WIKA cpd8000-g, cpd8000-a User Manual

Page 1
Digital Pressure Standard
Model CPD8000
Applications
High level Digital Primary standard.
Reference instrument for testing, adjusting and
calibrating pressure measuring instruments in factories and calibration laboratories.
Unique working principle.
Self-contained, complete system also suitable for
on-site measurements/calibrations
Special Features
Absolute & gauge
Resolution down to 1 ppm
Several ranges up to 5 MPa
Accuracy down to 20 ppm of reading
Perfect for automatic calibration system.
Description
A unique concept
The CPD8000 measuring principle lies on the principle of
the pressure balances and is based on the fundamental
equation which defines pressure: P = F/A with P as a
pressure, F a force and A an effective area.
CPD8000 is a worldwide exclusivity combining two high
level technologies:
Best available piston cylinder assemblies; whose
effective area A is perfectly known
High accuracy force cell which measure the force F.
CPD8000 is defined as a digital pressure balance and is a
high accuracy pressure measurer.
Primary principle
As a result, the CPD8000 measuring principle is a
primary principle; it associates the measurement
accuracy and reliability of fundamental pressure
standards with the ease of use of automatic digital
instruments.
Easy of use
Model CPD8000 offers same high accuracy as a high
end pressure primary standard with the benefits of:
No weights manipulation
Built-in reference mass for auto-calibration
Displaying of full corrected pressure
Desgranges & Huot WIKA Data Sheet CPD8000 04/2012
Calibration Technology
CPD8000-A fitted with low pressure head
Page 1 of 8 Desgranges & Huot WIKA Data Sheet CPD8000 04/2012
Page 2
The working principle
The pressure is applied on the piston, and turns it
linearly into a perfectly proportional force that is
transferred to the measuring force cell.
A microprocessor calculates the force corresponding
to the pressure, corrects it for all the environmental
influences and finally transfers the pressure value to
the display and to the communication interface.
The measuring force cell permanently measures and
interpolates the pressure-generated force.
Absolute and gauge mode
Two models of CPD8000 are available according to your
needs :
CPD8000-G: Gauge mode only
Dedicated to gauge measurements, the force cell is let at
the atmospheric pressure.
CPD8000-A: Absolute and gauge mode
Versatile measurer, the force cell is placed in reference
chamber which can be at the atmospheric pressure for
gauge measurement or vacuum for absolute measurement.
The measurer is placed under a reference vacuum
chamber:
Absolute pressure measurement is a simple and fast solution,
it allows to measure in continue an absolute pressure
without to have to break the vacuum between each
pressure point as it is necessary with the classical pressure
balances.
The vacuum realised on the measuring block and in
the reference chamber is around 2 Pa.
CPD8000 basic principle
P
F
A
=
CPD8000-G
CPD8000-A
Page 2 of 8 Desgranges & Huot WIKA Data Sheet CPD8000 04/2012
Page 3
General Assembly
CPD8000’s measurement quality and long-term performance are based on 5 main subsets.
1 – The Piston-Cylinder Assembly: The Corner Stone
The role of the piston-cylinder assembly consists in turning perfectly the pressure into force. The quality of this transformation mainly depends on an excellent geometry, but also on a very low sensitivity to external influences.
The Desgranges & Huot’s piston-cylinder assemblies are manufactured in a special grade of tungsten carbide, according to techniques which have been permanently refined for more than 50 years. The manufacturing tolerances are typically below 0.1 micrometer as far as straightness, roundness and parallelism are concerned, which gives them sensitivity, linearity and a repeatability no other manufacturer in the world can offer. The assemblies which equip the CPD8000 are absolutely identical to those used to develop the highest-performance pressure standards.
Tungsten carbide has the advantage of not being very easily distorted under temperature and pressure. Therefore, the piston keeps its metrological qualities regardless the operating conditions.
A large choice of pressure ranges
DH manufactures 21 piston-cylinder assemblies of different area (6 for the CPD8000-A, 15 for the CPD8000-G) , each of them offering a different measuring range.
