WIKA CPP1600-X User Manual [en, de, es, fr]

Operating Instructions
Betriebsanleitung
Mode d’emploi
Manual de Instrucciones

Hand Spindle Pump

Handspindelpumpe

Pompe hydraulique

Bomba manual de husillo

CPP1000-M
CPP1000-L

GB

D

F

E

Hand Spindle Pumps

GB

Operating Instructions Hand Spindle Pump Page 3 - 22

D

Betriebsanleitung Handspindelpumpe Seite 23 - 42

F

Mode d‘emploi Pompe hydraulique Page 53 - 62

Manual de instrucciones de la Bomba manual

E

de husillo

Página 63 - 82

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2

Hand Spindle Pump
CPP1000-M/-L

Contents

1. General 4

1.1 General safety instructions 4

2. Product description 6

2.1 General product information 6

2.2 Arrangement of control elements 6

3. Commissioning and operation 7

3.1 Preparation 7

3.1.1 Setting up the device 7

3.1.2 Filling in of operating liquid 7

3.1.3 Connecting the pressure measuring instruments (reference and test
specimen)

3.1.4 Venting the system 9

3.2 Operation 10

3.3 Handling the CPP1000-M/-L with shut-o valve for test connection 11

3.4 Disassembly 13

4. Troubleshooting measures 13

5. Maintenance and care 15

5.1 Wear parts 15

5.2 Changing the operating liquid 15

6. Mounting instruction for shut-o valve for test connection and
ne adjustment valve

7. Specications 19

8. Dimensions 20

9. Order data / Accessories 21

10. Addresses 83

16

GB

8

Information

This symbol provides you with information, notes and tips.

Warning!

This Symbol warns you against actions that can cause injury

to people or damage to the instrument.

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WIKA Operating Instructions Hand Spindle Pump

3

Hand Spindle Pump
CPP1000-M/-L

1. General

GB

In the following chapters detailed information on the hand spindle pump CPP1000-M/-L
and its proper use can be found.

Should you require further information, or should there be problems which are not
dealt within detail in the operating instructions, please contact the address listed on
the last page.

The warranty period for the hand spindle pump CPP1000-M/-L is 24 months according
to the general terms of supply of ZVEI.
The warranty is void if the appliance is put to improper use or if the operating instruc­tions are not observed or if an attempt is made to open the appliance or to release
attachment parts or threaded connections.
We also point out that the content of these operating instructions neither forms part
of an earlier or existing agreement, assurance or legal relationship nor is meant to
change these. All obligations of WIKA Alexander Wiegand SE & Co. KG result from the
respective sales contract and the general business terms of WIKA Alexander Wiegand
SE & Co. KG.
WIKA is a registered trade mark of WIKA Alexander Wiegand SE & Co. KG. Names of
companies or products mentioned in this handbook are registered trade marks of the
manufacturer.

We reserve the right to eect reasonable changes on the basis of technical improve­ments.

Any reproduction of this manual or parts thereof by any means is prohibited.

© 2006 Copyright WIKA Alexander Wiegand SE & Co. KG

1.1 General safety instructions

Read these operating instructions carefully prior to operating
the hand spindle pump CPP1000-M/-L. Its trouble-free opera­tion and reliability cannot be guaranteed unless the safety

advice given in this manual is followed when using the device.

1. The hand spindle pump CPP1000-M/-L must only be operated by trained and
authorised personnel who know the manual and can work according to them.

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Hand Spindle Pump
CPP1000-M/-L

2. Trouble-free operation and reliability of the device can only be guaranteed so long
as the conditions stated under „Setting up the device“ are taken into consideration.

3. The hand spindle pump CPP1000-M/-L always has to be handled with the care
required for a precision instrument (protect from humidity, impacts and extreme
temperatures). The pump must be handled with care (don‘t throw, hit, etc.) and
protect them from contamination. By no means apply any force to the operating

elements (star handle, shut-o valve, test connections) of the hand spindle pump

CPP1000-M/-L.

4. If the device is moved from a cold to a warm environment, you should therefore
ensure the device temperature has adjusted to the ambient temperature before trying
to put it into operation.

