Wilbur Curtis GEM-600ILD Service Manual
IND OUT MORE
F
FIND OUT MORE
ON
THE WEB.
ON
THE WEB.
WILBURCURTIS.COM
WILBURCURTIS.COM
WW
W
WW
ILBURILBUR
ILBUR
ILBURILBUR
C C
C
C C
URTISURTIS
URTIS
URTISURTIS
C C
C
C C
OMPOMP
OMP
OMPOMP
Gemini Digital Brewers – Instructions
ANYANY
ANY
ANYANY
, I, I
, I
, I, I
NCNC
NC
NCNC
..
.
..
Models Included
GEM-612ILD
GEM-600ILD
TL-9002
TL-9001
WARNING HOT LIQUID,
Scalding may occur.
Avoid splashing.
CAUTION: CAUTION:
CAUTION: Please use
CAUTION: CAUTION:
this setup procedure
this brewer. Failure to follow the
instructions can result in injury or
the voiding of the warranty.
applicable federal, state, or local
plumbing/electrical codes having
jurisdiction.
is not rated for hot water.
before attempting to use
IMPORIMPOR
TT
ANTANT
T
TT
ANT
ANTANT
::
:
::
IMPOR
IMPORIMPOR
Equipment to be
installed to comply with
CAUTION: CAUTION:
CAUTION: DO NOT
CAUTION: CAUTION:
connect this brewer to
hot water. The inlet valve
WARNINGWARNING
WARNING TO AVOID
WARNINGWARNING
SCALDING, Do not
remove brewcone while
brew light is flashing.
This appliance is designed for commercial use. Any servicing other than cleaning and maintenance should be performed by an
authorized Wilbur Curtis service center.
• Do NOT immerse the unit in water or any other liquid
• To reduce the risk of fire or electric shock, do NOT open top panel. No user serviceable parts inside. Repair should be done
only by authorized service personnel.
• Keep hands and other items away from hot parts of unit during operation.
• Never clean with scouring powders, bleach or harsh implements.
ConventionsConventions
Conventions
ConventionsConventions
WW
ARNINGS – ARNINGS –
W
ARNINGS –
WW
ARNINGS – ARNINGS –
Important Notes/Cautions – from the factoryImportant Notes/Cautions – from the factory
Important Notes/Cautions – from the factory
Important Notes/Cautions – from the factoryImportant Notes/Cautions – from the factory
Sanitation RequirementsSanitation Requirements
Sanitation Requirements
Sanitation RequirementsSanitation Requirements
YY
our Curtis our Curtis
Y
our Curtis
YY
our Curtis our Curtis
Following are the Factory Settings for your interLock Coffee Brewing Systems:
System Requirements:
SETUP STEPSSETUP STEPS
SETUP STEPS
SETUP STEPSSETUP STEPS
The unit should be level (left to right and front to back), located on a solid counter top. Connect a water line from the water filter
to the brewer. NOTE: Some type of water filtration device must be used to maintain a trouble-free operation. (In areas with
extremely hard water, we suggest that a sedimentary and taste & odor filter be installed.) This will prolong the life of your brewing
system and enhance coffee quality.
1. A 3/8” NPT x 1/4” Flare elbow has been supplied for water line connection. Use tubing sized sufficiently to provide a
minimum of 1.0 GPM.
2. To hookup the InterLock grinder, Locate the jack labeled “Class 2 Wiring Only” on brewer and grinder. Connect the two with
the cable plug.
3. Connect the unit to an appropriate electrical power circuit.
4. Turn on the toggle (STANDBY/ON) switch behind the unit. The heating tank will start to fill. When the water level in the
tank rises to the correct volume, the heating elements will energize automatically. With ADS Systems there is no danger
of element burnout caused by an empty tank.
5. The heating tank will require 20 to 30 minutes to reach operating temperature (200°F) as indicated by the READY-TOBREW indicator.
