washer-proof.
• This machine could be delivered with an anti-cross contamination system in order to have the same outlet for coffee and water and to avoid any spillage of coffee into the hot water for tea.
Page 37
Regular cleaning
a
18 19 20

Unlocking the drip tray

• If locked, pull upwards lock for drip tray (fig. 18), situated on the rear side of the cup station.
10.2011 FB 7100 PLUS 33

Cleaning the drip tray

• Take hold of the drip tray with one hand and pull it forwards in a gentle movement. (fig. 19)
• Remove drip grid from lid.
• Remove the lid and empty the tray.
• Clean drip grid (a), lid and tray in hot
water with cleaning agent and wipe parts dry (fig. 20).
Wipe sensor (fig. 20,a) in lid dry.
Page 38
Regular cleaning
21

Cleaning inside and outside

• Clean the door and the housing inside and outside, and finally the bottom with a clean, damp cloth (fig. 21).
34 FB 7100 PLUS 10.2011

Mounting of cleaned parts

• Remount all parts.
Page 39
Regular cleaning
FB 7100
-----SHORTCUTS----­*
(1) = Rinse
(2) = Test vend
Start
--MENU SELECTION--­*Operator Technician ^ v Sel ESC
Welcome
End
Rinse total machine
Sel
Esc
Wait until program has finished. Let the pot stay on the platform and repeat, min. one time.
1
Esc
--MENU SELECTION--­*Operator Technician ^ v Sel ESC
Navigation buttons
Up Down
Right
Left/Top
(1) (2) Menu
*Close door
*Place pot on pot platform

Rinsing machine

• Have an empty pot (min.1,5 l) ready
• Turn to the display and follow the
22
to place on the pot platform (fig. 22)
diagram to perform a machine rinse.
10.2011 FB 7100 PLUS 35
Page 40
Regular cleaning
Complete selections
DISPENSING TEST
Sel
Close door
Select a drink selec­tion button, e.g. 'Wiener Melange'
After a complete drink has been dispensed, remove cup
Open and close door
--MENU SELECTION--­*Test Operator ^ v Sel ESC
End
Esc
Esc
* Select “Menu” -> “Enter Password” -> “Test” * Enter “Complete selections”
Esc
FB 7100

Last check

• Clean the machine with a damp cloth on the outside (fig. 23).
• Perform a test dispensing by pressing
- the selection button for coffee with
sugar or tea with sugar, or
- using the ‘Dispensing Test’ Option
in the operator menu (see diagram above). In this case the drink will not be included in the Sales Audit counter ( See “Calling and resetting counters” on page 56.).
There is a risk of scalding from hot water.
23
36 FB 7100 PLUS 10.2011
Page 41
24
Deep cleaning

SSHygiene kit

Opening and disconnecting ma­chine
• In order to save time when cleaning and filling it is recommended to have a hygiene kit consisting of:
- mixing funnel hoods.
- instant ingredient mixer unit with whipper wheels and sealing rings
- powder traps
- diffuser/coffee mixer (option)
- hood for diffuser
- whipper wheel for coffee mixer (option)
- dispense head with outlets and hoses
- brewer cylinder with mixing funnel, mixing funnel hood and valve
- filter and support for filter
- scraper
- cup carrier.
10.2011 FB 7100 PLUS 37
• Turn the door key clockwise in keyhole
(fig. 24) and open the door.
The power to the brewer motor/s is now disconnected.
If power is turned on, be careful not to touch moving parts and electri­cal components!
Page 42
Deep cleaning
25 26 27
Filling the instant ingredient canis­ters
• Pull forwards the solid waste container.
• Pull forwards the base tray (fig. 25).
• Push the outlet tube upwards to close the
outlet spout of the wanted canister (fig.
26).
• Pull forwards and fill the instant ingredient canisters one by one as described in
regular cleaning (fig. 27).
• Leave the outlet spouts closed, and push canisters back in place.
38 FB 7100 PLUS 10.2011
Page 43
Deep cleaning
28 29 30
Filling the freshbrew ingredient

Disconnecting machine

canister
• Open the lid and fill the canister (fig. 29).
• Pull forward the freshbrew ingredient
canister approximately 30 mm (fig. 28).
10.2011 FB 7100 PLUS 39
• Close lid, and push the canister back in place.
Check to ensure that the canister is locked in place.
Do not use pressure to force more coffee / tea into the canister as this could damage the dosing system.
• Turn machine off with main switch located behind the freshbrew ingredient canister to the right side (fig. 30).
Page 44
Deep cleaning
31 32 33

Cleaning the ingredient waste tray

Cleaning the instant ingredient dis­pensing system components
• Remove and wipe clean the ingredient waste tray with a clean and moist cloth (fig. 31).
• Relocate the ingredient waste tray.
40 FB 7100 PLUS 10.2011
• Remove the mixing funnel hoods by lifting off (fig. 32).
• Loosen locking rings of mixing funnels by pressing release lever anti-clockwise and pull out mixing funnel leaving hose back on (fig. 32).
• Remove the sealing ring (fig. 33).
• Pull off the whipper wheel (fig. 33).
• Repeat procedure until all mixing funnels
have been removed.
Page 45
Deep cleaning
34 35 36

Cleaning the powder trap

• Take hold of the small handle on the powder trap and pull out (fig. 34).
• Separate front and rear parts (fig. 34).
• Soak both powder trap components in hot
water with cleaning agent.
• Rinse parts in clean hot water, dry and relocate items in reverse order.
10.2011 FB 7100 PLUS 41

Cleaning the diffuser

• Remove brewer hose from diffuser (fig.
35).
• Remove the hood for diffuser and the upper sealing ring (fig. 35).
• Turn the diffuser clockwise and pull it off leaving the outlet hose back on (fig. 35).
• Remove the lower sealing ring.
The machine is fitted with a diffus­er or a coffee mixer.

