Winston CA8509 Owner’s Manual

CA85 Series
CA8509 CA8522
COOK & HOLD CABINET
Owner’s Manual
DOC080408B Rev8 wp 10-18-17
WELCOME
Thank you for your purchase of a Winston CVap CA85 series Cook & Hold cabinet. The benefits you will enjoy from this cabinet include precise doneness temperatures, greater yields, safer foods, reduced labor, and superior food quality.
This cabinet utilizes Controlled Vapor Technology (CVap). Using a combination of dry and moist heat, CVap cabinets are capable of producing foods at the precise temperature and moist or crisp texture desired.
If you have any questions, or if anything cooked in your CVap Cook & Hold doesn’t meet your satisfaction, please call our Customer Service Center at 1.800.234.5286, or email us at customerservice@winstonind.com.
TABLE OF CONTENTS
Welcome 2
Safety 3
Receiving Your Equipment 4
Ventilation Requirements 5
Water Supply 5
Auto Water Fill 6
Electrical Information 7
Component Identication 8
NEED TO CONTACT US? CHOOSE THE MOST CONVENIENT METHOD.
Internet: www.winstonfoodservice.com
Email: customerservice@winstonind.com
Phone: 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458
Mail: 2345 Carton Drive | Louisville, KY 40299 USA
Controls 9
Daily Operating Instructions 10-13
Cooking Reference Chart 14-16
Roasting Guidelines 17
Daily Cleaning 18-19
Troubleshooting 20-21
Warranty and Terms & Conditions 22
MISSION
Transforming the world’s kitchens through innovation.
VALUES
We operate with the
highest integrity.
We are passionate,
focused, and driven.
We celebrate one
another’s achievements.
We respect one another
and work as a team.
We invest in the
betterment of the global community.
We innovate through
continuous improvement and discovery.
FOUNDER’S PHILOSOPHY
“We are a family business. We believe in the entrepreneurial spirit, strong drive, and initiatives of individuals. The company was founded on the idea of an individual and ourished through the energy and sacrice of family members and countless other individuals. Our commitment to those individuals is indistinguishable from that of our own family members. Together, we shall share the work, sacrices, challenges, and triumphs of the business.”
– Winston Shelton
Copyright© 2017 Winston Industries, LLC. All rights reserved. CVap is a registered trademark of Winston Industries, LLC. The CVap logo is a trademark of Winston Industries, LLC. All other company and product names may be trademarks of their respective companies.
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www.winstonfoodservice.com | 1.800.234.5286
Models CA8509, CA8522
Please read this entire owner's manual before operating your CVap Cook & Hold cabinet. The manual contains important safety information and operating instructions.
As is the case with all cooking appliances, your CVap Cook and Hold should be used with caution. Please read the following warnings to avoid potential injuries.
!
DANGER: Electrical Hazard – Can cause
serious injury or death. Do not attempt to install or service this equipment unless you are a licensed electrician or trained servicer.
1. Because this equipment utilizes high voltage, it should only be installed and serviced by a licensed electrician or trained servicer. Attempting to install or service the equipment yourself could result in serious, potentially fatal injuries.
2. If an electrical shock is felt when touching equipment, shut o power immediately (pull cord or turn o circuit breaker) and call a trained servicer for repair. Failure to do so could result in serious, potentially fatal injuries.
6. Prior to using equipment for the rst time, perform the daily cleaning procedure found on pages 18 and 19.
!
CAUTION: Burn Hazard – Can cause
injury. Allow 30 minutes for equipment to cool before attempting to clean.
7. Always allow equipment to cool before cleaning.
!
CAUTION: High Temperature and Grease
Hazard – Can cause damage to equipment. Avoid placing equipment near high heat or grease-laden atmosphere.
Do not place equipment in an area where air
temperatures exceed 100˚F (38˚C). A heat shield may be required to prevent heat exposure and grease-laden vapors from aecting the unit if adjacent to heat, vapor, or grease-generating devices (such as grills, steamers, ovens, etc.). Excess heat and grease inside the equipment cavities may cause electrical components to fail.
3. Always turn power switch o any time equipment is not in use.
!
CAUTION: Burn Hazard – Can cause
injury. Avoid heated vapor when opening or closing unit door.
4. This equipment utilizes heated water vapor, which
transfers heat much more quickly and eciently than dry air of the same temperature. Use caution when opening doors or reaching into the equipment, as heated vapor can quickly cause burns.
!
DANGER: Contamination Hazard – Can
cause serious illness or damage to equipment. Clean unit daily to avoid potential contamination hazard.
5. Clean equipment daily to prevent buildup of food
residue or chlorides, which can damage stainless steel and contaminate food. Failure to follow proper cleaning procedures can void your warranty.
