WIKA CPG1000 Operating Manual
Operating instructions
Betriebsanleitung
Precision digital pressure gauge, model CPG1000
Präzisions-Digitalmanometer, Typ CPG1000
GB
D
Precision digital pressure gauge, model CPG1000
GB
Operating instructions model CPG1000 Page 3 - 34
Betriebsanleitung Typ CPG1000 Seite 35 - 66
D
© 2010 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
®
WIKA
is a registered trademark in various countries.
®
WIKA
ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
2
WIKA operating instructions model CPG1000
11568047.02 08/2012 GB/D
Contents
Contents
1. General information 4
2. Safety 6
2.1 Intended use 6
2.2 Personnel qualication 7
2.3 Additional safety instructions for instruments per ATEX 7
2.4 Special hazards 9
2.5 Labelling/safety marks 11
3. Specications 12
4. Design and function 17
4.1 Description 17
4.2 Scope of delivery 17
4.3 Front foil of the CPG1000 18
4.4 Integrated data logger 18
4.5 External voltage supply 18
4.5.1 Battery replacement 19
4.5.2 Battery life time 19
4.6 RS-232 Interface 19
4.7 Connections 19
5. Transport, packaging and storage 20
6. Commissioning, operation 21
6.1 Normal operation 21
6.2 Setup and conguration 21
6.3 Supervisor mode (Control mode) 26
7. Maintenance and cleaning and servicing 27
8. Faults 28
9. Dismounting, return and disposal 29
10. Accessories 30
Appendix 1: EC Declaration of conformity for CPG1000 31
Appendix 2: EC-type examination certicate for CPG1000 32
GB
Declarations of conformity can be found online at www.wika.com.
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WIKA operating instructions model CPG1000 3
1. General information
1. General information
■
GB
The precision digital pressure gauge model CPG1000 described in the operating
instructions has been manufactured using state-of-the-art technology.
All components are subject to stringent quality and environmental criteria during production. Our management systems are certied to ISO 9001 and ISO 14001.
■
These operating instructions contain important information on handling the instrument.
Working safely requires that all safety instructions and work instructions are observed.
■
Observe the relevant local accident prevention regulations and general safety regulations for the instrument’s range of use.
■
The operating instructions are part of the product and must be kept in the immediate
vicinity of the instrument and readily accessible to skilled personnel at any time.
■
Skilled personnel must have carefully read and understood the operating instructions
prior to beginning any work.
■
The manufacturer’s liability is void in the case of any damage caused by using the
product contrary to its intended use, non-compliance with these operating instructions,
assignment of insuciently qualied skilled personnel or unauthorised modications to
the instrument.
■
The general terms and conditions contained in the sales documentation shall apply.
■
Subject to technical modications.
■
Factory calibrations / DKD/DAkkS calibrations are carried out in accordance with international standards.
■
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: CT 10.01
- Application consultant: Tel.: (+49) 9372/132-9986
Fax: (+49) 9372/132-217
E-Mail: testequip@wika.de
4 WIKA operating instructions model CPG1000
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1. General information
Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result in serious
injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result in light injuries
or damage to equipment or the environment, if not avoided.
Information
... points out useful tips, recommendations and information for ecient and
trouble-free operation.
DANGER!
...identies hazards caused by electric power. Should the safety instructions not be observed, there is a risk of serious or fatal injury.
GB
WARNING!
... indicates a potentially dangerous situation in the hazardous area that
can result in serious injury or death, if not avoided.
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WIKA operating instructions model CPG1000 5
2. Safety
2. Safety
WARNING!
GB
2.1 Intended use
The CPG1000 precision digital pressure gauge can be used as a calibration instrument
and also for any application which requires high-accuracy pressure measurement.
The instrument has been designed and built solely for the intended use described here,
and may only be used accordingly.
Before installation, commissioning and operation, ensure that the appropriate CPG1000 precision digital pressure gauge has been selected in terms
of measuring range, design and specic measuring conditions.
Non-observance can result in serious injury and/or damage to the equipment.
Further important safety instructions can be found in the individual
chapters of these operating instructions.
