Wilbur Curtis GEM SS Parts List

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Models



GEM TS



GEM SS

WARNING HOT LIQUID, Scalding may occur. Avoid splashing.

CAUTION: CAUTION:

CAUTION: Please use

CAUTION: CAUTION: this setup procedure

this brewer. Failure to follow the instructions can result in injury or

the voiding of the warranty.

applicable federal, state, or local plumbing/electrical codes having jurisdiction.

is not rated for hot water.

before attempting to use

IMPORIMPOR

ANTANT

ANT

ANTANT

IMPOR

IMPORIMPOR Equipment to be installed to comply with

CAUTION: CAUTION:

CAUTION: DO NOT

CAUTION: CAUTION: connect this brewer to hot water. The inlet valve

ILBURILBUR

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ILBURILBUR

Gemini Digital Brewers – InstructionsGemini Digital Brewers – Instructions

Gemini Digital Brewers – Instructions

Gemini Digital Brewers – InstructionsGemini Digital Brewers – Instructions

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URTISURTIS

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Important Safeguards/Conventions

This appliance is designed for commercial use. Any servicing other than cleaning and maintenance should be performed by an authorized Wilbur Curtis service center.

• Do NOT immerse the unit in water or any other liquid

• To reduce the risk of fire or electric shock, do NOT open top panel. No user serviceable parts inside. Repair should be done

only by authorized service personnel.

• Keep hands and other items away from hot parts of unit during operation.

• Never clean with scouring powders, bleach or harsh implements.

ConventionsConventions

Conventions

ConventionsConventions

ARNINGS – ARNINGS –

ARNINGS –

ARNINGS – ARNINGS –

Important Notes/Cautions – from the factoryImportant Notes/Cautions – from the factory

Important Notes/Cautions – from the factory

Important Notes/Cautions – from the factoryImportant Notes/Cautions – from the factory

Sanitation RequirementsSanitation Requirements

Sanitation Requirements

Sanitation RequirementsSanitation Requirements

our Curtis G3 System is Four Curtis G3 System is F

our Curtis G3 System is F

our Curtis G3 System is Four Curtis G3 System is F

Following are the Factory Settings for your interLock Coffee Brewing Systems:

• Brew • Brew

• Brew

• Brew • Brew

• Brew Volume = • Brew Volume =

• Brew Volume = Large set to vessel requirements.

• Brew Volume = • Brew Volume =

System Requirements:

• Water Source• Water Source

• Water Source 20 – 90 PSI (Minimum Flow Rate of 1 GPM)

• Water Source• Water Source

• Electrical:• Electrical:

• Electrical: See attached schematic for standard model or visit www.wilburcurtis.com for your model.

• Electrical:• Electrical:

SETUP STEPSSETUP STEPS

SETUP STEPS

SETUP STEPSSETUP STEPS

The unit should be level (left to right and front to back), located on a solid counter top. Connect a water line from the water filter to the brewer. NOTE: Some type of water filtration device must be used to maintain a trouble-free operation. (In areas with extremely hard water, we suggest that a sedimentary and taste & odor filter be installed.) This will prolong the life of your brewing system and enhance coffee quality.

The National Sanitation Foundation requires the following water connection:

1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the machine can be moved

2. In some areas an approved backflow prevention device may be required between the brewer and the water supply.

1. A 3/8” NPT x 1/4” flare elbow (3/8” x 3/8” compression for twin head Gemini) has been supplied for water line connection. Use tubing sized sufficiently to provide a minimum of 1.0 GPM.

2. Connect the unit to an appropriate electrical power circuit.

3. Turn on the toggle (STANDBY/ON) switch behind the unit. The heating tank will start to fill. When the water level in the tank rises to the correct volume, the heating elements will energize automatically. With ADS Systems there is no danger of element burnout caused by an empty tank.

4. The heating tank will require 20 to 30 minutes to reach operating temperature (200°F), indicated by the LCD displaying READY TO BREW .

