Operating Instructions (ENG)
MODEL: WAV
10125050
Power Source: 115V Electric
Beginning with Serial No. 1000039213
Read instructions before operating the machine.
86038510-AD 11/07/12
MACHINE DATA LOG/OVERVIEW
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
Warranty Registration
To register your product go to:
www.windsorind.com/WarrantyRegistration.aspx
1
For customer assistance:
1-800-444-7654
WAV 86038510 05/04/11
Machine Data Log/Overview.........................1
Table of Contents..........................................2
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions........................2-1
Hazard Intensity Level. .................................2-2
Grounding Instructions..................................2-3
OPERATIONS
Controls.........................................................3-1
Machine Operation........................................3-2
Set Up........................................................3-2
Operation...................................................3-2
Cleaning.....................................................3-2
MAINTENANCE
Belt/Brush Access.........................................4-1
Vac Motor Access & Filters...........................4-1
Vac Motor Brush Removal............................4-1
Brush Motor. .................................................4-1
Carbon Brush................................................4-1
Daily Maintenance. .......................................4-2
Regular/Periodic Maintenance......................4-2
Wiring Diagram.............................................4-3
Service Schedule..........................................4-4
GROUP PARTS LIST
Brush and Drive Group.................................5-1
Brush Height and Wheel Group....................5-3
Vacuum Group..............................................5-5
Handle Group................................................5-7
Lid/Decal Group............................................5-9
Electrical Panel and Cover Group………….5-11
Suggested Spare Parts……………………...5-13
Warranty. .................................................... 5-14
TABLE OF CONTENTS
WAV 86038510 05/15/07
2
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers.
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
The model and serial number of your machine is on
the bottom back-end of the machine.
When placing an order for parts, the
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Belt/Brush Motor
- Vac Motor and Filters
- Vac Motor Carbon Brushes
- Brush Motor
- Carbon Brush
- Daily Maintenance
- Regular/Periodic Maintenance
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
1-1
WAV 86038510 05/04/11
!
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
WARNING:
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the ma chine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.
the cord.
SAVE THESE INSTRUCTIONS
WAV 86038510 05/15/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use Windsor approved replacement parts.
2-2
WAV 86038510 05/15/07
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA this machine operates on a
standard 15 amp 115V, 60 hz, A.C. power
circuit . The amp, hertz, and voltage are listed
on the data label found on each machine.
Using voltages above or below those indicated
on the data label will cause serious damage to
the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must
be at least one size larger than the power cord
on the machine, and must be limited to 50 feet
(15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock. This
appliance is equipped with a cord having an
equipment-grounding conductor and grounding
plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes
and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like
the plug in “Fig. A”. A temporary adaptor that
looks like the adaptor in “Fig . C” may be used
to connect this plug to a 2-pole receptacle as
shown in “Fig. B”, if a properly grounded outlet
is not available. The temporary adaptor should
be used only until a properly grounded outlet
(Fig. A) can be installed by a qualified
electrician. The green colored rigid ear, lug, or
wire extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever
the adaptor is used, it must be held in place by
a metal screw.
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.
WAV 86038510 05/15/07
2-3
CONTROLS
7
8
1 Main Handle. Adjusts for operator comfort and
storage.
2 Brush on/off lever. Activates brush when
depressed.
3 Accessory vacuum hose and wand. Allows
operator to clean edges, recessed, ledges,
upholstery, etc.
4 Detail tools Dusting brush, crevice and
upholstery tools for above the floor cleaning.
Dusting brush comes with adapter for
attachment directly to hose. Upholstery and
crevice tool connect directly to both the hose
and the wand. The crevice tool fits loosely on
the wand.
5 Handle Adjustment Lever. Located on the left
side of handle. Pull away from handle to loosen,
adjust handle and press parallel to handle to
6 Vac on/off switch. Turns on and off vac motor.
7 Brush motor circuit breaker. Provides
overcurrent protection for the brush motor.
