Wilo Helix-V X-Care Installation And Operating Instructions Manual

Wilo-Helix-V X-Care

Pioneering for You

4 157 926-Ed.04 / 2015-02-Wilo

de Einbau- und Betriebsanleitung
en Installation and operating instructions
fr Notice de montage et de mise en service

nl Inbouw- en bedieningsvoorschriften
ru  Инструкцияпомонтажуиэксплуатации

Fig. 1

A

E

C

D

B

(1)

(2)

14 WILO SE 03/2013

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nglish

1. General

1.1 About this document

The language of the original operating instruc­tions is English. All other languages of these
instructions are translations of the original oper­ating instructions.
These installation and operating instructions are
an integral part of the product. They must be kept
readily available at the place where the product is
installed. Strict adherence to these instructions is
a precondition for the proper use and correct
operation of the product.
These installation and operating instructions cor­respond to the relevant version of the product
and the underlying safety standards valid at the
time of going to print.
EC declaration of conformity:
A copy of the EC declaration of conformity is a
component of these operating instructions.
If a technical modification is made on the designs
named there without our agreement, this decla­ration loses its validity.

2. Safety

These operating instructions contain basic infor­mation which must be adhered to during installa­tion, operation and maintenance. For this reason,
these operating instructions must, without fail, be
read by the service technician and the responsible
specialist/operator before installation and com­missioning.
It is not only the general safety instructions listed
under the main point “safety” that must be
adhered to but also the special safety instructions
with danger symbols included under the following
main points.

2.1 Indication of instructions in the operating
instructions

Symbols

General danger symbol

Danger due to electrical voltage

NOTE: ...

Signal words:

DANGER!
Acutely dangerous situation.
Non-observance results in death or the most
serious of injuries.

WARNING!
The user can suffer (serious) injuries.
"Warning" implies that (serious) injury to per­sons is probable if this information is disre­garded.

CAUTION!
There is a risk of damaging the product/unit.
"Caution" implies that damage to the product
is likely if this information is disregarded.

NOTE:

Useful information on handling the product. It
draws attention to possible problems.
Information that appears directly on the product,
such as

• Direction of rotation arrow,

• Identifiers for connections,

• Name plate,

• Warning sticker
must be strictly complied with and kept in legible
condition.

2.2 Personnel qualifications

The installation, operating, and maintenance per­sonnel must have the appropriate qualifications
for this work. Area of responsibility, terms of ref­erence and monitoring of the personnel are to be
ensured by the operator. If the personnel are not
in possession of the necessary knowledge, they
are to be trained and instructed. This can be
accomplished if necessary by the manufacturer of
the product at the request of the operator.

2.3 Danger in the event of non-observance of the
safety instructions

Non-observance of the safety instructions can
result in risk of injury to persons and damage to
the environment and the product/unit. Non
observance of the safety instructions results in
the loss of any claims to damages.
In detail, non-observance can, for example,
result in the following risks:

• Danger to persons from electrical, mechanical

and bacteriological influences,

• Damage to the environment due to leakage of

hazardous materials,

• Property damage,

• Failure of important product/unit functions,

• Failure of required maintenance and repair pro-

cedures.

2.4 Safety consciousness on the job

The safety instructions included in these installa­tion and operating instructions, the existing
national regulations for accident prevention
together with any internal working, operating and
safety regulations of the operator are to be com­plied with.

2.5 Safety instructions for the operator

This appliance is not intended for use by persons
(including children) with reduced physical, senso­ry or mental capabilities, or lack of experience and
knowledge, unless they have been given supervi­sion or instruction concerning use of the appli­ance by a person responsible for their safety.
Children should be supervised to ensure that they
do not play with the appliance.

• If hot or cold components on the product/the

unit lead to hazards, local measures must be
taken to guard them against touching.

• Guards protecting against touching moving

components (such as the coupling) must not be
removed whilst the product is in operation.

15WILO SE 03/2013

English

• Leakages (e.g. from the shaft seals) of haz­ardous fluids (which are explosive, toxic or hot)
must be led away so that no danger to persons
or to the environment arises. National statutory
provisions are to be complied with.

• Highly flammable materials are always to be
kept at a safe distance from the product.

• Danger from electrical current must be elimi­nated. Local directives or general directives
[e.g. IEC, VDE etc.] and local power supply
companies must be adhered to.