Cleaning the coffee mixer

• Remove brewer hose from diffuser (fig.
36).
• Remove the hood for diffuser and the upper sealing ring (fig. 36).
• Turn the diffuser clockwise and pull it off leaving the outlet hose back on (fig. 36).
• Pull off the whipper wheel (fig. 36) and the lower sealing ring.
• Soak all removed parts in hot water with cleaning agent.
Page 46
Deep cleaning
37 38 39

Removing the dispense head

• Remove the dispense head by pulling it forwards (fig. 37).
42 FB 7100 PLUS 10.2011

Removing the outlet hoses

• Remove hoses with spouts from dispense head: turn each spout until its locking tab can be released through the notch of the hole in dispense head and lift off the spout (fig. 39).

Removing the coffee waste chute

• Shake the coffee chute up and down a few times to release possible solid coffee waste remnants into the waste container. Lift off and remove the coffee waste chute (fig. 39).
Page 47

Cleaning the freshbrew unit

1
2
3
4
5
7
8
9
10
6
• Periodically, according to the operating condition of the machine and in any case at least weekly, it will be necessary to clean all parts that come in contact with the drink.
• Washing can be carried out in a dishwasher (60°C max.) or using normal dish detergent.
• The fresh-brewer consists in the following parts, see illustration:
Deep cleaning
Note: Only clean the air cylinder, when
necessary!
Legend to illustration
1 - Mixing funnel hood 2 - Mixing funnel 3 - Upper valve
10.2011 FB 7100 PLUS 43
4 - Air cylinder 5 - Brewer cylinder 6 - Cylinder grip 7 - Filter 8 - Filter gasket 9 - Filter support spring 10 - Scraper
Page 48
Deep cleaning
The illustrations to be read row by row
1) from left to right, and
2) from top to bot­tom.
1
23 4 5
6
78 9 10
11
12
13
14

Disassembling the freshbrew unit

The parts to be cleaned are disassembled in the sequence indicated below:
44 FB 7100 PLUS 10.2011
Page 49
The illustrations to be read row by row
1) from left to right, and
2) from top to bottom.
1
23 4 5
6
7910
12
8
11

Reassembling the freshbrew unit

The parts of the freshbrew unit are reassembled in the sequence indicated below:
Deep cleaning
10.2011 FB 7100 PLUS 45
Page 50
Deep cleaning
40 41

Emptying the solid waste container

• Take out the solid waste container, empty it and insert a new liner (fig. 40).
46 FB 7100 PLUS 10.2011

Cleaning the base tray

• Remove and clean the base tray from machine (fig. 41).
Page 51
Deep cleaning
42 43 44

Cleaning the cup carrier

• Remove the cup carrier (fig. 42) (see regular cleaning).
• Clean the drip grid and tray (see regular cleaning).
10.2011 FB 7100 PLUS 47

Cleaning the drip tray

• Take out and clean the drip tray and its parts (fig. 43 and 44). (see regular cleaning).
Always wipe sensor in lid dry (fig.44).
Page 52
Deep cleaning
45 46

Cleaning inside and outside

• Clean the door and housing inside and outside, and finally the bottom with a clean, damp cloth (fig. 45).
• Flush all parts which have been soaking thoroughly with clean and warm water.
• Dry all parts with a dry cloth.
48 FB 7100 PLUS 10.2011
Check that no dirt or cleaning agent remains on the parts.

Mounting cleaned parts

• Remount all parts in reverse order.
• As to the freshbrew unit, see
“Reassembling the freshbrew unit” on page 45
• Remount all canisters and push the outlet tubes downwards to open the outlet spouts of the canisters (fig. 46).
Page 53
47

Rinsing and last check

• Turn on machine with the main switch.
Deep cleaning
• Rinse machine twice (see regular cleaning).
• Clean outside of machine with a clean damp cloth (fig. 46).
• Perform a test dispensing by pressing a selection button e.g. coffee with milk and sugar.
10.2011 FB 7100 PLUS 49
Page 54
Occasional routines
48 49

Cleaning the instant ingredient canisters

• Push the outlet tube upwards to close the outlet spout of the canister.
• Empty the ingredient of the canister into a plastic bag or a clean container.
• Unscrew locking nut on front side of canister and remove the outlet spout (fig. 49).
• Take the canister by the handle and pull it forwards (fig. 48) until end stops in guiding rail. Lift the canister upwards and pull forwards over the end stops. The lid is automatically triggered open.
50 FB 7100 PLUS 10.2011
• Unscrew locking nut on back side of canister and remove the dosing system.
Page 55
Occasional routines
50 51 52
• Separate dosing system (fig. 50):
- coupling
- sealing bushing
- auger
- felt disc
All parts of the instant ingredient canisters are dishwasher-proof, except the felt disc.
10.2011 FB 7100 PLUS 51
• Separate bottom part from canister part (fig. 51).
• Soak all components in hot water with cleaning agent, except felt disc.
• Rinse all items thoroughly in hot clean water
• Let components dry completely
• Reassemble instant ingredient canister in
reverse order.
• Return canister to its former position (fig. 52).
• Fill canister with instant ingredient.
• Repeat procedure for all canisters.
Ensure that the outlet tube points the open end downwards.
The canisters must always be re­turned to their original position.
Page 56
Occasional routines
53 54 55