5. If the equipment is damaged and might no longer operate safely, then it should be
taken out of use and securely marked in such a way that it is not used again.

Operator safety may be at risk if:

■

There is visible damage to the device.

■

The device is not working as specied.

■

The device has been stored under unsuitable conditions for an extended period of
time.

If there is any doubt, please return the device to the manufacturer for repair or mainte­nance.

6. Customers must not attempt to alter or repair the device themselves. If the instru­ment is opened or attachment parts or the threaded connections are released, its
trouble-free operation and reliability is impaired and endangers the operator. Please
return the device to the manufacturer for any repair or maintenance.

7. Use original seals only in the device.

8. Any operation not included in the following instructions or outside the specications

must not be attempted.

GB

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5

Hand Spindle Pump
CPP1000-M/-L

2. Product description

GB

2.1 General product information

■

Application
Hand spindle pumps are used to generate pressures for checking, adjusting and
calibrating mechanical and electronic pressure measuring instruments by compara­tive measurements. These pressure tests may be carried out in laboratories,
workshops or on site at the measuring point.

■

Functionality
If the instrument to be tested and a suciently accurate reference measuring instru­ment are connected up to the test pump, the same pressure is applied to the two
measuring instruments when the hand spindle pump is operated. By comparing the

two measured values at random pressure values, the accuracy can be veried or

the instrument under test can be adjusted. The hand spindle pump is equipped with
a precision spindle to make it possible to approach measuring points exactly. The
CPP1000-M/-L is particularly notable for the rotating spindle that only runs inside

the body of the pump. This eliminates the negative eect of a bending torque on a
spindle turning outside the body and oers the advantage, especially for use in the
eld, that the dimensions of these hand spindle pumps do not change during opera-

tion due to the spindle turning.

2.2 Arrangement of control elements

Reservoir and shut-o valve Fine adjust-

2 Pressure connections for
gauges G½ (reference and

test specimen)

2 Through holes 6.4 mm for

stationary fastening

Spring-loaded thrust pad

Star handle

Reservoir (sealed) and

shut-o valve

CPP1000-M CPP1000-L

WIKA Operating Instructions Hand Spindle Pump6

ment valve

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Hand Spindle Pump
CPP1000-M/-L

3. Commissioning and operation

3.1 Preparation

3.1.1 Setting up the device

■

Set up the hand spindle pump on a solid surface.
Avoid unsafe mounting conditions. If necessary, it can be secured by mounting on
a baseplate or workbench using appropriate screws. Two drillings (Ø 6.4 mm) are

available on the front ange for this purpose.

■

Place the star handle with knobs onto the spindle pump.
Ensure that the spring-loaded thrust pad engages into the star handle bushing.

3.1.2 Filling in of operating liquid (rst commissioning)

As an operating liquid only the following are suitable for the

CPP1000-M/-L:

■

Mineral oil based hydraulic uid

■

Clean water, free of calcium-carbonate / scale

Distilled water and water-based hydraulic uids are not

suitable!

Other pressure transmitting media are available on request.

GB

Fill the hand spindle pump with a suitable operating liquid as follows:

■

Turn the spindle completely clockwise.

■

Open the shut-o valve and unscrew it completely, then remove the top cover of the

reservoir.

■

Pour the operating liquid carefully and slowly, alternating between both pressure
connections. You can monitor how the operating liquid settles into the reservoir.
Pour the liquid into the pressure connections until the reservoir is ½ to ¾ full.

■

Place the top cover of the reservoir back on and reattach the shut-o valve.

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Hand Spindle Pump
CPP1000-M/-L

3.1.3 Connecting the pressure measuring instruments (reference and test

GB

specimen)

■

The pressure connections have G ½ female threads.

When you are calibrating devices with dierent connection threads,

please use appropriate threaded adapters (see chapter 9. Acces­sories).

■

Before connecting the reference pressure instrument and test item, the system
should be vented. For this, oil is pumped into the system by opening the pressure
connections by carefully turning the star handle in a clockwise direction. It should be
turned until oil appears at the o-ring seals of the open pressure connection and no

more air bubbles are escaping. The shut-o valve on the reservoir must be closed
and any shut-o valves for the test conection installed must be opened.

