Winston PFWPC4201 MASN SERVICE MANUAL
USE AND CARE MANUAL
COLLECTRAMATIC FRYER
COMPUTERIZED PROCESS CONTROL
8 CHANNEL MODELS - 4 HEAD & 6 HEAD
EVERYONE WHO OPERATES, CLEANS OR
MAINTAINS A COLLECTRAMATIC FRYER
MUST FIRST READ AND UNDERSTAND EVERY
PAGE OF THIS MANUAL.
2345
CARTON DRIVE l LOUISVILLE, KENTUCKY l
WINSTON
40299
l
(800) 234-5286
l FAX: (502)495-5458
LIT 6726/ REV 0 /07-92
MODEL IDENTIFICATION
This ZAP Manual covers fryers marked with the following model numbers on the identification tag. The
tag should be found in the place indicated on figure 1 below.
For identifying the fryer, especially when
service is necessary, refer to page 24 of this ZAP Manual.
THIS MANUAL IS TO BE USED WITH THE
FOLLOWING MODEL NUMBERS:
PFWPC4
PFWPC6
4 head pressure fryer
MANUAL REORDER NO. LIT 6726/REV0/07-92
6 head pressure fryer
MODEL
FOR SERVICE, IDENTIFY ALL NUMBERS IN THIS BLOCK
V
3 PHASE VOLTA
1 PHASE VOLTA
FREQUENCY MOTOR CURRENT
3 PH LINE CURRENT
V
1 PH LINE CURRENT
HZ
A
A
SERIAL NO.
OPERATING PRESSURE
MONTH/YEAR
WINSTON PRODUCTS COMPANY
FIGURE 1
LOUISVILLE , KY.
IDENTIFICATION TAG
DANGER: BEFORE you operate, clean, or work on a Collectramatic fryer you must FIRST READ AND
OBEY THE WARNINGS APPLIED TO THE FRYER AND THIS OPERATING MANUAL. IF YOU
YOUDON'T,YOU
DON’T,
YOU COULD BE KILLED, BURNED, OR BADLY HURT.
WINSTON
1
MANUAL CONTENTS
PAGE
MODEL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MANUAL CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
PARTS DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5
USE AND CARE WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
PROGRAMMING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-11
OPERATION PROCEDURES
FILLING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
WARMING - UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CLAMSHELL BASKET LOADING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14,15
COOKING - OPEN FRYING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15,16
COOKING - PRESSURE FRYING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 - 19
DAILY CARE . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 - 22
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
OBTAINING SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
SALE OF EQUIPMENT AND SERVICE PARTS AND ZAP WARRANTY
AGREEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 25
PARTS DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
FIGURE 2
FIGURE 3
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2
PARTS DESCRIPTION
( SEE FIGURES 2 & 3 ON PAGE 2 )
1. INTERLOCK - Manually operated lock that prevents opening of fryer lid prior to release of pressure
through lid valve.
2. HANDLEBAR - Used to raise and lower lid and secure lid to interlock block.
3. LID - Pressurizes fryer when lowered and locked in place with heated fluid in
cookpot.
4. WARNING LABEL PANEL - Instructions intended to advise operators of potential hazards involved
when using fryer.
5. COOKPOT - Stainless steel vessel which holds heated cooking oil.
6. INTERLOCK BLOCK - Captures interlock and handle bar assembly.
7. CONTROL PANEL - will include the following components:
a . CONTROLLER - Regulates cooking times and temperatures.
b.
ON/OFF
c. POWR LAMP- Controlled by ON/OFF switch. Indicates electrical current is applied to fryer circuitry.
d.
HEAT ON LAMP - Indicates when heaters are on
e.
HIGH
SWITCH - Controls
LIMIT LAMP - Comes on
electrical current to
fryer circuitry.
if cooking oil temperature reaches 410 d F; heaters automatically shut off.
8. DRAIN VALVE - When open (handle down), empties cooking oil from cookpot.
9. COLLECTOR - “Cold Zone” container that catches falling particles from cooking product.
10 . LID GASKET - Seals between lid and cookpot to maintain pressure in cookpot (order # PS1891).
11. LID VALVE - Spring loaded pressure release valve used to back up main vent system at rear of fryer.
Also releases pressure at end of cook cycle by means of interlock.
12. DEAD WEIGHT - Weight in main vent assembly that determines amount of pressure built up in
cookpot
when heating cooking oil with lid down.
13. VENT BALL - (Some models) If small end of dead weight is not spherical, vent ball is used in
conjunction with weight to regulate pressure in
cookpot.
14. VENT BLOCK - Has hole through which passes steam as controlled by dead weight/ ball assembly
when fryer is pressurized.
15. CLAMSHELL BASKET - (See ACCESSORIES below).
16. HEATER COILS - Electrical elements that heat cooking oil.
17. INSULATION - Surrounds cookpot to help maintain cooking oil temperature by reducing heat loss.
18. MUFFLER - Collects condensed steam and muffles steam vent noise at end of cook cycle.
19. CONE - Supports basket and directs falling particles from cooking product into collector. Stirring of
cooking oil should not be attempted below cone after first round of cooking each day.