The technical specications contained in these operating instructions must be observed.
Improper handling or operation of the instrument outside of its technical specications
requires the instrument to be taken out of service immediately and inspected by an authorised WIKA service engineer.
Handle electronic precision measuring instruments with the required care (protect from
humidity, impacts, strong magnetic elds, static electricity and extreme temperatures,
do not insert any objects into the instrument or its openings). Plugs and sockets must be
protected from contamination.
If the instrument is transported from a cold into a warm environment, the formation of
condensation may result in instrument malfunction. Before putting it back into operation,
wait for the instrument temperature and the room temperature to equalise.
The manufacturer shall not be liable for claims of any type based on operation contrary to
the intended use.
6 WIKA operating instructions model CPG1000
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2. Safety
2.2 Personnel qualication
WARNING!
Risk of injury should qualication be insucient!
Improper handling can result in considerable injury and damage to equipment.
The activities described in these operating instructions may only be carried
out by skilled personnel who have the qualications described below.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their technical training,
knowledge of measurement and control technology and on their experience and knowledge of country-specic regulations, current standards and directives, are capable of
carrying out the work described and independently recognising potential hazards.
Special operating conditions require further appropriate knowledge, e.g. of aggressive
media.
2.3 Additional safety instructions for instruments per ATEX
WARNING!
Non-observance of these instructions and their contents may result in the
loss of explosion protection.
GB
The CPG1000 is a precision digital pressure gauge. The sensor may be
bottom or back mounted. The case is about 10 cm in diameter and it may
be used as a hand-held gauge or it may be xed in place.
■
Battery operation:
Use AA alkaline batteries only! Only replace the batteries outside the
hazardous area!
■
Measuring instruments with an external power supply unit are not
approved for hazardous areas.
■
Operation of the serial interface in the hazardous area is prohibited.
■
Temperature range: -10 ... +55 °C
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WIKA operating instructions model CPG1000 7
2. Safety
Further hazardous area safety instructions:
Observe the operating information and the relevant country-specic regulations concerning use in hazardous areas (e.g. EN 60079-14).
GB
The precision digital pressure gauge is not intended for use with ammable
substances. It is only suitable for installation in locations which provide
sucient protection against the intrusion of solid foreign objects or water
which could impair the safety.
The instructions in these operating instructions must be followed strictly in
order to guarantee safe operation.
Information/Approval for hazardous locations
WARNING!
■
Hazardous areas
An hazardous area, as used in this manual, refers to an area made
hazardous by the potential presence of ammable or explosive vapours.
These areas are also referred to as hazardous locations, see NFPA 70
Article 500.
® LR110460, Class I, Division 2, Group A, B, C, D
II 3G Ex nA IIB T6
KEMA 09ATEX0096 X
T
= -10 ... +55 °C
a
WARNING!
Only precision digital gauges powered by alkaline batteries are approved
for use in hazardous rooms. Precision digital pressure gauges with an
external voltage supply are not approved for use in hazardous areas.
The replacement of any components impairs their suitability for use in
hazardous areas.
8 WIKA operating instructions model CPG1000
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2. Safety
2.4 Special hazards
WARNING!
Observe the information given in the applicable type examination certicate and the relevant country-specic regulations for installation and use
in hazardous areas (e.g. IEC 60079-14, NEC, CEC). Non-observance can
result in serious injury and/or damage to equipment.
For additional important safety instructions for instruments with ATEX
approval see chapter 2.3 "Additional safety instructions for instruments per
ATEX".
WARNING!
■
Only connect or disconnect the CPG1000 once the system has been
depressurised!
■
Observe the working conditions in accordance with chapter 3 "Specications".
■
Always operate the pressure indicator within its overpressure limits.
■
For hazardous media such as oxygen, acetylene, ammable or toxic
gases or liquids, and refrigeration plants, compressors, etc., in addition
to all standard regulations, the appropriate existing codes or regulations
must also be followed.
■
If it is obvious that safe operation of the instrument is no longer possible, the instrument must be put out of operation and marked in order to
secure it against inadvertent use.
