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Operating instructions |
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Betriebsanleitung |
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Precision digital pressure gauge, model CPG1000 |
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Präzisions-Digitalmanometer, Typ CPG1000 |
D |
Precision digital pressure gauge, model CPG1000
GB |
Operating instructions model CPG1000 |
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Betriebsanleitung Typ CPG1000 |
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© 2010WIKA AlexanderWiegand SE & Co.KG All rights reserved./ Alle Rechte vorbehalten.
WIKA® is a registered trademark in various countries. WIKA® ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
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WIKA operating instructions model CPG1000 |
11568047.02 08/2012 GB/D
11568047.02 08/2012 GB/D
Contents
Contents
1. |
General information |
4 |
GB |
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2. |
Safety |
6 |
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2.1 |
Intended use |
6 |
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2.2 |
Personnel qualification |
7 |
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2.3 |
Additional safety instructions for instruments per ATEX |
7 |
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2.4 |
Special hazards |
9 |
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2.5 |
Labelling/safety marks |
11 |
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3. |
Specifications |
12 |
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4. |
Design and function |
17 |
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4.1 |
Description |
17 |
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4.2 |
Scope of delivery |
17 |
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4.3 |
Front foil of the CPG1000 |
18 |
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4.4 |
Integrated data logger |
18 |
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4.5 |
External voltage supply |
18 |
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4.5.1 |
Battery replacement |
19 |
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4.5.2 |
Battery life time |
19 |
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4.6 |
RS-232 Interface |
19 |
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4.7 |
Connections |
19 |
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5. |
Transport, packaging and storage |
20 |
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6. |
Commissioning, operation |
21 |
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6.1 |
Normal operation |
21 |
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6.2 |
Setup and configuration |
21 |
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6.3 |
Supervisor mode (Control mode) |
26 |
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7. |
Maintenance and cleaning and servicing |
27 |
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8. |
Faults |
28 |
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9. |
Dismounting, return and disposal |
29 |
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10. |
Accessories |
30 |
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Appendix 1: EC Declaration of conformity for CPG1000 |
31 |
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Appendix 2: EC-type examination certificate for CPG1000 |
32 |
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Declarations of conformity can be found online at www.wika.com.
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WIKA operating instructions model CPG1000 |
3 |
1.General information
1.General information
GB ■■ The precision digital pressure gauge model CPG1000 described in the operating instructions has been manufactured using state-of-the-art technology.
All components are subject to stringent quality and environmental criteria during production.Our management systems are certified to ISO 9001 and ISO 14001.
■■These operating instructions contain important information on handling the instrument. Working safely requires that all safety instructions and work instructions are observed.
■■Observe the relevant local accident prevention regulations and general safety regulations for the instrument’s range of use.
■■The operating instructions are part of the product and must be kept in the immediate vicinity of the instrument and readily accessible to skilled personnel at any time.
■■Skilled personnel must have carefully read and understood the operating instructions prior to beginning any work.
■■The manufacturer’s liability is void in the case of any damage caused by using the product contrary to its intended use, non-compliance with these operating instructions, assignment of insufficiently qualified skilled personnel or unauthorised modifications to the instrument.
■■The general terms and conditions contained in the sales documentation shall apply.
■■Subject to technical modifications.
■■Factory calibrations / DKD/DAkkS calibrations are carried out in accordance with international standards.
■■Further information:
- Internet address: |
www.wika.de / www.wika.com |
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- Relevant data sheet: |
CT 10.01 |
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- Application consultant: |
Tel.: |
(+49) |
9372/132-9986 |
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Fax: |
(+49) |
9372/132-217 |
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E-Mail: |
testequip@wika.de |
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4 |
WIKA operating instructions model CPG1000 |
11568047.02 08/2012 GB/D
1.General information
Explanation of symbols
WARNING!
...indicates a potentially dangerous situation that can result in serious GB injury or death, if not avoided.
CAUTION!
...indicates a potentially dangerous situation that can result in light injuries or damage to equipment or the environment, if not avoided.
Information
...points out useful tips, recommendations and information for efficient and trouble-free operation.
DANGER!