In order to increase the ease of use, each nominal areas has been designed in order that the piston-cylinder assembly has a simple conversion coefficient of pressure into mass called Kn, so that a Kn bar pressure is converted in 1 kg.
2 – The Measuring Head: An Essential Role
The measuring head is aimed at containing, operating and protecting the piston-cylinder assembly.
It is fitted with the new motorised rotating system which ensures the centring by rotation of the piston in its cylinder so that the force transmitted to the measuring force cell by the pressure is perfectly and fully vertical then without alteration. It has been created to make sure that the rotating noises be less important than the sensitivity of both the piston and measuring cell.
It is equipped with a 4-wire platinum resistance thermometer allowing the most accurate measurement of the piston-cylinder assembly temperature.
The measuring head is coupled with the measuring force cell by 3 screws and can be dismantled in a few seconds.
It is possible to combine a measuring force cell with several measuring heads, each of which being fitted with a piston­cylinder assembly of different Kn to meet various application fields.
3 – The Measuring Cell: A Force Transferring Function
The electronic measuring force cell has been developed for the high accurate manufacturing of mass comparators.
It uses the MONOBLOC technology manufactured by electro erosion; this technology reflects latest innovations realised in mechanics, electronic, computer science and opto-electronic.
The concept of MONOBLOC eliminates all the complicated mechanical links fit in a force sensor, due to the substitution of the 90 assembly spares found in a traditional load cell by only one part.
The measuring force cell is associated with an Auto Calibrating Function (see further) which enables to apply to it, easily and whenever it is necessary, a reference force that is equivalent to the product of the mass multiplied by the local acceleration of the gravity (F = M x g) in order to recalibrate it.
Consequently, the measuring cell is not used as a force measuring instrument but as a comparator between the reference force created by the mass when the calibration takes place and the force which is exerted by the piston during the pressure measurements. The measuring force cell is thus exclusively used for its short-term repeatability.
Page 3 of 8 Desgranges & Huot WIKA Data Sheet CPD8000 04/2012
Measuring
force cell
and
vacuum
chamber
Measuring
block
Coupling
device
Page 4
4 – The Autocalibrating Function (ACF)
The CPD8000 measuring force cell response to the force, which is applied to it, may drift with time. In addition to this drift which is due to the ageing of the measuring force cell, a low short-term drift may appear: this is an evolution of the measuring force cell response according to the change of the environmental parameters, above all ambient temperature and relative humidity.
To curb these drifts, the CPD8000 is fitted with an Auto
Calibrating Function (ACF) coupled with an Environment Monitoring Module (EMM).
The use of the ACF enables the measuring force cell to easily free from this drift by readjusting its deviation according to the new environmental conditions, even when the measuring head is fitted.
The ACF consists in an automatic loading of an internal standard mass which can be easily loaded by pressing a key located on the front panel, or from a remote computer. By applying the standard mass, you readjust the deviation of the measuring force cell according to two points: zero and the mass generated force value (i.e. the full scale value).
You can optionally use a set of external standard masses in order to check the measuring force cell linearity over 5 points. These masses can also be used to run an external calibration.
5 – The Environment Monitoring Module (EMM)
In order to determine whether it is worthy to use the ACF, the CPD8000 is equipped with an Environment Monitoring Module which consists in 3 sensors for ambient
temperature, relative humidity and barometric pressure, and their electronic components.
After the calibration, the EMM keeps on monitoring the evolution of the ambient conditions in real time.
If these conditions vary in proportions that might noticeably alter the measuring performance, the CPD8000 displays a warning flag to advise the user to command the ACF in order to readjust the dynamometer to the new operating conditions. The warning flag is also sent to the command software if the CPD8000 is operated from a remote computer.
When the ACF is in use, the environment conditions, for which the measurements carried out by the measuring force cell are valid, are measured by the EMM and stored in the internal memory
Therefore, the EMM monitors the difference between the conditions stored during the calibration, at t0, and the conditions measured when the operation took place, at t+1
.
