Calibration technology
Hydraulic test pumps
Models CPP1000-M, CPP1000-L, hand spindle pump
Models CPP1000-X, CPP1600-X, CPP7000-X, comparison test pump
WIKA data sheet CT 91.05
Applications
■
Simple test pressure generation on site, in the laboratory
or in the workshop
■
For the testing, adjustment and calibration of all types of
pressure measuring instruments
■
Hydraulic pressure generation up to 7,000 bar
(100,000 psi)
Special features
■
Ergonomic handling through the smooth-running,
internally operating, precision spindle
■
Integrated oil reservoir
■
Removable star handle
■
Freely rotating test connections (i.e. measuring
instruments can be aligned)
■
Proven technology of the model CPB5800 pressure
balance
Description
Application areas
Test pumps serve as pressure generators for the testing,
adjustment and calibration of mechanical and electronic
pressure measuring instruments through comparative
measurements. These pressure tests can take place in the
laboratory or workshop, or on site at the measuring point.
Easy operation
If one connects the test item and a suciently accurate
reference measuring instrument to the test pump, on
actuating the pump, the same pressure will act on both
instruments. By comparison of the two measured values at
any given pressure value, a check of the accuracy and/or
adjustment of the pressure measuring instrument under test
can be carried out.
Hand spindle pump, model CPP1000-M
Comparison test pump, model CPP1000-X
Comparison test pump, model CPP7000-X
WIKA data sheet CT 91.05
Data sheets showing similar instruments:
Test pump, pneumatic; model CPP30; see data sheet CT 91.06
Test pump, hydraulic; CPP700-H and CPP1000-H; see data sheet CT 91.07
Hand-held pressure indicator; CPH6300; see data sheet CT 12.01
ProcessCalibrator; CPH6000; see data sheet CT 15.01
Calibration software; WIKA-CAL; see data sheet CT 95.10
∙ 03/2016
Page 1 of 10
CPP-X series oers exceptional ease-of-use
For a precise approach to the measuring points, the test
pumps are tted with a spindle for ne control. In particular,
the smooth running of the hand spindle enables this, even at
very high pressures. Furthermore, the spindles for this model
range only run within the pump body.
With the integrated priming pump, large test volumes can be
easily lled and primed for the models CPP-X.
Due to the design of the base, the CPP-X models have a high
durability and oer the highest ease-of-use with the proven
technology of the model CPB5800 pressure balance.
This eliminates any harmful bending moment from an
externally running spindle and, especially for eld operation,
there is the advantage that dimensions of these pumps do
not alter during operation through the rotation of the spindle.
Specications
Hand spindle pump
CPP1000-M CPP1000-L
Pressure range 0 ... 1,000 bar
(0 ... 14,500 psi)
Pressure transmission medium Hydraulic uid based on mineral oil or single distilled water
Reservoir 110 cm³ 55 cm³
Pressure connections
Test connection 2 x G ½ female thread, freely rotating, with O-ring
Distance between test connections 200 mm (7.9 in) 115 mm (4.5 in)
Piston of spindle pump
Piston diameter 8 mm (0.3 in)
Swept volume per revolution approx. 0.1 cm³
Overall swept volume approx. 3.9 cm³
Fine pressure adjustment optional, see accessories Fine adjustment valve on the side
Required force at
250 bar (3,600 psi) 2.0 Nm
500 bar (7,200 psi) 4.0 Nm
1,000 bar (14,500 psi) 8.0 Nm
Material
Cylinder Brass
Piston Stainless steel
Rear ange Aluminium
Sealings FKM, NBR (standard), optional EPDM
Stationary mounting 2 x Ø 6.4 mm (0.25 in) through-bores in the front ange
Instrument base
Dimensions (L x W x H) 420 x 280 x 103 mm
Weight 6.3 kg (13.89 lbs.) 5.6 kg (12.35 lbs.)
1) Other pressure transmission media on request.
2) Using the EPDM variant (for aggressive media), Skydrol
(water-based hydraulic uids are not suitable)
2)
(16.5 x 11.0 x 4.1 in)
®
or brake uid is permissible as pressure transmission medium.
