Winco EC18000VE/A, EC22000VE/A Installation And Operator's Manual
EC18000VE/A
EC22000VE/A
GENERATORS
INSTALLATION AND
OPERATORS
WINCO INC. 225 S. CORDOVA AVE. LE CENTER, MN 56057 507-357-6821
MANUAL
SERVICE DEPT. 507-357-6831
www.wincogen.com
TABLE OF CONTENTS
SAVE THESE INSTRUCTIONS 2
TESTING POLICY 2
SPECIFICATIONS 3
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed
during installation and maintenance of the generator. Read and
understand all instructions in the manual before starting and operating
the generator.
SAFETY 4
IMPORTANT SAFETY INSTRUCTIONS
ANSI SAFETY DEFINITIONS
INTRODUCTION 4
INTENDED USES
RESTRICTED USES
UNIT CAPABILITIES 5
GENERATOR CONNECTIONS
STARTING ELECTRIC MOTORS
PREPARING THE UNIT 5
UNPACKING
VENTILATION
GASOLINE
FUEL SUPPLY
LUBRICATION
OIL RECOMMENDATIONS
OIL ALERT SYSTEM
BATTERY INSTALLATION
BATTERY CHARGING
INITIAL START UP 7
BASIC OPERATION
STARTING HINTS
USING THIS MANUAL
Congratulations on your choice of a WINCO generator. You have
selected a high-quality, precision-engineered generator designed and
tested to give you years of satisfactory service.
To get the best performance from your new generator, it is important
that you carefully read and follow the operating instructions in this
manual.
Should you experience a problem please follow the “Troubleshooting
Tables” near the end of this manual. The warranty listed in the manual
describes what you can expect from WINCO should you need service
assistance in the future.
COPY YOUR MODEL AND SERIAL NUMBER HERE
No other WINCO generator has the same serial number as yours.
If you should ever need to contact us on this unit, it will help us to
respond to your needs faster.
MODEL __________________________________________________
SERIAL NUMBER _________________________________________
PURCHASE DATE _________________________________________
CONNECTING THE LOADS 8
APPLYING THE LOADS
GROUNDING
WIRING
ENGINE CARE 9
MAINTENANCE SCHEDULE
CHECKING THE OIL LEVEL
CHANGING THE OIL
GENERATOR CARE 10
EXERCISING THE GENERATOR
GENERATOR MAINTENANCE
CLEANING
DUAL ELEMENT AIR FILTER
SPARK PLUG
CARBON CANISTER
TROUBLESHOOTING 11
OUTLINE DRAWINGS 12
DISTRIBUTION WIRING SCHEMATICS 13
EC22000VE AC WIRING 14
24 MONTH LIMITED WARRANTY 16
DEALER NAME ___________________________________________
DEALER PHONE # ________________________________________
TESTING POLICY
Before any generator is shipped from the factory, it is fully checked
for performance. The generator is loaded to its full capacity, and the
voltage, current, and frequency are carefully checked.
Rated output of generator is based on engineering tests of typical units,
and is subject to, and limited by, the temperature, altitude, fuel, and
other conditions specied by the manufacturer of applicable engines.