2.6 Safety instructions for installation and mainte­nance work

The operator must ensure that all installation and
maintenance work is carried out by authorised
and qualified personnel, who are sufficiently
informed from their own detailed study of the
operating instructions.
Work on the product/unit must only be carried out
when at a standstill. It is mandatory that the pro­cedure described in the installation and operating
instructions for shutting down the product/unit
be complied with.
Immediately on conclusion of the work, all safety
and protective devices must be put back in posi­tion and/or recommissioned.

2.7 Unauthorised modification and manufacture of
spare parts

Unauthorised modification and manufacture of
spare parts will impair the safety of the prod­uct/personnel and will make void the manufac­turer's declarations regarding safety.
Modifications to the product are only permissible
after consultation with the manufacturer. Original
spare parts and accessories authorised by the
manufacturer ensure safety. The use of other
parts will absolve us of liability for consequential
events.

2.8 Improper use

The operating safety of the supplied product is
only guaranteed for conventional use in accor­dance with Section 4 of the operating instruc­tions. The limit values must on no account fall
under or exceed those specified in the cata­logue/data sheet.

3. Transport and interim storage

When receiving the material, check that there has
been no damage during the transport. If shipping
damage has occurred, take all necessary steps
with the carrier within the allowed time.

CAUTION! Outside influences may cause dam­ages.
If the delivered material is to be installed later on,
store it in a dry place and protect it from impacts
and any outside influences (humidity, frost etc.).

Handle the product carefully so as not to damage
the unit prior to installation.

4. Application

This equipment is used to monitor and record
data related to Helix pump operations for all kinds
of application.

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5. Technical data

5.1 X-Care pump designation

Helix V2207 - 3 / 25 / E / X / 400 - 50

X = X-Care

5.2 Data table

5.3 Scope of supply

• Installation and operating instructions .

• G1/2 filling plug with o-ring (to be used in case
of pressure sensor replacement).

5.4 Accessories

Original accessories are available for X-Care.

Please contact your Wilo sales office for acces­sories list.

Designation Article no.

IR-module: infrared communication interface for PDA (SDIO slot) 2066810

M

aximum operating pressure

Maximum pressure

16 or 25 bar depending on pump maximum pressure

Temperature range

Liquid temperature -20 to +120 °C

-30 to +120 °C if full stainless steel

Ambient temperature Storage: -20 to +40°C

Operation: -10 to +40°C

Ambient humidity < 90% for 55°C

Electrical data

Motor Protection index IP 55
Overvoltage category II

Electromagnetic compatibility :

• residential emission

• industrial immunity

EN 61000-6-3
EN 61000-6-2

Operating voltages 1~ ; 100 / 240V ±10% ; 50 / 60Hz ±5%
Power consumption < 4.2W
Power cable section Conductor: 0,2 to 2,5 mm2stranded or rigid wires

Insulating diameter : 5 to 10 mm

Display description

English

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6. Description and function

6.1 Product description

FIG. 1

A - X-Care
B - Pressure sensor
C - Speed sensor
D - Cartridge seal
E - Cartridge seal connector

6.2 Design of product

• X-Care device is available on all Helix pumps.

• It detects abnormal operations like dry running or
remaining air at the top of the pump that could
lead to mechanical seal failure.

• One dry contact relay allows defect monitoring if
selected. When it is wired to a supply contactor
that could protect pump in an effective way.

• Communication features allow status and data
exchange to supervisory control system.

6.3 Description of display

Display overview

1

2

3

4

5
6

6.2 Relay operations

• X-Care is equipped with one dry contact relay in
order to prevent any defect occurrence. To pro­tect pump efficiently, it must be wired to pump
power supply.

• Relay could be set as ‘normally opened mode or
‘normally closed’ mode depending on the
cabling.

• Every defect has got a maximum number of
occurrences per day, starting from X-Care power
on (see chapter 10 faults, causes and remedies).
Once this maximum number is reached, relay
stays blocked until any involved adjustment to
keep it re-active again (see chapter 10 faults,
causes and remedies).

24H00 sliding

Acknowledgement

Yes

Defects

No

Open

Dry

contact

(normally

open wiring)

closed

1 7 83 4 5 62

Symbol Colour Description

OFF X-Care power OFF

White X-Care power ON

OFF Pump is deactivated

Green

Direction of rotation

is correct

Red

Direction of rotation

is not correct

OFF No defect

Red

Occurrence of one defect

(out of dry-running detection)

OFF No defect

Red Dry-running detection

OFF

Infrared communication is

inactive

Green

Infrared communication is

enabled

Blinking

Green (2Hz)

Infrared communication is in

progress

Pos. Description

1 Power supply indicator
2 Direction of rotation indicator
3 Other defects indicator
4 Dry-running detection indicator
5 Infrared window
6 Infrared data transfer led