Wilbur Curtis WB-10, WB-10-12 Service Manual

WATER BOILER WB-10 -12
Revised 7/04
6913 West Acco Street, Montebello, California 90640 Tel: 800/421-6150  Technical Support Tel: 800/995-0417 Fax: 323/837-2401
WATER BOILER - WB-10 -12
INSTALLATION INSTRUCTIONS
1. Unpack equipment carefully, inspect for any freight damage. Be sure to promptly put a claim into the freight company if any damage is found.
3. This water boiler can operate on 120, 208 or 220 volt power supply. To ground equip­ment, connect the ground wire to the green screw on inside bottom of wrap.
4. This boiler comes wired for 208 or 220 volt, single phase, 3 wire plus ground, see wiring diagram.
5. To connect the water boiler for 120 volt operation: A. The facility will have two wires, one WHITE (neutral) and the other BLACK. Plus
GREEN for ground.
B. Splice the BLACK wire from power source, to both the heavy RED (#10 AWG) and
thin BLACK (#18 AWG) wires from the WB-10.
C. Take the WHITE wire from the facility power source and splice it to the BLUE wire
(#10 AWG) and WHITE wire (#18 AWG) from the machine (see wiring diagram).
6. Water Hook-Up: Use a 1/4" copper line with a female flare fitting. Water inlet fitting is located on the back of the WB-10.
CAUTION Before turning thermostat dial to ON position, fill equipment with water up
to the probe tip. This will prevent heating elements from burning out.
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TROUBLE SHOOTING
PROBLEM: WATER WILL NOT REFILL
POSSIBLE CAUSE
1. Water line closed or clogged filter
Check the water system at your facility to make sure the line is open. Replace the water filter.
SOLUTION
2. Valve coil burned out
3. Grounded probe
4. Defective water level control board
PROBLEM: WATER OVERFLOWING.
POSSIBLE CAUSE
1. Defective water inlet valve
Turn machine off. Disconnect wires from water inlet coil terminals and connect a power cord to the terminals. Plug cord into a 120V outlet and verify if water flows when plugged in and stops when power is disconnected. If valve fails this test, replace valve.
When the water level gets below the probe tip, water should automatically refill the unit. If not, pull wire off the probe termi­nal. Water should now start flowing into the water boiler.
Disconnect wire from probe terminal. With a voltmeter, check voltage at the water inlet coil terminals. This should read 110-120 volts. If no voltage is present, check liquid level control (L.L.C.) board. Make sure the L.L.C. board is supplied by 120V across terminals T2 & T3. The L.L.C. board is grounded to the body of the machine by contacting the board to the mounting bracket. Make sure board is grounded here. Check for loose connections at terminals. Replace board.
Turn power off and observe water level. If water continues to flow into the heating tank, clean or replace leaky valve.
SOLUTION
2. Probe limed up
3. Non-grounded or loose terminal connections at liquid level con­trol board
PROBLEM: WATER DOES NOT REACH PROPER TEMPERATURE
POSSIBLE CAUSE
1. Thermostat turned OFF (or set too low)
Disconnect wire from probe terminal. Touch the body of the heat­ing tank with the terminal at the end of this wire. If water stops, try cleaning the probe. Probe may have to be replaced.
Liquid level control board must be securely grounded through the back of the board and the mounting bracket. Check for loose connections at the terminals. Check for voltage across the inlet valve terminals. If there is 110 to 120 volts present at the inlet valve terminals when water level is touching the probe tip, replace the L.L.C. board.
SOLUTION
Check thermostat to make sure the shaft is knob is rotated clock­wise to the desired temperature.
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