Winston LP46 Installation Manual
Winston
Collectramatic® Fryer
8000 Series Control - 8
Channel Very Low
Pressure/Temperature
4 head & 6 Head Models
LP46 & LP56
Use & Care Manual
Model LP56
www.winstonind.com
800-234-5286
4272W176 Rev 24
rs 03-19-08
DESCRIPTION
Congratulations on your purchase of Winston’s Collectramatic® LP (Very Low
Pressure/Temperature) fryer. You will benefit from improved production, extended
shortening life, ease of programming, and consistent quality. For over 30 years,
Winston’s Collectramatic fryer has been the choice for major fast food chains and
scores of independently operated foodservice establishments around the world.
FILTERFRY TECHNOLOGY
Winston’s Filterfry Technology allows all-day cooking (up to 20 rounds). It gives you
the longest shortening life in the industry by combining the collector’s gravity
filtration with an automatic steam purging process, to eliminate flavor transfer.
AQUALERT WATER DETECTION SYSTEM
Built-in software automatically detects the presence of water in the cookpot and
prevents fryer from being used. See Aqualert in the Troubleshooting section for a
complete explanation.
SOLID STATE CONTROLS
The controls take the guesswork out of frying. Programmable channels store
cooking times and temperatures for popular menu items. The surface mount
controller removes easily for service. It helps safeguard operations by automating
detection functions and displaying clear messages for easy maintenance.
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CLAMSHELL BASKET
The patented clamshell basket makes quality food preparation easy. All surfaces are
evenly exposed to hot shortening for a consistent product, round after round.
If you have any questions, comments or criticisms, please feel free to call our
customer service center at 1-800-234-5286.
Thanks for your business!
Table of Contents
Description ....................... 2
Safety ................................ 3-4
Installation ........................ 5-6
Nomenclature................... 7-10
Accessories ..................... 11
Set Up ............................... 12
Programming ................... 13-14
Operating .......................... 15-22
Need to contact us? Choose the most
convenient method.
Internet: www.winstonind.com
Email: contact@winstonind.com
Phone: 800-234-5286•502-495-5400•Fax502-495-5458
Mail: 2345CartonDrive•Louisville,KY40299USA.
Copyright© 2008 Winston Industries LLC. All rights reserved. CVap and Collectramatic are registered trademarks of Winston Industries LLC. The CVap logo and
Collectramatic logo are trademarks of Winston Industries LLC. All other company and product names may be trademarks of their respective companies.
Collectramatic® Fryers – Very Low Pressure/Temperature – LP46, LP56
Guidelines ........................ 23-24
Daily Care ......................... 25-27
Obtaining Service ............ 28
Troubleshooting .............. 29-32
Circuit Diagram ................ 33-35
ZAP Warranty ................... 36
Terms & Conditions ........ 37
Winston Collectramatic® fryers are manufactured to appliance industry
standards which design and test for structural reliability for 10 years useful life.
This is not a warranty. See ZAP Warranty Agreement for complete warranty
applicable to your appliance.
DANGER
HIGH TEMPERATURES!
HOT COOKING OIL UNDER PRESSURE!
HIGH VOLTAGE!
To avoid painful, scarring, life threatening injuries, emotional disorders, or
property damage, read and obey this sheet, all DANGER labels, the Use and
Care Manual, and information supplied with service parts before using,
cleaning, or working on this fryer.
1. Always check to make sure you can read all DANGER labels. Take fryer out of
service immediately until all unreadable labels are replaced. Contact Winston
Customer Service at 502-495-5400 for replacement labels.
SAFETY
2. INSPECT fryer for faulty, loose, or missing parts. If upon inspection, faulty,
loose, or missing parts are discovered, take fryer out of service and do not
operate fryer until it is repaired.
3. USE fryer only with Winston approved controls.
4. DO NOT mix parts between Collectramatic fryer models.
5. DO NOT operate fryer if you feel an electrical shock. Take fryer out of service
until it is repaired.
6. DO NOT open panels or attempt repairs on fryer if you are not a trained
servicer.
