WIKA CS4S User Manual

Temperature Indicating Controller, Model CS4S
Operating Instructions
WIKA Operating Instructions CS4S V1.1 • 10/2006
WIKA Alexander Wiegand GmbH & Co. KG
Alexander-Wiegand-S t raße 30 63911 Klingenberg/Germany Phone (+49) 93 72/132-0 Fax (+49) 93 72/132-406 E-Mail www.wika.de
info@wika.de
Operating Instructions Temperature Indicating Controller CS4S
Preface
Thank you for the purchase of our microcomputer based temperature indicating controllers CS4S. This manual contains instructions for the mounting, functions, operations and notes when operating the CS4S. For model confirmation and unit specifications, please read this manual carefully before starting operation. To prevent accidents arising from the misuse of this controller, please ensure the operator using it receives this manual.
Caution
• This instrument should be used according to the specifications described in the manual. If it is not used according to the specifications, it may malfunction or cause fire.
• Be sure to follow the warnings, cautions and notices. If not, it could cause serious injury or malfunction.
• Specifications of the CS4S and the contents of this instruction manual are subject to change without notice.
• Care has been taken to assure, that the contents of this instruction manual are correct, but if there are any doubts, mistakes or questions, please inform our sales department.
• This instrument is designed to be installed in a control panel. If not, measures must be taken to ensure that the operator cannot touch power terminals or other high voltage sections.
• Any unauthorized transfer or copying of this document, in part or in whole, is prohibited.
• WIKA is not liable for any damages or secondary damages incurred as a result of using this product, including any indirect damages.
SAFETY PRECAUTIONS
(Be sure to read these precautions before using our products.)
The safety precautions are classified into categories: “Warning” and “Caution”. Depending on circumstances, procedures indicated by results, so be sure to follow the directions for usage.
Caution may be linked to serious
Warning
Procedures which may lead to dangerous conditions and cause death or serious injury, if not carried out properly.
Caution
Procedures which may lead to dangerous conditions and cause superficial to medium injury or physical damage or may degrade or damage the product, if not carried out properly.
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Operating Instructions Temperature Indicating Controller CS4S
1. Installation precautions
Caution
This instrument is intended to be used under the following environmental conditions (IEC61010-1): Overvoltage category Mount the controller in a place with:
• A minimum of dust, and an absense of corrosive gasses
• No flammable, expolsive gasses
• No mechanical vibrations or shocks
• No exposure to direct sunlight
• An ambient temperature of 0 … 50 °C (32 … 122 °F), that does not change suddenly
• An ambient non-condensing humidity of 35 … 85 %RH
• No large capacity electromagnetic switches or cables through which large current is flowing.
• No water, oil or chemicals or where the vapors of these substances can come into direct
contact with the unit
Note: Do not install this instrument near flammable material even though the case of this
instrument is made of flame resisting resin. Avoid setting this instrument directly on flammable material.
, Pollution degree 2
2. Wiring precautions
Caution
• Use the solderless terminal with an insulation sleeve that fits in the M3 screw when wiring the CS4S.
• The terminal block of this instrument is designed to be wired from the left side.
The lead wire must be inserted from the left side of the terminal, and fastened with the terminal
screw.
• Tighten the terminal screw within the specified torque. If excessive force is applied to the screw when tightening, the screw or case may be damaged.
• Do not apply a commercial power source to the sensor which, is connected to the input terminal nor allow the power source to come into contact with the sensor, as the input circuit may be burnt out.
• This controller has no built-in power switch, circuit breaker or fuse. It is necessary to install them near the controller. (Recommended fuse: Time-lag fuse, rated voltage 250V AC, rated current 2A)
• When using a 24V AC/DC for the power source, do not confuse the polarity when it is DC.
3. Running and maintenance precautions
Caution
• It is recommended that PID auto-tuning be performed on the trial run.
Do not touch live terminals. This may cause electric shock or problems in operation.
Turn the power supplied to the instrunment OFF when retightening the terminal and cleaning.
Working or touching the terminal with the power switched ON may result in Electric Shock causing severe injury or death.
• Use a soft, dry cloth when cleaning the instrument.
(If paint thinner is used, it might deform or tarnish the unit.)
• As the display section is vulnerable, do not strike or scratch it with a hard object or press hard
on them
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Operating Instructions Temperature Indicating Controller CS4S
--- CONTENTS ---
1. Model name and Order Code ····················································································· 6
2. Name and functions of the sections ········································································ 7
3. Mounting to control panel
3.1 Site selection ····················································································································8
3.2 External dimension ··········································································································· 8
3.3 Panel cutout ·····················································································································8
3.4 CT (current transformer) external dimension ····································································9
3.5 Mounting ·························································································································· 9
4. Wiring connection ······································································································· 10
5. Setup ·································································································································11
5.1 Setup flow chart ············································································································· 12
5.2 Main setting mode SV1 ·································································································································14 SV2 ·································································································································14
5.3 Sub setting mode AT setting/Auto-reset setting ··························································································· 14 OUT1 proportional band setting ······················································································ 14 OUT2 proportional band setting ······················································································ 14 Integral time setting ········································································································· 14 Derivative time setting ····································································································· 14 ARW (Anti-reset windup) setting ····················································································· 14 OUT1 proportional cycle setting ······················································································ 14 OUT2 proportional cycle setting ······················································································ 15 A1 setting ························································································································ 15 A2 setting ························································································································ 15 HB (Heater burnout alarm) setting ··················································································· 15 LA (Loop break alarm) action time setting ······································································· 15 LA (Loop break alarm) action span setting ······································································ 15
5.4 Auxiliary function setting mode 1 Setting value lock selection ·····························································································16 SV high limit setting ········································································································· 16 SV low limit setting ·········································································································· 16 Sensor correction setting ································································································· 16 Communication protocol selection ··················································································· 16 Instrument number setting ······························································································· 16 Data transfer rate selection ····························································································· 16 Parity selection ················································································································16 Stop bit selection ·············································································································16
5.5 Auxiliary function setting mode 2 Input type selection ········································································································· 17 Scaling high limit setting ·································································································· 17 Scaling low limit setting ··································································································· 17 Decimal point place selection ·························································································· 17 PV filter time constant setting ·························································································· 17 OUT1 high limit setting ···································································································· 17 OUT1 low limit setting ····································································································· 18 OUT1 ON/OFF action hysteresis setting ········································································· 18 OUT2 action mode selection ··························································································· 18 OUT2 high limit setting ···································································································· 18 OUT2 low limit setting ····································································································· 18 Overlap band/Dead band setting ····················································································· 18 OUT2 ON/OFF action hysteresis setting ········································································· 18
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Operating Instructions Temperature Indicating Controller CS4S
A1 action selection ·········································································································· 18 A2 action selection ·········································································································· 18 A1 action Energized/Deenergized selection ···································································· 18 A2 action Energized/Deenergized selection ···································································· 18 A1 hysteresis setting ······································································································· 19 A2 hysteresis setting ······································································································· 19 A1 action delayed timer setting ······················································································· 19 A2 action delayed timer setting ······················································································· 19 Direct/Reverse action selection ······················································································· 19 AT bias setting ·················································································································19 SVTC bias setting ············································································································ 19 SV2 indication selection ·································································································· 19 Output status selection when input burnout ····································································· 19 OUT/OFF key function selection ····················································································· 19
5.6 Auto/Manual control func tion ·························································································· 20
5.7 Control output OFF function ··························································································· 20
5.8 Output manipulated variable indication ·········································································· 20
6. Running ·························································································································· 21
7. Action explanation
7.1 OUT1 action ··················································································································· 21
7.2 OUT1 ON/OFF action ····································································································· 22
7.3 Temperature Alarm action ······························································································ 23
7.4 Heater burnout alarm action (option) ·············································································· 23
7.5 OUT2 (Heating/Cooling control) action (option) ····························································· 24
7.6 OUT2 (Heating/Cooling control) action (When setting Dead band) (option) ··················· 25
7.7 OUT2 (Heating/Cooling control) action (When setting Overlap band) (option) ··············· 26
8. PID auto-tuning of this controller ··········································································· 27
9. Specifications
9.1 Standard specifications ·································································································· 28
9.2 Optional specifications ··································································································· 31
10.Troubleshooting
10.1 Indication ······················································································································ 33
10.2 Key operation ··············································································································· 34
10.3 Control ·························································································································· 34
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Operating Instructions Temperature Indicating Controller CS4S
1. Model Name and Order Code
CS4S - 3 A / M - B - - -... Series name CS4S Control
3 PID (setable control parameter)
characteristic
Alarm 1 (A1) A Process value monitoring, output relay Control output
R Relay S Logic level (DC 0/12 V) for solid state relay A Analogue current signal (4 ... 20 mA)
Input M Multi-function input (input configuration setable)
H AC 100 ... 240 V, 50 ... 60 Hz Power supply L AC/DC 24 V
Case colour B Black
B Factory adjustment Instrument configuration # (?) To customers specification
Options
(4)
2AS
Alarm output 2: process value monitoring
(4)
2AR
Alarm output 2: control loop monitoring
(4)
2AL W10
W11 W12 W15 DT2
Alarm output 2: process value and control loop
(4) (5) (4) (5) (4) (5) (4) (5)
(4)
monitoring with common terminals
Heater burnout alarm for 1 phase (max. 5 A)
Heater burnout alarm for 1 phase (max. 10 A)
Heater burnout alarm for 1 phase (max. 20 A) Heater burnout alarm for 1 phase (max. 50 A)
2. control output (three step control) non-contact relay
SV2 Parameter memory for 2 set values, external
selectable by connection terminals
Serial communication RS 485
Shunt resistor 50
Ω for input signals 0/4 ... 20 mA
CR5 R50
(6)
KAB Terminal cover
(1)
(2)
(3)
(1) PID, PI, PD, P and ON/OFF action are programmable. (2) 9 types of alarm action, no alarm action and energized/deenergized are selectable by key operation. (3) The input configuration can be selected from the user by the front keys. (4) Only 2 options can be added from Alarm output 2, Heater burnout alarm and 2. control output. (5) For control output analogue current signal heater burnout alarm cannot be added. (6) When serial communication is added, SV1/SV2 external selection (standard function) does not work.