Cleaning the single chamber coffee canister

• Pull forwards and remove the freshbrew ingredient canister from its suspensions rails (fig. 53)
• Remove the lid and empty the canister into a plastic bag or a clean container (fig.
54).
• Place the canister upside down on a table.
• Loosen the remaining coffee by turning the coupling (fig. 55) and by knocking on the bottom of the dosing system.
• Wipe the inside of the canister with a soft, clean and dry brush.
Take care not to damage the mixing wire.
The canister and canister parts are not dishwasher-proof.
52 FB 7100 PLUS 10.2011
Page 57
56
• For a heavily soiled canister loosen the retaining screw of the auger (fig. 56) and carefully remove the dosing system.
Take care not to damage the mixing wire.
Do not use a brush.
• Dry the canister.
• Assemble canister and dosing system.
• Fill canister with freshbrew ingredient and
reinsert in machine.
Occasional routines

Cleaning the dual chamber coffee canister

A dual canister has two coffee chambers and two dosing systems.
Each chamber and dosing system of the dual chamber canister are disassembled and cleaned in the same way as a canister with one coffee chamber and one dosing system.
• Clean the canister in hot water.
10.2011 FB 7100 PLUS 53
Page 58
Occasional routines

Replacing brewer filter and gasket

• As well as cleaning every week and/or every 1,000 selections, a nylon brewer filter or the gasket for a metallic filter must be replaced after a certain amount of selections, even if apparently still efficient:
- Nylon filter for coffee: every 25.000 dispensings
- Gasket for metal filter: every 50.000 dispensings.
54 FB 7100 PLUS 10.2011
Be sure to use correct nylon filter for tea / coffee brewing:
- nylon tea filter has a red seal.
- nylon coffee filter has a neutral white seal.
Page 59
End
Rinse total machine
Rinse with stop
Rinse with stop
Rinsing-please wait!
Sel
*Open door *Remove FB canister *Add cleaning agent *Close door
*Open door *
Reposition FB canister
*Close door
*Empty pot *Repeat if necessary
1
v
Wait until program has finished
(1) (2) (3) (4)
-----SHORTCUTS-----
*
(1)=Rinse 3=Counter
(2)=Return 4=Menu
Start
*Close door *Place pot on pot platform
Sel
Add cleaning agent and close door
FB 7100 PLUS
57
Occasional routines

Rinsing / descaling the brewer

The brewer rinse procedure automatically carries out four rinse cycles, one time with cleaning agent and three times with clean water (fig. 57).
• Have an empty pot (min. 1.5 l) and
• Open the door, remove the coffee canister,
10.2011 FB 7100 PLUS 55
cleaning or descaling agent ready.
turn to the display and follow the diagram to perform a rinse of the brewer.
Do not stop the rinsing before the full four cycles are completed as otherwise residues of the cleaning or descaling agent may remain in the brewer and outlet hose.
Should the procedure be inter­rupted, e.g if the door is accidentally opened too early, the brewer must either be disassembled and rinsed manually or a new rinse procedure must be performed.
There is a risk of scalding from hot water.
Most descaling agents are caustic. To protect your eyes and your skin follow the manufacturer’s instructions
Page 60
Additional routines
Continued on next page
FB 7100 PLUS