8 Vac motor circuit breaker. Provides
overcurrent protection for the vacuum motors.
9 Exhaust filter. Filters exhaust air for safe and
quiet operation.
10 Accessory hose activation pedal. Press
pedal down to use the accessory hose. Lift up
with toe for normal use.
11 Brush adjustment lever. Allows operator to
adjust brush to proper height for the carpet. (1)
for low nap carpet, (5) for thick nap. Position (6)
is storage.
12 Dust bag cover. Raise to allow access to dust
bag and vac motors.
13 Cloth dust bag. High filtration cloth bag with
zipper opening to access paper bag.
14 Paper bag. Fits within cloth bag for clean and
easy dust removal.
3-1
WAV 86038510 05/15/07
p
FILTER/BA G COMP A RTMENT
WAVE SET UP
1. Take machine out of storage position by lowering
onto all four wheels.
2. Adjust handle to comfortable position at waist level
by opening adjustment lever on left side of
machine and moving handle. Lock back into
position by closing adjustment lever.
3. Install cloth filter bag inside the main body by
pushing the rubber collar over the chute.
4. Unzip the cloth bag and place the paper bag
inside. Push the rubber gasket seal over the
chute. Zip cloth bag closed taking care not
to damage the paper bag and close lid.
5. Attach the detail tools to the top of the dust bag
cover by pressing the appropriate tool into the
clips.
6. Take the accessory wand and attach to the hose
and insert wand into the wand holster.
7. Strain relief.
NOTE: Attach strain relief/cord retainer to the
ower cord.
1. Make a loop in power cord approximately
12” from receptacle end.
2. Slide cord loop through slot in retainer arm.
Pull slack cord back through slot to secure.
Attach retainer to handle.
WAV 86038510 05/15/07
OPERATIONS
3-2
OPERATION
HOW IT OPERATES
This machine is a portable, easy to use wide area
vacuum designed for use indoors, in a commercial or
light industrial environment.
When operating as a carpet vacuum, soil is lifted
from the carpet surface by a rotating brush and
carried into a removable bag by the vacuum motors.
1. Large debris such as paper cups, plates, etc.,
should be picked up before starting the cleaning
process.
2. Plan your cleaning route to work away from the
electrical source. Move machine forward at a
steady pace.
CLEANING
1. Adjust handle to comfortable position at waist
level or higher.
2. Use your finger to depress the Vacuum switch at
the base of the handle to activate the vacuum.
3. To adjust brush height, move the Brush
Adjustment lever on the right side to the correct
setting for the carpet being vacuumed. Lower
brush gradually until firm brush contact is heard.
BRUSH POSITION
! WARNING
KEEP MACHINE MOVING WHILE BRUSH ENGAGED.
DAMAGE TO CARPET COULD OCCUR IF NOT
MOVING.
NOTE: Always return brush to storage position after
using machine.
4. Depress the brush lever at the handle to start the
brush.
5. Move forward at a steady pace for through
cleaning. Run machine more slowly over
extremely soiled areas.
6. Use the right side of the machine for edge
cleaning.
7. To use the accessory wand and detail tools,
depress the foot lever in the back of the machine.
8. To keep the vacuum operating at maximum
efficiency, check the dust bag regularly. Empty
when 1/2 to 3/4 full. Always use with disposable
paper bag for best results.
9. When finished vacuuming, coil the cable by hand
by looping into about a 3 foot diameter, Hang
coiled cable over handle. Wrap the end around
the cable loop to secure.
10. Return brush to storage position.
3-3
WAV 86038510 05/15/07
NOTE: THE FOLLOWING SERVICE ITEMS SHOULD BE PERFORMED BY
AN AUTHORIZED SERVICE FACILITY OR AUTHORIZED SERVICE
PERSONNEL
BE IDENTIFIED BY USING THE PARTS LISTS AND ILLUSTRATIONS ON THE
FOLLOWING PAGES
! WARNING
REMOVE MACHINE POWER CORD FROM ELECTRICAL
SOURCE BEFORE MAKING ANY REPAIRS OR
ADJUSTMENTS TO THE MACHINE.
