Wilbur Curtis D60GT61A412 Parts Manual

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Page 1

BREWER PARTS IDENTIFICATION

Model: D60GT61A412

D60GT61A412 Brewer

with CLXP6401S100 Server

WATER RELATED

PART #

1. WC- 826L VALVE, INLET 1.0 GPM 120V

2. WC-5502-01

3. WC- 889

4. WC-3763

5. WC-29025

6. WC-37252

7. WC-1806

8. WC-3621-101

9. WC-3365 BREW CONE, ICED TEA

Service & Sales

1-800-421-6150

DESCRIPTION

KIT

, PROBE WATER LVL FITTING, ORING, NUT

ALVE, DUMP LEFT 120V 12W

KIT

, VALVE REPAIR (FOR WC-889, DUMP VALVE)

SPRA

YHEAD, PURPLE ADVANCE FLOW

, HOT WATER FAUCET REPLACEMENT

KIT

T CUP, SILICONE

SEA

BREW CONE, COFEE

12 13

HEAT RELATED

PART #

10. WC-1438-101 SENSOR, TEMPERATURE TANK

11. WC-6193-0

12. WC- 904-04

13. WC- 522

DESCRIPTION

TRIAC, 40A 600V

HEA

TING ELEMENT

THERMOST

AT, HI LIMIT HEATER

MASTER CONTROL

14. WC-37064

15. WC- 103 SWITCH, TOGGLE DPST 25A 125/25OVAC

KIT, LABEL & UNIVERSAL CONTROL MODULE

www.wilburcurtis.com

Page 2

PARTS IMAGES

WC-826L

VALVE, INLET 1.0 GPM 120V

WC-29025

SPRAYHEAD, PURPLE

ADVANCE FLOW

2 3 4

WC-5502-01

KIT, PROBE WATER LVL

FITTING, ORING, NUT

VALVE, DUMP LEFT 120V 12W

WC-889

6 7 8

WC-37252

KIT, HOT WATER FAUCET

REPLACEMENT

WC-1806

SEAT CUP, SILICONE

WC-3763

KIT, VALVE REPAIR

(FOR WC-889, DUMP VALVE)

WC-3621-101

BREW CONE, COFEE

WC-3365

BREW CONE, TEA

WC-522

THERMOSTAT, HI LIMIT HEATER

10 11 12

WC-1438-101

SENSOR, TEMPERATURE TANK

WC-6193-0

TRIAC, 40A 600V

14 15

WC-37064

KIT, LABEL & UNIVERSAL

CONTROL MODULE

WC-103

SWITCH, TOGGLE DPST

25A 125/25OVAC

WC-904-04

HEATING ELEMENT

Service & Sales 1-800-421-6150

www.wilburcurtis.com

Page 3

TROUBLESHOOTING INSTRUCTIONS

POWER ISSUES

The unit will not turn on:

Check if the panel breaker is turned on. If it

is, proceed to STEP 2.

Check the voltage at the receptacle if it

reads: L1-L2 = 220v, L1-N = 120v, L2-N = 120v, N-G = 0v. Proceed to STEP 3 if accurate.

Check if the power cord is properly con-

nected to the receptacle. If it is, proceed to STEP 4.

Check the toggle switch if it is in the ON

position. If it is ON, proceed to STEP 5.

HEATING ISSUES

Check the voltage at the power block, it

should read: L1-L2 = 220v, L1-N = 120v, L2-N = 120v, N-G = 0v.

Check the voltage at the reset thermostat, it

should read: between #1 & #3 = 220v and between #2 & #4 = 220v.

Check the voltage at the toggle switch, it

should read: between #1 & #3 = 220v and between #2 & #4 = 220v.

Check if there is 120v between pins #8 and

#16 on molex connector at UCM.

If all steps were taken and the unit still does

not turn on, replace the UCM.

Not heating:

LCD reads “Heating”

Yes:

Verify 220 volts between #2 & #4 on the Manual Reset Thermostat. If no, reset or replace the Manual Reset Thermostat.

Yes:

Verify 220 volts across the Toggle Switch. If no, replace the toggle switch.

Yes:

Verify 220 volts across the Heating Element. If yes, replace the Heating Element. If no, verify 120 volts between the Triac gate, Neutral, and L1. If yes, replace the Triac, if no, replace the UCM.

No:

Verify that the panel breaker is turned on and the receptacle has 220 volts. If not, consult an electrician.

Overheating/Steaming:

LCD reads “Heating”

Verify that the resistance on the Temperature Sensor is less than 10k ohms with a hot tank (200+ degrees) If no, verify correct mounting and that the walls of the tank are free of mineral deposits. If yes, bypass the sensor using a jumper with a 5k ohm resistor. If the LCD reads “ready” and the unit stops heating, replace the temperature sensor, if not, replace the UCM.

LCD reads “Ready to Brew”

Check the triac for continuity across A1 & A2, if continuity is present, replace the triac, if no continuity, replace UCM.

Ensure that the temperature is adjusted to compensate

for high elevation. The factory setting is 200 degrees. The temperature setting will need to be reduced Two degrees for every One Thousand feet of elevation.

Service & Sales 1-800-421-6150

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Page 4

TROUBLESHOOTING INSTRUCTIONS - continued

TANK FILLING ISSUES

Not lling:

Yes:

Does the LCD read “Water Level Error”?

Yes:

Verify the ow rate to be a minimum of 1 gpm from outlet of the water lter. If not,

ensure that the inlet side of the water

lter is receiving a minimum of 1 gpm. If yes, replace the water lter. If not, con-

sult a plumber.

No:

Remove the orange wire from the probe.

Does the tank start lling?

Yes:

Replace water level probe

No:

Replace the UCM

BREWING ISSUES

LCD does not read “Brewing”:

If the LCD reads “Ready to Brew” and no response when Brew Button is pressed, replace the UCM.

LCD reads “Brewing”:

No water ow from the sprayhead: Does water ow from the hot water faucet? If

yes, verify 120 volts at the dump valve coil. If voltage is present at the dump valve coil, replace the dump valve. If 120 volts is not present at

the dump valve coil, conrm continuety of wiring

between molex connector and Dump Valve. If okay, replace the UCM. (Verify the resistance on the dump valve coil to be open in one direction, and under 2k ohm in the other direction BEFORE

REPLACING THE UCM) If water does not ow

from the hot water faucet, replace the Water Level Probe.

Brewing Short Pots:

Verify that the Hot Water Tank is lling correctly.

(See Tank Filling issues)

Overlling:

Turn OFF toggle switch.

Does the tank continue to ll?

Yes: Replace water inlet valve No: Ground the probe wire to chassis.

Does the tank continue to still ll?

Yes: Replace the UCM No: Replace Water Level Probe

Before replacing any parts, verify the

following:

Verify that the Dump Valve outlet tting on the tank,

the tubing between the tank outlet and the Sprayhead

tting, the Sprayhead, and Dump Valve are clear of

obstructions.

Ensure correct alignment of the sprayhead tting and

that the tubing is routed properly to allow for maximum

water ow. (No Kinks)

Overowing the Pot:

• Ensure that the Sprayhead has not been removed. Replace as needed.

• Ensure that the Hot Water Tank is not over- owing (See Tank Filling Issues)

• Ensure that hot water is not owing from the

Dump Valve when the toggle switch is turned off. If it is, replace the dump valve.

• Ensure Cold Brew Lock is set to 5 degrees

Service & Sales 1-800-421-6150

SEPT/2013 TS_Wendys_D60GT_revNC

www.wilburcurtis.com