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Operating Instructions Temperature Indicating Controller CS4S
2. Name and functions of the sections
Indications:
(1) PV PV display
Indicates the process variable (PV) with a red LED.
(2) SV SV display
Indicates the setting value (SV) or manipulated variable (MV) with a green LED.
(3) SV1 Set value 1 indicator
When set value 1 (SV1) is selected, a green LED lights.
(4) SV2 Set value 2 indicator
When set value 2 (SV2) is selected, a yellow
LED lights. (5) OUT1 Control output 1 (OUT1) indicator When OUT1 is ON, a green LED lights. (In the case of DC current output type it blinks in a 0.25 second cycle, corresponding to the output manipulated variable.) (6) OUT2 Control output 2 (OUT2) indicator When OUT2 is ON, a yellow LED lights. (7) A1 Alarm 1 (A1) indicator When A1 output is ON, a red LED lights. (8) EVT EVT indicator When Event output (options: 2Ax or W1x) is ON, a red LED lights up. (9) AT Auto-tuning (A T) indicator When Auto-tuning or Auto-reset is active, a yellow LED blinks. (10) TX/RX TX/RX indicator When serial communication TX (transmitting) is outputted, a yellow LED lights.
Keys:
(11)
Increase key Increases numeric value of the setting value. (12)
Decrease key
Decreases numeric value of the setting value. (13) MODE MODE key Selects the setting mode or registers the setting value. (By pressing the MODE key, the setting value or selected value can be registered) (14)
OUT
/
OFF
OUT
/
key
OFF
The control output OFF function or Auto/Manual control function can be switched. (To cancel the control output OFF function, press the
(1)
(2) (3)
(4)
(11) (12) (13) (14)
OUT
/
key again for approx. 1 second.)
OFF
(5) (6)
(7) (8)
(9)
(10)
Notice
When setting the specifications and functions of this controller , connect the terminals 1 and 2 for power source first, then set them referring to “5. Setup” before performing “3. Mounting to control panel” and “4. Wiring connection”.
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Operating Instructions Temperature Indicating Controller CS4S
3. Mounting to control panel
3.1 Site selection This instrument is intended to be used under the following environmental conditions (IEC61010-1):
Overvoltage category Mount the controller in a place with:
A minimum of dust, and an absence of corrosive gases
No flammable, explosive gasses
Few mechanical vibrations or shocks
No exposure to direct sunlight
An ambient temperature of 0 … 50 °C (32 … 122 °F), which does not change rapidly
An ambient non-condensing humidity of 35 … 85 %RH
No large capacity electromagnetic switches or cables through which large current is flowing
No water, oil or chemicals or where the vapors of these substa nces can come into direct conta ct with the
controller
3.2 External dimension
48
(Fig. 3.2-1)
3.3 Panel cutout
75
controller, IP66 specification will not be fulfilled.
45
+0.5
0
(Fig. 3.3-1)
, Pollution degree 2
Gasket
11.5
0
+0.5
45
n x 48-3
Screw type mounting bracket
59.7
44.5
95
0
+0.5
Lateral close mounting n: Number of units mounted
+0.5
0
Caution: If lateral close mounting is used for the
45
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Operating Instructions Temperature Indicating Controller CS4S
3.4 CT (Current transformer) external dimension
CTL-6S (for 5A, 10A, 20A) CTL-12-S36-10L1 (for 50A)
(Fig. 3.4-1)
3.5 Mounting
Mount the controller vertically to fulfill the Dust-proof/Drip-proof specification (IP66). Mountable panel thickness: Within 1 to 15 mm Insert the controller from the front side of the panel. Attach the mounting brackets by the holes at the top and bottom of the case and secure the controller in place with the screws.
(Fig.3.5-1)
Warning
As the case is made of resin, do not use excessive force while scre wing in the mounting bracket, or the case or screw type mounting bracket could be damaged. The torque is approximately 0.12 Nm.
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Operating Instructions Temperature Indicating Controller CS4S
4. Wiring connection
Warning
Turn the power supply to the instrument off before wiring or checking it. Working or touching the terminal with the pow er switched on ma y result i n El ectri c Sho ck causing severe injury or death.
24V AC/DC
(Fig. 4-1)
• OUT1 : Control output 1
• OUT2 : Control output 2
• A1 : Alarm 1 output
• EVT : Event output (A2 output, Heater burnout alarm output, Loop break alarm output)
• CT : CT input
• SV2 : Main setting 2 (SV2)
• RS-485 : Serial communication (RS-485)
• TC : Thermocouple
• RTD : Resistance temperature detector
• DC : DC current (DC mA), DC voltage (DC V)
50Ω : Shunt resistor 50Ω for input signal DC current
POWER SUPPLY
100 to 240V AC
OUT
A1
2
EVT
NO
3A 250V AC
NO
0.3A 250V AC
OUT1CT NO
YA
SV2
YB
50Ω
SG
RS-485 TC RTD
DC mA
DC
V
3A 250V AC
A
B
B
Notice
• The terminal block of the CS4S is designed to be wired from the left side. The lead wire must be inserted from the left side of the terminal, and fastened by the terminal screw.
• Dotted lines show options.
• Use a thermocouple and compensating lead wire according to the sensor input specification of this controller.
• Use the 3-wire RTD which corresponds to the input specification of this controller.
• This controller does not have built-in power switch, circuit breaker or fuse. Therefore, it is necessary to install them in the circuit near the external controller. (Recommended fuse: Time-lag fuse, rated voltage 250V AC, rated current 2A)
When using a 24V AC/DC for the power source, do not confuse the polarity when it is DC.
• When using a relay contact output type, externally use a relay according to the capacity of the load to protect the built-in relay contact.
• When wiring, keep input wires (thermocouple, RTD, etc.) away from AC sources or load wires to avoid external interference.
• Do not apply a commercial power source to the sensor connected to the input terminal nor allow the power source to come into contact with the sensor.
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Operating Instructions Temperature Indicating Controller CS4S
Lead wire solderless terminal
Use a solderless terminal with isolation sleeve that fits in the M3 screw as shown below. The torque is approximately 0.6 Nm to 1.0 Nm.
3.2mm
3.2mm
5.8mm or less
5.8mm or less
(Fig. 4-2)
Option: Heater burnout alarm
(1) This alarm is not available for detecting heater current
under phase control.
(2) Use the current transformer (CT) provided and pass one
CT
(11)
CT input Terminal
(12)
Power supply
lead wire of the heater circuit into the hole of the CT.