■

Connect the reference pressure measuring instrument and the instrument to be
inspected (test specimen), one to each of the CPP1000-M/-L two pressure connec­tions. The pressure connections are free-rotating, so that you can align the instru­ments in such a way that a proper reading is ensured. An O-ring seal is already

tted, so no additional sealing material is required. Hand tightening is sucient to

make a proper seal.

■

To calibrate instruments with back mounting connection there is an angle connec­tion 90° available (see chapter 9. Accessories).

O-ring seal

Check the O-ring seal in the pressure connections for proper

seat and for any wear. Replace, if necessary (See chapter 9.
Accessories). Please see to it that each instrument mounted

to the test pump must be clean inside.

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Hand Spindle Pump
CPP1000-M/-L

For calibration cycles with larger volumes, it is advisable to ll the

test specimen/reference with the operating liquid beforehand or to

use the shut-o valve for test connection, which is available as an

accessory (see chapter 9. Accessories).

Example: A calibration assembly with the CPP1000-M/-L and a CPH6000

process calibrator as the reference instrument and a pressure transmitter as
the test specimen

3.1.4 Venting the system

GB

After the measuring instrument has been mounted, further trapped air can be found
in the system. The system can be vented before the start of the calibration using the
following procedure:

■

Open the shut-o valve on the reservoir.

■

Turn the star handle anticlockwise until fully out/open.

■

Close the valve.

1) Turn the star handle clockwise until the test specimen and/or the reference
indicates a pressure of approx. 50 to 100 bar.

If, after the spindle has been fully wound in in a clockwise direction,
there is no increase in pressure, then the connected test volume

is too large, and the instruments will need pre-lling with operating
liquid before being attached to the pump or the shut-o valve for test

connection, which is available as an accessory, is to be used (see

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WIKA Operating Instructions Hand Spindle Pump

chapter 9. Accessories).

9

Hand Spindle Pump
CPP1000-M/-L

2) Fully open the valve, slowly and carefully. You will notice any escaping air bubbles.

GB

3) Close the valve again.

4) Turn the star handle further in a clockwise direction, until the test specimen and/or
the reference again indicates a pressure value of approx. 50 to 100 bar.

5) Fully open the valve, slowly and carefully. If necessary, check again if any air
bubbles escape.

6) Close the valve again.

7) Turn the star handle anticlockwise all the way out.

8) Open the valve.

9) After approximately 10 seconds, close the valve.

■

Repeat steps 1) to 9) again, if necessary.

The CPP1000-M/-L hand spindle pump is now ready to use.
For test specimens or reference instruments with particularly large

volumes we recommend lling them with operating liquid beforehand
or using the shut-o valve for test connection, which is available as

an accessory (see chapter 9. Accessories).

3.2 Operation

The maximum permissible pressure for the CPP1000-M/-L is
1000 bar. Higher pressures may damage the pump. The refer-

ence instrument, test specimen and any connecting tubes
that are used must not be subjected to pressures above the
maximum permissible level.

■

We recommend unscrewing the spindle completely when you start to record
measurement values, (turning anticlockwise) to allow enough volume for measure­ments.

■

To increase the test pressure turn the star handle clockwise.

■

To decrease the test pressure turn the star handle anticlockwise.

■

The use of a ne adjustment valve (CPP1000-L availabel as standard) allows to
make ne adjustments to the initial pressure setting by turning the ne adjustment

valve in or out.

■

The display of the instrument under test can be compared with the reference
measuring instrument at each individual calibration point.

Since small amounts of air are always compressed in the system
together with the medium, the test pressure that has been generated

rst drops o slightly. After this it must be readjusted.

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Hand Spindle Pump
CPP1000-M/-L

At higher pressures a longer waiting time before stable operating conditions are
reached is to be expected than at lower pressures.

NEVER open the shut-o valve suddenly while the system is
pressurised. The valve may be opened only if the spindle has
been fully unscrewed in an anticlockwise direction.
(Exception: chapter 3.1.4 Venting the system)

■

Turn the spindle pump anticlockwise as far as the end-stop to vent the system

completely and only then open the shut-o valve.

■

You can now change the test specimen (and/or the reference instrument).