■
The circuitry for connection to other devices should be designed with
particular care. Under certain circumstances internal junctions in external devices (e.g. GND junctions with screen) could lead to impermissible voltage potentials that could impair the function of the device itself or
a device connected to it, or even destroy them.
■
The measurement signal of the reference (or test sample) can be inuenced by massive electromagnetic irradiation and/or the indication of
the signal could be completely absent.
■
If the CPG1000 is used in applications with oil as a pressure medium,
make sure it will not be used with ammable material or gases directly
afterwards since it can lead to dangerous explosions and danger to
personnel and machinery.
■
Residual media in the dismounted instrument can result in a risk to
persons, the environment and the equipment. Take sucient precautionary measures.
GB
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WIKA operating instructions model CPG1000 9
2. Safety
DANGER!
Danger of death caused by electric current
Operation using a defective power supply unit (e.g. short circuit from the
GB
Special conditions for safe use
mains voltage to the output voltage) can result in life-threatening voltages
at the instrument!
WARNING!
If the CPG1000 has been exposed to overload or sudden physical shock
(e.g. being dropped) it should be checked for signs of damage that may
cause concerns about safety. If there is any doubt, return the unit to WIKA
for evaluation. For information on returning the instrument see chapter
9.2 "Return".
The CPG1000 is not intended for use with ammable substances and must
be used only in locations which provide sucient protection against the
intrusion of solid foreign objects or water which could impair the safety.
CAUTION!
To avoid possible damage to the calibration reference or to equipment
under test:
■
If the message "OL" is displayed, the measuring range has been
exceeded and the pressure source must be removed immediately from
the CPG1000 in order to prevent damage to the internal sensor.
■
The maximum permitted torque of the thread is 13.5 Nm = 10 ftlbs. This
permitted torque must NEVER be exceeded.
■
When screwing the NPT thread of the CPG1000 to an adapter or
a process connection, it is necessary to use an additional sealing
compound, e.g. Teon tape between the threads.
■
The sealing has to be made with Teon tape directly via the NPT thread
and not via the manifold at the CPG1000.
10 WIKA operating instructions model CPG1000
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2. Safety
2.5 Labelling/Safety marks
Product label
Date of manufacture
Year/Month/Day
Explanation of symbols
Before mounting and commissioning the instrument, ensure you read the
operating instructions!
GB
CSA, Canadian Standard Association
The instrument was inspected and certied by CSA International.
Instruments bearing this mark comply with the applicable Canadian standards on safety (including explosion protection)
CE, Communauté Européenne
Instruments bearing this mark comply with the relevant European directives.
ATEX European Explosion Protection Directive
(Atmosphère = AT, explosible = EX)
Instruments bearing this mark comply with the requirements of the European directive 94/9/EC (ATEX) on explosion protection.
This marking on the instruments indicates that they must not be disposed
of in domestic waste. The disposal is carried out by return to the manufacturer or by the corresponding municipal authorities (see directive 2002/96/
EC).
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WIKA operating instructions model CPG1000 11
®
3. Specications
3. Specications
Sensor technology
GB
Measuring range mbar 0 … 70
Overpressure limit mbar 200
Burst pressure mbar 350
Resolution mbar 0.001
Measuring range bar 0 … 1 0 ... 2 -1 ... +1
Overpressure limit bar 4 4 4 4 14
Burst pressure bar 6 6 6 6 70
Resolution bar 0.0001
Measuring range bar 0 ... 20 0 ... 35 0 ... 70 0 ... 140 0 ... 200 0 ... 350 0 ... 700
Overpressure limit bar 42 70 140 210 420 700 1,100
Burst pressure bar 140 140 700 700 700 700 1,100
Resolution bar 0.001 0.01
Measuring range bar abs. 0 ... 1 0 ... 2 0 ... 7 0 ... 20
Overpressure limit bar abs. 4 4 14 42
Burst pressure bar abs. 35 35 70 140
Resolution bar abs. 0.0001 0.001
Accuracy 0.05 % FS
Compensated temperature
range
Temperature coecients 0.005 % of the span/°C outside of 0 ... 50 °C
Type of pressure relative pressure, absolute pressure (up to 20 bar abs) and vacuum measuring
Pressure connection ¼ NPT male (incl. ¼ NPT female to G ½ male adapter)
Pressure medium all liquids and gases compatible with 316 stainless steel
1) Only use the measuring ranges marked in this way with clean non-corrosive gases.