(3) When wiring, keep the CT wire away from AC sources
or load wires to avoid the external interference.
(Fig. 4-3)
Heater
5. Setup
Wire the power terminals only. After the power is turned on, the sensor input characters and temperature unit are indicated on the PV display and the input range high limit value is indicated on the SV display for approximately 3 seconds (Table 5-1). If any other value is set during the scaling high limit setting, the set value is indicated on the SV display. During this time, all outputs and the LED indicators are in OFF status. Control will then start and the input value will be indicated on the PV display and main setting value (SV) will be indicated on the SV display. (While control output OFF function is working,
is indicated on the PV display.)
(Table 5-1)
Sensor input
K
J R S B E T N PL­C (W/Re5-26) Pt100
JPt100
4 … 20 mA DC 0 … 20 mA DC 0 … 1V DC 0 … 5V DC 1 … 5V DC 0 … 10V DC
°C °F
PV display SV display PV display SV display
Scaling high limit value
Scaling high limit value
V1.1
10/2006 - 11 -
Operating Instructions Temperature Indicating Controller CS4S
5.1 Setup flow chart
MODE
PV/SV display mode
OUT
/
OFF
(approx. 1s)
Control output OFF function [ Auto/Manual control function (*1)
MODE (approx. 3s)
MODE
+ MODE + MODE (approx. 3s)
[Main setting mode] [Sub setting mode] [Auxiliary function setting mode1]
] or
Output manipulated
variable indication
SV 1
AT setting/Auto-reset
[
]
setting [ / ]
Setting value lock
selection [ ]
MODE MODE MODE
SV 2
OUT1 proportional
[
]
band setting [ ]
SV high limit setting
[ ]
MODE MODE MODE
OUT2 proportional band setting [
SV low limit setting
]
[ ]
MODE MODE
Integral time setting
Sensor correction
[
]
setting [ ]
MODE MODE
Derivative time setting
Communication
[
]
protocol [ ]
MODE MODE
ARW setting
Instrument number
[
]
setting [ ]
MODE MODE
OUT1 proportional cycle setting [
Data transfer rate
]
selection [ ]
MODE MODE
OUT2 proportional cycle setting [
Heater burnout Alarm
]
setting [ . ]
Parity selection
[ ]
MODE MODE MODE
A1 setting
Loop break Alarm
[
]
action time [ ]
Stop bit selection
[ ]
MODE MODE MODE
A2 setting
Loop break alarm
[
]
action span [ ]
MODE MODE
+ MODE : Press the MODE key while the key is being pressed.
+ MODE (approx. 3s) : Press the MODE key for approx. 3s while the key is being pressed.
+ + MODE (approx. 3s) : Press the MODE key for approx. 3s while the and keys are being pressed.
Dotted lines show options, which are indicated only when the options are applied.
(*1) If Auto/Manual control function is selected in the
OUT
/
key function selection, even though the
OFF
OUT
/
OFF
key is
pressed, control output OFF function does not work, but manual control is selected.
V1.1
10/2006 - 12 -
Operating Instructions Temperature Indicating Controller CS4S
[Auxiliary function setting mode2]
+ + MODE (approx. 3s)
Sensor selection
[
]
MODE
Scaling high limit setting
[
OUT2 low limit setting
]
[ ]
A1 action delayed timer
setting [ ]
MODE MODE MODE
Scaling low limit setting
[
Overlap/Dead band setting
]
A2 action delayed timer
[ ]
setting [ ]
MODE MODE MODE
Decimal point place selection [
OUT2 ON/OFF action
]
hysteresis setting [ ]
Direct/ Reverse action
selection [ ]
MODE MODE MODE
PV filter time constant setting [
A1 action selection
]
[ ]
AT bias setting
[ ]
MODE MODE MODE
OUT1 high limit setting
[
A2 action selection
]
[ ]
SVTC bias setting
[ ]
MODE MODE MODE
OUT1 low limit setting
[
A1 Energized/Deenergized
]
selection [ ]
SV2 indication selection
[ ]
MODE MODE MODE
OUT1 ON/OFF action hysteresis setting [
A2 Energized/Deenergized
]
selection [ ]
Output status selection
when input burnout [ ]
MODE MODE MODE
OUT2 action mode selection [
A1 hysteresis setting
]
[ ]
OUT
/
key function
OFF
selection [
]
MODE MODE MODE
OUT2 high limit setting
[
A2 hysteresis setting
]
[ ]
MODE MODE
V1.1
10/2006 - 13 -
Operating Instructions Temperature Indicating Controller CS4S
5.2 Main setting mode
Character Name, Function, Setting range Default value
SV1
Sets set value 1.
Setting range: SV low limit to SV high limit
SV2
Sets set value 2.
Available only when the option [SV2] is applied.
Setting range: SV low limit to SV high limit
5.3 Sub setting mode
Character Name, Function, Setting range Default value
AT setting/Auto-reset setting
Designates auto-tuning Performance or auto-reset Performance.
If the auto-tuning is cancelled during the process, P, I and D
values revert to the former value at which AT is performed.
When auto-tuning has not finished after 4 hours, it is cancelled automatically.
Auto-reset is cancelled in approximately 4 minutes.
OUT1 proportional band setting
Sets the proportional band for OUT1.
OUT1 becomes ON/OFF action when set to 0 … 0.0
0 … 1000 °C (2000 °F), 0.0 … 999.9 °C (°F) or 0.0 … 100.0 %
OUT2 proportional band setting
Sets the proportional band for OUT2.
OUT2 becomes ON/OFF action when OUT1 proportional band is
set to 0 or 0.0.
Not available if option [DT2] is not added or if OUT1 is ON/OFF action.
0.0 … 10.0 times (multiplying factor to OUT1 proportional band)
Integral time setting
Sets integral time for OUT1.
Setting the value to 0 disables the function.
Not available when OUT1 is ON/OFF action.
Auto-reset can be performed when PD action (I=0).
Setting range: 0 … 1000 seconds
Derivative time setting
Sets derivative time for OUT1.
Setting the value to 0 disables the function.
Not available when OUT1 is ON/OFF action.
Setting range: 0 … 300 seconds
ARW setting
Sets ARW for OUT1.
Available only when PID is the control action.
Setting range: 0 … 100 %
OUT1 proportional cycle setting
Sets proportional cycle for OUT1.
Not available for control output analogue current signal or when
OUT1 is ON/OFF action.
Setting range: 1 … 120 seconds
0 °C
0 °C
10 °C
1.0 times
200 seconds
50 seconds
50 %
30 seconds or 3 seconds
V1.1
10/2006 - 14 -
Operating Instructions Temperature Indicating Controller CS4S
OUT2 proportional cycle setting
Sets proportional cycle for OUT2.
Not available if the option [DT2] is not applied or when OUT2 is
ON/OFF action.
• Setting range: 1 … 120 seconds
A1 setting
Sets action point for A1 output.
Not available if No alarm action is selected in A1 action selection
Refer to (Table 5.3-1).
A2 setting
Sets action point for A2 output.
Not available if option [2AS] or [2AL] is not applied or if No Alarm
action is selected in A2 action selection.
Refer to (Table 5.3-1).
. ,
XX.X indicated in turn
Heater burnout alarm setting
Sets the heater current value for Heater burnout alarm.
Self-holding is not available for the alarm output.
Available only when the option [W1x] is added.
Rating 5A : 0.0 … 5.0 A Rating 10A : 0.0 … 10.0 A
Rating 20A : 0.0 … 20.0 A Rating 50A : 0.0 … 50.0 A
Loop break alarm action time setting
Sets the time to assess the Loop break alarm.
Available only when the option [2AR] or [2AL] is applied.
Setting range: 0 … 200 minutes
Loop break alarm action span setting
Sets the temperature to assess the Loop break alarm.
Available only when the option [2AR] or [2AL] is applied.
Setting range: 0 … 150 °C (°F), 0.0 … 150.0 °C (°F) or
0 … 1500
3 seconds
0 °C
0 °C
0.0 A
0 minutes
0 °C
(Table 5.3-1)
Alarm action type Setting range
High limit alarm – (Input span) to input span °C (°F) *1 Low limit alarm – (Input span) to input span °C (°F) *1 High/Low limits alarm 0 to input span °C (°F) *1 High/Low limit range alarm 0 to input span °C (°F) *1 Process high alarm Input range low limit value to input range high limit value *2 Process low alarm Input range low limit value to input range high limit value *2 High limit alarm with standby – (Input span) to input span °C (°F) *1 Low limit alarm with standby – (Input span) to input span °C (°F) *1 High/Low limits alarm with standby 0 to input span °C (°F) *1
When input has a decimal point, the negative low limit value is –199.9, and the positive high limit
value is 999.9.
