WILBUR CURTIS COMPANY, INC.
TPS1S 1 Gallon Brewer Instructions
Models Included
• TPS1S
WARNING HOT
LIQUID, Scalding
may occur. Avoid
splashing.
CAUTION: Please use
this setup procedure
before attempting
to use this brewer. Failure to
follow the instructions can result
in injury or the voiding of the
warranty.
CAUTION: DO NOT
connect this brewer
to hot water. The inlet
valve is not rated for hot water.
Important Safeguards/Conventions
This appliance is designed for commercial use. Any servicing other than cleaning and maintenance
should be performed by an authorized Wilbur Curtis service center.
•
• To reduce the risk of fire or electric shock, do NOT open top or front panel. There are no
user serviceable parts inside. Repair should be performed only by authorized service per-
sonnel.
•
•
Curtis GT Units are Factory Pre-Set and Ready to Go… Right out of the Carton.
Following are the Factory Settings for your TPS1S Coffee Brewing System:
• Brew Temperature = 200°F
• Brew Volume = Set to dispensing vessel requirements (1.0 gallon and .5 gallon)
Generally, factory settings will provide trouble-free operation. However, should you need to make
slight adjustments to meet your brewing needs, programming instructions are provided later in this
manual.
System Requirements:
• Water Source 20 – 90 PSI (Minimum Flow Rate of 1 GPM)
• Electrical: See attached schematic for standard model or visit www.wilburcurtis.com for
your model.
Equipment to be installed to comply with applicable federal, state, or local plumbing/electrical codes
having jurisdiction.
SETUP STEPS
The unit should be level (left to right and front to back), located on a solid counter top. Connect a
water line from the water filter to the brewer. NOTE: Some type of water filtration device must be
used to maintain a trouble-free operation. In areas with extremely hard water, we suggest that a
sedimentary and taste & odor filter be installed (such as Curtis filter CSC10AC00 or CSC15AC00).
This will prolong the life of your brewing system and enhance coffee quality.
Do NOT immerse the unit in water or any other liquid
Keep hands and other items away from hot parts of unit during operation.
Never clean with scouring powders, bleach, harsh chemicals or sharp implements.
Conventions:
WARNINGS – To help avoid personal injury Important Notes/Cautions
Sanitation Requirements
ISO 9001 REGISTERED
WILBUR CURTIS COMPANY
Montebello, CA 90640
The National Sanitation Foundation requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that
the machine can be moved for cleaning underneath.
2. In some areas an approved backflow prevention device may be required between the
brewer and water supply.
1. A 3/8” NPT compression elbow has been supplied for water line connection. Use tubing sized
sufficiently to provide a minimum of 1.0 GPM.
2. Connect the unit to an appropriate electrical power circuit.
3. Turn on the toggle (STANDBY/ON) switch behind the unit. The heating tank will start to fill.
When the water level in the tank rises to the correct volume, the heating elements will energize
automatically. With G3 brewers, element burnout caused by an empty tank is no longer a
problem.
4. The heating tank will require 20 to 30 minutes to reach operating temperature (200°F). This will
be indicated when the screen reads READY TO BREW .
5. Prior to brewing, dispense 12 ounces of hot water through the hot water faucet.
6. Run a brewcycle of at least 12 ounces to purge the water lines of any air that may be trapped
after filling.
1
T-Pro Short
Twin
T-Pro Short
Singl
e
IMPORTANT NOTE:
All programming selections are performed with the three center buttons.
The symbols below the buttons are:
Scroll LEFT
SELECTION or ENTER to save new parameter
Scroll RIGH
T
2
26.75"
(67.9 cm)
2.875"
(7.3 cm)
.875”
(2.2 cm)
2.375"
(6.0 cm)
19.25"
(48.9 cm)
20.875"
(53.0 cm)
2.75"
(7.0 cm)
16.625"
(42.2 cm)
16.5"
(41.3 cm)
14.625"
(37.1 cm)
9”
(47.2 cm)
BREWING INSTRUCTIONS
Use only coffee or water in the ThermoPro dispenser. Do not use the server to dispense any other beverage. Preheating the server
with hot water is recommended.
1. Place a clean and empty server on the deck. Server should be centered below the brewcone of the brewer.
2. Make sure the brewer is up to temperature and the screen reads READY TO BREW.
3. Place a filter in the brewcone and pour in the correct measure of ground coffee for the brew volume.
4. Slide the brewcone into the brew rails.
5. Select and press desired brew button.
6. Allow coffee in the brewcone to out drip completely before removing the insulated server.
INSERT BREW
CONE INTO
RAILS
POUR COFFEE
INTO BASKET
PRESS BREW
BUTTON
WARNING – THERMOPRO SERVERS MAY BE HEAVY WHEN FILLED.