6. Prior to brewing, dispense 12 ounces of hot water through the hot water faucet.
7. Brew a cycle of at least 12 ounces, to purge the water lines of any air that may be trapped after filling.
BREWING INSTRUCTIONSBREWING INSTRUCTIONS
BREWING INSTRUCTIONS
BREWING INSTRUCTIONSBREWING INSTRUCTIONS
1. Brewer should be ON (Confirm at rear toggle switch, then press the ON/OFF button). Ready-to-Brew should be ON. If
connected to an InterLock grinder, grinder should be on. If Interlocked, grind coffee at this time.
2. Place an empty Satellite on the warmer deck, under the brewcone and press the warmer switch.
ADS System is FADS System is F
ADS System is F
ADS System is FADS System is F
• Brew • Brew
TT
• Brew
• Brew • Brew
• Brew Volume = • Brew Volume =
• Brew Volume = Set to 36 cup vessel requirements.
• Brew Volume = • Brew Volume =
• Water Source• Water Source
• Water Source 20 – 90 PSI (Minimum Flow Rate of 1 GPM)
• Water Source• Water Source
• Electrical:• Electrical:
• Electrical: See attached schematic for standard model or visit www.wilburcurtis.com for your model.
• Electrical:• Electrical:
The National Sanitation Foundation requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the machine can be moved
2. In some areas an approved backflow prevention device may be required between the brewer and the water supply.
emperaempera
T
empera
TT
emperaempera
for cleaning underneath.
TT
o help ao help a
T
o help a
TT
o help ao help a
actoractor
actor
actoractor
ture = ture =
ture = 200°F
ture = ture =
void personal injurvoid personal injur
void personal injur
void personal injurvoid personal injur
y Pre-Set and Ready Pre-Set and Read
y Pre-Set and Read
y Pre-Set and Ready Pre-Set and Read
• Water Bypass = • Water Bypass =
• Water Bypass = On for 36 cup only
• Water Bypass = • Water Bypass =
• Sleep Mode = • Sleep Mode =
• Sleep Mode = Off
• Sleep Mode = • Sleep Mode =
yy
y
yy
y to Go… Right from the Carton.y to Go… Right from the Carton.
y to Go… Right from the Carton.
y to Go… Right from the Carton.y to Go… Right from the Carton.
C
ISO 9001 REGISTERED
WILBUR CURTIS COMPANY
Montebello, CA 90640
3. Place a clean filter
into the brewcone.
FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO
4. Fill brewcone with
ground coffee.
WWW.WILBURCURTIS.COM
5. Transfer filled
brewcone to
brewer.
6. Press Brew button.
Brewing will begin
immediately.
1
STEPS TO
PROGRAMMING
WARNING These steps
involve working with hot
water. Scalding may occur if
care is not taken against spilling.
NOTE:NOTE:
NOTE: For ALL functions
NOTE:NOTE:
you must first enter the
programming mode.
PROGRAMMING ONLY REQUIRED IF FACTORY SETTINGS MUST BE CHANGED
IMPORTANT – Before entering the program mode, allow the unit to reach brewing
temperature, then press the BREW button to dispense at least 12 ounces of water to
clear any air within the water lines.
Program Tamper Switch
To enable programming, turn on the Program Switch on the control board (See illustration, right). On
the Gem-612 & TL9002 DOWN is on. On the Gem-600 & TL9001 Left (while facing unit) is on.
Upon completion of programming, the switch can be returned to its normal (tamperproof) position or
allowed to remain in the on position.
Brew Temperature – Factory Pre-Set to 200°F
Function to set brew temperature, 170° to 204°F. Brew temperature will be indicated by READY-TO-BREW light
blinking.
ENTERING THE PROGRAM MODE #1
Turn OFF the power from the Control Panel by pressing .
Press and HOLD and press and RELEASE .
Continue HOLDING until starts blinking; RELEASE.
READY TO BREW
BREW VOLUME - Factory Preset to Brewer Requirements
BREW CYCLE COUNTER
ENTER THE PROGRAM MODE #2
Turn OFF the power from the Control Panel by pressing .
Press and HOLD and press and RELEASE .
Continue HOLDING until STOPS blinking; RELEASE.