. ALL PARTS REFERRED TO IN THESE INSTRUCTIONS CAN
.
TO ACCESS BELT/BRUSH MOTOR
1. Place machine in the upright storage position.
2. Remove (3) screws holding belt cover to chassis.
3. Loosen brush motor and roll belt off brush pulley.
4. Remove (5) screws holding brush housing to
chassis- (3) Located on front of housing,
(2) Located rear of housing.
5. Remove (2) screws from each end of brush housing
and remove brush assembly.
6. Inspect/replace brush and bear ings as required. The
brush is equipped with a yellow wear indicator
bristles. The brush should be replaced when it wears
down to the height of the yellow bristles.
7. When installing belt push down on motor for proper
tension.
8. When reinstalling brush, check belt for proper
tension.
TO ACCESS AND REMOVE VAC MOTOR
AND FILTERS
.
1. Open lid cover.
2. Remove (2) screws from each/both vac motor
brackets.
Vacuum Motor Carbon Brushes Replacement (Windsor)
Carbon
Brushes
End Cap
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a qualified
service center.
Important:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will damage motor if
brushes are allowed to wear away completely.
Periodically check the length of the carbon brushes. Replace both
carbon brushes when either is less than 3/8" (9.5mm) long.
3
[9.5mm]
8
MAINTENANCE
Vacuum Motor Carbon Brushes Replacement (Ametek)
Carbon
Brushes
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a qualified
service center.
Important:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will damage motor if
brushes are allowed to wear away completely.
Periodically check the length of the carbon brushes. Replace both
carbon brushes when either is less than 3/8" (9.5mm) long.
! WARNING
THE GREEN GROUND WIRE MUST ATTACH THE MOTOR TO
THE POWER CORD FOR SAFE OPERATION. SEE THE
WIRING DIAGRAM.
NOTE: WHEN REPLACING ELECTRICAL COMPONENT
PARTS REFER TO WIRING DIAGRAM FOR PROPER
CONNECTION.
NOTE: THE VAC MOTOR IS PROTECTED BY A CIRCUIT
BREAKER LOCATED IN THE SWITCH PANEL. THE BREAKER
WILL ONLY TRIP UNDER CONDITIONS OF ABUSE.
BRUSH MOTOR
1. Access belt and brush as described above.
2. Disconnect spring holding frame to brush motor
housing.
3. Remove (4) bolts holding motor housing to the
chassis and lift out motor asm.
4. Remove brush motor pulley and (2) bolts holding
motor to bracket, lift out brush motor.
CARBON BRUSH
1. Access belt and brush as described above.
2. Remove brush caps. NOTE: BRUSHES SHOULD BE
REPLACED WHEN WORN TO 3/8” OR LESS.
NOTE: BEFORE REINSTALLING BRUSH MOTOR BRACKET
ASSEMBLY IT’S RECOMMENDED THAT THE REAR SPRING
BE RECONNECTED TO THE FLAPPER ASSEMBLY.
NOTE: PART NO. 86001250 – PRV NO. 140212 IF YOU HAVE
A MOTOR MARKED “LEESON.” PART NO. 86135360 – PRV
NO. 14340 IF YOU HAVE A MOTOR MARKED “86247470 – PRV
NO. 53617.”
End Cap
Note:
Place
stop in
groove.
WAV 86038510 05/15/07
4-1
MAINTENANCE
DAILY MAINTENANCE
1. Shake down bag daily.
2. Check power cord for damaged or frayed
insulation.
3. Return brush adjustment lever to “STORE”
position when the machine is not in use.
4. Check for and remove any lint or debris
around brush and brush housing.
REGULAR/PERIODIC MAINTENANCE
1. Every 4 to 6 months remove wheels, clean axles,
and apply a thin coat of silicone lubricant to axles.
2. The filter bag can be washed twice before losing
the filtering capability. This should be done using
a mild detergent in cool water and hung up to
drip-dry.