!
WARNING: Safety Hazard,
Intended Use
Can cause serious injury or damage to equipment >> Supervise untrained, young, or handicapped persons.
1. This equipment is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the equipment by a
person
responsible for their safety.
2. Children should be supervised to ensure that they do not play with the equipment.
3. This equipment is intended to be used for commercial applications, for example in kitchens of restaurants,
canteens, hospitals and in commercial enterprises such as bakeries, butcheries, etc., but not for continuous mass production of food.
Models CA8509, CA8522
Email customerservice@winstonind.com • Phone 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 • Mail 2345 Carton Drive | Louisville, KY 40299 USA
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CUSTOMER FREIGHT RESPONSIBILITIES
Thank you for your recent order. For your convenience, we have summarized your responsibilities for receiving a shipment and suggest procedures to follow if there is freight damage. Once an order has left the factory, all inspection responsibilities for the shipment passes on to you.
If Merchandise Is Delivered in Damaged Condition, You Must:
1. Have the driver note the damage and sign all copies of the freight bill.
2. Examine for concealed damaged as soon as possible.
3. Notify carrier of the freight claim immediately (You have a 24-hour window).
4. Retain damaged merchandise and all original packaging until inspected by carrier.
Steps to Take at Time of Delivery to Protect Against Loss or Damage
1. Verify Count - Make sure you receive as many cartons as are listed on the delivery receipt. Note any shortage on carrier’s delivery receipt and have the driver note the shortage on your copy.
2. Carefully Examine Each Carton for Damage - If damage is visible, note this fact on the delivery receipt and have the driver clearly note the same on your copy. If the carton appears to have internal damage, insist that the package be opened. You and the driver should make joint inspection of the contents. Any concealed damage discovered should be noted on the receipt and on your copy.
3. Immediately After Delivery, Open All Cartons and Inspect for Concealed Damage.
2. Call Carrier to Report Damage and Request Inspection - The call should be placed immediately upon discovery of the damage. Claims will be denied if not reported within 24/48 hours.
3. Conrm Call in Writing - For your own protection, conrm your telephone claim in writing using certied, return receipt requested mail.
Steps to Take When Carrier Makes Inspection of Damaged Items
1. Have Damaged Items in Receiving Area - The damaged items should have not been moved from the receiving area. Allow the carrier inspector to inspect cartons, inner packing materials, and freight bill. Show your copy of the delivery receipt.
2. Carefully Read the Inspection Report Before Signing ­If you do not agree with the report, do not sign it.
Steps to Take When Visible or Concealed Damage Is Discovered
1. Retain Damaged Items - The damaged items, shipping cartons, and all inner packing materials must be held in the receiving area until a carrier representative inspects them or waives the opportunity to inspect.
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www.winstonfoodservice.com | 1.800.234.5286
Models CA8509, CA8522
VENTILATION REQUIREMENTS
!
CAUTION: High Temperature and Grease
Hazard – Can cause damage to equipment. Avoid placing equipment near high heat or grease-laden
atmosphere.
Do not place equipment in an area where air temperatures around the equipment exceed 100°F (38˚C). A heat shield may be required to prevent excessive heat exposure and grease-laden vapors from affecting the equipment if adjacent to heat, vapor, or grease-generating devices (such as grills, steamers, cabinets, etc.). Excess heat and grease inside the equipment cavities may cause electrical components to fail.
Ventilation clearances - To operate properly, the Cook &
Hold will need sufficient space for air circulation. Allow at least 2" (51mm) clearance on all sides of the cabinet, particularly around ventilation holes. Care should be taken to prevent placing the cabinet close to anything combustible. It must be installed with its supplied legs, feet, or casters. Half-size units may be stacked upon each other using only a Winston supplied stacking kit and following the instructions enclosed with the kit. Your warranty may be void if you do not adhere to these ventilation requirements.
Vent hood - Generally this equipment does not need to
be installed under a mechanical ventilation system (vent hood). Check local health and fire codes for specific requirements.
WATER SUPPLY
In order to operate properly, the evaporator in this cabinet must be filled with clean, potable water. Hardware is included to connect the cabinet to a copper line in your facility's water system. If your facility has plastic or galvanized pipes, contact a licensed plumber to connect the water supply. Equipment should be installed to comply with applicable federal, state, or local plumbing codes.
Units with automatic water fill systems are to be installed with adequate backflow protection to comply with federal, state, and local codes.
As water evaporates, minerals in the water will deposit on the surface of the evaporator. These mineral deposits will inhibit the transfer of heat. Deposits can also degrade and damage stainless steel. To avoid mineral deposits, clean the equipment daily. It is advisable to contact your water utility for advice on minimizing deposit buildup.