...identifies hazards caused by electric power.Should the safety instructions not be observed, there is a risk of serious or fatal injury.
WARNING!
...indicates a potentially dangerous situation in the hazardous area that can result in serious injury or death, if not avoided.
11568047.02 08/2012 GB/D
WIKA operating instructions model CPG1000
5
2.Safety
2.Safety
WARNING!
GB Before installation, commissioning and operation, ensure that the appropriate CPG1000 precision digital pressure gauge has been selected in terms of measuring range, design and specific measuring conditions.
Non-observance can result in serious injury and/or damage to the equipment.
Further important safety instructions can be found in the individual chapters of these operating instructions.
2.1 Intended use
The CPG1000 precision digital pressure gauge can be used as a calibration instrument and also for any application which requires high-accuracy pressure measurement.
The instrument has been designed and built solely for the intended use described here, and may only be used accordingly.
The technical specifications contained in these operating instructions must be observed. Improper handling or operation of the instrument outside of its technical specifications requires the instrument to be taken out of service immediately and inspected by an authorisedWIKA service engineer.
Handle electronic precision measuring instruments with the required care (protect from humidity, impacts, strong magnetic fields, static electricity and extreme temperatures, do not insert any objects into the instrument or its openings).Plugs and sockets must be protected from contamination.
If the instrument is transported from a cold into a warm environment, the formation of condensation may result in instrument malfunction.Before putting it back into operation, wait for the instrument temperature and the room temperature to equalise.
The manufacturer shall not be liable for claims of any type based on operation contrary to the intended use.
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WIKA operating instructions model CPG1000 |
11568047.02 08/2012 GB/D
11568047.02 08/2012 GB/D
2.Safety
2.2Personnel qualification
WARNING!
Risk of injury should qualification be insufficient! GB
Improper handling can result in considerable injury and damage to equipment.
The activities described in these operating instructions may only be carried out by skilled personnel who have the qualifications described below.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their technical training, knowledge of measurement and control technology and on their experience and knowledge of country-specific regulations, current standards and directives, are capable of carrying out the work described and independently recognising potential hazards.
Special operating conditions require further appropriate knowledge, e.g.of aggressive media.
2.3 Additional safety instructions for instruments per ATEX
WARNING!
Non-observance of these instructions and their contents may result in the loss of explosion protection.
The CPG1000 is a precision digital pressure gauge.The sensor may be bottom or back mounted.The case is about 10 cm in diameter and it may be used as a hand-held gauge or it may be fixed in place.
■■Battery operation:
Use AA alkaline batteries only! Only replace the batteries outside the hazardous area!
■■Measuring instruments with an external power supply unit are not approved for hazardous areas.
■■Operation of the serial interface in the hazardous area is prohibited.
■■Temperature range:-10 ...+55 °C
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WIKA operating instructions model CPG1000 |
7 |
2.Safety
Further hazardous area safety instructions:
Observe the operating information and the relevant country-specific regula-
GB
tions concerning use in hazardous areas (e.g.EN 60079-14).
The precision digital pressure gauge is not intended for use with flammable substances.It is only suitable for installation in locations which provide sufficient protection against the intrusion of solid foreign objects or water which could impair the safety.
The instructions in these operating instructions must be followed strictly in order to guarantee safe operation.
Information/Approval for hazardous locations
WARNING!
■■Hazardous areas
An hazardous area, as used in this manual, refers to an area made hazardous by the potential presence of flammable or explosive vapours. These areas are also referred to as hazardous locations, see NFPA 70 Article 500.
® LR110460, Class I, Division 2, Group A, B, C, D
II 3G Ex nA IIBT6
KEMA 09ATEX0096 X
Ta = -10 ...+55 °C
WARNING!
Only precision digital gauges powered by alkaline batteries are approved for use in hazardous rooms.Precision digital pressure gauges with an external voltage supply are not approved for use in hazardous areas.
The replacement of any components impairs their suitability for use in hazardous areas.
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WIKA operating instructions model CPG1000 |
11568047.02 08/2012 GB/D
11568047.02 08/2012 GB/D
2.Safety
2.4Special hazards
WARNING!