3. Inspect and clean vac motor filters.
4. Periodically inspect all hoses, electrical cables, filters,
gaskets and connections on your machine. Frayed or
cracked hoses should be repaired or replaced to
eliminate vacuum loss.
5. The electrical cable must be well insulated, if the
cable insulation is broken or frayed, repair or
replace it immediately. Don’t take chances with
electrical fire or shock.
4-2
WAV 86038510 05/15/07
WIRING DIAGRAM
BLK
86266500
PRV NO. 76070
86267220
PRV NO. 880249
BLK
MAIN
SWITCH
BLK
86261560
PRV NO. 880250
WHT
86267190
PRV NO. 880246
GRN
WHT
86268240
PRV NO. 88220
86267200
PRV NO. 880247
PRV NO. 57104
86005700
PRV NO. 57104
86010640
PRV NO. 87016
BLK
86005700
GROUND
VAC
MOTOR
POST
86266450
PRV NO. 76149
BLK
86268240
PRV NO. 88220
86267200
PRV NO. 880247
WHT
RED
VAC
MOTOR
BLK
86010840
PRV NO. 880118
86267210
PRV NO. 880248
BRUSH
3 AMP
MOLEX
C.B.
BLK
RED
BLK
VAC
13 AMP
C.B.
WHT
BLK
BRUSH
MOTOR
NO TERMINAL
COM TERMINAL
MICRO
SWITCH
POWER
CORD
86261570
PRV NO. 88349
86006500
PRV NO. 70024
EXHAUST
SCREEN
WAV 86038510 05/29/12
GRN
86261570
PRV NO. 880253
SWITCH BOX
SCREW
86006810
PRV NO. 70363
86268300
PRV NO. 88231
HANDLE
4-3
MAINTENANCE
SERVICE SCHEDULE
Check bag and replace if necessary
Check filters and replace if necessary
Check hoses for wear, blockages, or
damage
Inspect base for clogs
Check swivel neck for clogs; remove
clogs with fingers (if appropriate)
Check major gaskets for leakage
Check brush-should be clean with no
lint or strings attached
Wind cord and store in upright position
Check hoses for cracks or holes
Check all cords and handles for
damage or cracks; replace as
necessary
Check brushes for wear; replace if
necessary
Check brush strip for wear; replace if
necessary
Inspect and replace all filters including
exhaust, intake, and microfilters
Inspect, clean, and repair power head
– including brush housing
Check all bearings for fiber build-up
and noise
Check all gaskets for wear and leakage
Check belts for wear; replace if
necessary
Check vac motor carbon brushe s
Check for arcing and pitting on any
electrical contacts; replace if found
Inspect and clean vac shoe; check for
dents and damage which would
detrimentally effect vacuum and brush
movement
Check overall performance of machine
MAINTENANCE DAILY WEEKLY MONTHLY QUARTERLY
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
4-4
WAV 86038510 05/15/07
THIS PAGE LEFT BLANK INTENTIONALLY
WAV 86038510 05/15/07
4-5
BRUSH AND DRIVE GROUP
Y
25
26
27
BRUSH ASSEMBLY
-DETAIL-
9
6
7
4
11
12
16
15
Vacuum Door Assembly
43
44
42
41
38
40
BRUSH ASSEMBL
24 A,B
BRUSH
SET
14
BRUSH DRIVE
MOTOR ASSEMBLY
31
5
32
3
8
22
21
12
13
45
17
19
21
46
28
18
33
10
30
22
21
22
36
20
18
38
37
2
35
29
34
BRUSH DRIVE
MOTOR ASSEMBLY
VACUUM DOOR
ASSEMBLY
23
1
18
33
39
5-1
WAV 86038510 04/08/08
BRUSH AND DRIVE GROUP PARTS LIST
REF
PART
NO.