Calling and resetting counters

Follow this diagram to check and reset counters.
Sales turnover and numbers of items sold are available as totals as well as by individual types of drink selections.
------SHORTCUTS----­*(1)=Rinse 3=Counter (2)=Return 4=Menu
Start
(1) (2) (3) (4)
Esc
Sales Audit
v ^
3
Total number, nres
Sel
Total turnover, nres
Esc
Total number, res
Esc
Total turnover, res
Esc
No. per drink, nres
Esc
No. per drink, res
Esc
Esc
v
v
v
v
v ^
v ^
Sel
Total: xxxxxxx
OK
^
Sel
Total: 00000.00
OK
^
Sel
Total: xxxxxxx
OK
^
^
Sel
Total: 00000.00
OK
Sel
Coffee black
Esc
Coffee w sugar
Sel
Coffee black
Esc
Coffee w sugar
v ^
v
Sel
Total: xxxxxx
OK
Sel
Total: 000.00
OK
Sel
Total: xxxxxx
OK
^
Sel
Total: 000.00
OK
--MENU SELECTION--­*Test Operator
Esc
End
56 FB 7100 PLUS 10.2011
Cash audit
Turn. p. drink,nres
Page 61
Additional routines
Diagram continued
Continued on next page
Sales audit
v ^
No. per drink, res
v ^
Turn. p. drink,nres
Esc
v ^
Turn. p. drink,res
Esc
v ^
MB per drink, nres
Esc
v ^
MB per drink, res
Esc
v ^
Sel
Coffee black
Esc
Coffee w sugar
Sel
Coffee black
Esc
Coffee w sugar
Sel
Coffee black
Esc
Coffee w sugar
Sel
Coffee black
Esc
Coffee w sugar
v ^
v
v ^
v
Sel
Total: xxxxxx
OK
Sel
Total: 000.00
OK
Sel
Total: xxxxxx
OK
^
Sel
Total: 000.00
OK
Sel
Total: xxxxxx
OK
Sel
Total: 000.00
OK
Sel
Total: xxxxxx
OK
^
Sel
Total: 000.00
OK
10.2011 FB 7100 PLUS 57
No. per group, nres
Cash audit
Page 62
Additional routines
Diagram continued
Continued on next page
Sales audit
v ^
MB per drink, res
v ^
No. per group, nres
Esc
v ^
No. per group, res
Esc
v ^
Turn. p. group,nres
Esc
v ^
Turn. p. group,res
Esc
v ^
Card audit
Esc
Sel
Esc
Sel
Esc
Sel
Esc
Sel
Esc
Sel
Esc
Group 1
v ^
Group 2
Group 1
v
Group 2
Group 1
v ^
Group 2
Group 1
v
Group 2
Sel
Total: xxxxxx
OK
Sel
Total: 000.00
OK
Sel
Total: xxxxxx
OK
^
Sel
Total: 000.00
OK
Sel
Total: xxxxxx
OK
Sel
Total: 000.00
OK
Sel
Total: xxxxxx
OK
^
Sel
Total: 000.00
OK
58 FB 7100 PLUS 10.2011
Cash audit
Page 63
Additional routines
Diagram continued
Continued on next page
Sales audit
v ^
Turn. p. group,res
Esc
v ^
Card audit
Esc
Sel
No. per drink, nres
Esc
No. per drink, res
Turn. p. drink,nres
Turn. p. drink,res
v ^
v ^
v ^
Sel
Coffee
Esc
Coffee with milk
Sel
Coffee
Esc
Coffee with milk
Sel
Coffee
Esc
Coffee with milk
Sel
Coffee
Esc
Coffee with milk
v ^
v
v ^
v
Sel
Total: 0000000
OK
Sel
Total: 0000000
OK
Sel
Total: 0000000
OK
^
Sel
Total: 0000000
OK
Sel
Total: 0000000.00
OK
Sel
Total: 0000000.00
OK
Sel
Total: 0000000.00
OK
^
Sel
Total: 000.00
OK
10.2011 FB 7100 PLUS 59
Cash audit
Page 64
Additional routines
Cashless audit
Cash audit Amount: 00000.00
Sel
OK
Amount: 00000.00
Sel
OK
Amount: 00000.00
Sel
OK
Amount: 00000.00
Sel
OK
Money to tubes
Sel
Esc
Money to cash box
v ^
Collected money
v
^
Manually filled
*
v
^
v ^
Esc
Esc
Esc
Esc
Amount: 00000.00
Sel
OK
Manually delivered
v
^
Esc
Amount: 00000.00
Sel
OK
Value overpay
v
^
Esc
Amount: 00000.00
Sel
OK
Dispensed change
Esc
v
^
v ^
Sales audit
Number: 0000000
Sel
OK
Number of tokens
v
^
Esc
Diagram continued
Continued on next page
* Applicable only to BDV and MDB/
ICP coin mechanisms.
60 FB 7100 PLUS 10.2011
Page 65
Number: xxxxx
Sel
OK
Number: xxxxx
Sel
OK
Revalued amount
Sel
Esc
Amount: 00000.00
Sel
Esc
Cashless audit
Esc
v ^
v ^
Total no. ,nres
Sel
Esc
Total no. ,res
v ^
Esc
Freevend audit
Esc
v
^
Cash audit
v ^
v ^
Coffee w sugar
Total: 000.00
Sel
OK
Coffee black
Sel
Esc
Total: xxxxxx
Sel
OK
v
^
Coffee w sugar
Total: 000.00
Sel
OK
Esc
No. per drink, res
Coffee black
Sel
Esc
Total: xxxxxx
Sel
OK
Esc
No. per drink, nres
v ^
MB. discount audit
v ^
No. per group, res
Diagram continued
Continued on next page
Additional routines
10.2011 FB 7100 PLUS 61
Page 66
Additional routines
Diagram continued
Continued on next page
Free vend audit
v ^
MB. discount audit
Esc
v ^
Discount key audit
Esc
v ^
No. per group, nres
Esc
v ^
No. per group, res
Esc
Sel
MB. number, nres
Esc
Sel
Esc
v ^
MB. turnover, nres
v
Esc
MB. number, res
v ^Esc
MB. turnover, res
Esc
D.Key number, nres
v ^
D.Key turnover, nres
v
Esc