READY TO BREW
SLEEP MODE (220V Models Only) – Factory Preset to Disabled
WARMERS (Gemini Only)
Adjusting the Temperature
Gemini Warmers feature three temperature settings. Warmers are rated at 90W with High (100%); Med
(60%); Low (30%). Pressing the WARMER button once will place it on HIGH; A second time MED; Third
time LOW as indicated by the warmer lights. A fourth press of the warmer button turns off the warmer.
When the system is turned off at the ON/OFF button, it will remember the last warmer setting. Additionally,
if the warmer is off, the unit is designed to automatically turn the warmer on (MED setting) when the BREW
button is pressed.
CONTROL BOARD
CONFIRM/RESET BREW TEMPERATURE - Factory Preset to 200º
ENTER THE PROGRAMMING MODE #1:
Press for two seconds, then RELEASE.
will start blinking. Each blink equals 2º F, starting at 170º.
READY TO BREW
To change Temperature, press and HOLD .
.
will start QUICK flashing. Each QUICK flash equals 2º F.
READY TO BREW
After reaching 204º, temperature starts over at 170º.
RELEASE when the desired temperature is reached.
To set and exit, press .
CHANGE BREW VOLUME
ENTER THE PROGRAMMING MODE #1
Press and HOLD until hot water starts running from sprayhead (for LARGE brew, continue holding until
you hear the second, by-pass valve, open) then RELEASE.
When desired volume is reached, press again to stop flow.
To set and exit, press .
TO ACCESS BREW CYCLE COUNTER
ENTER THE PROGRAMMING MODE #2:
will now start a pattern of LONG and SHORT blinks.
READY TO BREW
This pattern identifies the number of brew cycles. SHORT blinks indicate the brew number from one [1] to nine [9].
LONG blinks separate the 1’s, 10’s, 1,000’s and 10,000’s.
This function conserves energy by automatically reducing tank temperature to 140º F when the unit sits idle for
more than two hours. To recover, simply press any BREW (or Grind button if InterLocked) or ON/OFF button. Once the
water in the tank reaches brewing temperature, the brew cycle will automatically start. Recovery is indicated by a
yellow RECOVERY light on the membrane control panel. Recovering from a SLEEP mode is faster and more efficient
than heating after switching off the power.
SLEEP MODE – Factory Preset to DISABLED
To ENABLE Sleep Mode:
UNIT MUST BE ON. Press and HOLD until SLEEP light turns ON; press again.
Sleep Mode is now ENABLED.
To DISABLE Sleep Mode:
UNIT MUST BE ON. Press and HOLD until SLEEP light turns OFF;press again.
Sleep Mode is now ENABLED.
To Determine Warmer Setting and Change Time:
WARMER MUST BE OFF. Press and HOLD until the light comes ON and goes OFF; RELEASE.
The light will start blinking. Count the blinks. Each blink=20 minutes (maximum 200 min.).
At the end of the cycle, press and HOLD until the light begins QUICK flashing. The cycle will start over
after 11 flashes (Note - A setting of 11 flashes is the OFF position).
When the desired time is reached, RELEASE .
To set and exit, press .
BYPASS FLOW ADJUSTMENTBYPASS FLOW ADJUSTMENT
BYPASS FLOW ADJUSTMENT
BYPASS FLOW ADJUSTMENTBYPASS FLOW ADJUSTMENT
1. Slide brew cone out to expose bypass outlet. Place one measuring cup under the bypass fitting, and another measuring cup under the brew cone outlet. Press the LARGE brew button for 15 seconds,
then press the ON/OFF button to stop the brew cycle.
2. Divide the number of ounces collected from the bypass outlet into the total ounces collected from the sprayhead and bypass. This will determine the percentage of bypass.
3. To increase or decrease the volume of bypass water, turn the adjustment screw on the bypass valve as indicated. Clockwise for less water; counterclockwise for more water.
4. You must reprogram the brew volume to maintain the proper total amount of coffee brewed into the insulated server. Reprogramming is required every time you make a bypass
adjustment or change to a different sprayhead.
