Winston CAT509 Installation Manual
therm & hold cabinet
CAT Series
Therm & Hold Cabinets
Use & Care Manual
CAT509
Models CAT507, CAT509,
CAT522, CAT529, CAT529-BD,
& CAT529-BDR
Built with pride by
4272W233 R25
cb 10-13-10
www.winstonind.com • 800-234-5286
therm & hold cabinet
welcome
Thank you for your purchase of a Winston
CVap® therm & hold cabinet. The benefits you
will enjoy from this cabinet include precise
doneness temperatures, greater yields, safer
foods, reduced labor, and superior food
quality.
This cabinet utilizes Controlled Vapor
Technology (CVap). Using a combination of
dry and moist heat, CVap cabinets are
table of contents
welcome ....................................... 2
capable of producing foods at the precise
temperature and moist or crisp texture
desired.
If you have any questions, or if anything
cooked in your CVap therm & hold cabinet
doesn't meet your satisfaction, please call
our Customer Service Center at
1-800-234-5286, or email us at
CustomerService@WinstonInd.com.
retherm guidelines ........................ 15
safety ............................................ 3
receiving your cabinet .................. 4
installing auto water fill ................. 5
electrical information .................... 6
ventilation requirements ............... 7
component identification ............... 8
controls ......................................... 9
daily operating procedures ........... 10-14
retherm guidelines (blank) ............ 16
roasting guidelines ....................... 17
daily cleaning ................................ 18-19
troubleshooting ............................. 20-22
circuit diagrams ............................ 23-24
zap warranty ................................. 25
terms & conditions ........................ 26
Need to contact us? Choose
the most convenient method.
Copyright© 2009 Winston Industries LLC. All rights reserved. CVap is a registered trademark of Winston Industries LLC. The CVap logo is a trademark of Winston Industries LLC. All other company and product names
may be trademarks of their respective companies.
2
Internet: www.winstonind.com
Email: CustomerService@winstonind.com
Phone: 800-234-5286•502-495-5400•Fax502-495-5458
Mail: 2345CartonDrive•Louisville,KY40299USA.
Models CAT507, CAT509, CAT522, & CAT529
www.winstonind.com • 800-234-5286
therm & hold cabinet
Please read this entire use & care manual
before operating your CVap® therm & hold
cabinet. The manual contains important
safety information and operating instructions.
As is the case with most cooking
appliances, your CVap cabinet should be
used with caution. Please read the following
warnings to avoid potential injuries.
Electrical Hazard
Can cause serious injury or death.
Do not attempt to install or service this appliance unless you are a licensed electrician or trained servicer.
1. Because this appliance utilizes high
voltage, it should only be installed and
serviced by a licensed electrician or
trained servicer. Attempting to install or
service the appliance yourself could result
in serious, potentially fatal injuries.
doors or reaching into the appliance, as
heated vapor can quickly cause burns.
Contamination Hazard
Can cause serious illness or damage to
appliance.
Clean appliance daily to avoid potential contamination
hazard.
5. Clean appliance daily to prevent food
residue or chlorides (salts) from
accumulating, which can damage stainless
steel and contaminate food. Failing to
follow proper cleaning procedures can
void your warranty.
6. Prior to using appliance for the first
time, perform the daily cleaning
procedure found on pages 18 and 19.
2. If an electrical shock is felt when touching
appliance, shut off power immediately
(unplug cord or turn off circuit breaker) and
call a trained servicer for repair. Failure to
do so could result in serious, potentially
fatal injuries.
3. Always turn power switch off any time
appliance is not in use.
Burn Hazard
Can cause serious injury.
Avoid heated vapor when opening or closing
appliance door.
4. This appliance utilizes heated water vapor,
which transfers heat much more quickly
and efficiently than dry air of the same
temperature. Use caution when opening
Burn Hazard
Can cause injury.
Allow 30 minutes for appliance to cool before
attempting to clean.
7. Always allow appliance to cool before
cleaning.
High Temperature and Grease Hazard
Can cause damage to appliance.
Avoid placing appliance near high heat or in grease
laden atmosphere.
Don't place appliance in an area where air
temperatures exceed 100˚F (38˚C). A heat
shield may be required to prevent heat
exposure and grease laden vapors from
affecting the appliance. Excess heat and
grease inside the appliance cavities can cause
electrical components to fail.