The sensors with which the EMM is fitted are not used for their accuracy and long-term stability, but for their short term repeatability.
Measuring force cell
Computer
connection
Internal standard mass
EMM sensors
Page 4 of 8 Desgranges & Huot WIKA Data Sheet CPD8000 04/2012
Page 5
Displayed Pressure Calculation
The pressure displayed by the CPD8000 is calculated according to the following formula
( )( ) ( )( )
PvactP
g
g
N
N
KnP
man
mac
PCPC
n
l
k
+
 
 
×××××××=
ρρ
ρρ
αλ
2011
where:
Kn is the specific coefficient of the piston-cylinder
assembly
N is the indication of the measuring force cell in count
Nk is the sensitivity of the measuring force cell
gl is the local gravity in m.s-2
gn is the normal gravity in m.s-2
− λλλλPC is the pressure distortion coefficient of the piston-
cylinder assembly
ααααPC is the thermal dilation coefficient of the piston-
cylinder assembly
t is the temperature of the piston-cylinder assembly in
°C
- ρρρρ
ac
is the air density during the adjustment of the
measuring force cell in en kg.m-3. This parameter is
null when the CPD8000-A operates in absolute mode.
- ρ
m
is the density of the adjustment mass in kg.m-3
- ρ
an
is the normal air density in kg.m-3
-
P
Vac
is the residual vacuum in the reference chamber.
Constant Parameters
The constant parameters entering in the computing of pressure are stored in the non-volatile memory of the CPD8000:
Kn of the piston-cylinder assembly,
Sensitivity of the measuring force cell (Nk),
Normal gravity (gn),
Local gravity (gl),
Pressure distortion coefficient of the piston-cylinder assembly (λPC),
Thermal dilation coefficient of the piston-cylinder assembly (αPC),
Density of the calibration mass (ρm),
Normal air density (ρan).
Some of these parameters are specific to each piston­cylinder assembly and are determined during the calibration. You can easily modify them if necessary and the internal memory allow to save the parameter of three different piston-cylinder assemblies
Variable Parameters
The variable parameters affecting the calculation of the pressure are automatically measured and integrated in the expression of the pressure :
temperature of the piston-cylinder assembly (t),
ambient temperature ,
humidity,
atmospheric pressure.
residual vacuum (P
Vide
)
The pressure is automatically converted into any of the common pressure units and the user has the possibility to configure the system to special units.
This rigorous metrology enables an ease of use as well as a speed of measurement operation.
Defining the air density
during the calibration
(
ρ
ac
)
Page 5 of 8 Desgranges & Huot WIKA Data Sheet CPD8000 04/2012
Page 6
Technical Specifications
Measuring Ranges
The CPD8000’s pressure measuring ranges depend on the specific Kn coefficient of the piston-cylinder assembly with which the measuring head is equipped.
Various measuring heads can be used with a same CPD8000 in order to adapt the standard to several applications.
They are interchangeable in a few seconds and the CPD8000’s internal memory has the ability to save the metrological coefficients for 3 different piston cylinder assemblies.