3.3 Handling the CPP1000-M/-L with shut-o valve for test connection

When calibrating instruments with large volume a shut-o valve for the test connec­tions is a useful accessory (see chapter 9. Accessories). This shut-o valve makes

it possible to draw pressure medium from the reservoir into the pump and into the

connected test gauges. So it is not necessary to ll pressure medium into the test

specimen or the reference instrument before connecting to the pump.

For devices under test and reference instruments with a large

volume we recommend a shut-o valve on each test connec­tion. When a ne adjustment valve (available as standard with
CPP1000-L) is used, only one shut-o valve can be mounted for the

test connection.

GB

3

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WIKA Operating Instructions Hand Spindle Pump

4

5

2

1

(1) Star handle

(2) Shut-o valve for reservoir
(3) Shut-o valve for test connections

(4) Test specimen
(5) Reference instrument

11

Hand Spindle Pump
CPP1000-M/-L

Mounting and preparation/Venting the system

GB

■

Mount the shut-o valve (3) in the surface mounting ange at the side of the pump

in exchange for the screw plug mounted as standard. During this process the pump
must be free of pressure (see chapter 6. Mounting instruction).

■

Mount the test specimen (4) on the test connection.

■

Mount the reference instrument (5) on the second test connection.

■

Put the reservoir cap back on and t the shut-o valve (2). However, leave the valve

open!

■

Close the shut-o valve(s) for test connections (3) by turning them clockwise.

■

Turn the star handle anticlockwise until fully out/open.

1) Close the shut-o valve on the reservoir (2).

2) Open the shut-o valve(s) for test connections (3) by turning them counterclockwise
(less than one complete turn is su-cient).

3) Turn the star handle (1) clockwise until the test specimen and/or the reference
indicates a pressure of appro. 50 to 100 bar.

4) Fully open the valve (2), slowly and carefully. If necessary, check again if any air
bubbles escape.

5) Close the shut-o valve on the reservoir (2).

6) Close the shut-o valve(s) for test connections (3) by turning them clockwise.

7) Turn the star handle anticlockwise all the way out.

■

Repeat steps 1) to 7) several times.

Operation

■

Open the shut-o valve (3) on the test specimen and close the shut-o valve on the

reservoir (2).

■

Turn the star handle clockwise. Operating liquid is pressed into the connected test
specimen.

■

If the connected instrument has still not been lled enough or if the required pres­sure has still not been reached, close the shut-o valve on the test specimen (3).

■

Open the shut-o valve on the reservoir (2) and turn the star handle counterclock-

wise as far as it will go. New pressure medium is drawn from the reservoir into the
cylinder of the pump.

■

Close shut-o valve on the reservoir (2).

■

Open shut-o valve on the test specimen (3).

■

Turn the star handle clockwise again.

■

Repeat the process described here until the required pressure is reached.

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Hand Spindle Pump
CPP1000-M/-L

3.4 Disassembly

■

After all pressure points have been recorded (at the end of the test specimen
calibration), fully unscrew the spindle and open the valve.

■

Now you can disconnect the test specimen (and if necessary the reference instru­ment) from its pressure connection.

Disconnect the test specimen and/or the reference instrument

only after the pressure within the hand spindle pump has
been completely relieved.

■

In order to remove the star handle from the spindle pump, the spring-loaded thrust
pad must be pressed downward with the aid of a small screwdriver, or a ball-point

pen. The star handle may now be pulled o toward the front.

■

When transporting the hand spindle pump it is recommended to empty the pump
fully. The test connections should be sealed with plugs (see chapter 9. Accesso­ries).

Spring-loaded
thrust pad

GB

4. Troubleshooting measures

If faults cannot be eliminated will the aid of the operating
istructions, the system must be put out of operation immedi-

ateley and the manufacturer i to be informed.
Repairs must only be carried out by the manufacturer. Intern-

ventions and changes on the appliance are not allowed.

In case of faults caused by defects of the hydraulic equipment the operators must

inform their superiors immediately and call in the qualied and authorised technical
sta for maintenance.