D.Key number res
v ^Esc
D.Key turnover, res
Esc
Sel
Group 1
Esc
Sel
Esc
Sel
OK
Sel
OK
^
Sel
OK
Sel
OK
Sel
OK
Sel
OK
^
Sel
OK
Sel
OK
v ^
Group 2
Group 1
v
Group 2
Number: xxxxx
Amount: 00000.00
Number: xxxxx
Amount: 00000.00
Number: xxxxx
Amount: 00000.00
Number: xxxxx
Amount: 00000.00
Sel
Total: xxxxxx
OK
Sel
Total: 000.00
OK
Sel
Total: xxxxxx
OK
^
Sel
Total: 000.00
OK
62 FB 7100 PLUS 10.2011
Time Discount audit
Page 67
Discount key audit
Diagram continued
Continued on next page
v ^
Additional routines
Time Discount audit
Esc
v ^
Step price audit
Sel
T.Disc number ,nres
Esc
v
T.Disc turnov., nres
Esc
v
T.Disc number ,res
Esc
v
T.Disc turnov., res
Esc
^
^
^
Sel
Number xxxxxxx
OK
Sel
Number xxxxxxx
OK
Sel
Number xxxxxxx
OK
Sel
Number xxxxxxx
OK
10.2011 FB 7100 PLUS 63
Page 68
Additional routines
Diagram continued
Time Discount Audit
Esc
v ^
Step price audit
Sel
Sp. turnover, nres
Esc
Esc
v ^
Sp. turnover, res
Esc
Test audit Test no. , nres
Sel
Esc
Esc
Test no. , res
Esc
v ^
No. per group, nres
Esc
No. per group, res
Esc
Sel
Reset counters
Reset sales audit
Esc
Esc
v ^
Reset cash audit Continue ?
Esc
Reset test audit Continue ?
Printing
Esc
v ^
v ^
v ^
v ^
v ^
v ^
Sel
Step price, nres (+) Amount: 000.00
Esc
Sel
Step price, res(+) Amount: 000.00
Esc
Sel
AUDIT PER DRINK [Drink]
Esc
Sel
AUDIT PER DRINK [Drink]
Esc
Sel
AUDIT PER GROUP [Group]
Esc
Sel
AUDIT PER GROUP [Group]
Esc
Sel
Continue ?
Esc
Sel
Esc
Sel
Esc
Step price, nres (-) Amount: 000.00
Step price, res(-) Amount: 000.00
Sel
Number sold of [drink]
Total: 0000000
Esc
Sel
Number sold of [drink]
Total: 0000000
Esc
Sel
Number sold of [group]
Total: 0000000
Esc
Sel
Number sold of [group]
Total: 0000000
Esc
Reset of sales
OK
audit finished
Reset of cash
OK
audit finished
Reset of test
OK
audit finished
OK
OK
OK
OK
OK
OK
64 FB 7100 PLUS 10.2011
Page 69
Reset counters
Diagram continued
v ^
Additional routines
Esc
Printing
Sel
Esc
Not resettable
v ^
Sel
Overall
Esc
v ^
Selections Counters
v
Esc
Time Bands
v ^Esc
Free Vend
v ^
Esc
Discounts
Esc
v ^
Errors
Esc
v ^
Cash Audit
Esc
v ^
Test Audit
Esc
v
Group Counters
Esc
Sel
Printing audit
?
Continue
OK
Sel
Printing audit
Continue
?
Continue
Continue
Continue
Continue
Continue
Continue
Continue
?
?
?
?
?
?
?
OK
^
Sel
Printing audit
OK
Sel
Printing audit
OK
Sel
Printing audit
OK
Sel
Printing audit
OK
Sel
Printing audit
OK
Sel
Printing audit
OK
^
Sel
Printing audit
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
Please wait
Printing
in progress
Please wait
Printing
in progress
Please wait
Printing
in progress
Please wait
Printing
in progress
Please wait
Printing
in progress
Please wait
Printing
in progress
Please wait
Printing
in progress
Please wait
Printing
in progress
Please wait
Printing
in progress
Resettable
Esc
10.2011 FB 7100 PLUS 65
Page 70
Additional routines
Diagram continued
Printing Not resettable
Esc
Sel
Esc
v ^
Resettable
Esc
Sel
Overall
Esc
v ^
Selections Counters
v
Esc
Time Bands
v ^Esc
Free Vend
Esc
v ^
Discounts
Esc
v ^
Errors
v ^
Esc
Cash Audit
Esc
v^
Test Audit
Esc
v
Group Counters
Esc
Sel
Printing audit
Continue
?
Continue
Continue
Continue
Continue
Continue
Continue
Continue
?
?
?
?
?
?
?
?
OK
Sel
Printing audit
OK
^
Sel
Printing audit
OK
Sel
Printing audit
OK
Sel
Printing audit
OK
Sel
Printing audit
OK
Sel
Printing audit
OK
Sel
Printing audit
OK
^
Sel
Printing audit
Continue
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
Please wait
Printing
in progress
Please wait
Printing
in progress
Please wait
Printing
in progress
Please wait
Printing
in progress
Please wait
Printing
in progress
Please wait
Printing
in progress
Please wait
Printing
in progress
Please wait
Printing
in progress
Please wait
Printing
in progress
66 FB 7100 PLUS 10.2011
Page 71
Filling / Clean
Counters
Cash action
--MENU SELECTION--­*Test Operator ^ v Sel ESC
End
Sel
Esc
Cash collected
Sel
Esc
OK
Esc
v
^
Press < OK> if cash was collected
Cash audit is now adjusted
Esc
Esc
Esc
Select “Menu” -> “Enter Password” -> “Test” -> “Operator” -> “Filling/Clean”
Esc
FB 7100
58
Additional routines