420 x 240 x 103 mm
(16.5 x 9.5 x 4.1 in)
1)
Page 2 of 10 WIKA data sheet CT 91.05 ∙ 03/2016
Comparison test pump
CPP1000-X CPP1600-X CPP7000-X
Pressure range 0 ... 1,000 bar
(0 ... 14,500 psi)
Pressure transmission medium Hydraulic uid based on mineral oil / clean water, free of
calcium-carbonate
1)
Reservoir 250 cm³ 250 cm³
Pressure connections
Test connection 2 x G ½ female threaded quick-connectors, freely rotating,
exchangeable, with O-ring
Distance between test connections 300 mm (11.8 in) 346 mm (13.6 in)
Piston of the comparison test pump
Piston diameter 8 mm (0.3 in) 7.5 mm (0.3 in)
Swept volume per revolution approx. 0.1 cm³ approx. 0.08 cm³
Overall swept volume approx. 3.9 cm³ approx. 2.5 cm³
Required force at
250 bar (3,600 psi) 2.0 Nm 1.5 Nm
500 bar (7,200 psi) 4.0 Nm 3.0 Nm
1,000 bar (14,500 psi) 8.0 Nm 6.0 Nm
3,000 bar (43,500 psi) -- 18 Nm
5,000 bar (72,500 psi) -- 30 Nm
7,000 bar (100,000 psi) -- 42 Nm
Material
Cylinder Brass Stainless steel
Piston Stainless steel hardened stainless steel
Piping 1.4404 stainless steel, 6 x 2 mm (0.2 x 0.1 in) 1.4404 stainless steel, 6 x 2 mm
Rear ange Aluminium --
Sealings FKM, NBR (standard), optional EPDM
Stationary mounting Stable base Stable base
Instrument base
Dimensions (L x W x H) 400 x 375 x 265 mm
(15.8 x 14.8 x 10.4 in)
Weight 20 kg (44.1 lbs.) 32,5 kg (71.7 lbs.)
1) Other pressure transmission media on request.
2) Using the EPDM variant (for aggressive media), Skydrol
®
or brake uid is permissible as pressure transmission medium.
0 ... 1,600 bar
(0 ... 23,200 psi)
2)
0 ... 7,000 bar
(0 ... 100,000 psi)
Sebacate oil
2 x M16 x 1.5 male thread, freely
rotating, exchangeable, with
sealing cone
(0.2 x 0.1 in)
NBR
460 x 445 x 265 mm
(18.1 x 17.5 x 10.4 in)
Approvals
Logo Description Country
EC declaration of conformity for model CPP1600-X
Pressure equipment directive
(PS > 1,000 bar; module A, pressure accessory
EAC
■
Pressure equipment directive
■
Machinery directive
Approvals and certicates, see website
WIKA data sheet CT 91.05 ∙ 03/2016 Page 3 of 10
European Community
Eurasian Economic Community
)
Hand spindle pump model CPP1000 version M and L, up to 1,000 bar (14,500 psi),
hydraulic
The model CPP1000-M and CPP1000-L hand spindle
pumps, with their compact size and low weight, are the basic
versions in the CPP series of test pumps.
They have been designed primarily for the test and
calibration of pressure measuring instruments with small
volumes. Test items and reference instruments with larger
volumes should either be pre-lled oine from the test pump
or also simply and conveniently lled directly from the hand
spindle pump, using the shut-o valves available as an
accessory for the test connections.
The CPP1000-L is the case version with a narrow rear ange,
sealed reservoir and a ne adjustment valve built-in as
standard.
For the CPP1000-M, the ne adjustment valve is available as
an accessory and can be tted as an option. When using the
ne adjustment valve, only one shut-o valve can be tted for
one test connection.
The test connections are G ½ female. Corresponding thread
adapters are available for the calibration of instruments with
dierent connection threads.