All alarm actions except process alarms are ±deviation setting to the main setting. *1: For DC input, the input span is the same as the scaling span. *2: For DC input, input range low (high) limit value is the same as scaling low (high) limit value.
V1.1
10/2006 - 15 -
Operating Instructions Temperature Indicating Controller CS4S
5.4 Auxiliary function setting mode 1
Character Name, Function, Setting range Default value
Setting value lock selection
• Locks the setting values to prevent setting errors. The setting item to be locked depends on the designation.
• When Lock 1 or Lock 2 is designated, PID Auto-tuning and
Auto-reset cannot be carried out.
(Unlock) : All setting values can be changed. (Lock 1) : None of the setting values can be changed. (Lock 2) : Only main setting value can be changed.
(Lock 3) : All setting values can be changed. However, do not change the
setting items in the Auxiliary function setting mode 2. They return to their former value after power is turned off because they are not saved in the non-volatile memory. It is suitable to use in combination with our programmable controller (with SVTC) as this has no relation to memory life.
SV high limit setting
• Sets the set value high limit.
• Setting range: SV low limit to input range high limit value or SV low limit to scaling high limit value
SV low limit setting
• Sets the set value low limit.
• Setting range: Input range low limit value to SV high limit or scaling low limit value to SV high limit
Sensor correction setti ng
• Sets the correction value for the sensor.
• Setting range: –100.0 … 100.0 °C (°F) or –1000 … 1000
Communication protocol selection
• Selects communication protocol.
• Available only when the option [CR5] is applied.
• WIKA protocol
Modbus ASCII mode Modbus RTU mode
Instrument number setting
• Sets the instrument number individually to each instrument when
communicating by connecting plural instruments in serial communication.
• Available only when option [CR5] is added.
• Setting range: 0 … 95
Data transfer rate selection
• Selects a transfer rate to be equal to the rate of the host computer .
• Available only when option [CR5] is added.
• 2400 bps:
, 4800 bps: , 9600 bps: , 19200 bps:
Parity selection
• Selects the parity.
• Not available when the option [CR5] is not added or when WIKA
protocol is selected in the Communication protocol selection.
• No parity:
, Even parity: , Odd parity:
Stop bit selection
• Selects the stop bit.
• Not available when option [CR5] is not added or when WIKA
protocol is selected in the Communication protocol selection.
• Setting range: 1, 2
Unlock
Input range high limit value
Input range low limit value
0.0 °C
WIKA protocol
0
9600 bps
Even parity
1
V1.1
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Operating Instructions Temperature Indicating Controller CS4S
5.5 Auxiliary function setting mode 2 Character Name, Function, Setting range Default value
Input type selection
• The input type can be selected from thermocouple (10 types), RTD (2 types), DC current (2 types) and DC voltage (4 types), and the unit °C/°F can be selected as well.
• When changing the input from DC voltage to other inputs, remove the sensor connected to this controller first, then change for the input. If the input is changed with the sensor connected, the input circuit may be broken.
K –200 ... 1370°C:
–199.9 ... 400.0°C: J –200 ... 1000°C: R 0 ... 1760°C: S 0 ... 1760°C: B 0 ... 1820°C: E –200 ... 800°C: T –199.9 ... 400.0°C: N –200 ... 1300°C:
0 ... 1390°C:
PL­C (W/Re5-26) 0 ... 2315°C: Pt100 –199.9 ... 850.0°C: JPt100 –199.9 ... 500.0°C: Pt100 –200 ... 850°C: JPt100 –200 ... 500°C: 4 ... 20mA –1999 ... 9999: 0 ... 20mA –1999 ... 9999: 0 ... 1V –1999 ... 9999: 0 ... 5V –1999 ... 9999: 1 ... 5V –1999 ... 9999: 0 ... 10V –1999 ... 9999:
Scaling high limit setting
• Sets scaling high limit value.
• Available only for DC inputs
Setting range: Scaling low limit value to input range high limit value
Scaling low limit setting
• Sets scaling low limit value.
• Available only for DC inputs
Setting range: Input range low limit value to scaling high limit value
Decimal point place selection
• Selects decimal point place.
• Available only for DC inputs
• No decimal point:
1 digit after decimal point: 2 digits after decimal point: 3 digits after decimal point:
PV filter time constant setting
• Sets process value filter time constant. (If the value is set too
large, it affects control result due to the delay of response)
• Setting range: 0.0 … 10.0 seconds
OUT1 high limit setting
• Sets the high limit value of OUT1.
• Not available when OUT1 is ON/OFF action
• Setting range: OUT1 low limit value to 105 %
(Setting greater than 100 % is only effective to Control output
analogue current signal)
K
(–200 … 1370 °C)
K –320 ... 2500°F: –199.9 ... 750.0°F: J –320 ... 1800°F: R 0 ... 3200°F: S 0 ... 3200°F: B 0 ... 3300°F: E –320 ... 1500°F: T –199.9 ... 750.0°F: N –320 ... 2300°F:
0 ... 2500°F:
PL-
C (W/Re5-26) 0 ... 4200°F: Pt100 –199.9 ... 999.9°F: JPt100 –199.9 ... 900.0°F: Pt100 –300 ... 1500°F: JPt100 –300 ... 900°F:
9999
–1999
No decimal point
0.0 seconds
100 %
V1.1
10/2006 - 17 -
Operating Instructions Temperature Indicating Controller CS4S
OUT1 low limit setting
• Sets the low limit value of OUT1. Not available when OUT1 is ON/OFF action.
• Setting range: –5 % to OUT1 high limit value (Setting less than 0 % is only effective to Control output analogue
current signal)
OUT1 ON/OFF action hysteresis setting
• Sets ON/OFF action hysteresis for OUT1.
• Available only when OUT1 is ON/OFF action
• Setting range: 0.1 … 100.0 °C (°F) or 1 … 1000
OUT2 action mode selection
• Selects OUT2 action from air, oil and water coolings.
• Not available when the option [DT2] is not added or when OUT2 is
ON/OFF action
• Air cooling:
, oil cooling: , water cooling:
OUT2 high limit setting
• Sets the high limit value of OUT2.
• Not available when the option [DT2] is not added or when OUT2 is
ON/OFF action
• Setting range: OUT2 low limit value to 105 %
(Setting greater than 100 % is effective to DC current output type)
OUT2 low limit setting
• Sets the low limit value of OUT2.
• Not available when the option [DT2] is not added or when OUT2 is ON/OFF action
• Setting range: –5 % to OUT2 high limit value
(Setting less than 0 % is effective to DC current output type)
Overlap band/Dead band setting
• Sets the overlap band or dead band for OUT1 and OUT2.
+ setting value: Dead band, – setting value: Overlap band
• Available only when the option [DT2] is added
• Setting range: –100.0 … 100.0 °C (°F) or 1 … 1000
OUT2 ON/OFF action hysteresis setting
• Sets ON/OFF action hysteresis for OUT2.
• Available only when the option [DT2] is added
• Setting range: 0.1 … 100.0 °C (°F) or 1 … 1000
A1 action selection
• Selects an action for A1.
No alarm action : Process high alarm : High limit alarm : Low limit alarm : H/L limits alarm : H/L limit range alarm :
Process low alarm : High limit alarm with standby :
Low limit alarm with standby :
H/L limits alarm with standby :
A2 action selection
• Selects an action for A2.
• Available only when option [2AS] or [2AL] is added
• Action selection and default value are the same as those of A1 action selection.
A1 action Energized/Deenergized selection
• Selects Energized/Deenergized for A1.
• Not available if No alarm action is selected in A1 action selection
• Energized:
Deenergized:
A2 action Energized/Deenergized selection
• Selects Energized/Deenergized for A2.
• Not available if option [2AS] or [2AL] is not added or if No alarm action is selected in A2 action selection
• Action selection and default value are the same as those of A1 action Energized/Deenergized selection.
0 %
1.0 °C
Air cooling
100 %
0 %
0 °C
1.0 °C
No alarm action
No alarm action
Energized
Energized
V1.1
10/2006 - 18 -
Operating Instructions Temperature Indicating Controller CS4S
A1 hysteresis setting
• Sets hysteresis for A1.