Emptying the cash box

• Open the door of the vending machine.
• Insert cash box key into keyhole and turn it clockwise.
• Pull out the cash box and empty it.
(fig. 58)
• Turn to the display and follow the diagram to register the removed amount electronically.
The amount is registered under “Collected money” (See “Calling and resetting counters” on page 56).
10.2011 FB 7100 PLUS 67
Page 72
Additional routines
FB 7100
* Applicable only to BDV and MDB/
ICP coin mechanisms.

Adding change manually

This procedure is applicable only to BDV and MDB/ICP coin mechanisms.
Insert the change amount into the machine through the coin slot.
Follow the diagram to electronically register the inserted amount as change.
The inserted amount is registered under “Manually filled” (See “Calling and resetting counters” on page 56)
Select “Menu” -> “Enter Password” -> “Test” -> “Operator” -> “Filling/Clean”
Filling / Clean
v
Counters
v ^
Esc
Cash action
Esc
Esc
^
Sel
Esc
Esc
Cash collected
v
Dispense coins
v
Esc
Manual filling
Esc
^
^
*
Sel
Esc
Press < OK> to
adjust audit
OK
Cash audit is now adjusted
--MENU SELECTION--­*Test Operator ^ v Sel ESC
Esc
End
68 FB 7100 PLUS 10.2011
Page 73
Additional routines
FB 7100

Changing prices

Follow this diagram to change the price of a drink.
See the section Settings buttons on page 10 for an explanation of how to use the Plus (+), Minus (-), Next (->) and Save (OK) buttons.
Select “Menu” -> “Enter Password” -> “Test” -> “Operator” -> “Filling/Clean”
Esc
Change prices
Sel
Global price
Esc
Price per cup
Esc
Price per drink
Esc
Sel
v ^
Sel
v ^
Sel
Esc
v ^
Filling/Clean
v ^
Counters
Esc
v ^
Cash action
Esc
v ^
Basic operations
Esc
Esc
Sel
Esc
Price per cup Set value: 0000.00
(+) -> Esc OK
Price per cup Set value: 0000.00
(-) (+) -> OK
Select drink
--MENU SELECTION--­*Test Operator ^ v Sel ESC
OK
OK
Price: Coffee black
Sel
Value: 0000.00
(-) (+) -> OK
Esc
End
OK
Step prices
Esc
Sel
Price On/Off
Esc
v ^
Set step price(s)
Esc
v ^
Global stepprice(+)
Esc
v ^
Global stepprice(-)
Esc
Step price(s)
Sel OK
(Off = 0, On = 1) : 0
(-) (+) Esc OK
Sel
Select drink
Esc
Global price (+)
Sel OK
Set value : 00.00
(-) (+) -> OK
Global price (-)
Sel OK
Set value : 00.00
(-) (+) -> OK
Sel
Esc
Preselection 1(+)
Preselection 1(-)
Set step price
Sel OK
Value : 00.00
(-) (+) -> OK
10.2011 FB 7100 PLUS 69
Page 74
Additional routines
--MENU SELECTION--­*Operator Technician ^ v Sel ESC
End
Machine settings
Basic operations
Esc
Esc
Set freevend, global
Service information
v
^
v ^
Cash action
v
^
Counter
v
^
Filling / Clean
v
^
Esc
Esc
Esc
Esc
Sel
Esc
(Off = 0, On = 1):1
Sel
Esc
Set percentage: 000
Sel
Esc
Key discount
v
^
Esc
Esc
Esc
OK
OK
v
^
Select “Menu” -> “Enter Password” -> “Test” -> “Operator” -> “Filling/Clean”
FB 7100

Setting of free vend and key discount

Follow this diagram to
• turn free vend on or off or
• set or change key discount rates
70 FB 7100 PLUS 10.2011
Page 75

Time Discount

The Time discount option is used to set time periods during which drinks are to be sold at a discount.
A percentage rate is given as a discount on all drinks during the set periods.
Seven different discount periods can be programmed on a weekly basis.
For each period a start day and time, and an end day and time must be defined.
The start and end days are identified by progressive numbers: (Monday=0, Tuesday=1, etc.) and all weekdays (ALL=7).
This means:
Additional routines
• A time discount period that crosses midnight requires two period settings, see Example 1, periods 1 and 2.
• If a time discount is to apply within the same period of time every day of the week, e.g. from 10 a.m. to 2 p.m. (10:00 to 14:00), one period setting stating ALL as start and end day is sufficient. If a time discount should apply only some of the days of a week, e.g. Saturdays and Sundays, separate periods must be defined for each of these days, see Example 2 next page.
• A period cannot have a ‘start time’ later than the ‘end time’, see Non Example next page.
• The same time period cannot include days from different weeks, i.e. a period cannot be set from Monday to Monday.
10.2011 FB 7100 PLUS 71
Page 76
Additional routines

Example 1:

• A time discount is to apply Monday to Friday from 10:00 p.m. to 06:00 a.m. Furthermore, time discount is to apply all day during week-ends. Three period settings are required to define this combination of time discounts:
Period 1
Set start day ALL=7 Set start time 22:00 Set end day ALL=7 Set end time 23:59 Result: Time discount is given between 10:00 p.m. and midnight of the same day.
Period 2
Set start day ALL=7 Set start time 00:00 Set end day ALL=7 Set end time 06:00 Result:Time discount is given between midnight and 06:00 a.m. of the same day.
Period 3
Set start day Sa=5 Set start time 06:00 Set end day Su=6 Set end time 23:59 Result: Time discount is given continuously all through the week-end.

