Wilkerson Instrument DR9011, DR9021 Operating Manual

SPECIFICATIONS
DR9011 TRANSMITTER INPUTS
Dual DC Voltage or Current
Current Voltage Min Span = 1 mA Min Span = 100 mV Max Span = 50 mA Max Span = 150 V
Accuracy Linearity
±0.1% of span ±0.05% of span
Common Mode Rejection
= 100 dB, DC to 60 Hz
RTD Input – 100 ohm Pt
Min Span = 50°C Max Span = RTD Limit Linearity vs Temperature
= 0.1% / °C of span
Accuracy = ±0.1% of span Bridge Input
Min Span = 0.5mV/V (10V excitation) Max Span = 100mV/V Linearity = ±0.05% of span
(referenced to V in)
Excitation Supply = 10.00V, 125mA max
(Drive four 330 ohm bridges in parallel)
Switch Input Open Circuit Voltage Closed Circuit Current
10 to 30 VDC 3 to 9 mA
I/O Data Rate Tx to Rx
Update Rate = 10/S
DR9021 RECEIVER OUTPUT
Dual 4/20 mADC
12V Compliance 4 optically isolated Open Collector NPN transistors
28V Max 35mA Max
OPERATING TEMPERATURE
-13°F to 167°F / -25°C to 75°C
TEMPERATURE STABILITY
± (0.01% of span)/°C max
POWER
DR9011
10 to 30 VDC, 1.5 Watts Max
DR9021
85 to 240 VAC, 2.0 VA Max 12 or 24 VDC, 1.5 Watts Max
Specifications Are Subject To Change Without Notice. © 2008 Wilkerson Instrument Co., Inc. DWG# W104066A 1/08
RADIO
Frequency
910 - 917 MHz (Standard) 920 - 927 MHz (Optional)
2.4000 - 2.4835 GHz
Transmit Output Power
900 and 923MHZ
100mW (20dBm)
2.4GHZ 50mW (17dBm)
Receiver Sensitivity
900 and 923MHZ
-110dBm
2.4GHZ
-105dBm
Spread Spectrum Type,
Frequency Hopping, Direct FM
7 Hop Sequences per Frequency
Range (Line of Sight)
900 MHz —
Up to 20 Mi. with high gain antennas
2.4GHz — Up to 10 Mi. with high gain antennas
Antenna Connector
Reverse Polarity SMA Female
CERTIFICATIONS
RF Module — FCC Part 15.247 DR9011 and DR9021 — UL/cUL Recognized
SUPPORT
Wilkerson Instrument Company, Inc. wants to help you get the most from your system. If there is anything we can do, please call or fax us.
Telephone: 863-647-2000 Fax: 863-644-5318 Or, you can email us: sales@sensorad.com Or you can visit our website: www.sensorad.com or www.wici.com
On the website you’ll find application notes, product manuals, engineering manuals, and a complete listing of our products.
DR9011 / DR9021
sensoRADTM WIRELESS
DATA ACQUISITION SYSTEM
The sensoRADTM wireless system is very simple to setup and operate. To ensure optimal performance, please read and carefully follow the instructions in this manual.
SYSTEM CONTENTS
Your system includes this manual, a DR9011 Wireless Transmitter and at least one DR9021 Wireless Receiver.
The only prepared cable required is the coaxial cable that connects to the wireless product and the antenna. All other connections are field wiring from the plug-in terminal blocks to the user’s input and output devices.
Antennas will be required for each product.
DESCRIPTION
The sensoRAD™ Wireless Point-to-Point System requires only one DR9011 Transmitter and at least one DR9021 Receiver. The system supports an unlimited number of receivers.
The DR9011 is an RF transmitter that will accept both analog and digital inputs in the form of contacts, open collector NPN transistors, or N channel MOSFET transistors.
A 12 bit A/D converter is used to digitize the analog data. Analog data and switch status is then transmitted to the companion DR9021 Receivers.
The DR9021 RF Receiver receives RF signals from the DR9011 Transmitter and reconstructs the analog signals and switch status. The analog signals are reconstructed as 4/20mA outputs.
When the transmitter has a dual channel input, the DR9021 Receiver has a 4/20mA output for each channel. If the transmitter has a single channel analog input, the DR9021 provides
two 4/20mA outputs proportional to the single input.
Switch(digital) outputs are provided as isolated open collector NPN transistors.
A DIP Switch on the DR9021 PC board allows selection of Normal Acting or Reverse Acting (failsafe) digital outputs. (See Figure 1)
The system can be ordered as a 900MHz, 923MHz, or 2.4GHz system. All three systems take advantage of the unlicensed ISM frequency bands. The radios use frequency hopping, spread spectrum technology to eliminate interference and to allow multiple transmitters to operate in the same locale without interference. Each of the three frequency bands has 7 different user selectable frequency hopping sequences to allow up to 21 transmitters to work in the same locale. The transmitter module hops through 25 channels with any 1 of 7 hop sequences per frequency band. A DIP Switch on the PC board is used to set the hopping sequence.