• Not available if No alarm action is selected in A1 action selection
• Setting range: 0.1 … 100.0 °C (°F) or 1 … 1000
A2 hysteresis setting
• Sets hysteresis for A2.
• Not available if option [2AS] or [2AL] is not added or if No alarm
action is selected in A2 action selection
• Setting range: 0.1 … 100.0 °C (°F) or 1 … 1000
A1 action delayed timer setting
• Sets action delayed timer for A1. When setting time has passed after the input enters the alarm output range, the alarm is activated.
• Not available if No alarm action is selected in A1 action selection
• Setting range: 0 … 9999 seconds
A2 action delayed timer setting
• Sets action delayed timer for A2.
When setting time has passed after the input enters the alarm output range, the alarm is activated.
• Not available if option [2AS] or [2AL] is not added or if No alarm action is selected in A2 action selection
• Setting range: 0 … 9999 seconds
Direct/ Reverse action selection
• Selects Reverse (Heating) or Direct (Cooling) action.
• Reverse (Heating):
Direct (Cooling):
AT bias setting
• Sets bias value during PID auto-tuning.
• Not available for DC inputs
• Setting range
0 … 50 °C (0 … 100 °F) or
0.0 … 50.0 °C (0.0 … 100.0 °F)
SVTC bias setting
• Control desired value adds SVTC bias value to the value received by the SVTC command.
• Available only when option [CR5] is added
• Converted value of ±20 % of the rated value or ±20 % of the scaling range
SV2 indication selection
• Selects whether SV2 setting item is indicated or not.
• Available only when the option [SV2] is added.
(No indication) (Indication)
Output status selection when input burnout
• Selects whether OUT1 is turned OFF or not when DC input is overscale or underscale.
• Available only for control output analogue current signal with DC
inputs
OUT
• Selects whether
(Output OFF) (Output ON)
/
key function selection
OFF
OUT
/
key is used for control output OFF function
OFF
or for Auto/Manual control function.
(OFF function)
(Auto/Manual control function)
1.0 °C
1.0 °C
0 seconds
0 seconds
Reverse (Heating) action
20 °C
0
No indication
Output OFF
OUT/OFF function
Sensor correction function
This corrects the input value from the sensor. When a sensor cannot be set at a location where control is desired, the sensor measuring temperature may deviate from the temperature in the controlled location. When controlling with plural controllers, sometimes the temperatures measured (input value) do not concur with the same setting value due to difference in sensor accuracy or dispersion of load capacities. In such a case the control can be set at the desired temperature by adjusting the input value of sensors.
V1.1
10/2006 - 19 -
Operating Instructions Temperature Indicating Controller CS4S
Energized/Deenergized
When [alarm action energized] is selected, the alarm output (between terminals 3-4, or 3-5) is conducted (ON) while the alarm output indicator is lit. The alarm output is not conducted (OFF) while the alarm output indicator is not lit.
When [alarm action deenergized] is selected, the alarm output (between terminals 3-4, or 3-5) is not conducted (OFF) while the alarm output indicator is lit. The alarm output is conducted (ON) while the alarm output indicator is not lit.
High limit alarm (when Energized is set) High limit alarm (when Deenergized is set)
A1 hysteresis
A1 hysteresis
ON
ON
OFF
SV setting + A1 set point
OFF
SV setting
+ A1 set point
(Fig. 5.5-1) (Fig. 5.5-2)
5.6 Auto/Manual control function Name, Functions
Auto/Manual control function
OUT
/
• If Auto/Manual control function is selected in the
key function selection, Automatic or Manual
OFF
control function can be switched by pressing the MODE key in the PV/SV display mode. If control action is switched from automatic to manual or vice versa, balanceless-bumpless function works to prevent sudden change of manipulated variable. When automatic control is switched to manual control, the 1st dot from the right on the SV display blinks, and the output manipulated variable (MV) can be increased or decreased by pressing key to perform the control. By pressing the MODE key again, the mode reverts to the PV/SV display mode (automatic control). (Whenever the power to the controller is turned on, automatic control starts.)
5.7 Control output OFF function
Character Name, Functions
Control output OFF function
• A function to pause the control action or turn the control output of the unused instrument of the plural units OFF even if the power to the instrument is supplied.
] is indicated on the PV display while the function is working.
[
• Once the control output OFF function is enabled, the function cannot be released even if the power to the instrument is turned OFF and ON again. To cancel the function, press the MODE key again for approx. 1 second.
or
5.8 Output manipulated variable (MV) indication Name and functions
Output manipulated variable indication
In the PV/SV display mode, press the MODE key for approx. 3 seconds.
Keep pressing the MODE key until the output manipulated variable shows up, though the main setting mode appears temporarily during the process. (The SV display indicates output manipulated variable and the decimal point blinks at a cycle of every
0.5 second). If the MODE key is pressed again, the mode reverts to the PV/SV display.
V1.1
10/2006 - 20 -
Operating Instructions Temperature Indicating Controller CS4S
6. Running
After the controller has been mounted to the control panel and wiring is completed, it can be started in the following manner.
(1) Turn the power supply to the CS4S ON.
• For approx. 3s after the power is switched ON, the sensor input character and the temperature unit are indicated on the PV display and input range high limit value is indicated on the SV display. See (Table 5-1). If any other value has been set in the scaling high limit setting, the set value is indicated on the SV display . During this time, all outputs and LED indicators are in OFF status.
• After that, control starts indicating input value on the PV display, and main settin g val u e on t he S V
display.
• While the Control output OFF function is working,
is indicated on the PV display.
(2) Input each setting value.
Input each setting value, referring to “5. Setup”.
(3) Turn the load circuit pow er ON.
Starts the control action so as to keep the controlled object at the main setting value.
7. Action explanation
7.1 OUT1 action
Control
action
ON
OFF
Control output relay
Control output logic level DC 0/12 V
Control output analogue current signal (4 … 20 mA)
Indication
(OUT1) Green
part : Acts ON or OFF.
Heating (Reverse) action Cooling (Direct) action
Proportional band
SV setting
6
7
Cycle action is performed according to deviation
+
6
DC 12 V
7
Cycle action is performed according to deviation Cycle action is performed according to deviation
+
6
DC 20 mA DC 20 ... 4 mA
7
Changes continuously according to deviation
Lit Unlit
6
7
6
++
DC 12/0 V
7
6
7
6
7
6
DC 0 V
7
6
DC 4 mA
7
Unlit
6
7
Cycle action is performed according to deviation
++
6
DC 0 V DC 12 V
7
+++
6
DC 4 mA
7
Changes continuously according to deviation
Proportional band
SV setting
6
7
6
DC 0/12 V
7
6
DC 4 ... 20 mA
7
6
7
+
6
7
++
6
DC 20 mA
7
ON
OFF
Lit
V1.1
10/2006 - 21 -
Operating Instructions Temperature Indicating Controller CS4S
7.2 OUT1 ON/OFF action
Heating (Reverse) action Cooling (Direct) action
Hysteresis
Control
action
ON
OFF
Control output relay
Control output logic le v e l DC 0/12 V
6
7
+
6
DC 12 V
7
SV setting
6
7
6
+
DC 0 V
7
Control output analogue curre nt s ig na l (4 … 20 mA)
Indic atio n
(OUT1) G reen
++
6
DC 20 mA
7
Lit
6
DC 4 mA
7
Un lit
par t: A c ts ON o r OFF .
Hysteresis
SV setting
6
7
+
6
DC 0 V DC 12 V
7
6
+
DC 4 mA
7
+
+
ON
OFF
6
7
6
7
6
DC 20 mA
7
LitUnlit
V1.1
10/2006 - 22 -
Operating Instructions Temperature Indicating Controller CS4S
7.3 Temperature alarm action
Alarm­verhalten
Alarm­ausgang
Alarm­verhalten
Alarm­ausgang
Alarm action
Alarm output
EIN
AUS
+ Seite
- Seite High/Low limit range alarm
O N
OFF
O N
OFF
+ side
side
Hochalarm
Hysterese
O N
OFF
+ side
side
O N
OFF
+ side
side
A1 set point
OFF
A1 set point
- Alarmwert
A1 set point A1 set point
High limit alarm with standby High/Low limit alarm with standbyLow limit alarm with standby
A1 set point
Soll­wert
SV
setting
SV
setting
+ Alarmwert
A1 hysteresis A1 hysteresis A1 hysteresis
A1 set point
A1 hysteresis A1 hysteresis A1 hysteresis
+ A1 set point
Hysterese
O N
Low limit alarm
SV
setting
Process high alarm
A1 set point
+ A1 set point
SV
setting
A1 indicator lights up when output terminals between
3 and 4 is ON, and goes out when between them is OFF.