Example 2:

Non example:

Period 1
Set start day All=7 Set start time 22:00 Set end day All=7 Set end time 06:00 Result: No time discount will be given as the end time cannot be earlier than the start time for the same ‘day’ or ‘ALL’. In this case a time discount up till midnight and another one from midnight and onwards should have been defined. (See Example 1, Periods 1 and 2)
• A time discount is to apply Saturdays and Sundays between 10:00 a.m. and 2:00 p.m. Separate periods must be defined for each of the two days:
Period 1
Set start day Sa=5 Set start time 10:00 Set end day Sa=5 Set end time 14:00
Period 2
Set start day Su=6 Set start time 10:00 Set end day Su=6 Set end time 14:00 Result: Time discount is given on Saturdays and Sundays between 10:00 a.m. and 2:00 p.m.
72 FB 7100 PLUS 10.2011
Page 77
Additonal routines
FB 7100

Setting time discount

• Follow this diagram to set the discount percentage rate and to define one or more time periods (up to seven periods) in which it is to apply.
If the discount key is used during an active Time discount period, the higher of the two discount rates will apply.
Select “Menu” -> “Enter Password” -> “Test” -> “Operator” -> “Filling/Clean”
Esc
Sel
Set freevend, global
Esc
v
v
Time discount
Esc
^
^
Sel
Set Time discount
Esc
Set day(s)
Esc
Set time
Esc
v ^
v ^
Sel
Sel
Esc
Sel
Esc
Filling / Clean
v
v
Machine settings
Esc
Esc
^
^
Set Time discount (0-100) :20
(-) (+) -> OK
Period 1
Period 1
OK
Set start day:
Sel
(Mo=0, Su=6, All=7):7
(-) (+) Esc OK
Set start time:
Sel
Time: 22:00
(-) (+) -> OK
--MENU SELECTION--­*Test Operator ^ v Sel ESC
Esc
End
Set end day:
OK
(Mo=0, Su=6, All=7):7
(-) (+) Esc OK
Set end time:
OK
Time: 23:59
(-) (+) Esc OK
10.2011 FB 7100 PLUS 73
Page 78
Additional routines

Example

The vending machine is to run Monday to Friday from 07:00 till 22:00. The remaining time of the week and during the weekend the machine is set to energy saving. Three periods have to be set as follows:
Non Example 1:
Non Example 2:
Period 1
Set start day ALL=7 Set start time 22:00 Set end day ALL=7 set end time 23:59 Result: The machine is ‘shut down’ every day from 22:00 till midnight the same day.
Period 2
Set start day ALL=7 Set start time 00:00 Set end day ALL=7 set end time 07:00 Result: The machine is ‘shut down’ from midnight 00:00 till 07:00 in the morning the same day.
Period 3
Set start day Fr=4 Set start time 22:00 Set end day Su=6 set end time 23:59 Result: The machine is shut down from Friday evening at 22:00 till Sunday evening at 23:59.
Period 1
Set start day Mo=0 Set start time 22:00 Set end day Fr=4 set end time 07:00 Result: The machine is ‘shut down’ Monday at 22:00 till Friday at 07:00 which was not the intention.
Period 1
Set start day All=7 Set start time 22:00 Set end day All=7 set end time 07:00 Result: The machine is not ‘shut down’ as the end time must not be earlier than the start time for the same day or the setting ‘ALL’.

Energy saving periods

In order to save electric power when the machine is not in use, this function is used to lower the water temperature in the boiler and to switch off the door light.
The energy saving function is enabled / disabled in ‘Set state’.
7 energy saving periods can be programmed on a weekly basis.
For each period a start day and time, and an end day and time must be defined. The start and end days are identified by progressive numbers: (Monday=0, Tuesday=1, etc.) and all weekdays (ALL=7).
This means:
• An energy saving period that crosses midnight requires two period settings, see Example, periods 1 and 2.
• If the periods are set overlapping, the machine will be shut down as long as it is covered by one of these periods, see. Example: Period 3.
• The same time period cannot include days from different weeks, i.e. a period cannot be set from Monday to Monday.
• A period cannot have a ‘start time’ later than the ‘end time’, see
Non Example 2.
• Non Examples 1 and 2 illustrate settings which will give unintended results.
The temperature during the energy saving period is set in ‘set temperature’
74 FB 7100 PLUS 10.2011
Page 79
Switching off the door light during the energy saving mode is enabled / disabled in ‘set doorlight’.
If a selection button is activated during an energy saving period, the machine leaves the energy saving mode and returns to the vend mode. As soon as the temperature in the water tank has reached the ‘nominal temperature’, the machine is ready for dispensing, and the wanted drink can be selected.
When the selection buttons have been left untouched for more than 10 minutes after the last drinks dispensing, and an energy saving period is still in force, the machine returns to the energy saving mode.
Additional routines
10.2011 FB 7100 PLUS 75
Page 80
Additonal routines
FB 7100 PLU