2) For measuring instruments with a maximum measuring range of up to 2 bar, operation in the vacuum measuring range is limited
to -350 mbar. (Measuring ranges -1 ... +1 bar and -1 ... +2 bar are excluded.) Measuring ranges ≥ 7 bar can be loaded with a full
vacuum.
3) Adapter not included in delivery for North America.
(0.1 % FS for measuring ranges 0 ... 70 mbar, -1 ... +1 bar and -1 ... +2 bar)
(0.25 % FS for vacuum measuring ranges with instruments from 7 bar to a max.
2)
35 bar)
0 ... 50 °C
ranges
1)
1)
-1 ... +2 1)0 ... 7
3)
1)
12 WIKA operating instructions model CPG1000
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3. Specications
Base instrument
Indicator
Display 5 1/2 digit display, character size 16.53 mm (0.65")
Pressure units psi, bar, mbar, Kg/cm², inH
Functions
Measuring rate 0.5/sec. to 10/sec. selectable
Memory MIN/MAX, integrated data logger
Data logger
Material
Wetted parts stainless steel 316
Case stainless steel
Voltage supply
Power supply 3 x 1.5 V AA alkaline batteries
Battery life approx. 1,500 h without backlighting
Battery status indication Icon in display for low battery level
Permissible ambient conditions
Operating temperature -10 ... +55 °C
Medium temperature
Storage temperature -20 ... +70
Relative humidity < 95 % r.H. (non-condensing)
Communication
Interface USB, RS-232
Case
Dimensions 111 x 127 x 38 mm
Ingress protection IP 65
Weight approx. 455 g
4)
20 segment bargraph, 0 ... 100 %
O (4 °C, 20 °C or 60 °F), ft H2O (4 °C, 20 °C or
60 °F), cmH
mmHg, TORR, mSW, ft SW, user-dened unit
Cyclic logger: automatic recording of up to 8,500 values;
Cycle time: selectable from 1 ... 3,600 sec. in the following steps
1 sec., 2 sec., 5 sec., 10 sec., 30 sec., 1 min, 2 min, 5 min, 10 min, 30 min and
1 h
approx. 2,000 h at lower measuring rate
-10 ... +55 °C (lower temperature limit above the freezing point of the medium)
O (4 °C and 20 °C), mH2O (4 °C and 20 °C), kPa, MPa, inHg,
2
2
GB
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WIKA operating instructions model CPG1000 13
3. Specications
Approvals and certicates
CE conformity
GB
EMC directive 2004/108/EC, EN 61326-1 emission (group 1, class B) and interference
ATEX directive II 3G Ex nA IIB T6
CSA directive Class I, division 2, groups A, B, C, D
Certicate
Calibration 3.1 calibration certicate per DIN EN 10204
For further specications see WIKA data sheet CT10.01 and the order documentation.
For further important safety instructions for the operation in hazardous
areas see chapter 2.3 "Additional safety instructions for instruments per
ATEX".