Dimensions in mm (in)
Side view (right) Front view
418 (16.46)
306 (12.05)
~ 108 (~ 4.25)
73 (2.87)
71 (2.80)
Ø 354 (13.94
33.5
(1.32)
Top view
1 2 3
223 (8.78)
78
(3.07)
64 (2.52)
2 x Ø 6.4 (0.3 in)
1
Front ange with 2 xing bores, Ø 6.4 mm (0,3 in)
2
Medium reservoir
3
Test connection, G ½ female thread, freely rotating,
with O-ring
4
Rear ange
115 (4.53)
45
195 (7.38)
(1.77)
453678
CPP1000-MCPP1000-L
5
Fine adjustment valve (at CPP1000-M as an option)
6
Shut-o valve for reservoir (optional)
7
Cylinder with spindle and piston
8
Star handle with spring-loaded thrust pad
200 (7.87)
280 (11.02)
Page 4 of 10 WIKA data sheet CT 91.05 ∙ 03/2016
Comparison test pumps models CPP1000-X and CPP1600-X, up to 1,000 bar (14,500 psi)
or 1,600 bar (23,200 psi), hydraulic
The model CPP1000-X and CPP1600-X comparison test
pumps have been designed around a solid base and, with
the proven technology of the CPB5800 pressure balance,
oer exceptional ease-of-use. With the integrated priming
pump and the 250 ml tank, large test volumes can also be
easily lled and primed.
Dimensions in mm (in)
Front view
Ø 432.5
(17.03)
Both test connections on both pump models are tted
with quick-release connectors with knurled nuts and
exchangeable threaded inserts (as standard G ½ female
thread). Corresponding threaded inserts are available for the
calibration of instruments with dierent connection threads.
Side view (left)
262 (10.31)
129 (5.08)
Top view
1 2
400 (15.75)
300 (11.81)
6
5
375 (14.76)
441 (17.36)
1
50 (1.97)
150
(5.91)
4
3
Detailed section view model
CPP1600-X
- with high-pressure shut-o valve
- without pressure gauge
Dimensions are identical.
310 (12.20)
8
7
1
Test connections (quick-release connector with G ½
female thread, exchangeable, freely rotating, with
O-ring)
2
Plug screw for medium reservoir
3
Spindle pump with star handle
4
Priming pump
WIKA data sheet CT 91.05 ∙ 03/2016 Page 5 of 10
5
Test pressure gauge
6
Shut-o valve 1,000 bar (14,500 psi)
7
Rotatable feet
8
High-pressure shut-o valve 1,600 bar (23,200 psi)
587 (23.11)
Comparison test pump model CPP7000-X, up to 7,000 bar (100,000 psi), hydraulic
The model CPP7000-X comparison test pump has been
designed around a solid base and, with the proven
technology of the CPB5000HP high-pressure pressure
balance, oers exceptional ease-of-use. With the integrated
priming pump and the 250 ml tank, large test volumes can
also be easily lled and primed.
Dimensions in mm (in)
Ø 558 (21.97)
Both test connections are tted with knurled nuts and
exchangeable thread adapters with sealing cones (as
standard M16 x 1.5 male threads). Corresponding thread
adapters are available as accessories for the calibration of
instruments with other connection threads.
Side view (left)Front view
268 (10.55)
1
161.5 (6.36)
Top view
460 (18.11)
345.5 (13.60)
445 (17.52)
32
44.5 (1.75)
115.5
(4.55)
2
280 (14.96)
7
1
Rotatable feet
2
Test connections (knurled nut with M16 x 1.5 male
6
thread adapter, exchangeable, freely rotating, with
45
5
Low-pressure shut-o valve (LP)
6
Priming pump
7
Spindle pump with star handle
sealing cone)
3
Plug screw for medium reservoir
4
High-pressure shut-o valve (HP)
Page 6 of 10 WIKA data sheet CT 91.05 ∙ 03/2016
Recommended reference pressure measuring instruments:
Precision digital pressure gauge model CPG1000
Measuring ranges: up to 700 bar (10.000 psi)
Accuracy: 0.05 % of span
For further specications see data sheet CT 10.01
Hand-held pressure indicator model CPH6300
Measuring ranges: up to 1,000 bar (14,500 psi)
Accuracy: 0.2 % of span
For further specications see data sheet CT 12.01
Precision hand-held pressure indicator model CPH6400
Measuring ranges: up to 6,000 bar (85,000 psi)
Accuracy: up to 0.025 % of span
For further specications see data sheet CT 14.01
ProcessCalibrator model CPH6000
Measuring ranges: up to 8,000 bar (115,000 psi)
Accuracy: up to 0.025 % of span
For further specications see data sheet CT 15.01
Calibration software
WIKA-CAL calibration software for creating calibration
certicates or logger protocols
For specications see data sheet CT 95.10
WIKA data sheet CT 91.05 ∙ 03/2016 Page 7 of 10
Complete test and service cases with pressure generation
Calibration case with model CPH6000
ProcessCalibrator and model CPP1000-L hand spindle
pump for pressures up to 1,000 bar (14.500 psi)
consisting of:
■
Transport case with model CPH6000 ProcessCalibrator
■
Hydraulic hand spindle pump model CPP1000-L up to
1,000 bar (14.500 psi)
■
Sensor cable for external operation of sensor
■
Test cable set with connection terminals
■
Charger
■
Interface cable
■
Sealing set
■
Spaces for several CPT6000 reference pressure sensors
Basic version incl. hydraulic pressure generation
Basic version incl. hydraulic pressure generation
For further specications see data sheet CT 15.01.
