WINDY NATION PIN-1500-12P, PIN-3000-12P User Manual

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VertaMax
Pure Sine Wave Power Inverter
PIN-1500-12P
PIN-3000-12P
User’s Manual
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VertaMax User Manual
Revision 1
Table of Contents
1 Introduction ................................................................................................................. 3
1.1 Features ..........................................................................................................3
1.2 Safety Information ............................................................................................3
1.3 Specifications...................................................................................................4
1.3.1 Electrical Specifications........................................................................................ 4
1.3.2 Physical Specifications ......................................................................................... 4
2 Installation ................................................................................................................... 4
2.1 Electrostatic (ESD) Precautions .......................................................................4
2.2 Mounting ..........................................................................................................5
2.3 Grounding ........................................................................................................5
2.4 Connections .....................................................................................................5
2.4.1 Permanent AC Connection* ................................................................................. 7
3 Operation .................................................................................................................... 8
3.1 Power ..............................................................................................................8
3.1.1 Power ON ............................................................................................................ 8
3.1.2 Power OFF .......................................................................................................... 8
3.1.3 Remote ON/OFF (optional) .................................................................................. 8
3.2 Meter Readings ...............................................................................................9
3.3 Protection – Alarms..........................................................................................9
3.3.1 Over Input Voltage ............................................................................................... 9
3.3.2 Low Input Voltage ................................................................................................ 9
3.3.3 Power Overload ................................................................................................... 9
3.3.4 Over Heating ...................................................................................................... 10
3.3.5 Short Circuit ....................................................................................................... 10
3.3.6 Functional Matrix ................................................................................................ 10
4 Application ................................................................................................................. 10
4.1 Power Consumption ....................................................................................... 10
4.2 Typical Power Consumption .......................................................................... 11
4.3 Wire Gauge Reference .................................................................................. 11
4.3.1 Ampacity Table .................................................................................................. 11
4.3.2 Wire Thickness .................................................................................................. 11
4.4 Batteries ........................................................................................................ 12
4.4.1 Battery Life ......................................................................................................... 12
4.4.2 Battery State of Charge (SOC) ........................................................................... 12
4.4.3 Actual Battery Current Draw ............................................................................... 12
4.4.4 Battery Capacity ................................................................................................. 12
5 Troubleshooting And Support .................................................................................... 13
5.1 Maintenance & Care ...................................................................................... 13
5.2 Troubleshooting ............................................................................................. 13
5.3 Support .......................................................................................................... 14
5.4 Warranty ........................................................................................................ 14
5.4.1 Restrictions ........................................................................................................ 14
5.4.2 Warranty Claims & Return Procedures ............................................................... 15
5.4.3 Disclaimer .......................................................................................................... 15
5.4.4 Limitation of Liability ........................................................................................... 16
windynation
Revision 1
VertaMax User Manual
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1 INTRODUCTION
The VertaMax Power Inverter is a highly reliable product that uses advanced technologies for high performance and stability. The VertaMax efficiently converts DC power from your vehicle, boat, or directly from a dedicated 12V DC battery, into 115V AC power that is commonly used in a wide variety of household AC items, such as computers, mobile phone chargers, radio, TV etc.
The VertaMax has many features that you would expect in very high end inverters as well as all the safety features that would be desired to protect your equipment.
The Inverter may be used for many different applications including Solar (PV) battery systems, Wind Turbine battery systems, Recreational Vehicles, Boats, etc.
Please read this manual carefully before installing or using the inverter and keep it for future reference.
1.1 FEATURES
Microprocessor Based PWM (Pulse Width Modulation) Output Regulation Pure Sine Wave Three AC Receptacles with Circuit Breakers Soft Start Digital Display Voltage and Power Meter Power On/OFF Switch and LED indicator Remote On/Off Capability Automatic Overload Protection Low Voltage Shutdown Battery Protection Short Circuit Protection High Temperature Protection Fault Indication Load and Thermally Activated Cooling Fans
1
DC Positive (+) Input
8
Remote Switch Port3
2
Cooling Fan1
9
Power LED
3
DC Negative (-) Input
10
Digital Display Meter
4
Grounding Terminal
11
Fault LED
5
Permanent AC Connection2
12
ON/OFF Switch
6
Circuit Breaker Protector [x3]
13
Digital Display Select Switch
7
AC Outlets [x3]
1
Number of fans depends on model
2
Not available on all models
3
Optional Remote Cable required [PN: PIN-RMPS-01]
1.2 SAFETY INFORMATION
Please read the installation and operating instructions carefully prior to use. Pay special attention to the IMPORTANT and WARNING statements in the manual.
WARNING:
The VertaMax produces the same potentially lethal AC power as normal household outlets. It is suggested that you treat it with the same precautions as a normal 115 VAC outlet.
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VertaMax User Manual
Revision 1
Do not operate the VertaMax near flammable fumes or gases, such as in the cabin of a gasoline powerboat, or near propane tanks.