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13

Hand Spindle Pump
CPP1000-M/-L

Table: Fault description and measures

GB

Type of fault: Measures:

I. Unable to build up pressure/leak in

the system

II. Unable to build up pressure, or

maximum pressure cannot be
reached

III. Slow pressure drop

■

Close shut-o valve of the reservoir

correctly

■

Check whether the seals have been
placed in the pressure connections and
whether they are properly positioned.

■

After the mounting of the test specimen
and the reference instrument, air may be
trapped in the system.

Please note: The system should be vented
before beginning with calibration. For this
purpose, proceed according to chapters

3.1.2 to 3.1.4.

■

Afterwards, build the pressure back up.

NOTE: For calibration cycles with larger
volumes, it is advisable to ll the test speci­men, and if necessary, the reference instru­ment with operating liquid beforehand or to

use the shut-o valve for test connection,

which is available as an accessory (see
chapter 9. Accessories).

■

Leak in the system, see point I.

■

If small amounts of air are always
compressed in the system together with
the medium, the test pressure that has

been generated rst drops o slightly.

After this it must be readjusted.

■

If the system is pressurised quickly, it
takes a certain time (<1 minute) until it can
stabilise thermally. The pressure should
then be adjusted accordingly.

■

After the clamping of the test specimen
and the reference instrument, air may be
trapped in the system, see point II.

■

Afterwards, build the pressure back up.

Further help can be found through WIKA‘s Test & Calibration Technolgy Department.

WIKA Operating Instructions Hand Spindle Pump14

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Hand Spindle Pump
CPP1000-M/-L

5. Maintenance and care

The hand spindle pump can be easily cleaned by wiping down with a damp cloth.
No maintenance tasks should be undertaken on the spindle pump. With any clearly
visible signs of wear, it must be sent back to the manufacturer for refurbishment (after
cost estimate).

5.1 Wear parts

The O-rings in the pressure connections are subjected to wear. Both O-rings must be
checked for proper seat and any wear before any calibrating is performed. If neces­sary, the O-rings must be replaced at regular intervals, or whenever necessary (see
chapter 9. Accessories).

Use original seals only. Seals having deviant measurements,
or materials, or material grades, may cause damage to the
device and test specimen or to the reference instrument, and

pose a danger for the operator.

5.2 Changing the operating liquid

The hydraulic oil should be changed whenever visible contamination is present.

GB

Removing the operating liquid

■

Open the shut-o valve, by unscrewing it completely.

■

Take the transparent lid o.

■

Draw the liquid out of the reservoir e.g. with a suitable syringe.

■

In addition, any small residual quantities of oil can be drawn o at the pressure
connections, by slowly turning the spindle pump, with the shut-o valve closed.

■

Minute amounts of oil residue may remain in the piping

Waste oil must be disposed of according to legal require­ments.

■

To rell and vent the system follow the instructions already given in chapter 3.1.2 to

3.1.4.

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15

Hand Spindle Pump
CPP1000-M/-L

6. Mounting instruction for shut-o valve for test connec-

GB

tion and ne adjustment valve

The mounting instruction describes the subse-

quent mounting of the shut-o valve for test
connection (Order No. 11208384) or of the ne

adjustment valve (Order No. 11248351). The
valves can be mounted at the side of the back

ange in exchange for the blind plugs which are

installed as standard.

The following combinations are possible for the individual pump versions.

Shut-o valve for test

connection

1 with 0
0 with 1

CPP1000-M

Shut-o valve for test

CPP1000-L

If only one instrument (reference gauge or test item) with large volume is mounted on

the CPP1000-M, only one shut-o valve for test connection is needed. If both gauges
(reference and test item) have large volumes, the usage of two shut-o valves is

recommended.

When 2 shut-o valves are used, it is not possible to mount a ne adjustment valve.

1 with 1
2 with 0

connection

1 with installed as standard
0 with installed as standard

Fine adjustment valve

Fine adjustment valve

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WIKA Operating Instructions Hand Spindle Pump16

Hand Spindle Pump
CPP1000-M/-L

For mounting you need the following tools:

■

Allen wrench 8 mm

■

Flat wrench SW 27

■

Tweezers

■

1 piece valve with integrated seals

Side view of hand spindle pump showing the blind plug with hexagon socket

blind plug with
hexagon socket

GB

Open the blind plug using an 8 mm allen wrench
and dismount the blind plug completely.