Calibration case with model CPG1000 precision digital
pressure gauge and model CPP700-H hand test pump,
for pressures 0 ... 700 bar (0 ... 10.000 psi), consisting
of:
■
Plastic service case with foam insert
■
Precision digital pressure gauge model CPG1000
■
Hydraulic hand test pump model CPP700-H; 0 … 700 bar
(0 ... 10.000 psi)
For further specications see data sheet CT 10.01 or
CT 91.07
Calibration case with model CPH6400 precision
hand-held pressure indicator and model CPP30
hand test pump for pressures of -0.95 ... +35 bar
(-13,8 ... +500 psi), consisting of:
■
Service case with foam insert
■
Precision hand-held pressure indicator model CPH6400
■
Pneumatic hand test pump model CPP30,
-0.95 ... +35 bar (-13,8 ... +500 psi)
■
Sensor cable for external operation of sensor
■
Charger
■
Spaces for several CPT6400 reference pressure sensors
For further specications see data sheet CT 91.06 or
Basic version incl. pneumatic pressure generation
Page 8 of 10 WIKA data sheet CT 91.05 ∙ 03/2016
CT 14.01
Hand spindle pumps models CPP1000-M and CPP1000-L
Scope of delivery
■
Spindle pump for lling, pressure generation and ne
pressure adjustment
■
Star handle
■
Two test connections with G ½ female thread, loose union
connection, with O-ring
■
Fine adjustment valve and/or shut-o valve for model
CPP1000-M as an option
■
Shut-o valve for model CPP1000-L as an option (ne
adjustment valve is a standard)
■
Operating instructions
Accessories
Adapters
■
Connection adapter, G ½ male to G ⅛ female,
max. 250 bar (3,600 psi), mat.: brass
■
Connection adapter, G ½ male to G ⅜ female,
max. 600 bar (8,700 psi), mat.: brass
■
Connection adapter, G ½ male to G ¼ female,
max. 1,000 bar (14,500 psi), mat.: 1.4571
■
Connection adapter, G ½ male to M20 x 1.5 female,
max. 1,000 bar (14,500 psi), mat.: 1.4571
■
Connection adapter, G ½ male to ¼ NPT female,
max. 1,000 bar (14,500 psi), mat.: 1.4571
■
Connection adapter, G ½ male to ½ NPT female,
max. 1,000 bar (14,500 psi), mat.: 1.4571
■
Blind plug, G ½ male, mat.: brass
Valves
■
Shut-o valve for test connection, enabling the easy lling
of instruments with large volumes with lling medium,
directly from the hand spindle pump. Max. permissible
pressure: 1,000 bar (14,500 psi). For test items and
reference instruments with a large volumes, two shut-o
valves are recommended.