7. DO NOT use fryer unless it is secured to prevent tip-over.
8. DO NOT use fryer until floor around fryer is in a clean, non-slip condition.
9. DO NOT stand, sit, or lean on fryer.
10. DO NOT place any objects, other than fryer accessories, near fryer.
11. DO NOT introduce food product into fryer at a start cook temperature greater
than 325˚F (163˚C).
12. DO NOT over-fill or under-fill fryer with cooking oil. Adjust hot cooking oil (at
cooking temperature) so that the oil level is between the MAXIMUM and
MINIMUM lines.
Collectramatic® Fryers – Very Low Pressure/Temperature – LP46, LP56
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SAFETY
13. HOT LIQUIDS UNDER PRESSURE
To safely close lid:
A. Use both hands on handlebar to lower lid.
B. Pull handlebar completely into lid lock block so that lid lock pops up (‘clank’
sound) into its straight, locked position.
To safely open lid:
A. Wait until cook cycle is finished (timer at 00:00 and buzzer sounds).
B. Do not touch handlebar to open lid until pressing down on lid lock causes
the lid to lower.
C. Then, with the lid in the lowered position, use one hand to move handlebar
to open.
14. DO NOT open drain valve until fryer power is OFF, lid is open, and appropriate
container or filter is in position under drain valve.
15. DO NOT install or attach any piping or tubing to drain valve other than Winston
drain valve extension.
16. DO NOT handle fryer basket without using safety gloves and basket hook or lift
assist tool.
17. DO NOT stir cooking oil in collector after the first round of cooking each day.
Cooking oil may come up and out of cookpot.
18. DO NOT clean or move fryer until you have disconnected fryer from power,
completely removed lid, drained cooking oil, and removed collector. Never use
“boil-out” method or water for cleaning fryer cookpot.
19. DO NOT splash water or use hose on outside of fryer. Use only damp towel to
clean fryer surfaces outside of cookpot.
20. DO NOT use any liquids other than cooking oils in fryer cookpot.
21. PURCHASE only Winston authorized replacement parts, which will provide the
most current danger warnings.
22. ALWAYS turn power switch to OFF anytime fryer is not in use.
23. DO NOT use vent ball with ball-end deadweight.
24. ALWAYS check to make sure you can read all DANGER labels. Take fryer out
of service immediately until all unreadable labels are replaced.
25. INSTALLATION of this fryer may require the use of a licensed electrician.
Check local codes.
CAUTION: Prior to using appliance for the first time, perform the daily cleaning
procedure listed on pages 25 through 27.
For the most up-to-date Collectramatic fryer safety information
go to this web page:
http://www.winstonind.com/notices_fryers.htm
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Collectramatic® Fryers – Very Low Pressure/Temperature – LP46, LP56
SHIPPING DAMAGE
All equipment should be thoroughly examined for shipping damage before, during
and after unloading. It has been carefully inspected at our factory and the carrier
has assumed responsibility for its safe arrival. If the equipment is damaged,
either apparent or concealed, a claim must be made to the carrier.
APPARENT LOSS OR DAMAGE
If there is an obvious loss or damage, it must be noted on the freight bill or express
receipt and signed by the carrier’s agent; otherwise, the carrier may refuse the
claim. The carrier will supply the necessary forms.
CONCEALED LOSS OR DAMAGE
When loss or damage is not apparent until after the equipment is uncrated, a claim
for concealed damage must be made. Upon discovering damage, make a request in
writing to the carrier for inspection within 15 days, and retain all packing. The carrier
will supply an inspection report and the required claim forms.
INSTALLATION
PHYSICAL
Model Height with Width Depth Weight
Feet (IN/MM) (IN/MM) (IN/MM) (LBS/KG)
LP46 53.0/1346 20.2/513 30.0/762 165/75
LP56 53.0/1346 20.2/513 30.0/762 175/80
Collectramatic® Fryers – Very Low Pressure/Temperature – LP46, LP56
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INSTALLATION
ELECTRIC
The appliance is shipped from the factory without cord. Refer to wiring circuit
diagram (pages 33-35) for installation assistance. The appliance is shipped wired for
a 3-phase application. The fryers may be changed to single phase operation, as
indicated in the chart below. A licensed electrician may be required. Check local
codes.