CARE MUST BE TAKEN WHEN TRANSPORTING TO AVOID DROPPING OR SPILLING
.
Tank Temperature Check
When brewer is on and Ready to Brew is displayed, press and hold button (see illustration, page two) for 5 seconds. The water temperature
inside the tank will be displayed.
ROUGH-IN DRAWING
3
PARTS DIAGRAMS
TPS1S
32
17
1
2
3
4
5
6
7
8
9
10
11
34
12
13
33
14
15
29
30
31
18
19
20
21
22
23
24
16
25
26
27
28
4
PARTS LIST TPS1S
PHASE:
WIRES:
AMPERAGE:
WATTAGE:
HERTZ:
VOLTAGE:
REVISION:
PART NUMBER
:
TITLE:
1 PHASE
3W + G
SEE TABLE
50/60 HZ
SEE TABLE
120 / 220V (DV)
A
LADDER DIAGRAM
LD-TPS1S-SSR-63
4 USE THIS DIAGRAM FOR ALL OTHER MODELS WITH ADDED PREFIX
1. NOTE REMOVE
D
2. INST
ALL GROUND LUG OVER THE SENSOR ON TANK SENSOR STUD.
3. LOCATE MATED CONNECTORS AWAY FROM HEAT
.
LETTERS AND/OR SUFFIX NUMBERS ON THEIR PART NUMBERS HAVING
THE SAME ELECTRICAL RATINGS.
NOTES: UNLESS OTHERWISE SPECIFIED
Ex.: SCTPS1S63.
5 12GA WHT WIRE IS ONLY USED WHEN UNIT IS TO BE USED IN THE 120V
AC
CONFIGURATION
.
20 = BREW VALVE LEFT
LEGEND
SSR PIN ASSIGNMENTS
-
3
1
+
4
2
2 = COMMON - SOLID STAT
E
11 = SENSOR WARMER RIGHT
8 = WARMER LEFT
18 = 120VAC HOT
17 = 120VAC RETURN
15 = GROUND CHASSIS
16 = WATER LEVEL PROB
E
9 = WARMER RIGHT
10 = BYPASS VA
LVE LEFT
14 = SENSOR COMMON
13 = SENSOR TANK
12 = SENSOR WARMER LEFT
19 = BREW VALVE RIGHT
7 = BYPASS VALVE RIGHT
PIN ASSIGNMENT (20 PIN
)
6 = INLET
VALVE
4 = SOLENOID LOCK RIGHT
5 = SOLENOID LOCK LEFT
RELAY & GRINDE
R
1 = GRINDER
UNIVERSAL CONTROL MODUL
E
3 = +5 VDC
AC OUTPUT
DC INPUT
USE .187
TERMINAL LU
G
ELEMENTS
HEATING
TPS1S
(W
ATTS)
TOTA
L
POWER
CURRENT
(AMPERES)
TOTA
L
-63 120/220
1650/2700
13.8/12.3
1x 1.6KW/2x 1.6KW
(H1,H2)
ELECTRICAL RATING TABLE
3
1
4
2
11
15
9
13
7
19
6
G
L1
N
L2
16
14
18
17
4
3
2
1
H2
H1
UNIVERSAL CONTROL MODULE
HEATING
T°
SENSOR
SENSOR STUD
TANK GROUND
(WHT)
TA
NK
TA
NK
1
STP VIO
VIO
YEL
GRN
STP YEL
5W/120V
.5 GPM 12W/120V
.5 GPM 12W/120V
2.0 GPM 10W/120V
220°F
THERMOSTAT
MAN. RESET
DPST
40A/277V
(WHT)
PROBE
BLK
2
COMMON STUD
CHASSIS GROUND
25A/125-250V
TOGGLE SW.
