Winston HBL5 Installation Manual
Model HBL5W1
Hold/Serve Drawer Units
HBL5 Series
Use & Care Manual
www.winstonind.com
800-234-5286
4272Y364 Rev 10
rs 05-01-08
DESCRIPTION
Congratulations on your purchase of Winston’s CVap® hold & serve drawer. You will
benefit from accurate serving temperatures, longer hold times, less food waste and
happier customers. CVap (Controlled Vapor) technology has been providing the
foodservice industry with a superior method of holding foods since 1980. CVap
equipment utilizes a dual heat system, combined with electronic differential controls
to hold foods hot, without sacrificing texture. Moist foods stay moist, crisp foods stay
crisp, assuring the highest possible quality throughout long serving periods.
DUAL HEAT SYSTEM
The CVap dual heat system converts air and vapor into a dual heat agent that has
two separate and independent qualities. Food temperature allows you to select the
optimum serving temperature. Food texture enables you to select the food’s texture,
from moist to crisp.
COMPUTERIZED PROCESSOR CONTROLS
The eight channel processor controls WATER TEMPERATURE (food temperature)
from off/100ºF to 210ºF (32ºC to 99ºC) for precise food temperature control and AIR
TEMPERATURE (food texture) from 100˚F to 210˚F (32ºC to 99ºC) for food texture
control. The controls never need field calibration. The controller is factory
programmed to hold food in just-cooked condition. It allows the user to set a single
food temperature and food texture for the entire appliance. The eight channel keys
allow the user to set eight different timed cycles for the set temperature. To cancel a
timer, press its key once. Then, within five seconds, press and hold its key. The LED
will turn off and the controller will return to the least remaining time.
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2 HBL5 Series – CVap® Hold/Serve Drawer
HOLD & SERVE DRAWER
Winston’s CVap hold & serve drawers are designed for high quality hot food holding
with rapid recovery for frequent drawer openings. Units are built with durable
stainless steel construction, full insulation and designed for high volume usage. The
HBL5 Series features a radial fan for improved food quality with frequent openings.
Should you have any questions or comments, please call our customer service
center at 1-800-234-5286.
Table of Contents
Description ........................... 2
Safety .................................... 3
Installation ............................ 4-5
Nomenclature....................... 6
Operating ............................ 7
Programming ................... ... 8-9
Need to contact us? Choose the most
convenient method.
Internet: www.winstonind.com
Email: contact@winstonind.com
Phone: 800-234-5286•502-495-5400•Fax502-495-5458
Mail: 2345CartonDrive•Louisville,KY40299USA.
WARNING: Daily cleaning required or warranty will be voided. See Daily Cleaning instructions in this manual
Copyright© 2008 Winston Industries LLC. All rights reserved. CVap is a registered trademark of Winston Industries LLC. The CVap logo is a trademark of Winston
Industries LLC. All other company and product names may be trademarks of their respective companies.
Guidelines ............................ 10
Daily Cleaning ...................... 11-12
Troubleshooting .................. 13-15
Circuit Diagram .................... 16
ZAP Warranty ....................... 17
Terms & Conditions ............ 18
Read and understand this entire Use and Care Manual before operating your
®
hold and serve drawer appliance.
CVap
WARNING:
Operating this appliance can be dangerous. Read, understand, and obey the
following warnings. If you do not you could be burned, badly hurt, or killed!
WARNING:
Do not place appliance in an area where ambient temperatures (air
temperatures around the appliance) exceed 100ºF (38ºC). A heat shield may be
required to prevent excessive heat exposure and grease laden vapors from
affecting the appliance if adjacent to heat, vapor, or grease generating devices
(such as grills, steamers, ovens, etc.). Excess heat and grease inside the
appliance cavities may cause electrical components to fail.
• Have appliance serviced ONLY by a licensed electrician or trained servicer.
Service of appliance in volves elec tri cal and high tem per a ture hazards which can
cause death, personal injury or prop er ty damage.
• If an electrical shock is felt when touching appliance, disconnect power cord
im me di ate ly and call a trained servicer for repair. If you don't, you could
be elec tro cut ed!
SAFETY
• Always turn power switch off any time appliance is not in use. If you don't,
electric shock can cause death, personal injury or property damage.
• Always perform daily cleaning procedures for this appliance. Build-up of food
res i dues high in acid or chlorides can cause permanent damage to the stainless steel and can contaminate foods!
• Always allow appliance to cool before cleaning. If you don't, you could be
badly burned!