Observe the information given in the applicable type examination certifi- GB cate and the relevant country-specific regulations for installation and use
in hazardous areas (e.g.IEC 60079-14, NEC, CEC).Non-observance can result in serious injury and/or damage to equipment.
For additional important safety instructions for instruments with ATEX approval see chapter 2.3 "Additional safety instructions for instruments per ATEX".
WARNING!
■■Only connect or disconnect the CPG1000 once the system has been depressurised!
■■Observe the working conditions in accordance with chapter 3 "Specifications".
■■Always operate the pressure indicator within its overpressure limits.
■■For hazardous media such as oxygen, acetylene, flammable or toxic gases or liquids, and refrigeration plants, compressors, etc., in addition to all standard regulations, the appropriate existing codes or regulations must also be followed.
■■If it is obvious that safe operation of the instrument is no longer possible, the instrument must be put out of operation and marked in order to secure it against inadvertent use.
■■The circuitry for connection to other devices should be designed with particular care.Under certain circumstances internal junctions in external devices (e.g.GND junctions with screen) could lead to impermissible voltage potentials that could impair the function of the device itself or a device connected to it, or even destroy them.
■■The measurement signal of the reference (or test sample) can be influenced by massive electromagnetic irradiation and/or the indication of the signal could be completely absent.
■■If the CPG1000 is used in applications with oil as a pressure medium, make sure it will not be used with flammable material or gases directly afterwards since it can lead to dangerous explosions and danger to personnel and machinery.
■■Residual media in the dismounted instrument can result in a risk to persons, the environment and the equipment.Take sufficient precautionary measures.
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WIKA operating instructions model CPG1000 |
9 |
2.Safety
GB
DANGER!
Danger of death caused by electric current
Operation using a defective power supply unit (e.g.short circuit from the mains voltage to the output voltage) can result in life-threatening voltages at the instrument!
Special conditions for safe use
WARNING!
If the CPG1000 has been exposed to overload or sudden physical shock (e.g.being dropped) it should be checked for signs of damage that may cause concerns about safety.If there is any doubt, return the unit toWIKA for evaluation.For information on returning the instrument see chapter 9.2 "Return".
The CPG1000 is not intended for use with flammable substances and must be used only in locations which provide sufficient protection against the intrusion of solid foreign objects or water which could impair the safety.
CAUTION!
To avoid possible damage to the calibration reference or to equipment under test:
■■If the message "OL" is displayed, the measuring range has been exceeded and the pressure source must be removed immediately from the CPG1000 in order to prevent damage to the internal sensor.
■■The maximum permitted torque of the thread is 13.5 Nm = 10 ftlbs.This permitted torque must NEVER be exceeded.
■■When screwing the NPT thread of the CPG1000 to an adapter or a process connection, it is necessary to use an additional sealing compound, e.g.Teflon tape between the threads.
■■The sealing has to be made withTeflon tape directly via the NPT thread and not via the manifold at the CPG1000.
10
WIKA operating instructions model CPG1000
11568047.02 08/2012 GB/D
11568047.02 08/2012 GB/D
2.Safety
2.5 Labelling/Safety marks
Product label
GB
Date of manufacture
Year/Month/Day
Explanation of symbols
Before mounting and commissioning the instrument, ensure you read the operating instructions!
CSA, Canadian Standard Association®
The instrument was inspected and certified by CSA International. Instruments bearing this mark comply with the applicable Canadian standards on safety (including explosion protection)
CE, Communauté Européenne
Instruments bearing this mark comply with the relevant European directives.
ATEX European Explosion Protection Directive
(Atmosphère = AT, explosible = EX)
Instruments bearing this mark comply with the requirements of the European directive 94/9/EC (ATEX) on explosion protection.
This marking on the instruments indicates that they must not be disposed of in domestic waste.The disposal is carried out by return to the manufacturer or by the corresponding municipal authorities (see directive 2002/96/ EC).