SPST
GRN/12GA
BLK
C
POWER BLOCK
57-65A/300-450V
RED/12GA
BLK/12GA
.47MF
C1
275VAC
WHT/12GA
WHT
STP GR
Y
GRY
STP YEL
ORG
WHT/12GA
BLU/12GA BLK/12GA
RED/12GA
BYPASS
VALV
E
BREW
VALV
E
INLET
VALV
E
WHT
WHT
WH
T
5
WHT
40A/600V
SOLID STATE RELAY
314
2
GRY
STP GR
Y
+-
Item Nº Part Nº
1
WC-58117
2
WC-29047
3
WC-5502
4
WC-29048
5
WC-4394
6
WC-43055
7
WC-1438-101
8
WC-61556
9
WC-43068
10
WC-62037
WC-2959-101
11
12
WC- 904-04
13
WC- 522*
14
WC- 844-01
15
WC-37122
16
WC-2977-101
17
WC-8559
18
WC- 723-101
Description
COVER, TOP
ELBOW, OVERFLOW PLASTIC
PROBE, WATER LEVEL
FITTING, STRAIGHT PLASTIC
GUARD, SHOCK HEATING ELEMENT
GUARD, SHOCK RESET THERMOSTAT
SENSOR, HEATING TANK
COVER, TANK
GASKET, TANK LID
TANK COMPLETE TPS1S
FITTING, STRAIGHT PLASTIC 12MM
ELEMENT, HEATING 1.6KW 120V W/JAM NUT
THERMOSTAT, HI LIMIT
VALVE, BY-PASS, NON-ADJUSTABLE W/RSTRCTR
KIT, DUMP VALVE RIGHT
FITTING, SPRAYHEAD ULTEM
RELAY, SOLID STATE 40A W/HEAT SINK
CONTROL MODULE, 120V TPS1S
HTR DPST 277V 40A
Item Nº Part Nº
WC-39580
19
WC-39585
19A
WC-38439
20
WC-1809
21
WC- 102*
22
WC-8591*
23
WC- 847*
24
WC-29050
25
WC-2805
26
WC-3518
27
WC-3503
28
WC-61551
29
WC-3357
30
WC-3765L*
31
WC-37132*
32
WC-5231*
33
WC-5310*
34
Description
LABEL, UCM OVERLAY 2-BATCH
LABEL, UCM OVERLAY 1-BATCH
LABEL, FRONT HOT WATER
FAUCET, HOT WATER W/JAMNUT
SWITCH, TOGGLE 125/250 VAC RESISTIVE
CAPACITOR, X2
VALVE, INLET 2GPM
SPRAYHEAD, AMBER ADVANCED FLOW
ELBOW, COMPRESSION 3/8 NPT X 3/8 O.D.
LEG, GLIDE 3/8-16 STUD SCREW
LEG, 3/8-16 STUD SCREW (NON-GLIDE)
COVER, FRONT SS TPS1S
BREWCONE W/HANDLE (STD CAPACITY)
KIT, VALVE REPAIR USE ON WC-847
KIT, VALVE REPAIR USE ON WC-844WDR
COMPOUND, SILICONE 5 OZ TUBE
TUBING, SILICONE, 5/16” I.D. ( 1 FT.)
ELECTRICAL SCHEMATIC
5
CLEANING
Regular cleaning of your TPS1T coffee brewer will maintain the highest quality coffee your equipment is capable of producing.
Proper cleaning is essential to maintain that fresh, appealing look to your coffee service.
1. First turn off the brewer using the ON/OFF button on the front control panel.
2. Wipe all exterior surfaces with a damp cloth, removing spills and debris.
3. Slide the brewcone out and clean it. Thoroughly wipe sprayhead area with a damp cloth.
4. Wash the brewcone and wire brew basket, if applicable. Use a soft bristled brush for hard to clean areas. Wash both parts with a
detergent
CAUTION
Do not use harsh powders or cleansers containing chlorine.
solution or put these parts through a dishwasher.
Cleaning and Sanitizing Instructions for TLXG01 Server
CAUTION
Do not immerse server in water.
Do not place in server dishwasher.
Do not use harsh powders or cleansers containing chlorine.
Do not use a wire brush or pot scourer to clean inside liner.
These cleaning and sanitizing instructions are only a guide line to be used for the cleaning and sanitizing
of the TLXG01. Your current in-house cleaning and sanitizing methods may be just as effective.
For cleaning and sanitizing of the TLXG01, the three sink method is recommended. This method consists
of a sink of water filled with a detergent and water solution, a fresh water rinse, and a sink filled with an
aqueous sanitizing solution. Immerse parts in commercial BarTabs/Sani-Tabs sanitizing solution. The solu
tion must be warm (75°F.) Let the parts soak at least one minute.
-
1. Daily, Rinse the unit after use.
a. Rinse unit with hot water and empty completely.
b. Fill unit with hot water.
c. Open unit and empty contents completely.
2. Clean and sanitize the lid assembly.
a. Remove lid from unit and submerse it in cleaning solution, cleaning thoroughly.
b. Using the supplied brush, clean inside the filling tube.
c. Rinse with clean water.
d. Submerse in sanitizing solution for 5 minutes then air dry completely.
3. Cleaning and sanitizing body assembly.
a. Completely fill the unit with cleaning solution. With a sponge brush, thoroughly clean inside liner.
b. Rinse the unit using a fresh water rinse.
c. Fully fill unit with sanitizing solution. Allow to sit for 5 minutes then drain through the faucet.
d. Remove faucet and gauge glass from unit and brush out with cleaning solution.
e. With the faucet removed, clean the silicone elbow fitting (Tank to Faucet Tube). Use the tube brush soaked in cleaning
solution, inserted
sink until water runs clear.
f. Wipe outside of unit with clean cloth moistened with cleaning solution.
g. Place body assembly upside down on rack to thoroughly air dry.