- Shut-o valve (recommended for connected volumes
> 4 cm³), standard version
- Shut-o valve (recommended for connected volumes
> 4 cm³), EPDM version
■
Fine adjustment valve for retrotting to the CPP1000-M;
enables precise approach to the measuring points
- Fine adjustment valve, standard version
- Fine adjustment valve, EPDM version
Pressure transmission medium
■
Hydraulic uid based on VG22 mineral oil in plastic bottle,
content 1 litre
Other
■
Set of O-rings, consisting of 10 seals for the test
connections, mat.: FKM/FPM, standard version
■
Set of O-rings, consisting of 10 seals for the test
connections, mat.: EPDM
■
90° angle connection for test items with back mounting
connection, standard version
■
90° angle connection, for test items with back mounting
connection, NBR sealing
■
Replacement tank cover incl. shut-o valve, standard
version
■
Replacement tank cover incl. shut-o valve, EPDM version
■
Replacement seal for tank cover
Tools
■
Maintenance set for hydraulic hand spindle pumps,
standard version
■
Maintenance set for hydraulic hand spindle pumps, EPDM
version
Comparison test pump of model CPP1000-X and CPP1600-X
Scope of delivery
■
Priming pump for lling, spindle pump for pressure
generation and ne pressure adjustment
■
Two test connections with G ½ female thread, loose union
connection, with O-ring
■
Operating instructions
Accessories
Adapters
■
Adapter set for quick-release connector in case with G ¼,
G ⅜, ½ NPT, ¼ NPT and M20 x 1.5 female, mat.: stainless
steel
■
“NPT” adapter set for quick-release connector in case with
⅛ NPT, ¼ NPT, ⅜ NPT und ½ NPT female, mat.: stainless
steel
■
Adapter for connection column, G ½ male to M16 x 1.5
male with sealing cone, mat.: stainless steel
Pressure transmission medium
■
Hydraulic uid based on VG22 mineral oil in plastic bottle,
content 1 litre
Other
■
Set of O-rings, consisting of 10 replacement seals (8 x 2)
for the test connections, mat.: NBR
■
Set of O-rings, consisting of 10 replacement seals (8 x 2)
for the test connections, mat.: EPDM
■
90° angle connection for test items with back mounting
connection, standard version
■
90° angle connection, for test items with back mounting
connection, NBR sealing
■
Replacement seal set for needle valve, standard version
■
Replacement seal set for needle valve, EPDM version
Tools
■
Maintenance set for hydraulic volume adjuster, standard
version
■
Maintenance set for hydraulic volume adjuster, EPDM
version
■
Sealing and maintenance set for instrument base (without
volume adjuster), standard version
■
Sealing and maintenance set for instrument base (without
volume adjuster), EPDM version
WIKA data sheet CT 91.05 ∙ 03/2016 Page 9 of 10
Comparison test pump model CPP7000-X
Scope of delivery
■
Priming pump for lling, spindle pump for pressure
generation and ne pressure adjustment
■
Two test connections with M16 x 1.5 male thread, loose
union connection, with sealing cone
■
Operating instructions
Accessories
Adapters
■
Adapter for connection column, M16 x 1.5 male with
sealing cone, mat.: hardened stainless steel
■
Adapter for connection column, M20 x 1.5 male with
sealing cone, mat.: hardened stainless steel
■
Adapter for connection column, 9/16-18 UNF male with
sealing cone, mat.: hardened stainless steel
■
Adapter for connection column, G ½ female with O-ring,
max. 1,600 bar (23,200 psi), mat.: 1.4571
Pressure transmission medium
■
Sebacate oil in plastic bottle, content 0.5 litre
Ordering information
CPP1000-M / Package / Version / Operating uid / Left valve / Right valve / Valve mounting / Accessories / Additional ordering
information
CPP1000-L / Package / Operating uid / Left valve / Valve mounting / Accessories / Additional ordering information
CPP1000-X / Package / Medium / Adapter set / Angle connection / Accessories / Additional ordering information
CPP1600-X / Package / Medium / Adapter set / Angle connection / Accessories / Additional ordering information
CPP7000-X / Package / Additional adapter / Accessories / Additional ordering information
© 2006 WIKA Alexander Wiegand SE & Co. KG, all rights reserved.
The specications given in this document represent the state of engineering at the time of publishing.
We reserve the right to make modications to the specications and materials.
Page 10 of 10 WIKA data sheet CT 91.05 ∙ 03/2016
WIKA Alexander Wiegand SE & Co. KG
Alexander-Wiegand-Straße 30
63911 Klingenberg/Germany
Tel. +49 9372 132-0
Fax +49 9372 132-406
info@wika.de
www.wika.de
03/2016 EN
Loading...