Available measuring ranges and resolutions
Measuring ranges and factors part 1
Measuring range
in bar
Unit Conversion factor
psi 1 1.0000 15.000 30.000 100.00 300.00 500.00
bar 0.06894757 0.0689 1.0342 2.0684 6.8948 20.684 34.474
mbar 68.94757 68.948 1,034.2 2,068.4 6,894.8 20,684 34,474
kPa 6.894757 6.8948 103.42 206.84 689.48 2,068.4 3,447.4
MPa 0.00689476 0.0069 0.1034 0.2068 0.6895 2.0684 3.4474
kg/cm² 0.07030697 0.0703 1.0546 2.1092 7.0307 21.092 35.153
mmHg (0 °C) 51.71507 51.715 775.73 1,551.5 5,171.5 15,515 25,858
inHg (0 °C) 2.03603 2.0360 30.540 61.081 203.60 610.81 1,018.0
O (4 °C) 70.3089 70.309 1,054.6 2,109.3 7,030.9 21,093 35,154
cmH
2
O (20 °C) 70.4336 70.434 1,056.5 2,113.0 7,043.4 21,130 35,217
cmH
2
O (4 °C) 703.089 703.09 10,546 21,093 70,309 --
mmH
2
mmH2O (20 °C) 704.336 704.34 10,565 21,130 70,434 -mH2O (4 °C) 0.703089 0.7031 10.546 21.093 70.309 210.93 351.54
O (20 °C) 0.704336 0.7043 10.565 21.130 70.434 211.30 352.17
mH
2
O (4 °C) 27.68067 27.681 415.21 830.42 2,768.1 8,304.2 13,840
inH
2
O (20 °C) 27.72977 27.730 415.95 831.89 2,773.0 8,318.9 13,865
inH
2
O (60 °F) 27.70759 27.708 415.61 831.23 2,770.8 8,312.3 13,854
inH
2
O (4 °C) 2.306726 2.3067 34.601 69.202 230.67 692.02 1,153.4
ftH
2
immunity (Appendix A)
option: DKD/DAkkS calibration certicate
0 ... 0.07 0 ... 1
-1 ... +1
0 ... 2
-1 ... +2
0 ... 7 0 ... 20 0 ... 35
1)
1)
1)
--
1)
--
14 WIKA operating instructions model CPG1000
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3. Specications
Measuring ranges and factors part 1
Measuring range
in bar
Unit Conversion factor
ftH
O (20 °C) 2.310814 3.3108 34.662 69.324 231.08 693.24 1,155.4
2
O (60 °F) 2.308966 2.3090 34.634 69.269 230.90 692.69 1,154.5
ftH
2
ft sea water 2.24719101 2.2472 33.708 67.416 224.72 674.16 1,123.6
m sea water 0.68494382 0.6849 10.274 20.548 68.494 205.48 342.47
Torr 51.71507 51.715 775.73 1,551.5 5,171.5 15,515 25,858
Measuring ranges and factors part 2
Measuring range in bar 0 ... 70 0 ... 140 0 ... 200 0 ... 350 0 ... 700
Unit Conversion factor
psi 1 1,000.0 2,000.0 3,000.0 5,000.0 10,000
bar 0.06894757 68.948 137.90 206.84 344.74 689.48
mbar 68.94757 68,948 -kPa 6.894757 6,894.8 13,790 20,684 34,474 68,948
MPa 0.00689476 6.8948 13.790 20.684 34.474 68.948
kg/cm² 0.07030697 70.307 140.61 210.92 351.53 703.07
mmHg (0 °C) 51.71507 51,715 -inHg (0 °C) 2.03603 2,036.0 4,072.1 6,108.1 10,180 20,360
O (4 °C) 70.3089 70,309 --
cmH
2
cmH2O (20 °C) 70.4336 70,434 -mmH2O (4 °C) 703.089 -mmH2O (20 °C) 704.336 -mH2O (4 °C) 0.703089 703.09 1,406.2 2,109.3 3,515.4 7,030.9
O (20 °C) 0.704336 704.34 1,408.7 2,113.0 3,521.7 7,043.4
mH
2
O (4 °C) 27.68067 27,681 55,361 83,042 --
inH
2
inH2O (20 °C) 27.72977 27,730 55,460 83,189 -inH2O (60 °F) 27.70759 27,708 55,415 83,123 -ftH2O (4 °C) 2.306726 2,306.7 4,613.5 6,920.2 11,534 23,067
O (20 °C) 2.310814 2,310.8 4,621.6 6,932.4 11,554 23,108
ftH
2
O (60 °F) 2.308966 2,309.0 4,617.9 6,926.9 11,545 23,090
ftH
2
ft sea water 2.24719101 2,247.2 4,494.4 6,741.6 11,236 22,472
m sea water 0.68494382 684.94 1,369.9 2,054.8 3,424.7 6,849.4
Torr 51.71507 51,715 --
1) Due to the limited screen resolution, no values are displayed here. The resolution is limited to 100,000 digits.