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17

Hand Spindle Pump
CPP1000-M/-L

GB

If the blind plug is removed completely, a small
cylindrical body, made of red plastic, is visible.
This plastic body is to reduce the internal volume

of the pump if a shut-o valve or ne adjustment

valve is not used / mounted.

Remove the red cylindrical body using tweezers
or blow it out through the open test connection
using compressed air.

Now screw in the shut-o valve or the ne adjust­ment valve.

Pull tight the valve using a at wrench 27 mm.

This parts are left over and may be depolluted:

■

blind plug

■

red cylindrical body

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Hand Spindle Pump
CPP1000-M/-L

7. Specications

CPP1000-M CPP1000-L

Pressure range bar 0 ... 1000

Medium

Pressure connections 2 x G ½“ female thread, rotating, with o-ring
Distance of the test connections mm 200 115
Liquid container cm³ 110 55
Piston diameter mm 8
Swept volume per revolution cm³ approx. 0.1
Overall swept volume cm³ approx. 3.9

Pressure ne adjustment option, see accessories

Required moment at

- 250 bar Nm 2.0

- 500 bar Nm 4.0

- 1000 bar Nm 8.0
Material

- Piston Stainless steel

- Cylinder Brass

- Rear ange Aluminium

- Sealing gaskets FKM and NBR; optional EPDM
Stationary fastening two through holes in the front ange Ø 6.4 mm
Dimensions mm 420 (L) x 280 (W) x 103 (H) 420 (L) x 240 (W) x 103 (H)
Weight kg 6.3 5,6

Mineral oil based hydraulic uid / clean water, free of

calcium-carbonate / scale

1)

lateral ne adjustment

valve

GB

1) Other pressure transmitting media on request.

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19

Hand Spindle Pump
CPP1000-M/-L

8. Dimensions

GB

ca. Ø 354

33,5

418

306

64

2 x Ø 6.4

223

ca. 108

71

73

280

200

195

78

115

45

CPP1000-MCPP1000-L

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Hand Spindle Pump
CPP1000-M/-L

9. Order data / Accessories

Accessories Order No.

Hand spindle pump CPP1000-M/-L 12401447
Hand spindle pump CPP1000-L, portable version incl. ne adjust-

ment valve and sealed tank cap
Operating liquid for CPP1000 and CPP1600 test pump series in

plastic bottle, content 1 litre

Shut-o valve for test connection for an easy lling of instruments

with a large volume with pressure transmitting medium directly on
the hand spindle pump.
Max. permissible pressure: 1000 bar
For devices under test and reference instruments with a large

volume we recommend 2 shut-o valves.

Fine adjustment valve for subsequent mounting into Model
CPP1000-M; enables the exact setting up of pressure values

Blind plug G ½ male thread, material: brass 11155230
Set of O-rings consisting of 10 spare sealings for pressure ports,

material: FKM/FPM
Threaded adapter G ½ male thread on G ⅛ female thread, materi-

al: brass
Threaded adapter G ½ male thread on G ¼ female thread, materi-

al: brass

Threaded adapter G ½ male thread on G ⅜ female thread,

material: brass
Threaded adapter G ½ male thread on M20 x 1.5 female thread,

material: brass
Threaded adapter G ½ male thread on ¼ NPT female thread,

material: brass
Threaded adapter G ½ male thread on ½ NPT female thread,

material: brass
Angle connection 90° for test specimens with back mounting

connection

12677133

2099882

11208384

11248351

12422487

9090207

9090231

9090266

9090355

0187119

0187143

1564838

GB

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WIKA Operating Instructions Hand Spindle Pump

21

Hand Spindle Pump
CPP1000-M/-L

GB

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Handspindelpumpe
CPP1000-M/-L