Experience has shown that leaks occur by failing to clean and rinse evaporator daily. Leaking evaporators are not covered under warranty.
!
CAUTION: High Temperature
Hazard – Can cause damage to unit. Fill evaporator with water prior to turning power on, and do not allow evaporator to run dry.
!
CAUTION: Corrosion Hazard – Can
cause damage to equipment. Clean equipment daily to avoid corrosion damage.
Models CA8509, CA8522
Email customerservice@winstonind.com • Phone 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 • Mail 2345 Carton Drive | Louisville, KY 40299 USA
5
INSTALLING AUTO WATER FILL
Insert tubing and push fully into the connector. (Reference drawing on this page.) Once seated, try to pull the tubing out of the connector so that the capture ring comes out (about 1/16” (1.6mm)) and the tubing cannot be removed.
PUSH HERE
TUBING
The maximum incoming water temperature may not exceed 140˚F (60˚C) and the incoming water pressure must be between 20 and 150 psi (1.4 Kgf/cm2 to 10.5 Kgf/cm2 (kilogram-force per sq. centimeter)).
APPLIANCE
WALL
CAPTURE RING
!
CAUTION: High Temperature Hazard –
Can cause damage to unit. Fill evaporator with water prior to turning power on, and do not allow evaporator to run dry.
!
CAUTION: Corrosion Hazard – Can
cause damage to equipment. Clean equipment daily to avoid corrosion damage.
Regardless of whether the evaporator is lled with water manually or automatically, as water evaporates
from the dual heat surface of the evaporator, any minerals in the water will deposit on those surfaces. The mineral deposits on the surfaces inhibit the ability to transfer heat through the deposits, and the stainless steel on which they are deposited can be degraded and destroyed. The rst protection against this is the daily cleaning procedure. It is also recommended that your supplier of potable water be contacted for advice to minimize mineral deposit build-up. Experience has shown that leaks will occur only through failure to clean and rinse the evaporator daily. LEAKING EVAPORATORS ARE NOT COVERED UNDER WARRANTY. This unit is to be
installed to comply with the applicable federal, state, or local plumbing codes.
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www.winstonfoodservice.com | 1.800.234.5286
Models CA8509, CA8522
ELECTRICAL
The equipment is shipped from the factory with an 84" (2134mm) (minimum) power cord and plug. Refer to the table below to determine the correct electrical outlet. It may be necessary to hire a licensed electrician to install the correct outlet or wiring. Winston does not recommend hard wiring the equipment direct.
Model Volts Hertz PH Amps Watts Circuit
Plug Type
Amps
CA8509 208 60 1 27.9 5805 30 US/CAN 6-30P
240 60 1 24.2 5805 20 US/CAN 6-20P
International
230 50 1 25.3 5805 N/A N/A
CA8522 208 60 1 37.1 7716 50 US/CAN 6-50P
208 60 3 23.7 7716 30 US/CAN 15-30P
240 60 1 32.2 7716 50 US/CAN 6-50P
Not available for the international market at this time.
Models CA8509, CA8522
Email customerservice@winstonind.com • Phone 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 • Mail 2345 Carton Drive | Louisville, KY 40299 USA
7
COMPONENT IDENTIFICATION
9
10
1 2
3
4
10
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1. Power Switch allows operator to turn electrical power on and o.
2. Microprocessor Controller allows operator to select one of eight multi-interval programmable cycles and is removable for servicing or replacement.
3. Food Chamber cooking cavity where the dual heat system combines to create the perfect cooking environment.
4. Adjustable Rack Support supports racks onto which food is placed.
13
5. Evaporator and Heater (not visible) supply vapor atmosphere to the food chamber by heating water within the evaporator.
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5
6
7
8
Note: Equipment shown with optional rail supports. Standard unit comes with wire rack supports.
Model shown is CA8522. Highlighted features are common to all models.
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15
6. Drain Trough carries water that has condensed onto door back to evaporator.
7. Drain Valve enables operator to drain evaporator, to perform daily cleaning.
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8. Bottom Cover (not visible) provides service access.
9. Top Cover provides service access.
10. Side Panels support insulation and form outside of cabinet.
11. Rack Support Bracket receives rack support.
12. Air Heaters (not visible) supply air heat for food texture control.
13. Door & Latch can be reversed on site.
14. Door Gasket seals food chamber against heat or vapor loss.
15. Name Plate identies model and serial number — important for servicing and parts orders. Plate also displays electrical data.
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Models CA8509, CA8522
www.winstonfoodservice.com | 1.800.234.5286
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