Winston CAT529-BD Service Manual

Series Includes: CAT507 CAT509 CAT522
CAT SERIES
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CVap® Retherm Oven Owner’s Manual
CAT529 CAT529-BD CAT529-BDR
4272W233 R36
Retherm Oven
welcome
Thank you for your purchase of a Winston
®
CVap enjoy from this cabinet include precise doneness temperatures, greater yields, safer foods, reduced labor, and superior food quality.
This cabinet utilizes Controlled Vapor Technology (CVap). Using a combination of dry and moist heat, CVap cabinets are
Thermalizer. The benefits you will
table of contents
welcome ....................................... 2
safety ............................................ 3
receiving your cabinet .................. 4
installing auto water fill ................. 5
electrical information .................... 6
ventilation requirements ............... 7
component identification ............... 8
controls ......................................... 9
capable of producing foods at the precise temperature and moist or crisp texture desired.
If you have any questions, or if anything cooked in your CVap Thermalizer doesn't meet your satisfaction, please call our Customer Service Center at
1.800.234.5286, or email us at customerservice@winstonind.com.
daily operating procedures ........... 10-14
retherm guidelines ........................ 15
retherm guidelines (blank) ............ 16
roasting guidelines ....................... 17
daily cleaning ................................ 18-19
troubleshooting ............................. 20-22
warranty & terms & conditions ..... 23
Electrical Hazard
Can cause serious injury or death.
Do not attempt to install or service this equipment unless you are a licensed electrician or trained servicer.
1. Because this equipment utilizes high voltage, it
should only be installed and serviced by a licensed electrician or trained servicer. Attempting to install or service the equipment yourself could result in serious, potentially fatal injuries.
2. If an electrical shock is felt when touching equipment, shut off power immediately (unplug cord or turn off circuit breaker) and call a trained servicer for repair. Failure to do so could result in serious, potentially fatal injuries.
3. Always turn power switch off any time equipment is not in use.
Burn Hazard
Can cause serious injury.
Avoid heated vapor when opening or closing equipment door.
Retherm Oven
6. Prior to using equipment for the first time, perform the daily cleaning procedure found on
pages 18 and 19.
Burn Hazard
Can cause injury.
Allow 30 minutes for equipment to cool before attempting to clean.
7. Always allow equipment to cool before cleaning.
High Temperature and Grease Hazard
Can cause damage to equipment.
Avoid placing equipment near high heat or in grease laden atmosphere.
Don't place equipment in an area where air temperatures exceed 100˚F (38˚C). A heat shield may be required to prevent heat exposure and grease laden vapors from affecting the equipment. Excess heat and grease inside the equipment cavities can cause electrical components to fail.
4. This unit utilizes heated water vapor, which
transfers heat much more quickly and efficiently than dry air of the same temperature. Use caution
Please read this entire use & care manual before operating your CVap therm & hold cabinet. The manual contains important safety information and operating instructions.
Need to contact us? Choose the most convenient method.
Copyright© 2020 Winston Industries LLC. All rights reserved. CVap is a registered trademark of Winston Industries LLC. The CVap logo is a trademark of Winston Industries LLC. All other company and product names may be trademarks of their respective companies.
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Internet: www.winstonfoodservice.com Email: customerservice@winstonind.com Phone: 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 Mail: 2345 Carton Drive | Louisville, KY 40299 USA
Models CAT507, CAT509, CAT522, & CAT529 Models CAT507, CAT509, CAT522, & CAT529
www.winstonfoodservice.com | 1.800.234.5286 www.winstonfoodservice.com | 1.800.234.5286
As is the case with most cooking appliances, your CVap cabinet should be used with caution. Please read the following warnings to avoid potential injuries.
when opening doors or reaching into the unit, as heated vapor can quickly cause burns.
Contamination Hazard
Can cause serious illness or damage to equipment.
Clean equipment daily to avoid potential contamination hazard.
5. Clean equipment daily to prevent food residue or chlorides (salts) from accumulating, which can
damage stainless steel and contaminate food.
Failing to follow proper cleaning procedures can void your warranty.
Safety Hazard, Intended Use
Can cause serious injury or damage to equipment >> Supervise untrained, young, or handicapped persons.
1. This equipment is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the equipment by a person responsible for their safety.
2. Children should be supervised to ensure that they
do not play with the equipment.
3. This equipment is intended to be used for
commercial applications, for example in kitchens of restaurants, canteens, hospitals and in commercial enterprises such as bakeries, butcheries, etc., but not for continuous mass production of food.
Retherm Oven
receiving your cabinet
Shipping Damage
Examine equipment thoroughly for shipping damage before, during and after unloading. All Winston products are carefully inspected and verified to be in good condition before leaving our factory. The carrier delivering your cabinet has assumed responsibility for its safe arrival. If you notice any damage (obvious or hidden), a claim must be made to the carrier.
Obvious Loss or Damage
Please note any obvious loss or damage on the freight bill or express receipt, and have the carrier’s agent sign to acknowledge the claim. The carrier will supply the necessary forms. If you do not obtain and complete the forms before the carrier's agent departs, the carrier might refuse your damage claim.
Concealed Loss or Damage
Sometimes loss or damage is not obvious until the product has been unpacked. If you notice damage that was concealed by packaging or crating, contact the carrier in writing to notify them of the damage. The carrier should agree to inspect the damage within 15 days. Please retain all packing materials. The carrier will supply an inspection report and the required claim forms.
Physical
Casters are non-marking; back casters are non-locking, front are locking.