5. Prior to brewing, dispense 12 ounces of hot water through the hot water faucet.

6. Brew a cycle of at least 12 ounces, to purge the water lines of any air that may be trapped after filling.

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for cleaning underneath.

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actoractor

actor

actoractor

ture = ture =

ture = 200°F

ture = ture =

void personal injurvoid personal injur

void personal injur

void personal injurvoid personal injur

y Pre-Set and Ready Pre-Set and Read

y Pre-Set and Read

y Pre-Set and Ready Pre-Set and Read

y to Go… Right from the Carton.y to Go… Right from the Carton.

y to Go… Right from the Carton.

y to Go… Right from the Carton.y to Go… Right from the Carton.

• Water Bypass = • Water Bypass =

• Water Bypass = On LARGE & MEDIUM brew only

• Water Bypass = • Water Bypass =

• Energy Save Mode = • Energy Save Mode =

• Energy Save Mode = Off

• Energy Save Mode = • Energy Save Mode =

BREWING INSTRUCTIONSBREWING INSTRUCTIONS

BREWING INSTRUCTIONS

BREWING INSTRUCTIONSBREWING INSTRUCTIONS

1. Brewer should be ON (Confirm at rear toggle switch, then press the ON/OFF button). Ready-to-Brew should be on the display.

If connected to an InterLock grinder, grinder should be on. If Interlocked, grind coffee at this time.

2. Place an empty Satellite under the brewcone and press the warmer switch to pre-heat the Satellite.

3. Place a clean filter into the brewcone.

WARNINGWARNING

WARNING TO AVOID SCALDING, Do not remove brewcone while brew light is flashing.

WARNINGWARNING

FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO

4. Fill brewcone with ground coffee.

WWW.WILBURCURTIS.COM

5. Transfer filled brewcone to brewer.

6. Press Brew button. Brewing will begin immediately.

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Quick Start

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After connection to water and power; the rear toggle switch must be on. You will hear a beep sound, indicating power is available to the controller.

The control displays . Press ON/OFF button and the screen will display . After three seconds,

Water will fill the tank (approximately 2-3 minutes depending on water flow rate). When the proper level is reached screen. It takes approximately 20 minutes to reach setpoint temperature of 200°F.

ADS System is FADS System is F

ADS System is F

ADS System is FADS System is F

CURTIS

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erformance.erformance.

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WILBUR CURTIS

gem TS & GEM SS

CURTIS

is displayed.

FILLING

CURTIS

will appear on the

HEATING

Control will display when temperature reaches the setpoint (200°F). Unit is now ready to brew.

CURTIS

READY TO BREW

PROGRAM MENUS

IMPORTANT NOTE:

All programming selections are performed with the three center buttons. The symbols below the buttons are:

Scroll LEFT  SELECTION or ENTER to save new parameter

Scroll RIGHT

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PARTS DIAGRAMS

23 24 25

26 27 28 29

30 31

GEM TS

Part NPart N

Nº

Part Nº

2 3 4

6 7

14 8 9

20 21

Part NPart N

WC-3357

WC-3354 WC-5421

2 3

WC- 844-101

WC-37121 WC- 441

5 6

WC-39395

WC-39440 WC-39439

6B 6C

WC-39438

WC-37176* WC-8559

8 9

WC-1809

WC-5423 WC- 847

11 12

WC-2977

WC-37122 WC- 442

14 15

WC-29050

WC-1501 WC- 102

17 18

WC-3765L

WC-39462 WC-37102*

20 21

WC-3500

WC-5829 WC-54216

23 24

WC-37008

WC-5502 WC-5350

26 27

WC-4382

WC- 934-04 WC-1438-101

29 30

WC-43055

WC- 522 WC-5231

32 33

WC-62015

* Recommmended parts to stock.