0 ... 0.07 0 ... 1
-1 ... +1
1)
1)
--
--
0 ... 2
-1 ... +2
1)
1)
1)
1)
1)
1)
1)
0 ... 7 0 ... 20 0 ... 35
1)
--
1)
--
1)
--
1)
--
1)
--
1)
--
1)
--
1)
--
1)
--
1)
--
1)
--
1)
--
1)
--
1)
1)
1)
1)
--
1)
--
1)
--
1)
--
1)
--
1)
--
1)
--
1)
--
1)
--
1)
--
1)
--
GB
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WIKA operating instructions model CPG1000 15
3. Specications
Dimensions in mm
Front view Side view
GB
Bottom view
16 WIKA operating instructions model CPG1000
Adapter included
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4. Design and function
4. Design and function
4.1 Description
The CPG1000 combines the high accuracy of the digital electronics with the convenience
and easy handling of an analogue test gauge. Accurate to ±0.05 % FS the CPG1000 can
be used as a calibration reference or in any application requiring high accuracy pressure
measurement.
Many user-congurable functions have been implemented in the CPG1000, for example
sampling rate, tare, damping, automatic disconnection and Min-Max measurement. Once
the digital pressure gauge is congured, the settings can be locked and password protected to prevent unauthorised changes to the conguration.
4.2 Scope of delivery
■
Precision digital pressure gauge model CPG1000
■
Operating instructions
■
3.1 calibration certicate per DIN EN 10204
■
3 x 1.5 V AA alkaline batteries
■
Adapter 1/4 NPT female to G 1/2 male
■
Protective rubber cap for case
1) Not included in delivery for North America.
1)
GB
Cross-check scope of delivery with delivery note.
The alkaline batteries are installed ex works, except in the variant with optional DC 24 V
voltage supply. In this case the alkaline batteries are not included in the scope of delivery.
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WIKA operating instructions model CPG1000 17
4. Design and function
4.3 Front foil of the CPG1000 precision digital pressure gauge
1) Pressure display
1
GB
8
7
6
5
4.4 Integrated data logger
From the rmware Version 3.00 onwards, the CPG1000 has an integrated data logger. This
data logger can be activated and operated using the CPGLog software. For this, see the
CPGLog operating instructions.
2) Currently-set unit
3) Bargraph indicates the current pressure
graphically
4) Selecting a conguration option
2
3
4
Turning the backlighting on and o
5) Display of the MIN/MAX values, scrolls the
menu display backwards
6) Zero point adjustment carried out by
pressing, scrolls the menu display forward
7) Open the conguration menu
8) Switches the precision digital pressure
gauge on and o
4.5 External voltage supply
The standard version is supplied with three AA alkaline batteries. In the optional DC 24V
powered version with an external voltage supply, the alkaline batteries are not installed.
Connect the DC 24 V voltage supply to the terminals at the rear of the measuring instrument. Ensure the polarity is correct. Do not insert any batteries if an external power supply
is being used.
WARNING!
Prior to connecting the mains adapter to the mains power supply make
sure that the operating voltage specied on the mains adapter matches the
mains voltage.
Measuring instruments with an external power supply unit are supplied
without batteries inserted. For operation with an external voltage source,
batteries MUST NOT be inserted. Measuring instruments with an external
power supply unit are not approved for the hazardous areas.
18 WIKA operating instructions model CPG1000
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4. Design and function
4.5.1 Battery replacement
WARNING!
Do not change the alkaline batteries in hazardous area!
Rotate the faceplate of the CPG1000 to the left by approx. 90° and remove it. After that the
front panel of the pressure gauge can be removed and the battery compartment is accessible. Insert the three AA-sized alkaline batteries in correct polarity.
WARNING!
Always use AA alkaline batteries and observe the correct polarity. During
enclosure assembly ensure that the front is aligned properly.
4.5.2 Battery life time
The battery life time is 1,500 hours (62 days) for continuous operation (without background
illumination). In the lower left corner of the display there is a symbol for the battery capacity.