4. Cleaning the faucet parts.
a. Unscrew the bonnet/handle assembly from the faucet and disassembly removing spring, seat cup and shaft.
b. Clean and rinse parts. Place in sanitizing solution for 5 minutes, remove and air dry,
5. When all pieces are completely dry reassemble for use.
through the faucet shank. Rinse by pouring water from inside the unit, allowing rinse water to flow into a
6
7
Product Warranty Information
The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal
use. The following limited warranties and conditions apply:
3 Years, Parts and Labor, from Original Date of Purchase on digital control boards.
2 Years, Parts, from Original Date of Purchase on all other electrical components, fittings and tubing.
1 Year, Labor, from Original Date of Purchase on all electrical components, fittings and tubing.
Additionally, the Wilbur Curtis Company warrants its Grinding Burrs for Forty (40) months from date of purchase or 40,000 pounds
of coffee, whichever comes first. Stainless Steel components are warranted for two (2) years from date of purchase against leaking
or pitting and replacement parts are warranted for ninety (90) days from date of purchase or for the remainder of the limited warranty
period of the equipment in which the component is installed.
All in-warranty service calls must have prior authorization. For Authorization, call the Technical Support Department at 1-800-995-
0417. Effective date of this policy is April 1, 2003.
Additional conditions may apply. Go to www.wilburcurtis.com
CONDITIONS & EXCEPTIONS
The warranty covers original equipment at time of purchase only. The Wilbur Curtis Company, Inc., assumes no responsibility for
substitute replacement parts installed on Curtis equipment that have not been purchased from the
Wilbur Curtis Company, Inc. The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met. The
warranty does not cover and is void under the following circumstances:
1) Improper operation of equipment: The equipment must be used for its designed and intended purpose and function.
2) Improper installation of equipment: This equipment must be installed by a professional technician and must comply with all
local electrical, mechanical and plumbing codes.
3) Improper voltage: Equipment must be installed at the voltage stated on the serial plate supplied with this equipment.
4) Improper water supply: This includes, but is not limited to, excessive or low water pressure, and inadequate or fluctuating
water flow rate.
5) Adjustments and cleaning:
The resetting of safety thermostats and circuit breakers, programming and temperature
adjustments are the responsibility of the equipment owner. The owner is responsible for proper cleaning and regular
maintenance of this equipment.
6) Damaged in transit: Equipment damaged in transit is the responsibility of the freight company and a claim should be
made with the carrier.
7) Abuse or neglect (including failure to periodically clean or remove lime accumulations): Manufacturer is not responsible for
variation in equipment operation due to excessive lime or local water conditions. The equipment must be maintained accord ing to the manufacturer’s recommendations.
8) Replacement of items subject to normal use and wear:
rings, gaskets, silicone tube, canister assemblies, whipper chambers and plates, mixing bowls, agitation assemblies and
whipper propellers.
9) Repairs and/or Replacements
are subject to our decision that the workmanship or parts were faulty and the defects showed
up under normal use. All labor shall be performed during regular working hours. Overtime charges are the responsibility of
the owner. Charges incurred by delays, waiting time, or operating restrictions that hinder the service technician’s ability to
perform service is the responsibility of the owner of the equipment. This includes institutional and correctional facilities.
The Wilbur Curtis Company will allow up to 100 miles, round trip, per in-warranty service call.
to view the full product warranty information.
This shall include, but is not limited to, light bulbs, shear disks, “0”
RETURN MERCHANDISE AUTHORIZATION:
All claims under this warranty must be submitted to the Wilbur Curtis Company
Technical Support Department prior to performing any repair work or return of this equipment to the factory. All returned equipment must be repackaged properly in the original carton. No units will be accepted if they are damaged in transit due to improper
packaging. NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION (RMA). RMA
NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL. All in-warranty service calls must be performed by an
authorized service agent. Call the Wilbur Curtis Technical Support Department to find an agent near you.
WILBUR CURTIS CO., INC.
6913 Acco St., Montebello, CA 90640-5403 USA
Phone: 800/421-6150 Fax: 323-837-2410
Technical Support Phone: 800/995-0417 (M-F 5:30A - 4:00P PST) E-Mail: techsupport@wilburcurtis.com
Web Site: www.wilburcurtis.com
FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW.WILBURCURTIS.COM
8
3/29/7 . 8.1 . edr 5027
Printed in U.S.A. 3/07 F-3554 Rev NC
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