Models CAT507, CAT509, CAT522, & CAT529
www.winstonind.com • 800-234-5286
3
therm & hold cabinet
receiving your cabinet
Shipping Damage
Examine appliance thoroughly for shipping
damage before, during and after unloading.
All Winston products are carefully inspected
and verified to be in good condition before
leaving our factory. The carrier delivering
your cabinet has assumed responsibility for
its safe arrival. If you notice any damage
(obvious or hidden), a claim must be made to
the carrier.
Obvious Loss or Damage
Please note any obvious loss or damage on
the freight bill or express receipt, and have
the carrier’s agent sign to acknowledge the
claim. The carrier will supply the necessary
forms. If you do not obtain and complete the
forms before the carrier's agent departs, the
carrier might refuse your damage claim.
Concealed Loss or Damage
Sometimes loss or damage is not obvious
until the product has been unpacked. If you
notice damage that was concealed by
packaging or crating, contact the carrier in
writing to notify them of the damage. The
carrier should agree to inspect the damage
within 15 days. Please retain all packing
materials. The carrier will supply an
inspection report and the required claim
forms.
Physical
Casters are non-marking; back casters are
non-locking, front are locking.
Water Supply
In order to operate properly, the evaporator in
this cabinet must be filled with clean, potable
water. Hardware is included to connect the
cabinet to a copper line in your facility's water
system. If your facility has plastic or
galvanized pipes, contact a licensed plumber
to connect the water supply. Appliance should
be installed to comply with applicable federal,
state, or local plumbing codes.
Appliances with automatic water fill
systems are to be installed with adequate
backflow protection to comply with
federal, state, and local codes.
As water evaporates, any minerals in the
water will deposit on the surface of the
evaporator. These mineral deposits will inhibit
the transfer of heat. Deposits can also
degrade and damage stainless steel. The
best way to avoid mineral deposits is to clean
the appliance daily. It is also advisable to
contact your water utility for advice on
minimizing deposit buildup. Experience has
shown that leaks will occur by failing to clean
and rinse the evaporator daily. Leaking
evaporators are not covered under
warranty.
Model Height with 3" Width Depth Weight
Caster (IN/MM) (IN/MM) (IN/MM) (LBS/KG)
CAT507 36.2/919 27.6/701 34.5/876 215/98
CAT509 41.2/1046 27.6/701 34.5/876 235/107
CAT522 76.1/1933 (5" casters) 27.6/701 34.5/876 410/187
CAT529 76.1/1933 (5" casters) 35.5/902 34.5/876 450/203
CAT529-BD 78.7/1998 (5" casters) 35.5/902 34.5/876 560/252
CAT529-BDR 78.7/1998 (5" casters) 35.5/902 34.5/876 560/252
4
Models CAT507, CAT509, CAT522, & CAT529
www.winstonind.com • 800-234-5286
therm & hold cabinet
installing auto water fill
To remove the plastic tubing from the water
line connector, use your fingers to carefully
press the small brass capture ring in toward
the body of the connector. Then gently pull
the tubing out of the connector. To insert
tubing back into connector, push the tubing
fully into the connector. Once seated, try to
pull the tubing out of the connector so that
the capture ring comes out (about 1/16”
(1.6mm)) and the tubing cannot be removed.
See drawing below. Auto Water Fill Systems
must be hooked up to a potable water supply
line. Winston RECOMMENDS that the tap
valve included with the kit be attached to cold
water, copper, brass or steel line (the valve
can handle any size line from 3/8" to 1"
(9.5mm to 25.4mm)). The maximum
incoming water temperature may not
exceed 140˚F (60˚C) and the incoming
water pressure must be between 20 and
150 psi (1.4 Kgf/cm2 to 10.5 Kgf/cm2
(kilogram-force per sq. centimeter)).
High Temperature Hazard
Can cause damage to appliance.
Fill evaporator with water prior to turning power on,
and do not allow evaporator to run dry.
CAUTION: Appliances with auto water fill
systems MUST NOT BE ALLOWED TO
RUN DRY. Heat damage to the water valve
may result.
It is the responsibility of the owner and
installer to make sure that installation
complies with all applicable local and state
plumbing codes.