: Alarm output terminals between 3 and 4 is ON. : Alarm output terminals between 3 and 4 is ON or OFF.
: Alarm output terminals between 3 and 4 is OFF. : Standby functions in this section.
7.4 EVT (Heater burnout alarm) action
ON
Alarm action
OFF
Setting
Load current
LargeSmall
Output
Indication
High/Low limits alarm
A1 hysteresis
O N
OFF
A1 set pointA1 set point
O N
OFF
O N
OFF
A1 set point SV
setting
Process low alarm
setting
3
5
A1 set point
SV
A1 set point
3
5
UnlitLit
V1.1
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Operating Instructions Temperature Indicating Controller CS4S
7.5 OUT2 (Heating/Cooling control) action
Control output relay (OUT1)
Control
action
ON
Heating action
OFF
6
7
Cycle action is performed according to deviation.
Heating P-band (Cooling P-band)
SV setting
6
7
6
7
Control output logic level DC 0/12 V (OUT1)
Control output analogue current signal (4 … 20 mA) (OUT1)
Non contact relay output (OUT2)
6
+
DC 12 V DC 12/0 V DC 0 V
7
-
Cycle action is performed according to deviation.
6
+
DC 20 mA
7
-
Changes continuously according to deviation.
6
+
7
-
6
+
DC 20 … 4 mA
7
-
3
5
Cycle action is performed according to deviation.
6
+
7
-
6
+
DC 4 mA
7
-
3
5
Indication
(OUT1) Green
Lit
Indication (OUT2) Yellow
Unlit Lit
: Acts ON (lit) or OFF (unlit). : Represents Heating control action.
: Represents Cooling control action.
ON
(Cooling
action)
OFF
3
5
Unlit
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Operating Instructions Temperature Indicating Controller CS4S
7.6 OUT2 (Heating/Cooling control) action (When setting Dead band)
Control output relay (OUT 1 )
Control output logic le v el DC 0/12 V (OUT1 )
Control output analogue current signal (4 … 20 mA) (OUT1 )
Control
action
Heating P-band
ON
Heating
action
OFF
SV setting
6
7
Cycle action is performed according to deviation.
6
+
DC 12 V DC 12/0 V
7
-
Cycle action is performed according to deviation.
6
+
DC 20 mA DC 20 … 4 m A DC 4 m A
7
-
Changes continuously according to deviation.
6
7
6
+
7
-
6
+
7
-
Dead band (Cooling P-band)
6
7
6
+
DC 0 V
7
-
6
+
7
-
Non contact relay output (OUT2 )
Indication
(OUT1) Green
Indication
(OU T2) Yellow
Lit
Unlit
3 3
5
Cycle action is performed according to deviation.
: Acts ON (lit) or OFF (unlit).
: Represents Heating control action. : Represents Cooling control action.
ON
(Cooling
action)
OFF
3
5
5
Unlit
Lit
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Operating Instructions Temperature Indicating Controller CS4S
7.7 OUT2 (Heating/Cooling control) action (When setting Overlap band)
Control
action
ON
Heating
action
OFF
Heating P-band
Cooling P-band
Overlap
band
(Cooling
action)
SV setting
Control output relay (OUT1)
6
7
Cycle action is performed according to deviation.
6
7
6
7
Non-contact relay output (OUT2)
Indication (OUT1) Green
Indication
(OUT2) Yellow
Lit
Unlit
3
5
Cycle action is performed according to deviation.
3
5
3
5
: Acts ON (lit) or OFF (unlit). : Represents Heating control action.
: Represents Cooling control action.
ON
OFF
Unlit
Lit
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Operating Instructions Temperature Indicating Controller CS4S
8. PID auto-tuning of this controller
In order to set each value of P, I, D and ARW automatically, fluctuation is applied to the controlled object to get an optimal value. One of 3 types of fluctuation below is automatically selected.
(1) When the difference between the setting value and processing temperature is large as the
temperature rises.
When AT bias is set to 20 °C (°F), fluctuation is applied at the temperature 20°C lower than the setting value.
Setting
value
Temperature
(2) When the control is stable or when control temperature is within ±20 °C (°F) of setting value.
Temperature 20 °C (°F) lower than the setting value
(4)
AT starting point
(1)
(2) (3)
Time
(1) Calculating PID constant (2) PID constant calculated (3) Controlled by the PID constant set
by auto-tuning.
(4) AT bias value
Fluctuation is applied at the setting value.
Setting value
(1) Calculating PID constant (2) PID constant calculated
Temperature
AT starting point
(1)
(2)
Time
(3)
(3) Controlled by the PID constant
set
by auto-tuning.
(3) When the control temperature is 20 °C (°F) or higher than the setting value.
When AT bias is set to 20°C (°F), fluctuation is applied at the temperature 20°C (°F) higher than the setting value.
Temperature 20 °C (°F) higher than the setting value
Temperature
(1) Calculating PID
constant
(2) PID constant calculated
Setting
value
(4)
(3) Controlled by the PID constant
set
by auto-tuning.
(4) AT bias value
AT starting point
Time
(1)
(2)
(3)
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Operating Instructions Temperature Indicating Controller CS4S
9. Specifications
9.1 Standard specifications
Mounting method Setting method : Input system using membrane sheet key
Display PV display : Red LED 4 digits, character size 10. 2 x 4.9 mm (H x W)
SV display : Green LED 4 digits, character size 8.8 x 4.9 mm (H x W)
Accuracy (Setting and Indication):
Thermocouple : Within ±0.2 % of each input span ±1digit, or within ±2 °C (4 °F), whichever is greater However R, S inputs 0 … 200 °C (400 °F): Within ±6 °C (12 °F) B input, 0 … 300 °C (600 °F): Accuracy is not guaranteed K, J, E, T, N inputs less than 0 °C (32 °F): Within ±0.4 % of input span±1digit RTD : Within ±0.1 % of each input span ±1 digit, or
DC current : Within ±0.2 % of each input span ±1 digit DC voltage : Within ±0.2 % of each input span ±1 digit
Input sampling period : 0.25 seconds
Input Thermocouple : K, J, R, S, B, E, T, N, PL- , C(W/Re5-26)
External resistance : 100 (However, B input: External resistance: 40 RTD : Pt100, JPt100, 3-wire system Allowable input lead wire resistance : 10 DC current : 0 … 20mA DC, 4 … 20mA DC Input impedance : External shunt resistor 50 Allowable input current : 50mA or less DC voltage : 0 … 1V DC Input impedance : 1 M Allowable input voltage : 5 V or less Allowable signal source resistance : 2 k : 0 … 5V DC, 1 … 5V DC, 0 … 10V DC Input impedance : 100 k Allowable input voltage : 15 V or less Allowable signal source resistance : 100
OUT1 output
Relay contact : 1a, Control capacity 3 A 250 V AC (resistive load) 1 A 250 V AC (inductive load cosø = 0.4)
Logic level DC 0/12 V (non contact voltage for SSR drive):
analogue current signal:
A1 output
Action : ON/OFF action
Hysteresis : 0.1 … 100.0 °C (°F), or 1 … 1000 Output : Relay contact 1a Control capacity 3 A 250 V AC (resistive load) Electrical life 100,000 times
: Flush
within ±1 °C (2 °F), whichever is greater
Electrical life 100,000 times
+ 2
12
- 0
4 … 20 mA DC, Load resistance maximum 550
Ω or less Ω or less)
Ω or less per wire
Ω
Ω or greater
Ω or less
Ω or greater
Ω or less
V DC maximum 40 mA (short circuit protected)
Ω
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Operating Instructions Temperature Indicating Controller CS4S
Control action
PID action (with auto-tuning function) PI action : When derivative time is set to 0 PD action (with auto reset function) : When integral time is set to 0 P action (with auto reset function) : When derivative and integral times are set to 0. ON/OFF action : When proportional band is set to 0 or 0.0 OUT1 proportional band : 0 … 1000 °C
(2000 °F), 0.0 … 999.9 °C (°F) or 0.0 … 100.0 %
(ON/OFF action when set to 0 or 0.0) Integral time : 0 … 1000 s (OFF when set to 0) Derivative time : 0 … 300 s (OFF when set to 0) OUT1 proportional cycle : 1 … 120 s (Not available for Control output analogue current signal) ARW : 0 … 100 %
OUT1 ON/OFF action hysteresis: 0.1 … 100.0 °C (°F) or 1 … 1000
OUT1 high limit setting : 0 … 100% (Control output analogue current signal: –5 … 105 %)
OUT1 low limit setting : 0 … 100% (Control output analogue current signal: –5 … 105 %)
Circuit isolation configuration
Isolated
1
2
3
4
Powe
Power
r
supply
A1
11
12
13
14
CT
input
SV2
Commu-
nication
OUT1
13 14 15
·
CPU
Input
6
7
8 9
10
5
EVT (2Ax, W1x) or OUT2 (DT2)
When OUT1 is non-contact voltage output or DC current output, between OUT1 and communication and between OUT1 and SV2 are non-isolated and isolation test
must not be carried out between them.