Setting energy saving periods

• Follow this diagram to define one or more energy saving periods (up to seven periods).
• Setting a period means scheduling the machine to reduce the temperature for the boiler heating to the temperature set in ‘Set temperature’ and to switch off the door light, if ‘Set doorlight’ is enabled.
Temperature should never be set below 65 °C.
Select “Menu” -> “Enter Password” -> “Test” -> “Operator” -> “Filling/Clean”
Esc
Esc
Filling / Clean
v
^
v
^
Machine settings
Esc
Sel
Set freevend, global
Esc
v
v
Energy saving
Esc
^
^
Sel
Save energy On/Off
Esc
v ^
Set day(s)
Esc
v ^
Set time
Esc
v ^
Set temperature
Esc
v ^
Set doorlight
Esc
Sel
Sel
Esc
Sel
Esc
Sel
Esc
Sel
Esc
Save energy 1=On / 0=Off_1
(-) (+) -> OK
Period 1
Period 1
Set temperature Te mp .
: 000
(-) (+) -> OK
Set doorlight 1=On / 0=Off
(-) (+) -> OK
:
1
--MENU SELECTION--­*Test Operator ^ v Sel ESC
Esc
End
OK
Set start day:
Sel
(Mo=0, Su=6, All=7):1
(-) (+) Esc OK
Set end day: (Mo=0, Su=6, All=7):1
(-) (+) Esc OK
Set start time:
Sel
Time: 00:00
(-) (+) -> OK
Set end time: Time: 00:00
(-) (+) -> OK
OK
OK
OK
OK
76 FB 7100 PLUS 10.2011
Page 81
Display messages and trouble shooting

Display messages

If the vending machine shows one of the display messages mentioned below, please follow the suggestions for remedy under Corrective ac­tion. If the error remains, please call for service.
If a display message appears that is not mentioned here, please call for service.
Display message Corrective action
Cleaning required
Energy saving mode
Out of service
Rinse in progress...
Temperature low
Water level low
Base tray full
• The 'rinse time period' is exceeded. Clean the machine and use one of the rinse functions, see “Rinsing machine” on
page 35
• Energy saving is active. At the press of a selection button, the machine will return to vend mode. When the water is suffi­ciently heated, the machine is ready to dispense drinks.
• If the selection panel is left untouched for 10 minutes, the machine will return to energy saving mode.
• Turn the machine off and on.
• Wait until machine has finished automatic rinse function.
• Wait until the water is heated sufficiently
(maximum 13 minutes)."
• Descale water inlet valve.
• Remove impurities from water filter. Replace if necessary.
• Remove impurities from water supply connection.
• Empty and clean base tray. Wipe it dry.
Drip tray full
Please remove cup
10.2011 FB 7100 PLUS 77
• Empty and clean drip tray. Wipe sensor dry.
• Remove cup from cup carrier.
Page 82
Display messages and trouble shooting
Display message Corrective action
Please remove pot
No SB1 (or 2) cyl. Pressure
SB Piston error
SB Scraper error
• Remove pot from pot platform.
• Remove blocking object from upper valve of brewing cylinder.
• Clean the brewer unit.
• Clean the brewer unit.
78 FB 7100 PLUS 10.2011
Page 83
Display messages and trouble shooting

Trouble shooting

If the vending machine does not function correctly and does not show a display message, check the following points before calling for service.
Fault Corrective action
Machine dispenses drinks for free
Flavour of drink is not satisfactory
Too little water or no water is dispensed
Only water is dispensed, no ingredient
• Check prices. Reset as necessary.
• Switch off free vend.
• Wrong ingredients. Use correct ingredients, i.e. correct whit-
ener for coffee and tea. Use only ingredients recommended for vending machines.
• Check if components are clean. Replace and rinse thoroughly as necessary.
• Ensure that canisters are located in their correct place.
• Ensure that hoses from ingredient canisters are located cor-
rectly in the dispense head.
• Ensure that water pipes are not blocked.
• Ensure that canister spout(s) is (are) open.
• Check if the ingredient canisters are empty. Refill as neces-
sary.
• Ensure that canisters are properly located.
• Ensure that canister coupling is fitted in canister.
• Check if the mixing funnels are blocked. Clean and relocate.
Ingredients are moist and become lumpy in canisters
10.2011 FB 7100 PLUS 79
• Remove dust from grid at rear of machine with a vacuum cleaner from outside or take out fan and clean box from the inside of the machine.
• Check for blockage around mixing funnels. Remove and rein­stall components as necessary.
Page 84
Display messages and trouble shooting
Fault Corrective action
Mixing system overflows
Quantity of drink is inadequate or dispensing hose has a kink
Coins have difficulties being accepted
Machine is out of function
Liquid in bottom of machine
• Mixing funnel(s) blocked. Replace or clean blocked part(s). Check if they are positioned correctly.
• Leak in mixing system. Check if the sealing ring is missing at the mixing funnel.
• Replace or clean clogged components. Install hose of correct length.
• Press the coin return button.
• Please confer with suppliers manual.
• Check the power supply cord and connect it correctly if
required.
• Check fuses outside of the machine, replace as necessary.
• Check if the drip tray or base tray is empty. Empty, wipe and
dry sensors.
• Ensure that the door is properly closed.
• One or more hoses of the dispense head are not in place.
• A whipper housing seal is missing.
The solid waste container is full with liquid or solid waste
Liquid escaping from machine
No drinks are delivered
Freshbrewer unit is malfunctioning
80 FB 7100 PLUS 10.2011
• Empty solid waste container.
• Ensure that solid waste container, trays, canisters, mixing fun-
nels and dispensing hoses are positioned correctly.
• Check if sensor for drip tray is soiled. Clean as necessary.
• Check if mixing funnels are blocked, and clean as necessary.
• Check the coffee/tea filter, and clean as necessary.
• Reassemble freshbrewer unit correctly.
Page 85
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