Following is a copy of the electrical information on the name plate for various
models of Winston’s Collectramatic® fryers.
Model Volts Hertz PH Amps Watts Circuit
Amp
LP46 208/240 60 1 37.9/43.7 7875/10.5kw US 50/US 60
208/240 60 3 21.9/25.2 7875/10.5kw US 50/US 50
400 50 3 N/A 7875/10.5kw N/A
LP56 208/240 60 1 37.9/43.7 7875/10.5kw US 50/US 60
208/240 60 3 21.9/25.2 7875/10.5kw US 50/US 50
400 50 3 N/A 7875/10.5kw N/A
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Collectramatic® Fryers – Very Low Pressure/Temperature – LP46, LP56
VLP�
COLLECTRAMATIC�
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COOK TIME
COOK TEMP
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BU
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1
2
3
4
5
6
7
8
9
10
NOMENCLATURE
Exterior
11
12
13
1. Lid Lock - Manually operated lock that prevents opening of fryer lid prior to
release of pressure through lid valve.
2. Handlebar - Used to raise and lower lid and secure lid to lid lock block.
3. Lid - Pressurizes fryer when lowered and locked in place with heated cooking
oil in cookpot.
4. Warning Label Panel - Instructions intended to advise operators of potential
hazards involved when using fryer.
5. Cookpot - Stainless steel vessel which holds heated cooking oil.
6. Lid Lock Block - Captures lid lock and handlebar assembly. Supports basket
drain hook when draining fryer basket.
7. High Limit Thermostat Manual Reset Button - (located behind small metal
plug) Used to reset the thermostat in the event that the High Limit Thermostat
Lamp turns ON. DANGER: If the High Limit Thermostat Lamp turns ON it may
indicate a serious problem with your fryer. To reset the High Limit Thermostat,
allow the cooking oil to cool to below 375˚F (191˚C). Press in the High Limit
Reset button. When the cooking oil heats up, if the High Limit Thermostat
Lamps turns ON again, turn the fryer power switch OFF, disconnect fryer from
power, and call a service technician for repair. If the High Limit Thermostat
Lamp tends to turn On frequently, call a service technician for repair.
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Collectramatic® Fryers – Very Low Pressure/Temperature – LP46, LP56
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NOMENCLATURE
8. Control Panel - will include the following components:
a. Controller - regulates cooking times and temperatures.
b. Power Switch - controls electrical times and temperatures
c. Power Lamp - controlled by Power Switch. Indicates electrical current is
applied to fryer circuitry.
d. Heat On Lamp - indicates when heaters are on.
e. High Limit Lamp - comes on if cooking oil temperature reaches 410˚F
(210˚C); heaters automatically shut off.
9. Drain Valve - When open (handle down), empties cooking oil from cookpot.
10. Collector - “Cold Zone” container that catches particles falling from
cooking product.
11. Lid Gasket - Seals between lid and cookpot to maintain pressure in cookpot
(reorder #PS1891).
12. Lid Valve - Spring loaded pressure release valve used to back up main vent
system at rear of fryer. Also releases pressure at end of cook cycle by means of
lid lock.
13. Power Switch - Allows operator to turn electrical power on and off.
14
15
16
17
18
19
20
21
22
23
24
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14. Main Vent Assembly - Exhaust tube through which excess steam is released
into the air.
15. Dead Weight - Weight in main vent assembly that determines amount of
pressure built up in cookpot when heating cooking oil with lid down.
Collectramatic® Fryers – Very Low Pressure/Temperature – LP46, LP56
16. Clamshell Basket - (see ACCESSORIES-page 11).
17. Heater Coils - Electrical elements that heat cooking oil.
18. Insulation - Surrounds cookpot to help maintain cooking oil temperature by
reducing heat loss.
19. Cone - Supports basket and directs falling particles from cooking product into
collector. Stirring of cooking oil should not be attempted below cone after first
round of cooking each day.
20. Collector Gasket - Seals between collector and cookpot wall to maintain
pressure in cookpot. (reorder #PS1892).