Isolation resistance : 10 MΩ or greater at 500 V DC Dielectric strength : 1.5 kV AC for 1minute between input terminal and power terminal
1.5 kV AC for 1minute between output terminal and power terminal
Supply voltage : 100 … 240 V AC 50/60 Hz or
24 V AC/DC 50/60 Hz
Allowable voltage fluctu atio n :
100 … 240 V AC : 85 … 264 V AC 24 V AC/DC : 20 … 28 V AC/DC
Power consumption : Approx. 8VA
Ambient temperature : 0 … 50 °C (32 … 122 °F) Ambient humidity : 35 … 85 %RH (no condensation) Weight : Approx. 200 g
External dimension : 48 x 48 x 95 mm (W x H x D)
Material : Flame resistant resin ( Cas e)
Color : Black (Case)
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Operating Instructions Temperature Indicating Controller CS4S
Attached functions : [Setting value lock], [Sensor correction], [Auto/manual control switching], [Input burnout indication]
Thermocouple and RTD inputs
If the input value exceeds the Indication range high limit value, the PV display blinks “ ”, and if the input value exceeds the Indication range low limit value, the PV display blinks “
If the input value exceeds the Control range, OUT1 and OUT2 are turned of f (for Control output analogue current signal: OUT1 low limit value and OUT2 low limit value). (However, for manual control, it outputs the preset manipulate d variable)
”.
Input Input range Indication range Control range
KT
K
J
RS
B
E
N
PL-
C(W/Re5-26)
–199.9 ... 400.0 °C –199.9 ... 450.0 °C –205.0 ... 450.0 °C
–199.9 ... 750.0 °F –199.9 ... 850.0 °F –209.0 ... 850.0 °F
–200 ... 1370 °C –250 ... 1420 °C –250 ... 1420 °C
–320 ... 2500 °F –370 ... 2550 °F –370 ... 2550 °F
–200 ... 1000 °C –250 ... 1050 °C –250 ... 1050 °C
–320 ... 1800 °F –370 ... 1850 °F –370 ... 1850 °F
0 ... 1760 °C –50 ... 1810 °C –50 ... 1810 °C
0 ... 3200 °F –50 ... 3250 °F –50 ... 3250 °F
0 ... 1820 °C –50 ... 1870 °C –50 ... 1870 °C
0 ... 3300 °F –50 ... 3350 °F –50 ... 3350 °F
–200 ... 800 °C –250 ... 850 °C –250 ... 850 °C
–320 ... 1500 °F –370 ... 1550 °F –370 ... 1550 °F
–200 ... 1300 °C –250 ... 1350 °C –250 ... 1350 °C
–320 ... 2300 °F –370 ... 2350 °F –370 ... 2350 °F
0 ... 1390 °C –50 ... 1440 °C –50 ... 1440 °C
0 ... 2500 °F –50 ... 2550 °F –50 ... 2550 °F
0 ... 2315 °C –50 ... 2365 °C –50 ... 2365 °C
0 ... 4200 °F –50 ... 4250 °F –50 ... 4250 °F
–199.9 ... 850.0 °C –199.9 ... 900.0 °C –210.0 ... 900.0 °C
Pt100
–200 ... 850 °C –210 ... 900 °C –210 ... 900 °C
–199.9 ... 999.9 °F –199.9 ... 999.9 °F –211.0 ... 1099.9 °F
–300 ... 1500 °F –318 ... 1600 °F –318 ... 1600 °F
–199.9 ... 500.0 °C –199.9 ... 550.0 °C –206.0 ... 550.0 °C
JPt100
–200 ... 500 °C –206 ... 550 °C –206 ... 550 °C
–199.9 ... 900.0 °F –199.9 ... 999.9 °F –211.0 ... 999.9 °F
–300 ... 900 °F –312 ... 1000 °F –312 ... 1000 °F
DC current and voltage inputs
(4 … 20 mA DC, 0 … 20 mA DC, 0 … 1 V DC, 0 … 5 V DC, 1 … 5 V DC, 0 … 10 V DC)
If input value exceeds Indication range high limit value, PV display blinks “ , and if input value exceeds the Indication low limit range, the PV display blinks “
”. If input value exceeds the Control range, OUT1 and OUT2 are turned ON or OFF , depending on which has been selected in the [Output status selection when input burnout] (for Control output analogue current signal: OUT1 high or low limit value, OUT2 high or low limit value). However, for manual control, it outputs the preset manipulated variable.
Indication range : [Scaling low limit value – Scaling span x 1 %]
to [Scaling high limit value +Scaling span x 10 %] (If the input value exceeds the range –1999 … 9999, the PV display blinks
” or “ ”)
Control range : [Scaling low limit value – Scaling span x 1 %]
to [Scaling high limit value +Scaling span x 10 %]
DC input burnout: When DC input is burnt out, PV display blinks “ ” for 4 … 20 mA DC and 1 … 5 V DC inputs, and “ ” for 0 … 1 V DC input.
For 0 … 20 mA DC, 0 … 5 V DC and 0 … 10 V DC inputs, the PV display indicates the corresponding value with which 0 mA or 0 V is inputted.
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Operating Instructions Temperature Indicating Controller CS4S
[Burnout]
When the thermocouple or RTD input is burnt out, OUT1 and OUT2 are turned off (for Control output analogue current signal: OUT1 low limit value, OUT2 low limit value) and PV display blinks “
[Self-diagnosis]
The CPU is monitored by a watchdog timer, and when any abnormal status is found on the
CPU, the controller is switched to warm-up status.
[Automatic cold junction temperature compensation] (Only thermocouple input type)
This detects the temperature at the connecting terminal between the thermocouple and the instrument, and always keeps it set to the same status as when the reference junction is located at 0 °C (32 °F).
[Power failure countermeasure]
The setting data is backed up in the non-volatile IC memory.
[Warm-up indication]
After the power supply to the instrument is turn ed on, the sensor inp ut character and temperatu re unit are indicated on the PV display and rated scale high limit value is indicated on the SV display for 3 seconds. For DC current and voltage inputs, the scaling high limit value is indicated.
Accessories included:
Screw type mounting bracket 1 set, Instruction manual 1 copy CT (Current transformer) CTL-6S 1 piece (for rating 5 A, 10 A, 20 A)
CTL-12-S36-10L1 1 piece (for rating 50 A)
9.2 Optional specifications
”.
Alarm output 2 (A2) process value monitoring [option codes: 2AS or 2AL]
When the option [2AL] process value and loop monitoring is selected, the output terminal is common. Action : ON/OFF action Hysteresis : 0.1 … 100.0 °C
(°F) or 1 … 1000
Output : Relay contact 1a Control capacity 3 A 250 V AC (Resistive load) Electrical life 100,000 times
Alarm output 2 (LA) Loop break alarm [option codes: 2AR or 2AL]
When MV (manipulated variable) is maximum or minimum and when the PV does not change as much as the preset span within the Loop break alarm assessment time, the alarm is activated. This also detects the breaking status on the loop such as heater burnout, sensor burnout or actuator trouble.