DescriptionDescription

Description

DescriptionDescription

BREWCONE W/HANDLE BREWCONE, GOURMET LRG CAP COVER, TOP

KIT, VALVE BY-PASS NON-ADJUST

KIT, DUMP VALVE LEFT

SOLENOID, LOCK BREWCONE LEFT LABEL, UCM OVERLAY DUAL TWIN LABEL, CONTL PANEL 3 BATCH LABEL, CONTL PANEL 2 BATCH LABEL, CONTL PANEL 1 BATCH KIT, UCM CONTROL MODULE RELAY, SOLIDSTATE 40A W/HT SNK

FAUCET, HOT WATER

DECK ASSY NO HEATING ELMTS

VALVE, INLET FITTING ASSY, SPRAYHEAD

KIT, DUMP VALVE RIGHT

SOLENOID, LOCK BREWCONE RIGHT SPRAYHEAD, AFS-AMBER FUSE HOLDER ASSY W5A FUSE

SWITCH, TOGGLE

KIT, VALVE REPAIR

LABEL, BOTTOM PANEL GEMTS KIT, WARMER ELEMENT

LEG, 4” ADJUSTABLE

COVER, FRONT TANK ASSY, 7800W-220VAC

KIT, TANK LID ROUND

PROBE ASSY, WATER LEVEL

TUBE, ½” ID x 1/8W SILICONE GUARD, SHOCK HEATING ELEMENT

ELEMENT HEATING 2.5KW 220V

SENSOR, HEATING TANK GUARD, SHOCK RESET T-STAT

THERMOSTAT, RESET

** **

COMPOUND, SILICONE TANK COMPLETE, 7800W-220V

21 22

1 2

5 6 7

8 9

GEM SS

Part NPart N

Nº

Part Nº

Part NPart N

WC-5450

WC-37122

2 3

WC-39436 WC-39432

11 12

WC-39434

3B 4

WC-3357 WC-29050

WC-5452

6 7

WC-8559 WC-39448

WC-1809

9 10

WC- 847 WC-2401

WC-37130

12 13

WC-1501 WC- 102

WC-3500

15 16

WC-5451 WC-38310

WC-37102

18 19

WC-3765L WC-37132

WC-2977

21 22

WC-37176 WC-5851

WC-62014

24 24A

WC-62013 WC-5502-01

WC- 522*

26 27

WC-43055 WC- 906-04

WC-5350

29 30

WC-43801 WC-1438-101

WC-5231

* Recommmended parts to stock.

DescriptionDescription

Description

DescriptionDescription

COVER, TOP

KIT, DUMP VALVE RIGHT LABEL, CONTROL PANEL 3 BATCH LABEL, CONTROL PANEL 1 BATCH LABEL, CONTROL PANEL 2 BATCH BREWCONE ASSY COMPLETE

SPRAYHEAD, AFS-AMBER COVER, FRONT

RELAY, SOLID ST W/INTGRTD HT SNK

LABEL, BOTTOM WRAP GEMSS

FAUCET, HOT WATER

VALVE, INLET 2GPM 120V 10W

ELBOW 3/8” NPT x 1/4” FLARE

KIT, VALVE BYPASS FUSE HOLDER ASSY W/5A FUSE

SWITCH, TOGGLE 125V, 80A LEG, 4” ADJUSTABLE WARMER DECK - NO HTG ELMTS LABEL, CAUTION HOT SURFACE WARMER ELEMENT

KIT, VALVE REPAIR

** **

KIT, VALVE REPAIR FITTING ASSY, SPRAYHEAD

KIT, UCM & LABEL INSTRUCTIONS

COVER, TANK W/NOTCHES TANK COMPLETE 4KW 220V TANK COMPLETE 3.2KW 120/220V PROBE ASSY, WATER LEVEL THERMOSTAT, RESET SHOCK GUARD, RESET THERMOSTAT