Never work or service the AC wiring without disconnecting the DC Input connections.
Do not connect or disconnect batteries while the Inverter is operating from the battery supply. Dangerous arcing may result.
1.3 SPECIFICATIONS
1.3.1 Electrical Specifications
Parameter
PIN-1500-12P
PIN-3000-12P
Continuous Rated Power
1500 Watts
3000 Watts
Peak Surge Power
3000 Watts
6000 Watts
Input Voltage (Nominal)
12 – 13 VDC
Input Voltage (Min – Max)
11 – 15VDC
Output Voltage (Nominal)
115VAC
Output Frequency (Nominal)
60 Hz
Output Waveform
Pure Sine Wave - THD <3%
Standby Current
<1.0A
Low Battery Voltage Alarm
10.5 VDC (+/-0.5VDC)
Low Battery Voltage Shutdown
10.0 VDC (+/-0.5VDC)
High Battery Voltage Shutdown
16 VDC (+/-0.5VDC)
Efficiency
85-90%
1.3.2 Physical Specifications
Parameter
PIN-1500-12P
PIN-3000-12P
Dimension (L x W x H)
13.0” x 8.7” x 3.0”
(330mm x 221mm x 76mm)
16.7” x 10.3” x 3.7”
(425mm x 262mm x 94mm)
Unit Weight
8.2 lb. (3.7kg)
15.4 lb. (7.0kg)
Cooling
Auto Powered Fan
Operating Temperature
0oC to 60oC
Storage Temperature
-25oC to 70oC
Operating Humidity
20 to 80% relative humidity (non-condensing)
Thermal Protection
>65oC
2 INSTALLATION
Insure all terminating connections are clean and tight to prevent arcing and overheating.  The VertaMax must be installed in an area that satisfies all of the following conditions:
1. Dry: Avoid any location where water can contact the inverter
2. Cool: Ambient air temperature between 30°F and 105°F (0°C and 40°C)
3. Ventilated: Allow at least 6 in (150 mm) of clearance above and below and at least 1 in (25 mm) on each side for proper air flow.
4. Safe: Do not operate in a shared compartment with batteries or any flammable substances, (e.g.: gasoline)
IMPORTANT: To avoid fire, do not cover or obstruct ventilation openings.
2.1 ELECTROSTATIC (ESD) PRECAUTIONS
All electronic circuits may be damaged by static electricity. To minimize the likelihood of electrostatic damage, discharge yourself by touching an electrical ground (e.g.: copper pipe) prior to handling the unit and avoid touching components on the circuit boards. The risk of electrostatic damage is highest when relative humidity is below 40%.
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VertaMax User Manual
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2.2 MOUNTING
Mounting is optional for the VertaMax; however, the environment must be dry and protected from water.
1. The VertaMax can be mounted on a vertical or horizontal surface. If mounted vertically, the unit should be oriented such that neither end is at the top so foreign material cannot settle into the unit.
2. Install four user-supplied fasteners through the four inverter mounting slots and into the mounting surface.
3. Tighten all the fasteners to ensure the inverter cannot slide in any direction.
WARNING: Do not mount on flammable surface material.
2.3 GROUNDING
The VertaMax is designed to work with grounded electrical systems. In the inverter, ground is not connected to the input terminals.
Use a copper wire to connect the grounding terminal on the VertaMax enclosure to earth ground or chassis ground. The grounding terminal is located on the DC Input end of the inverter.
Vehicle installations: Connect to the chassis of the vehicle.
Boats installations: Connect to the boat’s grounding system
Fixed land based installations: Connect to earth ground
Do not connect the system negative conductor to this terminal. NEC requires the use of an external ground fault protection device (GFPD). The system electrical negative should be bonded through a GFPD to earth ground at one (and only one) location. The grounding point may be located in the solar/wind circuit or the battery circuit.
2.4 CONNECTIONS
WARNING: Electrical installations must meet local and national wiring codes, and should be
performed by a qualified electrician.
WARNING: Do not connect the inverter and another AC source (such as a generator or utility power) to the AC wiring at the same time.
WARNING: Do not connect the inverter to an AC branch circuit that has high-power consumption loads. It will not operate electrical appliances that consume more than the units rated watts.
WARNING: Loose connectors result in excessive voltage drop and may cause over heated wires and melted insulation, which can lead to electrical fires.
WARNING: Reverse polarity connections (positive to negative) will blow internal fuses in the inverter and may permanently damage the Inverter.
IMPORTANT: The NEC requires that the wires carrying the system current never exceed 80% of the conductor’s current rating (sizing recommendations are located in Section 4).
IMPORTANT: In addition to the protection provided by the Inverter’s internal fuses, NEC requires a UL-listed fuse in the battery’s positive DC cable as close to the battery as possible (sizing recommendations are located in Section 4).
1) The VertaMax has two DC terminals (one positive and one negative). The cables used for these terminals should be of equal length.
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