1 86031700 14384 1 BODY, WAV (MACHINED)
2 86011010 89199 1 HOSE CONNECTION
3 86229050 14342 2 BEARING BLOCK
4 86008210 73998 2 SPACER, .750 X .50ID X .5L
5 86000900 09019 2 BEARING, .500 X 1.125 X .375 BALL 2RS
6 86001130 12039 1 BRUSH
7 86000740 03112 1 AXLE, .5 OD X 29.94 L
8 86026100 53623 1 MOTOR ASM, 90VDC 1/4HP 2700RPM
9 86006510 70043 2 SCREW, 10-32 X .625 PHFLHMS SS NP
10 86005710 57105 1 NUT, 1/4-20 HEXSTRW LK STL ZNPLT
11 86004080 36197 2 GUARD, THREAD
12 86007060 70710 4 SCREW, 8-18 X .5 PHFLH HL STL ZNPLT
13 86250420 64022 1 PULLEY, POLY-V BELT MOTOR
14 86081840 62841 1 PLATE, MOTOR MOUNTING
15 86006040 64104 1 PULLEY, BRUSH
16 86277930 70119 2
17 86006550 70074 2 SCREW, 10-32 X .25 SCHSET KCP STL NP
18 86006600 70114 6 SCREW, 10-16 X .75 PHPNH HL SS
19 86276700 70716 5 SCREW, 1/4-20 X .5 PHTRHMS STL ZNPLT
20 86275570 70505 4 SCR, 1/4-20 X 1/0 HHCS PLTD.
21 86010660 87025 11 WASHER, 1/4 X .494 X .023 EXTLK SS
22 86010740 87090 8
23 86010840 880118 1 WIRE ASM, BRUSH MOTOR
24A 86001250 140212 1
24B 86135360 14340 1 BRUSH SET, WINDSOR 53616/53617
25 86087030 73992 1 SHOE, VAC
26 86010640 87016 4 WASHER, 10 X .395 X .018 EXTLK MSS
27 86006800 70361 4 SCREW, 10-32 PHPNHTF STL ZNPLT
28 86001090 11041 1 BELT, 220 J-6 POLY-V
29 86198530 99809 3.42' FOAM TAPE, 1/8T X 3/4 1SDA
30 86276040 70586 2
31 86008200 73996 1 SPACER, .50OD X .37ID X .44LSS
32 86005860 57273 1 NUT, 1/4-20 X .473 HEXBAR STL
33 86080950 62650 2 PLATE, VAC HOSE RETAINER
34 86004270 39480 1 HOSE ASSEMBLY 1.5 X 30" BK
35 86002380 20046 1 CLAMP, 2.25" WORM GEAR
36 86006300 66329 1 PLATE ACCESS
37 86002810 27063 1 COLLAR, 3/8 SHAFT
38 86010680 87030 2 WASHER, 3/8 FLT NYL
39 86006280 66281 1 PEDAL WAND ACTIVATOR
40 86005060 51277 1 LINKAGE, WAND ACTIVATOR WAV
41 86003380 29202 1 DOOR, WAV FLAPPER
42 86270910 57042 1 NUT, 3/8 PUSH LK STL ZNPLT
43 86007690 73240 1 SPRING, EXT. 0.5OD X 2.25L X .063W
44 86305040 - - GASKET, FLAPPER WAV 10125050000424
45 86274750 70270 2
46 86133710 99862 6” TAPE, 5/8W X 1/4T PORON 4701-01
PRV
NO.
QTY DESCRIPTION
SCREW, 1/4-20 X .375 SCHSET KCP
BLKOX NP
WASHER, 1/4 X .734 X .065 FLT STL
ZNPLT
BRUSH SET, LEESON BRUSH DRVMTR
*(2/SET)*
SCREW, 1/4-20 X .75 PHPNHTC BLK
ZNPLT
SCREW, 1/4-20 X .75 HHCS STL GR5
ZNPLT
SERIAL NO.