Designation Pressure Ranges Resolution PCA Kn Operating fluid
A01 0.1 Pa ... 100 kPa 0,1 Pa 0,1 bar/kg Pure gas
A02 0.2 Pa ... 200 kPa 0,2 Pa 0,2 bar/kg Pure gas
A03 0.5 Pa ... 500 kPa 0,5 Pa 0,5 bar/kg Pure gas
A04 1 Pa ... 1 MPa 1 Pa 1 bar/kg Pure gas
A05 2 Pa ... 2 MPa 2 Pa 2 bar/kg Pure gas
A06 5 Pa ... 5 MPa 5 Pa 5 bar/kg Pure gas
G01 0.1 Pa ... 100 kPa 0,1 Pa 0,1 bar/kg Pure gas
G02 0.2 Pa ... 200 kPa 0,2 Pa 0,2 bar/kg Pure gas
G03 0.5 Pa ... 500 kPa 0,5 Pa 0,5 bar/kg Pure gas
G04 1 Pa ... 1 MPa 1 Pa 1 bar/kg Lubricated gas
G05 2 Pa ... 2 MPa 2 Pa 2 bar/kg Lubricated gas
G06 5 Pa ... 5 MPa 5 Pa 5 bar/kg Lubricated gas
G07 10 Pa ... 10 MPa 10 Pa 10 bar/kg Lubricated gas
G08 20 Pa ... 20 MPa 20 Pa 20 bar/kg Lubricated gas
G09 50 Pa ... 50 MPa 50 Pa 50 bar/kg Lubricated gas
G20 2E
-
4
... 200 Psi 2E
-
4
Psi 20 Psi/kg Lubricated gas
G21 5E
-
4
... 500 Psi 5E
-
4
Psi 50 Psi/kg Lubricated gas
G22 1E
-
3
... 1000 Psi 1E
-
3
Psi 100 Psi/kg Lubricated gas
G23 2.5E
-
3
... 2500 Psi 2.5E
-
3
Psi 250 Psi/kg Lubricated gas
G24 3E
-
3
... 3000 Psi 2E
-
3
Psi 200 Psi/kg Lubricated gas
G25 5E
-
3
... 5000 Psi 5E
-
3
Psi 500 Psi/kg Lubricated gas
The measuring blocks highlighted in green are “standard products”, available in shorter delivery time.
Page 6 of 8 Desgranges & Huot WIKA Data Sheet CPD8000 04/2012
Page 7
Technical Specifications (Continuation)
Piston-Cylinder Assemblies Standard Masses
Material: tungsten carbide Poisson’s ratio: 0,218 Young’s modulus: 6 10
11
N/m
Typical geometry researched:
Straightness (typical manufacturing tolerance): 0,1 µm Roundness (typical manufacturing tolerance): 0,1 µm Parallelism (typical manufacturing tolerance) : 0,1 µm Clearance between the piston and the cylinder: 0,2 to 0,4
µm according to the model
Stability of the effective area: 1 ppm / an
Internal mass
Material: nickel chromium steel Mass density: 7900 kg/m3 ± 10%
External optional calibration masses
Material: 304L steel Mass density: 7920 kg/m3± 10%  Composition of the set: 5 x 2 kg Adjusting tolerance to the nominal value: ±1E
-6
M
Calibration Uncertainty: ± 2,4E
-6
M
EMM Environmental Measuring Module
Sensors Type Accuracy Alarm setting
Ambient temperature: 4-wire PT100
± 0,2°C ± 2°C
Relative humidity: Capacitive sensor
± 5 % ± 20%
Atmospheric pressure: Strain gauge
± 2 mbar ± 10 mbar
PCA temperature: A DIN 43760 4-wire PT100 ± 0,1 °C N/A
Metrological Specifications
Researched metrological specifications
Linearity: 2E-6 FS
Hysteresis: 2E-6 FS
Bias: 7E-6 FS
Repeatability: 5E-6 FS
Temperature effect: full compensation
Precision* : 11E-6 FS (Combination of repeatability, hysteresis, linearity and 3-year stability)
Typical uncertainty researched for a 200 kPa range (k=2) : U=0.8 Pa + 1.E-5 P
Dimension (L x W x H): 530 x 400 x 320 mm Measurement fluid: Dry and non corrosive clean gas
Maximum overpressure: 110 % FS Operating temperature: 10 to 30 ° C
Sampling rate: 250 ms Operating humidity: 15 to 85 % HR
Computer interface: RS232C Power supply: 110 - 240 VAC, 50-60 Hz
Residual vacuum : Pirani gauge 1Pa ±1E-4 Power consumption: 20 VA
Weight 20 kg
Summary of the Functions The CPD8000 has a great variety of functions aimed at facilitating its use and assuring the quality of its long-term
operation:
Menus in English, French, German and Spanish
Saving of the metrological characteristics for 3 pressure ranges
Large LCD back-lighting graphic screen with contrast adjustment
Mechanical protection against overpressure up to 110%
Overpressure visual and sound warning
Calibration visual warning when the calibration is necessary
Pressure display in 12 pressure units, and a user unit User adjustable pressure stability criterion
Front panel tarring key Front panel ACF running key
Choice between internal/external calibration EMM parameters display Piston-cylinder assembly temperature measuring circuit
with auto-calibration by resistance of integrated reference
Permanent display of the residual vacuum
Summary of the Functions (Continuation)
Page 7 of 8 Desgranges & Huot WIKA Data Sheet CPD8000 04/2012
Page 8
Remote Control
Maintenance
All the CPD8000 functions, even the ACF running command, can be executed from an external computer through serial communication (RS232C), which enables it to be integrated in an automatic calibrating system. A programming example is given in the user’s manual.