CAUTION: Clean evaporator daily to prevent chlorides (salts) from accumulating,
causing the evaporator tank to corrode to the extent that leaks will occur. Experience
has shown that leaks will occur only through failure to clean and rinse the evaporator
daily. LEAKING EVAPORATORS ARE NOT COVERED UNDER WARRANTY.
CAUTION: Prior to using appliance for the first time, perform the daily cleaning
procedure listed on pages 11 and 12.
HBL5 Series – CVap® Hold/Serve Drawer
WARNING: Daily cleaning required or warranty will be voided. See Daily Cleaning instructions in this manual
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3
INSTALLATION
SHIPPING DAMAGE
All equipment should be thoroughly examined for shipping damage before, during
and after unloading. It has been carefully inspected at our factory and the carrier
has assumed responsibility for its safe arrival. If the equipment is damaged,
either apparent or concealed, a claim must be made to the carrier.
APPARENT LOSS OR DAMAGE
If there is an obvious loss or damage, it must be noted on the freight bill or express
receipt and signed by the carrier’s agent; otherwise, the carrier may refuse the
claim. The carrier will supply the necessary forms.
CONCEALED LOSS OR DAMAGE
When loss or damage is not apparent until after the equipment is uncrated, a claim
for concealed damage must be made. Upon discovering damage, make a request
in writing to the carrier for inspection within 15 days, and retain all packing. The
carrier will supply an inspection report and the required claim forms.
PHYSICAL
Model Height incl. Width Depth Weight
Feet (IN/MM) (IN/MM) (IN/MM) (LBS/KG)
HBL5W1Q 13.7”/348 24.5”/622 30.5”/775 90 lb/41 kg
WATER SUPPLY
The evaporator of this appliance must be filled each day and during use from a
potable water supply. As water evaporates from the dual heat surface of the
evaporator, any minerals in the water will deposit on those surfaces. Consequently,
the mineral deposits on the surfaces inhibit the ability to transfer heat through the
deposits, and the stainless steel on which they are deposited can be degraded and
destroyed. The first protection against this is the daily cleaning procedure. It is also
recommended that your supplier of potable water be contacted for advice to
minimize mineral deposit build-up. This equipment is to be installed to comply
with the applicable federal, state, or local plumbing codes.
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4 HBL5 Series – CVap® Hold/Serve Drawer
WARNING: Daily cleaning required or warranty will be voided. See Daily Cleaning instructions in this manual
ELECTRIC
The appliance is shipped from the factory with an 7' (2.13M)(minimum) power cord
and plug. For the convenience of servicer and operators, do not wire direct. For
specific electrical information on this appliance, see name plate.
VENTING AND VENTILATION REQUIREMENTS
Ventilation clearances - Allow space around appliance for good air circulation.
Installation of this appliance requires that a minimum 2” (51mm) clearance from any
obstruction or combustible material be maintained at all locations where there are
ventilation holes in the appliance. The appliance must be installed with its supplied
legs, feet, or casters. Countertop appliances specifically supplied without legs or
casters may be set directly upon a countertop of non-combustible material. In this
situation, the appliance may have to be sealed to the countertop with a food-grade
silicone sealant (check local health codes). Your warranty may be void if you do not
adhere to the instructions above.
Vent hood - Generally this appliance does not need to be installed under a
mechanical ventilation system (vent hood). Check local health and fire codes for
requirements specific to your location.
INSTALLATION
HBL5 Series – CVap® Hold/Serve Drawer
WARNING: Daily cleaning required or warranty will be voided. See Daily Cleaning instructions in this manual
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5
INSTALLATION
FOR 24 HOUR PRODUCT SUPPORT
GO TO www.cvap.com
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2
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FOOD
TEMP
FOOD
TEXTURE
5
6
1
2
7
3
4
1. Evaporator Tank (inside) supplies vapor to atmosphere to control food
temperature.
2. Power Switch provides voltage to cabinet circuitry.
3. Drain Cap allows draining of water from evaporator.
4. Bumpers for countertop operation. (Wall or under counter mounting brackets
available.)
5. Drawer holds 4” (102mm) deep pans - 1 full size, 2 half size, or 3 third size
steam table pans. Optional perforated tray allows multiple small pans to be
held.
6. Plug and Power Cord are located on backside lower right-hand corner.
7. Control Panel allows programming of air temperature to maintain various food
textures and programming of water temperature to maintain food temperatures.
It also operates as a timer.
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6 HBL5 Series – CVap® Hold/Serve Drawer
WARNING: Daily cleaning required or warranty will be voided. See Daily Cleaning instructions in this manual
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