FROM
NOTES:
WAS
86003900
WAV 86038510 11/07/12
5-2
BRUSH HEIGHT AND WHEEL GROUP
MAIN FRAME ASSEMBLY
4
8
14
6
10
22
20
20
24
11
21
19
1
23
21
24
3
9
2
12
24
7
17
19
16
5
19
15
13
5-3
18
WAV 86038510 07/24/07
BRUSH HEIGHT AND WHEEL GROUP PARTS LIST
REF
1 86005860 57273 1 NUT, 1/4-20 X 12MM HEX BARREL
2 86008200 73996 1 SPACER, .50OD X .37ID X .44L SS
3 86006660 70190 1 SCR, 1/4-20 X 1/2 BHCS DL
4 86008750 80673 1 KNOB, WITH 1/2-13 F-INSERT
5 86001170 140054 1 BUSHING, BRZ 3/8-16 X .74 X .50
6 86279290 89131 1 WELDMENT, FRAME
7 86001220 140177 1 BRACKET, AXLE HANGER
8 86091480 14351 1 BAR, HEIGHT ADJUSTMENT
9 86092030 14353 1 BRKT, HEIGHT ADJ RIGHT
10 86010910 89094 2 WHEEL, 1-5/8D CUSHION
11 86259960 89506 2 WHEEL, 1 15/16” x 10” HOOSIER 1012505000207 WAS 89279
12 86010790 87163 1 WASHER, 3/8 SPLIT LOCK PLTD.
13 86001660 41236 2 HUBCAP, 5/8" SHAFT
14 86270880 57032 2 NUT, 3/8-16 SERRATED FLG.
15 86005680 57047 4 NUT, 1/4-20 NYLOCK PLTD.
16 86080800 62623 1 PLATE, AXLE MOUNTING
17 86279420 87156 2 WASHER, .75ID X 1.25OD X .125
18 86000390 67376 1 ROD, .625 X 25.30 CRS
19 86010740 87090 8 WASHER, 1/4ID X 3/4OD
20 86010730 87088 3 WASHER, 3/4ID X 1.00 PLTD.
21 86010660 87025 4 WASHER, 1/4 LOCK EXT. STAR SS
22 86007740 73362 1 SPRING, EXT .5OD X 1.75L X .06W
23 86006920 70507 1 SCR, 3/8-16 X 3/4 HHCS GR5 PLTD.
24 86275570 70505 8 SCR, 1/4-20 X 1.0 HHCS PLTD.
PART
NO.
PRV
NO.
QTY DESCRIPTION
SERIAL NO.
FROM
NOTES:
WAV 86038510 07/24/07
5-4
VACUUM GROUP
6
3
5
15
14
13
4
9
10
17
7A, 7B (BRUSH SET)
8
12
16
11
2
1
5-5
WAV 86038510 05/15/07
VACUUM GROUP PARTS LIST
REF PART NO. PRV NO. QTY DESCRIPTION
1 86276040 70586 5 SCR, 1/4-20 X 3/4 BLK PPHTC
2 86064180 36185 1 GUARD, BELT
3 86010650 87018 4 WASHER, #10 X 9/16 OD
4 86068760 140196 2 BRKT, VAC MOTOR MOUNTING
5 86215090 140949 2 BAG, PAPER WIDE AREA VAC
6 86001200 140164 1 BAG, CLOTH U19855
7A 86135260 140211 - BRUSH SET, VAC MOTOR
7B 86135320 140687 - BRUSH SET, 120V VAC WINDSOR
8 86006770 70323 2 SCR, 10-32 X 1/4 PHTR PLTD.
9 86003510 34012 2 FILTER, VAC MOTOR
10 86086800 73461 2 SCREEN, 5/32 .032T 20GA AL 3X3
11 86237580 35204 2 GASKET, 4.0ID X 5.5OD X .38THK PRN
12 86006820 35200 1 GASKET, FILTER BAG NECK
13 86010660 87025 2 WASHER, 1/4 LOCK EXT STAR SS
14 86275570 70505 2 SCR, 1/4-20 X 1.0 HHCS PLTD.