The CPD8000 is delivered with all the operating instructions, consumables and tools allowing its general maintenance. No other maintenance is necessary if the standard is used in accordance with the routine instructions described in the manual. Usual recalibrations need only take place every 3 years.
Calibration CE Compatibility
All the CPD8000 standards are delivered with a gauge calibration certificate issued as standard by the COFRAC accredited Degranges & Huot’s laboratory (accreditations 2-1033 and 2-1129), which assures the user that the presented calibration results are unbiased. The COFRAC calibration guarantees the traceability of the measurements done by the CPD8000 to the National and International Standards.
The calibration is operated in accordance with the RM aero 802.22 recommendation and takes into account:
- The Kn specific coefficient determination
- The ACF calibration control The uncertainty calculation presented in the certificate respects the ISO TAG4 and EAL recommendations and shows the enlarged uncertainty of the CPD8000 with a coefficient k = 2.
It takes into account the CPD8000’s intrinsic measurement errors, the uncertainty of the reference means as well as the influence of the environment conditions, the pressure control of the CPD8000’s metrological performances and the calculation of its measurement uncertainty by comparison with a reference standard.
The CPD8000 complies with the following European directives and norms:
- n° 89/336/CEE Electromagnetic Compatibility Directive dated May 3th, 1989 modified by the n° 92/31/CEE directive dated May 12th, 1992 and the n° 93/68/CEE directive dated July 22th, 1993
- n° 73/23/CEE Low Tension Directive dated February 19th, 1973 modified by the n° 93/68/CEE directive dated July 22 th, 1993
- EN 50082-1 Ed.92 norm (Emission with the 89/336/CEE directive)
- EN 55022 B Class Ed. 87 norm (Immunity with the 89/336/CEE directive), EN 61010 norm (Safety rules for the use of measuring, regulating and laboratory electric instruments with the 73/23/CEE directive)
Option
By using a special adaptation kit, it is possible to use the gauge head model of the CPD8000-G(Head model 110, 111, 410 and 710) with the CPD8000-A. Those heads can be used to works only in gauge mode but allows extending the range capability of the CPD8000-A up to 50 MPa.
Conclusion
Due to its design and its performances, the CPD8000 primary digital standard is unique in the world. The operations with the balance do not necessitate a bell to make the vacuum and masses to load. Associated to an automatic controller, the CPD8000 allows performing fast calibrations, without having to break the vacuum between each pressure point, with a high metrological reliability. This instruments is used by our more faithful customer who are National Laboratories, Meteorology, the R&D laboratories, sensor manufacturers, airway companies …
Desgranges & Huot 56 Rue des Ecoles 93303 Aubervilliers – France Tel : +33 1 4839 8300 Fax: +33 1 4833 6590 E-Mail :
dhonline@dh-budenberg.com
www.dh-budenberg.com
Page 8 of 8 Desgranges & Huot WIKA Data Sheet CPD8000 04/2012
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