2
PARTS DIAGRAMS
Gem-612ILD & TL9002
All parts shown are interchangeable between the
Gem-612ILD and the TL9002, except where noted.
21
29
22
23
25
20
19
28
24
20
E
NN
PP
art Nart N
Nº
P
NN
PP
1
30
1
2
8
9
10
7
12
27
35
31
4
3
11
6
26
6A
13
32
21
34
14
18
16
17
16
15
15
14
33
WC-5421
WC-3357
2
2A
WC-3354
3
WC-5423
WC-54081
3A
4
WC-37102
5
WC-6221
WC-1809
6
6A
WC-2912BK
7
WC-39196-101
WC-39196
7A
7B
WC-39222
8
WC- 619
WC- 847
9
10
WC-3765L
11
WC-8560
WC-1501
12
13
WC- 102
14
WC-37122
WC-37130
15
16
WC-37121
17
WC-3766
WC- 419
18
19
WC-1438-101
20
WC-5231
WC-54005
21
22
WC-4382
23
WC- 522
WC- 906-04
24
25
WC-43055
26
WC-39198
WC-5829
27
27A
WC-58014
28
WC-37008
WC-5502
29
30
WC-1467
31
WC-38310
WC-3500
32
33
WC-2936
34
WC-2977-01
WC- 888
35
DescriptionDescription
art Nº
Description
art Nart N
DescriptionDescription
COVER, TOP
BREWCONE W/HANDLE
BREWCONE, GOURMET LG CAP
DECK ASSY,
DECK ASSY,
****
**
KIT, WARMER ELEMENT,
****
GRID, DRIP TRAY
****
**
****
FAUCET, HOT WATER
****
**
SPOUT, HOT WATER NO SPLASH
****
MEMBRANE CONTL PAN NO H/W
****
**
****
MEMBRANE CONTROL PANEL
****
**
MEMBRANE CONTROL PANEL
****
****
**
CONTROL BOARD
****
****
**
****
VALVE, INLET
****
**
KIT, VALVE REPAIR
****
****
**
HEAT SINK, 1PH GEM
****
FUSE HOLDER ASSY W5A FUSE
****
**
SWITCH, TOGGLE
****
****
**
KIT, DUMP VALVE RIGHT
****
****
**
****
KIT, VALVE BY-PASS
****
**
KIT, DUMP VALVE LEFT
****
****
**
KIT, DUMP VALVE EATON REPAIR
****
****
**
****
COIL DUMP VALVE 115V EATON
****
**
SENSOR, HEATING TANK
****
****
**
CONPOUND, SILICONE
****
TANK ASSY, COMPLETE
GUARD, SHOCK HEATING ELEMENTS
****
**
THERMOSTAT, RESET
****
****
**
****
HEATING ELEMENT ASSY
GUARD, SHOCK RESET THERMOSTAT
LABEL, BOTTOM
COVER, FRONT
COVER, CENTER WRAP TL9002
****
**
KIT, TANK LID
****
****
**
****
PROBE ASSY, WATER LEVEL
CABLE, 8’ INTERLOCK
LABEL, CAUTION HOT SURFACE GEM-612
****
**
****
LEG, 4” ADJUSTABLE
****
**
SPRAYHEAD, RED PLASTIC (.131 DIA)
****
FITTING ASSY, SPRAYHEAD
****
**
****
VALVE, HOT WATER
GEM-612ILDGEM-612ILD
GEM-612ILD
GEM-612ILDGEM-612ILD
GEM-612ILDGEM-612ILD
GEM-612ILD
GEM-612ILDGEM-612ILD
TL9002TL9002
TL9002
TL9002TL9002
GEM-612ILDGEM-612ILD
GEM-612ILD
GEM-612ILDGEM-612ILD
TL9002 TL9002
TL9002 (NOT SHOWN)
TL9002 TL9002
GEM-612ILDGEM-612ILD
GEM-612ILD
GEM-612ILDGEM-612ILD
GEM-612ILDGEM-612ILD
GEM-612ILD
GEM-612ILDGEM-612ILD
**
*
**
TL9002TL9002
TL9002
TL9002TL9002
**
*
**
GEM-612GEM-612
GEM-612
GEM-612GEM-612
GEM-612*GEM-612*
GEM-612*
GEM-612*GEM-612*
TL9001TL9001
TL9001
TL9001TL9001
Gem-600ILD & TL9001
22
21
23
20
20
32
25
26
27
30
29
28
All parts shown are interchangeable between the Gem-600ILD and
the TL9001, except where noted.