Inhalt

1. Allgemeines 24

1.1 Allgemeine Sicherheitshinweise 24

2. Produktbeschreibung 26

2.1 Allgemeine Produktinformationen 26

2.2 Anordnung der Bedienelemente 26

3. Inbetriebnahme und Betrieb 27

3.1 Vorbereitung 27

3.1.1 Aufstellung des Gerätes 27

3.1.2 Befüllen des Systems mit Betriebsüssigkeit 27

3.1.3 Anschluss der Druckmessgeräte (Referenz und Prüing) 28

3.1.4 Entlüften des Systems 29

3.2 Betrieb 30

3.3 Handhabung der CPP1000-M/-L mit Prüfanschluss/Absperrventil 31

3.4 Abbau 33

4. Maßnahmen bei Störungen 33

5. Pege und Wartung 35

5.1 Verschleißteile 35

5.2 Austausch der Betriebsüssigkeit 35

6. Einbauanleitung für Absperrventil für Prüfanschluss und Feinre­gulierventil

7. Technische Daten 39

8. Abmessungen 40

9. Bestelldaten / Zubehör 41

10. Adressen 83

36

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Information

Dieses Zeichen gibt Ihnen Informationen, Hinweise oder Tipps.

Warnung!

Dieses Symbol warnt Sie vor Handlungen, die Schäden an
Personen oder am Gerät verursachen können.

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WIKA Betriebsanleitung Handspindelpumpe 23

Handspindelpumpe
CPP1000-M/-L

1. Allgemeines

In den folgenden Kapiteln erhalten Sie nähere Informationen zur Handspindelpumpe

D

CPP1000-M/-L und ihren ordnungsgemäßen Einsatz. Sollten Sie weitere Informatio­nen wünschen, oder treten besondere Probleme auf, die in der Betriebsanleitung nicht
ausführlich behandelt werden, erhalten Sie Auskunft unter den auf der letzten Seite
aufgelisteten Adressen.

Die Gewährleistungszeit für die Handspindelpumpe CPP1000-M/-L beträgt 24 Monate
nach den Allgemeinen Lieferbedingungen des ZVEI. Sämtliche Gewährleistungsan­sprüche verfallen, bei unsachgemäßer Handhabung bzw. bei Nichtbeachtung der

Betriebsanleitungen oder bei dem Versuch das Gerät zu önen bzw. Anbauteile oder

Verschraubungen zu lösen.
Außerdem weisen wir darauf hin, dass der Inhalt dieser Betriebsanleitung nicht Teil
einer früheren oder bestehenden Vereinbarung, Zusage oder Rechtsverhältnisses ist
oder diese abändern soll.

Sämtliche Verpichtungen der WIKA Alexander Wiegand SE & Co. KG ergeben sich

aus dem jeweiligen Kaufvertrag und den Allgemeinen Geschäftsbedingungen der
WIKA Alexander Wiegand SE & Co. KG.
WIKA ist ein eingetragenes Warenzeichen der WIKA Alexander Wiegand SE & Co.
KG.

Firmen- oder Produktnamen, die in diesem Handbuch erwähnt werden, sind eingetra­gene Warenzeichen dieser Hersteller.

Zumutbare Änderungen aufgrund technischer Verbesserungen behalten wir uns vor.
Eine Vervielfältigung dieses Handbuches oder Teilen davon ist untersagt.

© 2006 Copyright WIKA Alexander Wiegand SE & Co. KG

1.1 Allgemeine Sicherheitshinweise

Lesen Sie diese Bedienungsanleitung sorgfältig, bevor Sie die

Handspindelpumpe CPP1000-M/-L einsetzen. Die Funktion und

Betriebssicherheit des Gerätes kann nur dann gewährleistet
werden, wenn die Sicherheitshinweise der Bedienungsanlei­tung beachtet werden.

WIKA Betriebsanleitung Handspindelpumpe24

11178035 12/2010 GB/D/F/E

Handspindelpumpe
CPP1000-M/-L

1. Die Handspindelpumpe CPP1000-M/-L darf nur von dafür ausgebildeten und
befugten Personen bedient werden, die die Bedienungsanleitung kennen und
danach arbeiten können!

2. Die einwandfreie Funktion und Betriebssicherheit der Handspindelpumpe
CPP1000-M/-L kann nur unter Berücksichtigung der im Kapitel “Aufstellung des
Gerätes” beschriebenen Bedingungen eingehalten werden.