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WIKA operating instructions model CPG1000 |
11 |
3.Specifications
3.Specifications
GB Sensor technology
Measuring range |
mbar |
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0 … 70 1) |
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Overpressure limit |
mbar |
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200 |
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Burst pressure |
mbar |
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350 |
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Resolution |
mbar |
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0.001 |
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Measuring range |
bar |
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0 … 1 |
0 |
...2 |
-1 ...+1 1) |
-1 ...+2 1) |
0 ...7 |
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Overpressure limit |
bar |
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4 |
4 |
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4 |
4 |
14 |
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Burst pressure |
bar |
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6 |
6 |
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6 |
6 |
70 |
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Resolution |
bar |
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0.0001 |
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Measuring range |
bar |
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0 ...20 |
0 |
...35 |
0 ...70 |
0 ...140 |
0 ...200 |
0 ...350 |
0 ...700 |
Overpressure limit |
bar |
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42 |
70 |
140 |
210 |
420 |
700 |
1,100 |
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Burst pressure |
bar |
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140 |
140 |
700 |
700 |
700 |
700 |
1,100 |
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Resolution |
bar |
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0.001 |
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0.01 |
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Measuring range |
bar abs. |
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0 ...1 |
0 |
...2 |
0 ...7 |
0 ...20 |
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Overpressure limit |
bar abs. |
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4 |
4 |
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14 |
42 |
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Burst pressure |
bar abs. |
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35 |
35 |
70 |
140 |
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Resolution |
bar abs. |
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0.0001 |
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0.001 |
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Accuracy |
0.05 % FS |
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(0.1 % FS for measuring ranges 0 ...70 mbar, -1 ...+1 bar and -1 ...+2 bar) |
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(0.25 % FS for vacuum measuring ranges with instruments from 7 bar to a max. |
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35 bar) 2) |
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Compensated temperature |
0 ...50 °C |
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range |
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Temperature coefficients |
0.005 % of the span/°C outside of 0 ...50 °C |
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Type of pressure |
relative pressure, absolute pressure (up to 20 bar abs) and vacuum measuring |
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ranges |
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Pressure connection |
¼ NPT male (incl.¼ NPT female to G ½ male adapter) 3) |
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Pressure medium |
all liquids and gases compatible with 316 stainless steel 1) |
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1)Only use the measuring ranges marked in this way with clean non-corrosive gases.
2)For measuring instruments with a maximum measuring range of up to 2 bar, operation in the vacuum measuring range is limited to -350 mbar.(Measuring ranges -1 ...+1 bar and -1 ...+2 bar are excluded.) Measuring ranges ≥ 7 bar can be loaded with a full vacuum.
3)Adapter not included in delivery for North America.
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WIKA operating instructions model CPG1000 |
11568047.02 08/2012 GB/D
11568047.02 08/2012 GB/D
3.Specifications
Base instrument
Indicator |
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GB |
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Display |
5 1/2 digit display, character size 16.53 mm (0.65") |
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20 segment bargraph, 0 ...100 % |
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Pressure units |
psi, bar, mbar, Kg/cm², inH2O (4 °C, 20 °C or 60 °F), ft H2O (4 °C, 20 °C or |
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60 °F), cmH2O (4 °C and 20 °C), mH2O (4 °C and 20 °C), kPa, MPa, inHg, |
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mmHg,TORR, mSW, ft SW, user-defined unit |
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Functions |
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Measuring rate |
0.5/sec.to 10/sec.selectable |
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Memory |
MIN/MAX, integrated data logger |
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Data logger 4) |
Cyclic logger:automatic recording of up to 8,500 values; |
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Cycle time:selectable from 1 ...3,600 sec.in the following steps |
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1 sec., 2 sec., 5 sec., 10 sec., 30 sec., 1 min, 2 min, 5 min, 10 min, 30 min and |
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1 h |
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Material |
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Wetted parts |
stainless steel 316 |
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Case |
stainless steel |
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Voltage supply |
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Power supply |
3 x 1.5V AA alkaline batteries |
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Battery life |
approx.1,500 h without backlighting |
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approx.2,000 h at lower measuring rate |
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Battery status indication |
Icon in display for low battery level |
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Permissible ambient conditions |
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Operating temperature |
-10 ...+55 °C |
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Medium temperature |
-10 ...+55 °C (lower temperature limit above the freezing point of the medium) |
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Storage temperature |
-20 ...+70 |
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Relative humidity |
< 95 % r.H.(non-condensing) |
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Communication |
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Interface |
USB, RS-232 |
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Case |
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Dimensions |
111 x 127 x 38 mm |
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Ingress protection |
IP 65 |
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Weight |
approx.455 g |
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WIKA operating instructions model CPG1000 |
13 |
3.Specifications
Approvals and certificates
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CE conformity |
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GB |
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EMC directive |
2004/108/EC, EN 61326-1 emission (group 1, class B) and interference |
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immunity (Appendix A) |
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ATEX directive |
II 3G Ex nA IIBT6 |
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CSA directive |
Class I, division 2, groups A, B, C, D |
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Certificate |
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Calibration |
3.1 calibration certificate per DIN EN 10204 |
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option:DKD/DAkkS calibration certificate |
For further specifications seeWIKA data sheet CT10.01 and the order documentation.