HEATING ELEMENT, 2000W 220V TUBE, ½” ID x 1/8W SILICONE SHOCK GUARD, HEATING ELEMENTS

SENSOR, TEMP HEATING TANK

COMPOUND, SILICONE 3/4 OZ TUBE

Page 4

ELECTRICALELECTRICAL

ELECTRICAL

ELECTRICALELECTRICAL SCHEMASCHEMA

SCHEMA

SCHEMASCHEMA GEM TS

TICTIC

TIC

TICTIC

Page 5

ELECTRICAL SCHEMATIC

GEM SS

Page 6

Product Warranty Information

The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use. The following limited warranties and conditions apply:

3 Years, Parts and Labor, from Original Date of Purchase on digital control boards.

2 Years, Parts, from Original Date of Purchase on all other electrical components, fittings and tubing.

1 Year, Labor, from Original Date of Purchase on all electrical components, fittings and tubing.

Additionally, the Wilbur Curtis Company warrants its Grinding Burrs for Forty (40) months from date of purchase or 40,000 pounds of coffee, whichever comes first. Stainless Steel components are warranted for two (2) years from date of purchase against leaking or pitting and replacement parts are warranted for ninety (90) days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed. All in-warranty service calls must have prior authorization. For Authorization, call the Technical Support Department at 1-800-995-0417. Effective date of this policy is April 1, 2003. Additional conditions may apply. Go to www.wilburcurtis.com to view the full product warranty information.

CONDITIONS & EXCEPTIONS

The warranty covers original equipment at time of purchase only. The Wilbur Curtis Company, Inc., assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased from the Wilbur Curtis Company, Inc. The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met. The warranty does not cover and is void under the following circumstances:

1) Improper operation of equipment: The equipment must be used for its designed and intended purpose and function.

2) Improper installation of equipment: This equipment must be installed by a professional technician and must comply with all local electrical,

mechanical and plumbing codes.

3) Improper voltage: Equipment must be installed at the voltage stated on the serial plate supplied with this equipment.

4) Improper water supply: This includes, but is not limited to, excessive or low water pressure, and inadequate or fluctuating water flow rate.

5) Adjustments and cleaning: The resetting of safety thermostats and circuit breakers, programming and temperature adjustments are the

responsibility of the equipment owner. The owner is responsible for proper cleaning and regular maintenance of this equipment.

6) Damaged in transit: Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier.

7) Abuse or neglect (including failure to periodically clean or remove lime accumulations): Manufacturer is not responsible for variation in

equipment operation due to excessive lime or local water conditions. The equipment must be maintained according to the manufacturer’s recommendations.

8) Replacement of items subject to normal use and wear: This shall include, but is not limited to, light bulbs, shear disks, “0” rings, gaskets, silicone tube, canister assemblies, whipper chambers and plates, mixing bowls, agitation assemblies and whipper propellers.

9) Repairs and/or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use. All labor shall be performed during regular working hours. Overtime charges are the responsibility of the owner. Charges incurred by delays, waiting time, or operating restrictions that hinder the service technician’s ability to perform service is the responsibility of the owner of the equipment. This includes institutional and correctional facilities. The Wilbur Curtis Company will allow up to 100 miles, round trip, per in-warranty service call.

RETURN MERCHANDISE AUTHORIZATION: All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Support Department prior to performing any repair work or return of this equipment to the factory. All returned equipment must be repackaged properly in the original carton. No units will be accepted if they are damaged in transit due to improper packaging. NO UNITS OR PARTS WILL BE AC-

CEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION (RMA). RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL. All in-warranty service calls must be performed by an authorized service agent. Call the Wilbur Curtis Technical Support

Department to find an agent near you.

WILBUR CURTIS CO., INC.

6913 Acco St., Montebello, CA 90640-5403 USA Phone: 800/421-6150 Fax: 323-837-2410

Technical Support Phone: 800/995-0417 (M-F 5:30A - 4:00P PST) E-Mail: techsupport@wilburcurtis.com

Web Site: www.wilburcurtis.com

Printed in U.S.A. 9/05 . F-3373-S . rev B

9/13/05 @ 8.9 . ecn 7731

11/17/04 @ 12.0 . ECN 7141 9/29/04 @ 13.4 . edr 4146