15
16
7
2
17
4
5
24
31
29
3
31
NN
PP
art Nart N
Nº
P
NN
PP
1
WC-5450
WC-3357
1
11
9
8
6
10
33
12
6A
* *
* Components used on earlier Gemini models, equipped with electric faucets.
* *
****
* * Recommmended parts to stock.
****
2
2A
WC-3354
3
WC-37102
WC-61133
4
5
WC-38310
6
WC-1809
WC-2912BK
6A
7
WC-39235-101
7A
WC-39235
WC-39232
7B
8
WC-39290
9
WC-8560
13
WC-5452
10
10A
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
WC-58018
WC-2936
WC-3500
WC-2805
WC- 827
WC-3700
WC- 830
WC-3766
WC-1501
WC- 102
WC-37122
WC-37121
WC-2977-01
WC- 679
WC-61031
WC-5502-01
WC- 522
WC-43055
WC- 906-04
WC-1438
WC-43801
WC-5231
WC-37008
WC- 888
14
18
19
DescriptionDescription
art Nº
Description
art Nart N
DescriptionDescription
COVER, TOP
BREWCONE ASSY COMPLETE
BREWCONE, GOURMET LG CAP
WARMER ELEMENT
WARMER DECK
LABEL, CAUTION HOT SURFACE
****
**
FAUCET, HOT WATER
****
****
**
****
HOT WATER SPOUT ASSEMBLLY
MEMBRANE CNTL PNL, NO HW GEM-600ILD
****
**
MEMBRANE CONTROL PANEL, GEM-600ILD
****
****
**
****
MEMBRANE CONTROL PANEL,
LABEL, BOTTOM PANEL
****
**
HEAT SINK ASSY1PH GEM (INCL HS & TRUAC)
****
COVER, FRONT
COVER, CENTER
****
**
SPRAYHEAD, RED
****
LEG, 4” ADJUSTABLE
FITTING, ELBOW COMPRESSOR 3/8” x 3/8”
****
**
VALVE, WATER INLET
****
****
**
****
KIT, VALVE REPAIR FOR WC-827
****
**
WASHER, FLOW 1 GPM FOR WC-827
****
****
**
KIT, DUMP VALVE EATON REPAIR
****
FUSE HOLDER ASSY W/5A FUSE
****
**
SWITCH, TOGGLE 125V, 80A
****
****
**
KIT, DUMP VALVE RIGHT
****
****
**
****
KIT, DUMP VALVE LEFT
FITTING ASSY, SPRAYHEAD
** **
**
CONTROL BOARD, GEM-600ILD/TL-9001
** **
HEATING TANK COMPLETE
PROBE ASSY, WATER LEVEL
THERMOSTAT, RESET
SHOCK GUARD, RESET THERMOSTAT
****
**
HEATING ELEMENT ASSY, 2000W 220V
****
****
**
SENSOR HEATING TANK
****
SHOCK GUARD, HEATING ELEMENTS
****
**
COMPOUND, SILICONE 3/4 OZ TUBE
****
KIT, TANK LID
** **
**
** **
VALVE, HOT WATER
GEM-600ILDGEM-600ILD
GEM-600ILD
GEM-600ILDGEM-600ILD
GEM-600ILDGEM-600ILD
GEM-600ILD
GEM-600ILDGEM-600ILD
TL9001TL9001
TL9001
TL9001TL9001
**
*
**
GEM-600ILDGEM-600ILD
GEM-600ILD
GEM-600ILDGEM-600ILD
TL9001TL9001
TL9001
TL9001TL9001
**
*
**
TL9001TL9001
TL9001
TL9001TL9001
**
*
**
3
Loading...