For further important safety instructions for the operation in hazardous areas see chapter 2.3 "Additional safety instructions for instruments per ATEX".
Available measuring ranges and resolutions
Measuring ranges and factors part 1
|
Measuring range |
0 ...0.07 |
0 ...1 |
0 ...2 |
0 ...7 |
0 ...20 |
0 ...35 |
|
in bar |
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-1 ...+1 |
-1 ...+2 |
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Unit |
Conversion factor |
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psi |
1 |
1.0000 |
15.000 |
30.000 |
100.00 |
300.00 |
500.00 |
bar |
0.06894757 |
0.0689 |
1.0342 |
2.0684 |
6.8948 |
20.684 |
34.474 |
mbar |
68.94757 |
68.948 |
1,034.2 |
2,068.4 |
6,894.8 |
20,684 |
34,474 |
kPa |
6.894757 |
6.8948 |
103.42 |
206.84 |
689.48 |
2,068.4 |
3,447.4 |
MPa |
0.00689476 |
0.0069 |
0.1034 |
0.2068 |
0.6895 |
2.0684 |
3.4474 |
kg/cm² |
0.07030697 |
0.0703 |
1.0546 |
2.1092 |
7.0307 |
21.092 |
35.153 |
mmHg (0 °C) |
51.71507 |
51.715 |
775.73 |
1,551.5 |
5,171.5 |
15,515 |
25,858 |
inHg (0 °C) |
2.03603 |
2.0360 |
30.540 |
61.081 |
203.60 |
610.81 |
1,018.0 |
cmH2O (4 °C) |
70.3089 |
70.309 |
1,054.6 |
2,109.3 |
7,030.9 |
21,093 |
35,154 |
cmH2O (20 °C) |
70.4336 |
70.434 |
1,056.5 |
2,113.0 |
7,043.4 |
21,130 |
35,217 |
mmH O (4 °C) |
703.089 |
703.09 |
10,546 |
21,093 |
70,309 |
-- 1) |
-- 1) |
2 |
|
|
|
|
|
-- 1) |
-- 1) |
mmH2O (20 °C) |
704.336 |
704.34 |
10,565 |
21,130 |
70,434 |
||
mH2O (4 °C) |
0.703089 |
0.7031 |
10.546 |
21.093 |
70.309 |
210.93 |
351.54 |
mH2O (20 °C) |
0.704336 |
0.7043 |
10.565 |
21.130 |
70.434 |
211.30 |
352.17 |
inH2O (4 °C) |
27.68067 |
27.681 |
415.21 |
830.42 |
2,768.1 |
8,304.2 |
13,840 |
inH2O (20 °C) |
27.72977 |
27.730 |
415.95 |
831.89 |
2,773.0 |
8,318.9 |
13,865 |
inH2O (60 °F) |
27.70759 |
27.708 |
415.61 |
831.23 |
2,770.8 |
8,312.3 |
13,854 |
ftH2O (4 °C) |
2.306726 |
2.3067 |
34.601 |
69.202 |
230.67 |
692.02 |
1,153.4 |
14 WIKA operating instructions model CPG1000
11568047.02 08/2012 GB/D
11568047.02 08/2012 GB/D
3.Specifications
Measuring ranges and factors part 1
|
Measuring range |
0 ...0.07 0 ...1 |
0 ...2 |
0 ...7 |
0 ...20 |
0 ...35 |
|
|
|
|
in bar |
|
-1 ...+1 |
-1 ...+2 |
|
|
|
|
GB |
Unit |
Conversion factor |
|
|
|
|
|
|
|
|
ftH2O (20 °C) |
2.310814 |
3.3108 |
34.662 |
69.324 |
231.08 |
693.24 |
1,155.4 |
|
|
ftH2O (60 °F) |
2.308966 |
2.3090 |
34.634 |
69.269 |
230.90 |
692.69 |
1,154.5 |
|
|
ft sea water |
2.24719101 |
2.2472 |
33.708 |
67.416 |
224.72 |
674.16 |
1,123.6 |
|