15 86006600 70114 4 SCR, #10 X 3/4 POLYFAST
16 86062690 29205 1 DEBRIS CHUTE, WAV
17 86026850 53783 2 VAC MOTOR, 120V 5.7 1ST
SERIAL NO.
FROM
SERVICE
* SERVICE
NOTES:
ONLY
ONLY
WAV 86038510 05/15/07
5-6
HANDLE GROUP
31
23
29
5
25
34
27
4
33
3
37
32
11
21
35
36
14
27
28
22
20
2
24
HANDLE ASSEMBLY - DETAIL -
9
19
HANDLE ASSEMBLY
7
28
27
1
6
10
18
26
15
16
12
8
13
17
30
5-7
WAV 86038510 05/15/07
HANDLE GROUP PARTS LIST
8
REF PART NO. PRV NO. QTY DESCRIPTION
1 86274640 70253 1 SCR, 10-32 X 1.25 PPHMS
2 86076510 38272 1 HANDLE, MAIN
3 86268300 88231 1 WIRE, 6" GRN/18 76008 X 76011
4 86091470 140309 1 BAR ASM, BRUSH SWITCH
5 86069190 140310 1 BRKT, SWITCH MOUNTING
6 86198480 27371 4 CLIP, POWER CORD
7 86004490 41373 1 HOLSTER, WAV WAND
8 86246320 51142 1 LEVER, HANDLE LOCK
9 86238290 36104 2 GRIP, HANDLE ADJUSTMENT
10 86005630 57022 1 NUT, 3/8-16 THIN NYLOCK SS
11 86005710 57105 1 NUT, 1/4-20 HEX W/ STAR WASHER
12 86008650 80604 1 RING, RUE COLLAR 1/4 PLTD.
13 86272300 66133 1 PIN, CLEVIS 3/16 X 7/8L
14 86005020 51184 2 LOCK, HANDLE ADJUST MENT
15 86006380 67374 1 ROD, HANDLE ADJ.
16 86256170 73169 1 STRAIN RELIEF, CORD HOOK
17 86005050 51254 2 LOCK, HANDLE
18 86010710 87080 2 WASHER, .5 X 1.25 FLAT PLTD.
19 86271240 57154 2 NUT, CAP 1/4 DIA RETAINING PLT D.
20 86007050 70683 4 SCR, 10-32 X 3/8 PHMS SS DL
21 86006720 70245 2 SCR, 4-40 X 3/4 PHMS PLTD.
22 86006800 70361 2 SCR, 10-32 X 1/2 PHTR PLTD.
23 86007100 72093 1 SWITCH, 125VDC SPST N.O.
24 86007820 73698 2 SPACER, .50D X .28ID X .38L
25 86255250 73843 1 SPRING, TORSION
26 86089370 78365 1 TUBE, HANDLE ADJUSTMENT
27 86010640 87016 5 WASHER, #10 LOCK EXT. STAR SS
28 86010650 87018 6 WASHER, #10 X 9/16OD
29 86010690 87068 4 WASHER, 1/8 RIVET BACKUP
30 86006510 70043 4 SCR, 10-32 X 5/8 PFHMS SS
31 86271280 57163 2 NUT, 4-40 W/ STAR WASHER
32 86249500 62839 1 PLATE, SWITCH BOX INSLTR
33 86146430 51299 1 LEVER, SPRING STEEL
34 86006810 70363 1 SCR, 10-32 X 3/8 PHTR PLTD.
35 86007010 70663 1 SCR, 1/4-20 X 3-1/4 HHCS PLTD.
36 86010660 87025 1 WASHER, 1/4 LOCK EXT STAR SS
37 86279220 57104 1 NUT, 10-3 2 W/ STAR WASHER PLTD
SERIAL NO.