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3
PARTS DESCRIPTION
(SEE FIGURES 2 & 3 ON PAGE 2 )
20. COLLECTOR GASKET - Seals between collector and cookpot wall to maintain pressure in cookpot. (Order # PS1892).
21. COLLECTOR LIFTING LOOP - With basket drain hook, means by which collector can be handled from above and pulled
up through cookpot.
22. HEAT PLATE - (See ACCESSORIES below).
23. ACCUMULATED CRACKLINGS - Particles which have fallen off from cooking product.
24. COLLECTOR CHAIN HANDLE - Handle for dumping contents of collector.
ACCESSORIES
BASKET DRAINHOOK*
(Order#PS1154/1)
l
Lower and Raise
Basket
l
Remove Collector
l
Lower and Raise
Heat Plate
SAFETY GLOVES
(Order#PS1001)
l
Help protect operator
from hot cooking oil.
HEAT PLATE*
(Order#PS1034)
l
Transfers heat from
Cooking Zone to Cold
Zone to keep cooking
oil melted.
PLUGGING TOOL
(Order#PS1179/1)
l
Used to stir cooking
oil and break apart
CLAMSHELL BASKET-*
4 Head (Order#PS1159)
6 Head (Order#PS1163)
Allows product to be
l
fully immersed and
completely surrounded
by cooking oil.
DISPLACEMENT TOOL
(Order#PS1209/1)
l
Forces cooking oil
up through drain valve
to allow safe removal of
collector
*INCLUDED WITH FRYER
WINSTON
4
ACCESSORIES
WHITE TEFLON BRUSH
(Order#PS1120/1)
l
Used to clean heaters
between cooking
rounds when cooking
oil is hot.
USE AND CARE WARNINGS
1.
BEFORE you operate, clean, or work on a Collectramatic Fryer you must FIRST READ AND OBEY
THE
WARNINGS APPLIED
BE KILLED, BURNED, OR BADLY HURT.
TO
THE FRYER AND THIS
ZAP
MANUAL.
IF YOU DON’T, YOU COULD
2.
This
fryer
contains hot liquids under pressure. Release can cause severe burns or death.
To safely open
A.
Complete cook
B.
DO not touch handlebar to open lid until pressing down on
C.
Then, with the lid in lowered position use one hand to move handlebar to open.
3.
DO NOT operate
electric shock. Immediately
repaired. If you do not, you could be killed, burned or badly hurt.
4.
DO NOT remove panels from fryer or attempt repairs on fryer if not a
involves
fryer repaired only by trained servicers.
electrical
lid:
cycle
(Timer at
fryer
if you
and high temperature hazards which can kill you, hurt you or damage property. Have
think
turn OFF the circuit breaker/fuse and take the fryer out of service until
00:00
and buzzer sounds).
there are faulty, loose, or missing components, or if you feel an
WINSTON
5
lid
lock causes the lid to lower.
trained
servicer. Service of fryer
USE AND CARE WARNINGS
5.
DO NOT use “boil out” method of cleaning fryer or fill fryer with any liquid other than cooking oil.
Fryer is made to be pressurized only with cooking oils. If pressurized with other liquids, you may be
killed, burned or badly hurt.
6. DO NOT clean fryer with water until you have drained cooking oil completely and have removed lid
and collector from fryer. Replace lid and collector only after fryer has been cleaned and dried.
7. DO NOT touch cooking oil in fryer. You may be burned or badly hurt.
8. DO NOT
stir
cooking oil below cone in fryer after first round of cooking each day. Cracklings stirred
stirred
below cone may cause hot cooking oil to rapidly rise up and out of fryer. You may be burned or badly hurt.
9. DO NOT turn power ON unless all heater coils are covered with cooking oil.
Uncovered, hot coils
may
cause cooking oil to smoke excessively and catch fire.
10.
DO NOT handle basket in fryer without using safety gloves and basket hook or lift assist. You
may
be burned or badly hurt.
11. DO NOT stand, sit or lean on fryer. You may be burned or badly hurt.
12. DO NOT splash water on outside of fryer or wash outside of fryer with hose. You may cause a short
circuit fire or you may be electrocuted.
13.
DO NOT put liquids or other foreign objects near fryer. They may fall into fryer causing hot shortening
to come out. You may be burned or badly hurt.
14.
DO NOT open drain valve when cooking or when fryer lid is closed. You may be killed, burned or badly
hurt.
15.
DO NOT install or attach any piping or tubing to drain valve other than Winston drain valve extension.
You may be killed, burned or badly hurt.
16.
DO NOT use vent ball with a ball-end dead-weight. You may be burned or badly hurt.
Always check to make certain you can read all DANGER labels. Take fryer out of service immediately until
unreadable labels are replaced.
WINSTON
6
PROGRAMMING PROCEDURES
6-HEAD CONTROL
2 4 6
HEAD HEAD HEAD
CHECK CHECK EXIT
COUNT CYCLE COOL
MELT TEMP
4-HEAD CONTROL
a
2 4 6
HEAD HEAD HEAD
coo1
CHECK CHECK EXIT
COUNT CYCLE COOL
MELT TEMP
r
WINSTON
7
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