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m sea water |
0.68494382 |
0.6849 |
10.274 |
20.548 |
68.494 |
205.48 |
342.47 |
|
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Torr |
51.71507 |
51.715 |
775.73 |
1,551.5 |
5,171.5 |
15,515 |
25,858 |
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Measuring ranges and factors part 2 |
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Measuring range in bar |
0 ...70 |
0 ...140 |
0 ...200 |
0 ...350 |
0 ...700 |
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Unit |
Conversion factor |
|
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|
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|
|
|
psi |
1 |
|
1,000.0 |
2,000.0 |
3,000.0 |
5,000.0 |
10,000 |
|
|
bar |
0.06894757 |
|
68.948 |
137.90 |
206.84 |
344.74 |
689.48 |
|
|
mbar |
68.94757 |
|
68,948 |
-- 1) |
-- 1) |
-- 1) |
-- 1) |
|
|
kPa |
6.894757 |
|
6,894.8 |
13,790 |
20,684 |
34,474 |
68,948 |
|
|
MPa |
0.00689476 |
|
6.8948 |
13.790 |
20.684 |
34.474 |
68.948 |
|
|
kg/cm² |
0.07030697 |
|
70.307 |
140.61 |
210.92 |
351.53 |
703.07 |
|
|
mmHg (0 °C) |
51.71507 |
|
51,715 |
-- 1) |
-- 1) |
-- 1) |
-- 1) |
|
|
inHg (0 °C) |
2.03603 |
|
2,036.0 |
4,072.1 |
6,108.1 |
10,180 |
20,360 |
|
|
cmH O (4 °C) |
70.3089 |
|
70,309 |
-- 1) |
-- 1) |
-- 1) |
-- 1) |
|
|
2 |
|
|
|
-- 1) |
-- 1) |
-- 1) |
-- 1) |
|
|
cmH2O (20 °C) |
70.4336 |
|
70,434 |
|
|
||||
mmH2O (4 °C) |
703.089 |
|
-- 1) |
-- 1) |
-- 1) |
-- 1) |
-- 1) |
|
|
mmH2O (20 °C) |
704.336 |
|
-- 1) |
-- 1) |
-- 1) |
-- 1) |
-- 1) |
|
|
mH2O (4 °C) |
0.703089 |
|
703.09 |
1,406.2 |
2,109.3 |
3,515.4 |
7,030.9 |
|
|
mH2O (20 °C) |
0.704336 |
|
704.34 |
1,408.7 |
2,113.0 |
3,521.7 |
7,043.4 |
|
|
inH O (4 °C) |
27.68067 |
|
27,681 |
55,361 |
83,042 |
-- 1) |
-- 1) |
|
|
2 |
|
|
|
|
|
-- 1) |
-- 1) |
|
|
inH2O (20 °C) |
27.72977 |
|
27,730 |
55,460 |
83,189 |
|
|
||
inH2O (60 °F) |
27.70759 |
|
27,708 |
55,415 |
83,123 |
-- 1) |
-- 1) |
|
|
ftH2O (4 °C) |
2.306726 |
|
2,306.7 |
4,613.5 |
6,920.2 |
11,534 |
23,067 |
|
|
ftH2O (20 °C) |
2.310814 |
|
2,310.8 |
4,621.6 |
6,932.4 |
11,554 |
23,108 |
|
|
ftH2O (60 °F) |
2.308966 |
|
2,309.0 |
4,617.9 |
6,926.9 |
11,545 |
23,090 |
|
|
ft sea water |
2.24719101 |
|
2,247.2 |
4,494.4 |
6,741.6 |
11,236 |
22,472 |
|
|
m sea water |
0.68494382 |
|
684.94 |
1,369.9 |
2,054.8 |
3,424.7 |
6,849.4 |
|
|
Torr |
51.71507 |
|
51,715 |
-- 1) |
-- 1) |
-- 1) |
-- 1) |
|
|
1) Due to the limited screen resolution, no values are displayed here.The resolution is limited to 100,000 digits.