FROM
NOTES:
WAV 86038510 01/10/09
5-
LID/DECAL GROUP
17
16
15
4
12
18
14
13
7
6
11
1
3
2
10
5
8,9
5-9
WAV 86038510 05/15/07
LID/DECAL GROUP PARTS LIST
REF PART NO. PRV NO. QTY DESCRIPTION
1 86003780 35171 1 GASKET, ACCESSORY PORT
2 86234760 27674 1 COVER, ACCESSORY PORT
3 86006500 70024 2 SCR, #8 X 1/2 SHT METAL SS
4 86031930 51335 1 LID, WAV
5 86237590 35207 2 GASKET, FOAM 1/2 X 10
6 86255240 73838 1 SPRING, .24OD X 2.0 COMP
7 86006290 66285 2 PIN, .250 X .75 CRS
8 86245590 50758 1 LABEL, WAVE LOGO RIGHT
9 86245580 50757 1 LABEL, WAVE LOGO LEFT
10 86245650 50776 1 LABEL, FOR SAFETY
11 86245620 50762 1 LABEL, BRUSH HEIGHT ADJ.
12 86245600 50759 1 LABEL, WINDSOR LOGO
13 86000070 02083 1 BRUSH, 3" DUST
14 86274520 70233 6 SCR, #10 X 3/8 PH HI-LO PLTD
15 86002990 27744 3 CLIP, C 1-1/2 PLASTIC
16 86283600 02085 2 BRUSH, UPHOLSTERY
17 86000080 02084 1 TOOL, 5" UPHOLSTERY
18 86000160 02292 1 TOOL, 11" PLASTIC CREVICE
SERIAL NO.
FROM
NOTES:
WAV 86038510 11/11/11
5-10
ELECTRICAL PANEL AND COVER GROUP
18
1
6
5
NUT SUPPLIED
WITH SWITCH
2
3
4
7
10
11
4
NUTS SUPPLIED WITH
CIRCUIT BREAKER
12
15
19
5-11
16
13
14
17
WAV 86038510 05/15/07
ELECTRICAL PANEL & COVER GROUP PARTS LIST
REF PART NO. PRV NO. QTY DESCRIPTION
1 86234300 23672 1 CORD ASM, 115V
2 86279220 87104 1 WASHER, 1/2 EXT. STAR
3 86261560 880250 1 WIRE ASM, MAIN SWITCH/BREAKER
4 86005670 57040 2 NUT, 1/2 NPT CONDUIT
5 86261570 880253 1 WIRE ASM, BRUSH/HANDLE SWITCH
6 86230120 14313 1 BREAKER, 13A CIRCUIT
7 86005680 57047 2 NUT, 1/4-20 HEX NYLOCK
8 - OPEN - -
9 - OPEN - -
10 86003550 34310 1 FOAM, SOUND INSULATION
11 86082750 66323 1 PLATE, ELECTRICAL PANEL
12 86238400 36125 1 GROMMET, 3/4ID X 1.38OD
13 86086830 73863 1 SCREEN, EXHAUST
14 86006500 70024 8 SCR, #8 X 1/2 SHT METAL SS
15 86236080 34326 1 FILTER, EXHAUST
16 86063720 27738 1 COVER, REAR
17 86172770 70610 1 SCR, 1/4-20 X 1.0 BLK THUMB
18 86230050 140239 1 BREAKER, 3.0A THERMAL CIR.
19 86245040 50279 1 LABEL, GROUND SYMBOL
SERIAL NO.
FROM
NOTES:
WAV 86038510 05/15/07
5-12
SUGGESTED SPARE PARTS
PART NO. PRV NO. DESCRIPTION
86001090 11041 BELT, 220 J-6 POLY-V
86215090 140949 BAGS, PAPER (PKG. OF 10)
86003510 34012 FILTER, VAC MOTOR
86236040 34309 FILTER, EXHAUST
86001200 140164 BAG, CLOTH
86135260 140211 BRUSH SET, VAC MOTOR
86001250 140212 BRUSH SET, 90 VDC 1/4HP MOTOR
86135360 14340 BRUSH SET, 53616/53617
SERIAL NO.
FROM
NOTES:
5-13
WAV 86038510 05/15/07
Loading...