Water Supply
In order to operate properly, the evaporator in this cabinet must be filled with clean, potable water. Hardware is included to connect the cabinet to a copper line in your facility's water system. If your facility has plastic or galvanized pipes, contact a licensed plumber to connect the water supply. Equipment should be installed to comply with applicable federal, state, or local plumbing codes.
Units with automatic water fill systems are to be installed with adequate backflow protection to comply with federal, state, and local codes.
As water evaporates, any minerals in the water will deposit on the surface of the evaporator. These mineral deposits will inhibit the transfer of heat. Deposits can also degrade and damage stainless steel. The best way to avoid mineral deposits is to clean the unit daily. It is also advisable to contact your water utility for advice on minimizing deposit buildup. Experience has shown that leaks will occur by failing to clean and rinse the evaporator daily. Leaking evaporators
are not covered under warranty.
installing auto water fill
Insert tubing and push fully into the connector. (Reference drawing on this page.) Once seated, try to pull the tubing out of the connector so that the capture ring comes out (about 1/16” (1.6mm)) and the tubing cannot be removed.
Prior to connecting a newly installed water line to the auto water fill connection, it is extremely important to flush the water line of any debris. Debris in the water line will cause damage to the water solenoid and would not be covered under warranty.
PUSH HERE
TUBING
APPLIANCE
WALL
CAPTURE RING
Retherm Oven
High Temperature Hazard
Can cause damage to equipment.
Fill evaporator with water prior to turning power on, and do not allow evaporator to run dry.
CAUTION: Units with auto water fill systems MUST NOT BE ALLOWED TO RUN DRY. Heat damage to the water valve may result.
It is the responsibility of the owner and installer to make sure that installation complies with all applicable local and state plumbing codes.
Model Height with 3" Width Depth Weight Caster (IN/MM) (IN/MM) (IN/MM) (LBS/KG)
CAT507 36.2/919 27.6/701 34.5/876 215/98
CAT509 41.2/1046 27.6/701 34.5/876 235/107
CAT522 76.1/1933 (5" casters) 27.6/701 34.5/876 410/187
CAT529 76.1/1933 (5" casters) 35.5/902 34.5/876 450/203
CAT529-BD 78.7/1998 (5" casters) 35.5/902 34.5/876 560/252
CAT529-BDR 78.7/1998 (5" casters) 35.5/902 34.5/876 560/252
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Models CAT507, CAT509, CAT522, & CAT529 Models CAT507, CAT509, CAT522, & CAT529
The maximum incoming water temperature may not exceed 140˚F (60˚C) and the incoming water pressure must be between 20 and 150 psi (1.4 Kgf/cm2 to 10.5 Kgf/cm2 (kilogram-force per sq. centimeter)).
Retherm Oven
be necessary to hire a licensed electrician to
electrical
The equipment is shipped from the factory with a 84" (2134mm) (minimum) power cord and plug. Refer to the table below to determine the correct electrical outlet. It may
Model Volts Hertz PH Amps Watts Circuit Plug Amps Type
CAT507 208 60 1 36.8 7655 50 US/CAN 6-50P
208 60 3 23.7 7655 30 US/CAN 15-30P
240 60 1 31.9 7655 50 US/CAN 6-50P
230* 50 1 33.3 7655 N/A N/A
CAT509 208 60 1 36.8 7655 50 US/CAN 6-50P
208 60 3 23.7 7655 30 US/CAN 15-30P
240 60 1 31.9 7655 50 US/CAN 6-50P
230 50 1 33.3 7655 N/A N/A
CAT522 208 60 3 33.7 11215 50 US/CAN 15-50P
240 60 3 29.2 11212 50 US/CAN 15-50P
Not available for the international market at this time.
CAT529 208 60 3 33.7 11215 50 15-50P
240 60 3 29.2 11215 50 15-50P
Not available for the international market at this time.
CAT529-BD 208 60 3 33.7 11215 50 15-50P
& BDR 240 60 3 29.2 11215 50 15-50P
Not available for the international market at this time.
install the correct outlet or wiring. Winston does not recommend hard wiring the equipment direct.
Below is electrical information for various
®
models of Winston’s CVap
therm & hold
cabinet.
International
International
ventilation requirements
Ventilation clearances - To operate properly,
the thermalizer will need sufficient space for air circulation. Allow at least 2" (51mm) clearance on all sides of the cabinet, particularly around ventilation holes. Care should be taken to prevent placing the cabinet close to anything combustible. It must be installed with its supplied legs, feet, or casters. Half size units may be stacked upon each other using only a Winston supplied stacking kit and following the instructions enclosed with the kit. Your warranty may be void if you do not adhere to these ventilation requirements.
Retherm Oven
High Temperature and Grease Hazard
Can cause damage to equipment.
Avoid placing equipment near high heat or in grease laden atmosphere.
Do not place equipment in an area where air temperatures around the equipment exceed 100°F (38˚C). A heat shield may be required to prevent excessive heat exposure and grease laden vapors from affecting the equipment if adjacent to heat, vapor, or grease generating devices (such as grills, steamers, cabinets, etc.). Excess heat and grease inside the equipment cavities may cause electrical components to fail.
Vent hood - Generally this equipment does
not need to be installed under a mechanical ventilation system (vent hood). Check local health and fire codes for specific requirements.
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www.winstonfoodservice.com | 1.800.234.5286 www.winstonfoodservice.com | 1.800.234.5286
Models CAT507, CAT509, CAT522, & CAT529 Models CAT507, CAT509, CAT522, & CAT529
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