When the option [2AL] process value and loop monitoring is selected, the output terminal is common. Setting range : Loop break alarm action time 0 … 200minutes Loop break alarm action span 0 … 150 °C (°F), 0.0 … 150.0 °C (°F), 0 … 1500 Output : Relay contact 1a
Control capacity 3 A 250 V AC (Resistive load) Electrical life 100,000 times
Heater burnout alarm (including sensor burnout alarm) [option codes: W10, W11, W12, W15]
Monitors heater current with CT (current transformer), and detects burnout.
The output terminals will be common if the options [2AS],[2AL] or [2AR] are applied with it. This option cannot be applied to Control output analogue current signal. Rating : 5 A [W10], 10 A [W(11)], 20 A [W12], 50 A [W15] (Must be specified) Setting range : 5 A [W10], 0.0 … 5.0 A (Off when set to 0.0) 10 A [W11], 0.0 … 10.0 A (Off when set to 0.0) 20 A [W12], 0.0 … 20.0 A (Off when set to 0.0) 50 A [W15], 0.0 … 50.0 A (Off when set to 0.0) Setting accuracy : Within
±5 % of the rated value
Action : ON/OFF action Output : Relay contact 1a
Control capacity 3 A 250 V AC (resistive load) Electrical life 100,000 times
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Operating Instructions Temperature Indicating Controller CS4S
Heating/Cooling control [option code: DT2]
The specification of Heating side is the same as that of OUT1. OUT2 proportional band : 0.0 … 10.0 times OUT1 proportional band (ON/OFF action when set to 0. 0) OUT2 integral time : The same as that of OUT1. OUT2 derivative time : The same as that of OUT1. OUT2 proportional cycle : 1 … 120 seconds Overlap band/Dead band setting range:
Thermocouple, RTD inputs : –100.0 … 100.0 °C
(°F)
DC current, DC voltage inputs : –1000 … 1000 (The placement of the decimal point follows the
selection) Output: Non-contact relay output 0.3 A 250 V AC Cooling action mode selection function:
One cooling action can be selected from Air cooling (linear characteristic), Oil cooling (1.5th power of
the linear characteristic) and Water cooling (2nd power of the linear characteristic) by key operation.
Serial communication [option code: CR5]
When this option is added, the option [SV2] cannot be added with it. The following operations can be carried out from the external computer. (1) Reading and setting of the main setting value, PID values and each setting value (2) Reading of the input value and action status (3) Change of the functions Communication interface : Based on EIA RS-485 Communication method : Half-duplex start stop synchronous Data transfer rate : 2400, 4800, 9600, 19200 bps (Selectable by key) Parity : Even, Odd and No (Selectable by key) Stop bit : 1 and 2 (Selectable by key) Communication protocol : WIKA protocol, Modbus RTU, Modbus ASCII (Key selectable) Number of units connectable : Maximum 31 units to 1 host computer Communication error detection : Double detection by parity and checksum Digital external setting : The SV from the progra mmable controller (with the option SVTC) can be digitally transmitted to the CS4S (with the option [CR5]). (The Setting value lock of the CS4S must be set to Lock 3) When the data from the programmable controller exceeds the SV high limit or low limit value, the CS4S ignores the value, and performs the control wit h the f ormer value. The control desired value adds SVTC bias value to the value received by the SVTC command.
SV1/SV2 external selection [option code: SV2]
SV1 or SV2 can be selected by the external contact. When this option is added, the option [CR5] cannot be added with it. Contact open between 13-14 : SV1 Contact closed between 13-14 : SV2 Contact current : 6 mA
Terminal cover [option code: KAB]
Electrical shock protecting terminal cover
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Operating Instructions Temperature Indicating Controller CS4S
10. Troubleshooting
If any malfunctions occur, refer to the following items, after checking the power supply to the controller.
10.1 Indication
Problem
PV display is indicating
].
[ [ ] is blinking on the PV display.
[ ] is blinking on the PV display.
The PV display keeps indicating the value which was set in the Scaling low limit setting.
Presumed cause and solution
• Control output OFF function is working. Press the
MODE key for approx. 1 second to release the function.
• Thermocouple, RTD or DC voltage (0 … 1 V DC) is burnt out.
Change each sensor.
How to check sensor burnout
[Thermocouple]
If the input terminal of the instrument is shorted, and if nearby room temperature is indicated, the instrument should be normal and sensor may be burnt out.
[RTD]
If approx. 100
Ω of resistance is connected to the input terminals
between A-B of the instrument and between B-B is shorted, then if nearby 0 °C (32 °F) is indicated, the instrument should be normal and sensor may be burnt out.
[DC voltage (0 … 1 V DC)]
If the input terminal of the instrument is shorted, and if scaling low limit value is indicated, the instrument should be normal and the signal wire may be burnt out.
• Is the input terminal of thermocouple, RTD or DC voltage (0 … 1 V DC) securely mounted to the instrument input terminal?
Connect the sensor terminals to the instrument input terminals securely.
• Check if input signal source for DC voltage (1 … 5 V DC) or DC current
(4 … 20 mA DC) is normal.
How to check each signal wire
[DC voltage (1 … 5 V DC)]
If the input to the input terminals of the instrument is 1 V DC and if scaling low limit value is indicated, the instrument should be normal and the signal wire may be disconnected.
[DC current (4 … 20 mA DC)]
If the input to the input terminals of the instrument is 4 mA DC and if scaling low limit value is indicated, the instrument should be normal and the signal wire may be disconnected.
• Is input signal wire for DC voltage (1 … 5 V DC) or DC current
(4 … 20 mA DC) securely connected to the instrument input terminals?
Connect the signal lead wire to the instrument input terminals securely.
• Is polarity of thermocouple or compensating lead wire correct? Do codes (A, B, B) of RTD agree with the instrument terminals? Wire them properly.
• Check if the input signal source for DC voltage (0 … 5 V DC,
0 … 10 V DC) and DC current (0 … 20 mA DC) is normal.
How to check each signal wire
[DC voltage (0 … 5 V DC, 0 … 10 V DC)]
If the input to the input terminals of the instrument is 1 V DC and if the value corresponding to 1 V DC is indicated, the instrument should be normal and the signal wire may be disconnected.
[DC current (0 … 20 mA DC)]
If the input to the input terminals of the instrument is 1 mA DC and if the value corresponding to 1 mA DC is indicated, the instrument should be normal and the signal wire may be disconnected.
• Are the input lead wire terminals for DC voltage (0 … 5 V DC,
0 … 10 V DC) or DC current (0 … 20 mA DC) securely mounted to the instrument input terminals? Mount the sensor terminals to the instrument input terminals securely .
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Operating Instructions Temperature Indicating Controller CS4S
The indication of PV display is abnormal or unstable.
• Is sensor input or temperature unit (°C or °F) correct? Select the proper sensor input and temperature unit (°C or °F).
• Sensor correcting value is unsuitable. Set the value suitably.
• Is the specification of the sensor correct?
Set the sensor to the proper specification.
• AC leaks into the sensor circuit. Use an ungrounded type sensor.
• There may be a piece of equipment producing inductive interference or
noise near the controller. Keep the equipment producing inductive interference or noise away
from the controller. The PV display is indicating [
].
• Internal memory is defective. Contact our agency or us.
10.2 Key operation
Problem
• Unable to set the SV, P, I, D, proportional cycle or Alarm setting
• The values do not change
, key operation.
by
Presumed cause and solution
• Setting value lock (Lock 1 or Lock 2) is designated. Release the lock designation.
• During PID auto-tuning or auto-reset.
In the case of PID auto-tuning, cancel the auto-tuning. It takes approximately 4 minutes until auto-reset is finished.
The setting indication does not change in the input range even if the
,
• SV high or low limit value in Auxiliary function setting mode 1 may be set
at the point the value does not change.
Set the proper value while in the Auxiliary function setting mode 1. keys are pressed, and unable to set the value.
10.3 Control
Problem
Presumed cause and solution
Temperature does not rise. • Sensor is out of order. Replace the sensor.
• Sensor or control output t erminals are not securely mounted to the instrument input terminals. Mount the sensor or control output te rminals to the inst rument input terminals securely.
• The wiring of sensor or control output terminals is incorrect.
Connect it properly. The control output remains ON status.
• OUT1 or OUT2 low limit value is set to 100 % or greater in Auxiliary function setting mode 2. Set the value appropriately.
The control output remains OFF status.
• OUT1 or OUT2 high limit value is set to 0 % or less in Auxiliary function setting mode 2.
Set the value appropriately.
• If you have any inquiries, please consult our agency or the shop where you purchased the unit.
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