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WIKA operating instructions model CPG1000 |
15 |
3.Specifications
|
Dimensions in mm |
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GB |
Front view |
Side view |
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Bottom view |
Adapter included |
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16 |
WIKA operating instructions model CPG1000 |
11568047.02 08/2012 GB/D |
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4.Design and function
4.Design and function
4.1 Description |
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|
GB |
||
The CPG1000 combines the high accuracy of the digital electronics with the convenience |
||
and easy handling of an analogue test gauge.Accurate to ±0.05 % FS the CPG1000 can |
|
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be used as a calibration reference or in any application requiring high accuracy pressure |
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measurement. |
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Many user-configurable functions have been implemented in the CPG1000, for example |
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sampling rate, tare, damping, automatic disconnection and Min-Max measurement.Once |
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the digital pressure gauge is configured, the settings can be locked and password protect- |
|
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ed to prevent unauthorised changes to the configuration. |
|
4.2 Scope of delivery
■■Precision digital pressure gauge model CPG1000
■■Operating instructions
■■3.1 calibration certificate per DIN EN 10204
■■3 x 1.5V AA alkaline batteries
■■Adapter 1/4 NPT female to G 1/2 male 1)
■■Protective rubber cap for case
1) Not included in delivery for North America.
Cross-check scope of delivery with delivery note.
The alkaline batteries are installed ex works, except in the variant with optional DC 24V voltage supply.In this case the alkaline batteries are not included in the scope of delivery.
11568047.02 08/2012 GB/D
WIKA operating instructions model CPG1000
17
4.Design and function
4.3Front foil of the CPG1000 precision digital pressure gauge
GB 8
7
6
5
11) Pressure display
2)Currently-set unit
3)Bargraph indicates the current pressure graphically
4)Selecting a configuration option
2 |
|
Turning the backlighting on and off |
5) |
Display of the MIN/MAX values, scrolls the |
|
3 |
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menu display backwards |
6) |
Zero point adjustment carried out by |
4pressing, scrolls the menu display forward
7)Open the configuration menu
8)Switches the precision digital pressure gauge on and off
4.4 Integrated data logger
From the firmwareVersion 3.00 onwards, the CPG1000 has an integrated data logger.This data logger can be activated and operated using the CPGLog software.For this, see the CPGLog operating instructions.
4.5 External voltage supply
The standard version is supplied with three AA alkaline batteries.In the optional DC 24V powered version with an external voltage supply, the alkaline batteries are not installed. Connect the DC 24V voltage supply to the terminals at the rear of the measuring instrument.Ensure the polarity is correct.Do not insert any batteries if an external power supply is being used.
WARNING!
Prior to connecting the mains adapter to the mains power supply make sure that the operating voltage specified on the mains adapter matches the mains voltage.
Measuring instruments with an external power supply unit are supplied without batteries inserted.For operation with an external voltage source, batteries MUST NOT be inserted.Measuring instruments with an external power supply unit are not approved for the hazardous areas.
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18 |
WIKA operating instructions model CPG1000 |
11568047.02 08/2012 GB/D
11568047.02 08/2012 GB/D
4.Design and function
4.5.1 Battery replacement |
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WARNING! |
GB |
Do not change the alkaline batteries in hazardous area! |
Rotate the faceplate of the CPG1000 to the left by approx.90° and remove it.After that the front panel of the pressure gauge can be removed and the battery compartment is accessible.Insert the three AA-sized alkaline batteries in correct polarity.
WARNING!
Always use AA alkaline batteries and observe the correct polarity.During enclosure assembly ensure that the front is aligned properly.