This symbol appears if the battery voltage is too low. For instructions on batteries refer to
chapter 3 "Specications".
GB
4.6 RS-232 interface
The CPG1000 has as standard an RS-232 interface. Only the interface converter oered
by WIKA may be used. The serial data transmission can be used for conguration, calibration and transmission of the instrument’s measured values.
WARNING!
The RS-232 interface must not be used in hazardous areas.
4.7 Connections
The CPG1000 uses a ¼ NPT male thread connection for its process connection. An
adapter on G ½ male thread is included in the scope of delivery. Dierent adapters may
be necessary for connection to the pressure reference standard. When screwing the NPT
thread of the CPG1000 to an adapter or a process connection, it is necessary to use an
additional sealing compound, e.g. Teon tape between the threads. The hose, lines and
ttings etc. must always be approved, as a minimum, for the working pressure which corresponds to the pressure of the instrument. In addition, there must be no leaks during the
calibration process. If necessary, seal using Teon tape.
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WIKA operating instructions model CPG1000 19
5. Transport, packaging and storage
5. Transport, packaging and storage
5.1 Transport
GB
Check the precision digital pressure gauge for any damage that may have been caused by
transport. Obvious damage must be reported immediately.
5.2 Packaging
Do not remove packaging until just before mounting.
Keep the packaging as it will provide optimum protection during transport (e.g. change in
installation site, sending for repair).
5.3 Storage
Permissible conditions at the place of storage:
■
Storage temperature: -20 ... +70 °C
■
Humidity: 0 ... 90 % relative humidity (no condensation)
Avoid exposure to the following factors:
■
Direct sunlight or proximity to hot objects
■
Mechanical vibration, mechanical shock (putting it down hard)
■
Soot, vapour, dust and corrosive gases
Store the CPG1000 in its original packaging in a location that fulls the conditions listed
above. If the original packaging is not available, pack and store the instrument as described
below:
1. Wrap the instrument in an antistatic plastic lm.
2. Place the instrument, along with shock-absorbent material, in the packaging.
3. If stored for a prolonged period of time (more than 30 days), place a bag, containing a
desiccant, inside the packaging.
WARNING!
Before storing the instrument (following operation), remove any residual
media. This is of particular importance if the medium is hazardous to
health, e.g. caustic, toxic, carcinogenic, radioactive, etc.
20 WIKA operating instructions model CPG1000
11568047.02 08/2012 GB/D
6. Commissioning, operation
6. Commissioning, operation
Only connect to test- and calibration installations in the depressurised
condition (atmospheric).
Push the power button briey to turn the instrument on. Push the button again to turn it o.
After switching on the rmware version is indicated on the display for approx. 1 second.
6.1 Normal operation
Turning on and o the background illumination: Press the Enter key.
Zeroing the display: Press and hold the ZERO key.
For absolute pressure gauge after pressing the ZERO key, the barometric reference value has to be entered. Use keys ▲ and ▼ to set the value.
Conrm with ENTER.
As the calibration was realised with this value, it is recommended not to
change the reference value set ex-works.
MAX/MIN: The CPG1000 stores the minimum and maximum pressure in the memory. If
the MAX/MIN key is pressed once, the maximum pressure from the memory is displayed.
If the MAX/MIN key is pressed again, the minimum pressure from the memory is displayed.
After 2 seconds the instrument returns to normal operation. To delete the memory registers
holding the values for MAX/MIN, hold the MAX/MIN key pressed for at least 2 seconds until
the “CLr” message is displayed. The bargraph on the lower edge of the display indicates
the present pressure proportional to the entire measuring range.
If a TARA value has been programmed for the CPG1000, the displayed pressure does not
correspond to the actual pressure applied.
GB
6.2 Setup and conguration
Press the CONFIG key to access the functions of the instrument which are adjustable by
the user. Every time the CONFIG key is pressed, the display switches to the next function.
As soon as a function is congured, press the Enter key to close the Conguration menu,
or the CONFIG key to continue conguration.
11568047.02 08/2012 GB/D
WIKA operating instructions model CPG1000 21
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