3. Die Handspindelpumpe CPP1000-M/-L ist stets mit der für ein Präzisionsgerät
erforderlichen Sorgfalt zu behandeln (vor Nässe, Stößen und extremen Tempe-

raturen schützen). Die Pumpe muss peglich behandelt werden (nicht werfen,

aufschlagen, usw.) und ist vor Verschmutzung zu schützen. Vermeiden Sie
unbedingt jegliche Gewalteinwirkung auf die Bedienungselemente (Spindelrad,

Ventil, Prüingsanschlüsse) der Handspindelpumpe CPP1000-M/-L.

4. Wird das Gerät von einer kalten in eine warme Umgebung transportiert, muss die
Angleichung der Gerätetemperatur an die Raumtemperatur vor einer erneuten
Inbetriebnahme abgewartet werden.

5. Wenn anzunehmen ist, dass das Gerät nicht mehr gefahrlos betrieben werden
kann, so ist es außer Betrieb zu setzen und vor einer Wiederinbetriebnahme durch
Kennzeichnung zu sichern.

Die Sicherheit des Benutzers kann durch das Gerät beeinträchtigt sein, wenn

es zum Beispiel:

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■

Sichtbare Schäden aufweist

■

Nicht mehr wie vorgeschrieben arbeitet

■

Längere Zeit unter ungeeigneten Bedingungen gelagert wurde

Im Zweifelsfall das Gerät grundsätzlich an den Hersteller zur Reparatur bzw. Wartung
einschicken.

6. Es dürfen am Gerät keine Veränderungen oder Reparaturen vom Kunden vorge-

nommen werden. Das Önen des Gerätes oder das Lösen von Anbauteilen, oder

von Verschraubungen beeinträchtigt die Funktions- und Betriebssicherheit und
stellt eine Gefahr für die Bedienperson dar. Zur Wartung oder Reparatur muss das
Gerät zum Hersteller eingesandt werden.

7. Es dürfen nur Original-Dichtungen im Gerät verwendet werden.

8. Ein anderer Betrieb als der in der folgenden Anleitung beschriebene oder außer-

halb der Spezikation, ist bestimmungswidrig und muss daher ausgeschlossen

werden.

11178035 12/2010 GB/D/F/E

WIKA Betriebsanleitung Handspindelpumpe 25

Handspindelpumpe
CPP1000-M/-L

2. Produktbeschreibung

2.1 Allgemeine Produktinformationen

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Einsatz
Handspindelpumpen dienen zur Druckerzeugung für die Überprüfung, Justage
und Kalibrierung von mechanischen und elektronischen Druckmessgeräten durch
Vergleichsmessungen. Diese Druckprüfungen können stationär im Labor oder

Werkstatt, oder vor Ort an der Messstelle stattnden.

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Funktionsweise
Schließt man das zu prüfende Gerät und ein hinreichend genaues Referenz­Druckmessgerät an der Handspindelpumpe an, so wirkt bei Betätigung der Pumpe
auf beide Messgeräte der gleiche Druck. Durch Vergleich der beiden Messwerte
bei beliebigen Druckwerten kann eine Überprüfung der Genauigkeit bzw. eine
Justage des zu prüfenden Druckmessgerätes erfolgen. Zum exakten Anfahren der
Messpunkte ist die Handspindelpumpe CPP1000-M/-L mit einem fein zu betätigen­den Spindelrad ausgestattet. Die CPP1000-M/-L zeichnet sich durch eine innerhalb
des Pumpenkörpers laufende Drehspindel aus. Damit entfällt ein nachteiliges
Biegemoment auf eine herausgedrehte Spindel und speziell für einen Einsatz vor
Ort besteht außerdem der Vorteil, dass sich die Abmessungen der Handspindel­pumpe während des Betriebs durch Drehen der Spindel nicht verändern.

2.2 Anordnung der Bedienelemente

Mediumvorratsbehälter und
Absperrventil

2 Druckanschlüsse G½“ für
Messgeräte (Referenz und

2 Bohrungen 6,4 mm für

stationäre Befestigung

Federdruckstück

CPP1000-M CPP1000-L

Prüing)

Drehkreuz

Mediumvorratsbehälter
(abgedichtet) und Ab­sperrventil

WIKA Betriebsanleitung Handspindelpumpe26

Feinregulier­ventil

11178035 12/2010 GB/D/F/E