4.5.2 Battery life time
The battery life time is 1,500 hours (62 days) for continuous operation (without background illumination).In the lower left corner of the display there is a symbol for the battery capacity. This symbol appears if the battery voltage is too low.For instructions on batteries refer to chapter 3 "Specifications".
4.6 RS-232 interface
The CPG1000 has as standard an RS-232 interface.Only the interface converter offered byWIKA may be used.The serial data transmission can be used for configuration, calibration and transmission of the instrument’s measured values.
WARNING!
The RS-232 interface must not be used in hazardous areas.
4.7 Connections
The CPG1000 uses a ¼ NPT male thread connection for its process connection.An adapter on G ½ male thread is included in the scope of delivery.Different adapters may be necessary for connection to the pressure reference standard.When screwing the NPT thread of the CPG1000 to an adapter or a process connection, it is necessary to use an additional sealing compound, e.g.Teflon tape between the threads.The hose, lines and fittings etc.must always be approved, as a minimum, for the working pressure which corresponds to the pressure of the instrument.In addition, there must be no leaks during the calibration process.If necessary, seal usingTeflon tape.
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WIKA operating instructions model CPG1000 |
19 |
5.Transport, packaging and storage
5.Transport, packaging and storage
5.1 Transport
GB Check the precision digital pressure gauge for any damage that may have been caused by transport.Obvious damage must be reported immediately.
5.2 Packaging
Do not remove packaging until just before mounting.
Keep the packaging as it will provide optimum protection during transport (e.g.change in installation site, sending for repair).
5.3 Storage
Permissible conditions at the place of storage:
■■Storage temperature:-20 ...+70 °C
■■Humidity:0 ...90 % relative humidity (no condensation)
Avoid exposure to the following factors:
■■Direct sunlight or proximity to hot objects
■■Mechanical vibration, mechanical shock (putting it down hard)
■■Soot, vapour, dust and corrosive gases
Store the CPG1000 in its original packaging in a location that fulfils the conditions listed above.If the original packaging is not available, pack and store the instrument as described below:
1.Wrap the instrument in an antistatic plastic film.
2.Place the instrument, along with shock-absorbent material, in the packaging.
3.If stored for a prolonged period of time (more than 30 days), place a bag, containing a desiccant, inside the packaging.
WARNING!
Before storing the instrument (following operation), remove any residual media.This is of particular importance if the medium is hazardous to health, e.g.caustic, toxic, carcinogenic, radioactive, etc.
20
WIKA operating instructions model CPG1000
11568047.02 08/2012 GB/D
11568047.02 08/2012 GB/D
6.Commissioning, operation
6.Commissioning, operation
Only connect to testand calibration installations in the depressurised |
GB |
condition (atmospheric). |
|
|
Push the power button briefly to turn the instrument on.Push the button again to turn it off. After switching on the firmware version is indicated on the display for approx.1 second.
6.1 Normal operation
Turning on and off the background illumination: Press the Enter key.
Zeroing the display: Press and hold the ZERO key.
For absolute pressure gauge after pressing the ZERO key, the barometric reference value has to be entered.Use keys ▲ and ▼ to set the value. Confirm with ENTER.
As the calibration was realised with this value, it is recommended not to change the reference value set ex-works.
MAX/MIN: The CPG1000 stores the minimum and maximum pressure in the memory.If the MAX/MIN key is pressed once, the maximum pressure from the memory is displayed. If the MAX/MIN key is pressed again, the minimum pressure from the memory is displayed. After 2 seconds the instrument returns to normal operation.To delete the memory registers holding the values for MAX/MIN, hold the MAX/MIN key pressed for at least 2 seconds until the “CLr”message is displayed.The bargraph on the lower edge of the display indicates the present pressure proportional to the entire measuring range.
If aTARA value has been programmed for the CPG1000, the displayed pressure does not correspond to the actual pressure applied.
6.2 Setup and configuration
Press the CONFIG key to access the functions of the instrument which are adjustable by the user.Every time the CONFIG key is pressed, the display switches to the next function. As soon as a function is configured, press the Enter key to close the Configuration menu, or the CONFIG key to continue configuration.
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WIKA operating instructions model CPG1000 |
21 |