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2
REV B
SPECIFICATIONS
EC18000VE
Starting Watts 18,000
Running Watts 15,000
Volts 120/240
Phase 62.5
PF 1.0
Amps 120/240V 125/62.5
CB Size 60 Amp
Hertz 60
ENGINE
Manufacturer Briggs & Stratton
Model Vanguard
543477 2141 G1
Size 895 CC/OHV
Fuel Consumption
Full Load
Half Load
No Load
Starting Electric Key Start
Voltage 12V
2.69 Gal/Hr
1.62 Gal/Hr
0.88 Gal/Hr
EC22000VE
Starting Watts 22,000 22,000 22,000 22,000
Running Watts 19,000 19,000 19,000 19,000
Volts 120/240 120/208 120/240 277/480
Phase Single Three Three Three
PF 1.0 0.8 0.8 0.8
Amps 79 65 57 28
CB Size 80 Amp 60 Amp 60 Amp 30 Amp
Hertz 60 60 60 60
ENGINE
Manufacturer Briggs & Stratton
Model Vanguard
613477 0219 G1
Size 993 CC/OHV
Fuel Consumption
Full Load
Half Load
No Load
Starting Electric Key Start
Voltage 12V
3.28 Gal/Hr
1.88 Gal/Hr
0.95 Gal/Hr
GENERATOR
Generator Manufacturer Mecc Alte
Generator Model Number S20F-230/A
Part Number 16428-002
Rotor Resistance 8.04 Ohms
Stator Resistance 0.0056 Ohms
Auxiliary 1.173 Ohms
Exciter Stator 10.6 Ohms
Exciter Rotor 0.417 Ohms
Capacitor :
31.5µ 425 VAC 300323-112
35µ 425 VAC 300323-212
ENGINE
Spark Plugs 491055
Air Filter 692519
Air Filter Pre-Cleaner 692520
Oil Filter 842921
Fuel Filter 845125
Spark Plug Gap 0.030 in
Intake Valve Clearance 0.004 - 0.006 in
Exhaust Valve Clearance 0.007 - 0.009 in
Oil Capacity 78 - 80 oz (2.4 - 2.5 qts)
GENERATOR
Generator Manufacturer Mecc Alte
Generator Model Number ECP28-2L/2
Part Number 64887-002
Rotor Resistance 5.523 Ohms
Stator Resistance 0.0863 Ohms
Auxiliary 1.173 Ohms
Exciter Stator 10.6 Ohms
Exciter Rotor 0.417 Ohms
ENGINE
Spark Plugs 491055
Air Filter 692519
Air Filter Pre-Cleaner 692520
Oil Filter 842921
Fuel Filter 845125
Spark Plug Gap 0.030 in
Intake Valve Clearance 0.004 - 0.006 in
Exhaust Valve Clearance 0.007 - 0.009 in
Oil Capacity 78 - 80 oz (2.4 - 2.5 qts)
3REV B
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SAFETY
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important information that should be understood
and followed before the installation, operation and maintenance of the
generator. Failure to follow the safety instructions in this manual could
result in serious injury or death. Keep this manual available for future
reference.
ANSI SAFETY DEFINITIONS
DANGER:
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. This signal word is to be
limited to the most extreme situations.
WARNING:
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION:
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may be used to alert
against unsafe practices.
NOTE: CAUTION is also used on the unit labels and in this manual to
indicate a situation that could result in serious damage or destruction of
the equipment and possible personal injury.
1. ELECTRIC SHOCK -
The output voltage present in this equipment can cause a fatal electric
shock. This equipment must be operated by a responsible person.
A. Do not allow anyone to operate the generator without proper
instruction.
B. Guard against electric shock.
C. Avoid contact with live terminals or receptacles.
D. Use extreme care if operating this unit in rain or snow.
E. Use only three-prong grounded plugs and extension cords.
F. Be sure the unit is properly grounded to an external ground rod
driven into the earth.
2. FIRE HAZARD -
A. Keep a re extinguisher nearby and know its proper use. Fire
extinguishers rated ABC by NFPA are appropriate.
3. NOISE HAZARD -
Excessive noise is not only tiring, but continual exposure can lead to
loss of hearing.
A. Use hearing protection when working around this
equipment for long periods of time.
B. Keep your neighbors in mind when permanently installing this
equipment.
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4. CLEANLINESS -
Keep the generator and surrounding area clean.
A. Remove all grease, ice, snow or materials that create slippery
conditions around the unit.
B. Remove any rags or other materials that could create a
potential re hazard.
C. Carefully clean up any gas or oil spills before starting the unit.
5.SERVICING EQUIPMENT -
All service, including the installation or replacement of service parts,
should be performed only by a qualied technician.
A. Use only factory approved repair parts.
B. Do not work on this equipment fatigued.
C. Use extreme caution when working on electrical components.
High output voltages from this equipment can cause serious
injury or death.
D. Installing a generator is not a “do-it-yourself” project. Consult
a qualied, licensed electrician or contractor. The installation
must comply with all national, state, and local codes.
INTRODUCTION
INTENDED USES
The EC1800VE engine generator set has been designed primarily for
heavy duty commercial use. Both 120 volt and 240 volt receptacles are
provided in the control panel to plug in your loads. The EC22000VE
is hard-wire connectible only. These units are dual wound generators,
therefore the 120 volt loads must be equally split with 1/2 of the rated
capacity available on each of the two 120 volt circuits.
These units require large quantities of fresh air for cooling the engine
and generator. For safety, long life and adequate performance, these
units should never be run in small compartments without positive fresh
air ow.