Models CAT507, CAT509, CAT522, & CAT529
www.winstonind.com • 800-234-5286
5
therm & hold cabinet
be necessary to hire a licensed electrician to
electrical
The appliance is shipped from the factory
with a 84" (2134mm) (minimum) power cord
and plug. Refer to the table below to
determine the correct electrical outlet. It may
Model Volts Hertz PH Amps Watts Circuit Plug
Amps Type
CAT507 208 60 1 36.8 7655 50 US/CAN 6-50P
208 60 3 23.7 7655 30 US/CAN 15-30P
240 60 1 31.9 7655 50 US/CAN 6-50P
230* 50 1 33.3 7655 N/A N/A
CAT509 208 60 1 36.8 7655 50 US/CAN 6-50P
208 60 3 23.7 7655 30 US/CAN 15-30P
240 60 1 31.9 7655 50 US/CAN 6-50P
230 50 1 33.3 7655 N/A N/A
CAT522 208 60 3 33.7 11215 50 US/CAN 15-50P
240 60 3 29.2 11212 50 US/CAN 15-50P
Not available for the international market at this time.
CAT529 208 60 3 33.7 11215 50 15-50P
240 60 3 29.2 11215 50 15-50P
Not available for the international market at this time.
CAT529-BD 208 60 3 33.7 11215 50 15-50P
& BDR 240 60 3 29.2 11215 50 15-50P
Not available for the international market at this time.
install the correct outlet or wiring. Winston
does not recommend hard wiring the
appliance direct.
Below is electrical information for various
®
models of Winston’s CVap
therm & hold
cabinet.
International
International
6
Models CAT507, CAT509, CAT522, & CAT529
www.winstonind.com • 800-234-5286
therm & hold cabinet
ventilation requirements
Ventilation clearances - To operate properly,
the therm & hold cabinet will need sufficient
space for air circulation. Allow at least 2"
(51mm) clearance on all sides of the cabinet,
particularly around ventilation holes. Care
should be taken to prevent placing the
cabinet close to anything combustible. It must
be installed with its supplied legs, feet, or
casters. Counter top appliances specifically
supplied without legs or casters may be set
directly upon a counter top of noncombustible material. In this situation, the
appliance may have to be sealed to the
counter top with a food-grade silicone sealant
(check local health codes). Half size
appliances may be stacked upon each other
using only a Winston supplied stacking kit
and following the instructions enclosed with
the kit. Your warranty may be void if you do
not adhere to these ventilation requirements.
High Temperature and Grease Hazard
Can cause damage to appliance.
Avoid placing appliance near high heat or in grease
laden atmosphere.
Do not place appliance in an area where air
temperatures around the appliance exceed
100°F (38˚C). A heat shield may be required
to prevent excessive heat exposure and
grease laden vapors from affecting the
appliance if adjacent to heat, vapor, or grease
generating devices (such as grills, steamers,
cabinets, etc.). Excess heat and grease
inside the appliance cavities may cause
electrical components to fail.
Vent hood - Generally this appliance does not
need to be installed under a mechanical
ventilation system (vent hood). Check local
health and fire codes for specific requirements.
Models CAT507, CAT509, CAT522, & CAT529
www.winstonind.com • 800-234-5286
7
therm & hold cabinet
component identification
1
2
3
4
9
10
11
12
13
14
Note: Appliance shown
with optional rail
supports. Standard unit
comes with wire rack
supports.
Model shown is CAT522.
Highlighted features are
common to all models.
5
6
7
8
1. Power Switch allows operator to turn
electrical power on and off.
2. Microprocessor Controller allows
operator to select one of eight multiinterval programmable cycles
3. Food Chamber cooking cavity where the
dual heat system combines to create the
perfect cooking environment.
4. Adjustable Rack Support supports racks
onto which food is placed.
15
16
8. Bottom Cover (not visible) provides
service access.
9. Top Cover provides service access.
10. Control Escutcheon is removable for
servicing or replacing microprocessor.
11. Side Panels support insulation and form
outside of cabinet.
12. Rack Support Bracket receives rack
support.
5. Evaporator and Heater (not visible)
supply vapor atmosphere to the food
chamber by heating water within the
evaporator.
6. Drain Trough carries water that has
condensed onto door back to evaporator.
7. Drain Valve enables operator to drain
evaporator, to perform daily cleaning.
8
Models CAT507, CAT509, CAT522, & CAT529
www.winstonind.com • 800-234-5286
13. Air Heaters (not visible) supply air heat
for food texture control.
14. Door & Latch can be reversed on site.
15. Door Gasket seals food chamber against
heat or vapor loss.
16. Name Plate identifies model and serial
number- important for servicing and parts
orders. Plate also displays electrical data.
Loading...