Both the DR9011 and DR9021 have 2 point isolation between input, output and power source, additionally, the DR9011 dual channel DC input has individual isolation for each input channel.
The isolation makes the product useful for measuring input signals with high common mode voltages and for breaking ground connections to eliminate ground loops.
Pluggable screw terminal blocks allow easy wiring and removal of products.
All of the DR Series of products provide transient protection to help eliminate damage from lightning and from other transients created on the power and signal leads.
DR9011 Switches DR9021 Switches and Potentiometers
Figure 1
HOP SEQUENCE SETTING
To operate as a system both the DR9011 and the DR9021 must have the same Hop Sequence setting. To set the Hop Sequence:
1. Remove the power and all connections from the unit.
2. Squeeze the two tabs that hold the case front section to the rear section and pull the case apart. The circuit board is attached to the front section and will slide out of the case.
3. Locate the 4 position DIP switch just inside of the front panel ( See Figure 1). The switches work in binary.
Switch 1 = Binary 1 (HOP 1) Switch 2 = Binary 2 (HOP 2) Switch 3 = Binary 4 (HOP 4) Switch 4 = Normal / Reverse Acting (DR9021 Only)
To set the Hop Sequence desired, close the switches as follows:
HOP SEQUENCE CLOSE SWITCHES
0 All Switches Open 11 22 3 2, 1 43 5 3, 1 6 3, 2
Units are normally shipped from the factory with the HOP sequence set to "0".
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INSTALLATION
The DR Series of products mount on standard 35 mm DIN rails. Install by hooking the top of the case’s latch onto the top of the DIN rail. Then push down on the case, letting it pivot on the DIN rail. The bottom slide of the mount will snap behind the rail and secure the product.
To remove, insert a screwdriver into the hole on the metal latch on the bottom of the case, and pull the latch down until it allows the front of the case to be lifted up.
The enclosure depth must be deep enough to accommodate the antenna connector and cable. See Figure 2 for details of the case dimensions.
Note: Correctly identify the DR9011 and DR9021 and note power requirements before snapping onto the DIN Rail. Once installed the side label may not be visible.
2. Apply power to all units. Check to see that the green RX LED is flashing steady on all DR9021. If the RX LED does not flash or is inconsistent then further steps are need to obtain a reliable RF signal. Continue to step 3.
3. If the RX LED does not flash or is inconsistent, the antennas, cables, and connectors for both the transmitter and receiver may need to be adjusted, changed or repaired.
a. Verify that all antenna cables and
connectors are continuous and not shorted. This includes any pigtail cables, bulkhead adapters, lightning surge arrestors, and extension cables.
b. Inspect the antennas for damage.
Note: Some antennas are shorted across the center pin to shield and some are open. Unless the antenna configuration is known, measuring resistances across the antenna is not useful.
c. Verify that the antennas are mounted
and aimed correctly. Omni antennas should be vertical and mounted above and free of obstructions. Yagi antennas should be pointrd at their companion antennas with the elements vertical. Use of topographical maps and satellite imaginary can be very helpful when aiming antennas.
d. Verify that the signal path is clear.
Any obstructions in the signal’s Fresnel zone can reduce the signal strength. Often the signal can pass through or around trees, building, and machinery. All of these do reduce the signal strength and excessive obstruction will result in a weak signal. The signal will not penetrate earth. If the ground level rises up into and obstructs the Fresnel zone, the height of the antennas will need to be increased.
e. Verify you have selected the proper
antenna for the application. For help with antenna selection contact Wilkerson Instrument Company, Inc.
A copy of our Wireless Engineering Manual can be downloaded from www.wici.com or www.sensorad.com or obtained from the factory by contacting sales@wici.com.
RF SIGNAL LOSS
If for any reason the RF signal is lost for 2 seconds or more the analog outputs of the DR9021 will drop to below 4mADC. The switches will move to the failed position as defined by the 4th DIP Switch described above. Often applications will use one of the switch contacts as a failed RF signal alarm or they will monitor the analog value and alarm when the value drops below 4mADC.
OPEN SENSOR INPUT
The DR9021 is design for an up scale burn out if the analog inputs of the DR9011 become open. If the input load to the DR9011 is removed the output of the DR9021 will be above 20mADC. Applications use this feature to monitor the sensor status.
APPLICATIONS
The DR9011 and DR9021 have numerous applications where an analog signal and/or an alarm contact needs to be monitored and the installation of signal wire between the locations is not practical or cost prohibitive. This system has been successfully installed in many application where a signal needs to be transmitted a short distance between machinery as well as longer range application where signals are transmitted up to 20 miles. Visit http://www.sensorad.com or call Wilkerson Instrument Company, Inc. for more information on successful applications using the sensoRad™ Wireless products.
FCC WARNING
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions (1) this device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired op­eration.
WARRANTY
The DR9011 and DR9021 carry a limited 5 year warranty (1 year on the radio module). In the event of a failure due to defective material or workmanship, the unit will be repaired or replaced at no charge.
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