RESTRICTED USES
DO NOT install and operate this generator in a small compartment.,
i.e. generator compartments of vehicles, motor homes or travel
trailers. These compartments will not allow enough free ow of fresh
air to reach the engine generator set for cooling and will cause the
unit to overheat, damaging both the engine and generator. Small
compartments will also develop hot spots where there is very little air
ow and may cause a re.
PLEASE NOTE There are 3rd party companies making enclosures for
generators that have been properly engineered. The use of these 3rd
party enclosures is acceptable as long as they have been certied and
meet current code.
DO NOT attempt to operate at 50 cycles. These units are designed and
governed to operate at 60 cycles only.
4
REV B
UNIT CAPABILITIES
low speeds, the electric motor starting winding will burn out in a short
time. The generator winding might also be damaged.
GENERATOR CONNECTIONS
The diagram below represents this 15,000 watt (rated output)
generator. A & B represent the 120 volt output legs of this generator.
Up to 7500 watts at 120 volts (45 Amps) can be drawn from the
receptacles attached to either A or B output legs. This generator is
capable of producing 62.5 Amps of 240 volt current at C. Check the
appliance or tool nameplates for the current and voltage to insure
compatibility. Remember that power taken from C reduces the power
available at equally both A and B and vice versa.
Check the appliance or tool nameplates for the current and voltage
to ensure compatibility. Remember tha power utilized from C reduces
the power available from both A and B and vice versa. The EC22000
utilizes the same format with A and B being 9500 Watts and C being
19,000 Watts.
CAUTION: EQUIPMENT DAMAGE
Running the generator set under these conditions may result in
damage to the generator stator as well as the motor winding.
The heavy surge of current required for starting motors is required for
only an instant. The generator will not be damaged if it can bring the
motor up to speed in a few seconds of time. If difculty is experienced
in starting motors, turn all other electrical loads off and if possible
reduce the load on the electric motor.
PREPARING THE UNIT
UNPACKING
CAUTION: EQUIPMENT DAMAGE
THIS UNIT HAS BEEN SHIPPED WITHOUT OIL. Failure to maintain
the engine oil at the proper level will result in serious engine damage.
When you unpack your engine-generator set be sure to remove all the
information sheets and manuals from the carton.
1. As you receive your unit, it is critical to check it for any damage. If
any damage is noted, it is always easiest to refuse the shipment and
let WINCO take care of the freight claim. If you sign for the unit, the
transfer of the ownership requires that you le the freight claim
STARTING ELECTRIC MOTORS
Electric motors require much more current (amps) to start them than to
run them. Some motors, particularly low cost split-phase motors, are
very hard to start and require 5 to 7 times as much starting current as
running current. Capacitor motors are easier to start and usually require
2 to 4 times as much starting current as running current. Repulsion
Induction motors are the easiest to start and require only 1 1/2 to 2 1/2
times as much starting as running current.
Most fractional horsepower motors take about the same amount
of current to run them whether they are Repulsion Induction (RI),
Capacitor (Cap), or Split-Phase (SP) type.
If the electric motor is connected to a hard starting load such as an air
compressor, it will require more starting current. If it is connected to a
light load, or no load such as a power saw, it will require less starting
current. The exact requirement will also vary with the brand or design
of the motor.
Self-exciting generators respond to severe overloading differently than
utility power. When overloaded, the engine is not able to supply enough
power to bring the electric motor up to operating speed. The generator
responds with high initial starting current, but the engine speed drops
sharply. The overload may stall the engine. If allowed to operate at very
2. Before proceeding with the preparations of your new generator
for operation, take a couple of minutes to ensure the unit you have
received is the correct model and review the specication pages in this
manual to ensure that this unit meets your job requirements.
VENTILATION
These engine generator sets use large amounts of fresh air for cooling.
When designing plans for your installation, special attention must be
paid to the ow of hot air from both the engine and the generator.
Both the engine and the generator must be supplied with a constant
ow of fresh air from the outside to ensure they don’t overheat. Some
provision must be made to remove the hot air out the enclosure.
Ambient temperature around the unit should not exceed 122°F.
Engine or generator failures resulting from inadequate ventilation
are considered abuse and not covered by the generator or engine
manufacturer’s warranty.
The engine exhaust from this engine must be vented to the outside.
When venting hot exhaust through any type of ammable wall be sure
to use exhaust thimbles to prevent res.
WARNING:
Failure to properly vent out the exhaust out of an enclosure can and will
kill you. Carbon monoxide is both invisible and orderless, it can build up
very rapidly in any enclosure not properly vented.
5REV B
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