21. Collector Lifting Loop - With basket drain hook, means by which collector can
be handled from above and pulled up through cookpot.
22. Heat Plate - (See ACCESSORIES-page 11).
23. Accumulated Cracklings - Particles which have fallen off from cooking
product.
NOMENCLATURE
24. Collector Chain Handle - handle for dumping contents of collector.
Collectramatic® Fryers – Very Low Pressure/Temperature – LP46, LP56
www.winstonind.com
800-234-5286
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NOMENCLATURE
2
1
3
4
5
6
7
1. LED Program Lamps indicate which channel is selected when lit above that
channel.
2. Display readout indicates time or temperature by pressing appropriate buttons.
3. 1–8 Channel Buttons provide operator the ability to select desired cooking
cycles. Also starts desired cycle after cabinet has preheated.
4. Cook Temp Buttons provide operator the ability to raise or lower the oil
temperature by pressing the appropriate arrow button.
5. Cook Time Buttons provide operator with the ability to increase cook time by
pressing the up arrow button, or decrease cooking time by pressing the down
arrow button.
6. Celsius/Fahrenheit Button allows operator to toggle display between Celsius
and Fahrenheit temperature scales. Hold down C˚/F˚ button for two seconds
until display indicates current temperature scale setting (celc or fahr),
immediately (within one second) tap the button again to change the setting. The
display will revert back to normal automatically after approximately five seconds.
7. Start Button activates the chosen cooking program.
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Collectramatic® Fryers – Very Low Pressure/Temperature – LP46, LP56
ACCESSORIES
Basket Drain Hook*
(Order #PS1154/1)
• Lower and raise
basket
• Remove collector
• Lower and raise heat
plate
Safety Gloves*
(Order #PS1001)
• Helps protect
operator from hot
cooking oil
Heat Plate*
(Order #PS1034 or
PS1918)
• Transfers heat from
Cooking Zone to Cold
Zone to keep cooking
oil hot.
Stirring Tool*
(Order #PS1179)
• Used to stir cooking
oil and break apart
solidified pieces.
Clamshell Basket*
4 Head
(Order #PS1159) or
6 Head (Order #PS1163)
• Allows product to be
fully immersed and
completely
surrounded by
cooking oil.
Displacement Tool*
(Order #PS1209)
• Forces cooking oil up
through drain valve to
allow safe removal of
collector.
Spatula*
(Order #PS1979)
• Used to scrape reside
from sides of cookpot.
White Teflon Brush*
(Order #PS1120)
• Used to clean heaters
between cooking
rounds when cooking
oil is hot.
Collectramatic® Fryers – Very Low Pressure/Temperature – LP46, LP56
*Included with Fryer
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SET UP
INSTRUCTIONS
ASSEMBLY OF THE LP46 AND LP56 COLLECTRAMATIC® FRYERS
CAUTION: Prior to using appliance for the first time, perform the daily cleaning
procedure listed on pages 25 through 27.
Before beginning the assembly process, wipe out cookpot
and collector with damp, lint-free towel. This removes any
dust or debris that may have accumulated. Never use
water in the fryer.
1. After uncrating your fryer, you will find two sets of
o-ring gaskets – two large and two small.
2. Lubricate the smaller o-ring with cooking oil and
install in groove at top of collector (see Figure 1).
3. Install collector in bottom of fryer and gently tap with
FIGURE 1
stirring tool until it seats into place.
4. Check to determine that drain valve is closed.
Drain Valve closed
Rotated clockwise
up and back as far
as handle will move.
To open, pull
counter-clockwise
forward and down.
FIGURE 2
5. Fill with cooking oil to one inch below Minimum fill line. Oil will expand as it is
heated. Check oil level again once it has heated to cooking temperature to verify
that oil level is between Minimum and Maximum marks.
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6. Lubricate large o-ring with cooking oil and install in groove around edge of lid.
7. Check to be sure that main vent assembly and dead weight are in place at rear
of fryer.
Collectramatic® Fryers – Very Low Pressure/Temperature – LP46, LP56
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