Wichita Clutch CBH User Manual

Page 1
Industrial Clutch Products
MODEL CBH
Hydraulically Actuated
Combination Clutch-Brakes
I N D U S T R I A L C L U T C H P R O D U C T S 68
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Model CBH
HYDRAULICALLY ACTUATED COMBINATION CLUTCH BRAKES
PERFORMANCE CHARACTERISTICS
The Model CBH combination clutch-bakes are oil immersed units with a spring-set brake and hydraulically-set clutch.
hey are designed for extremely high cyclic rates for for
T those applications that require a high degree of stopping accuracy.
Hydraulic actuation and precise control of piston stroke contributes to an extremely fast response time. Actuation volumes are very small and the fluid’s virtually incompressible characteristics means that piston motion times can be as low as 5-10 milliseconds. This, in turn, allows for more shaft motion time since the unit’s hydraulic response time is so short. Cyclic rates in excess of 300 cpm are not uncommon in some applications.
Such high cyclic rates induce a large amount of shock into the mechanical components of the unit and all members are designed to withstand these loads. Oil films help dampen these shock loads and the units run extremely quiet. Noise reduction s of 25-30 dBA are common when compared to dry units running at the same speeds and loads.
Wear characteristics of the Model CBH units are excellent. As an example, a Model CBH unit was endurance tested for 120 million cycles with no appreciable lining or mechanical wear. A dry unit was tested at the same load level and found to require re-line every 10 million cycles and complete unit replacement every 30 million cycles. There are many industrial applications which require longevities of this magnitude and the Model CBH has exhibited outstanding performance in these instances.
ADVANTAGES
Combination clutch-brake eliminates the possibillity of clutch-brake fight
Hydraulic actuation for fastest possible response time
Impervious to adverse operating environments
Wear virtually non-existent
Capable of high cyclic rates
Extreme stopping accuracy
Quiet operation
Usages
Original Equipment
Machinery which cycle frequently and requires the ultimate performance with respect to life, reliability, and accuracy.
Conversions
Machinery which is being upgraded to increase production or reliability.
69 I N D U S T R I A L C L U T C H P R O D U C T S
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Model CBH
Strippit® Model 1250M 30 metric ton turret punch press uses a Model CBH-4010 clutch-brake
Photo courtesy of Strippit, Inc., a unit of Idex Corp.
MODEL CBH COMBINATION CLUTCH-BRAKE DESCRIPTION
The Model CBH combination clutch-brake is arranged so it may be mounted in an end of shaft configuration. The unit is a self-contained, oil cooled, hydraulically actuated combination clutch-brake designed for maximum capacity in a minimum space envelope.
The unit contains a spring-set, hydraulically released brake while the clutch is hydraulically-set and spring released. The clutch-brake action is effected using a shuttling piston actuator which moves axially to engage either the clutch or brake. With this arrangement, it is not possible to engage the clutch and brake simultaneously so the possibility of clutch or brake overlap does not exist.
The Model CBH unit uses only the best quality, time proven materials within its construction and has been designed to withstand the rigors of high cyclic applications with precision machined clearances to provide the fastest possible response.
The input flywheel, gear, or sheave is bolted to the clutch driving member. The clutch-brake’s inner or driven members can be keyed or splined to the machine’s output shaft for maximum driving torque capacity and ease of assembly.
The stationary brake member is affixed to the machine frame through the use of a brake mounting plate provided by others.
The stationary housing provides a sealed cavity for the oil that cools the clutch-brake disc packs. If external cooling is required, this housing provides a means of oil entry and exit.
The cylinder/piston actuating mechanism has been integrated within the brake hub thereby eliminating the need for cross-drilling actuation oil entry holes in the user’s shaft and the possibility of leakage at the hub/shaft interface.
The Model CBH combination clutch-brake is available with high-cyclic rate actuation valve assemblies as well as combination cooling/actuation hydraulic power units.
I N D U S T R I A L C L U T C H P R O D U C T S 70
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Model CBH
1.72
L
D
C
3
.41K
G
E
F DIA. B.C.
2.81
MAX.
DIA.
PILOT
O. DIA.
H
I
J
A
DIA.
PILOT
B
DIA. B.C.
1/2" N.P.T. COOLING O
IL INLETS (OPTIONAL)
3/8" N.P.T. ACTUATION INLET
1 1/4" N.P.T. RETURN PORT
M
1/2" N.P.T. COOLING OIL INLET
1/4" N.P.T. DRAIN
1/4" N.P.T. DRAINS
N
HYDRAULICALLY ACTUATED COMBINATION CLUTCH/BRAKE
DIMENSIONAL DATA All dimensions in inches
CBH Model ABCDEFGHIJKLMN
3010 16.498 15.25 4.00 2.938 13.75 12.88 12.249 12.71 7.79 0.75 0.63 4.38 (8) .53 (8) .42 4010 16.498 15.25 4.00 2.938 13.75 12.88 12.249 12.71 7.79 0.75 0.63 4.38 (8) .53 (8) .42 5010 16.498 15.25 4.00 2.938 13.75 12.88 12.249 13.00 8.08 0.75 0.63 4.67 (8) .53 (8) .42
5012 16.498 15.25 4.00 2.938 13.75 12.88 12.249 13.32 8.40 0.75 0.63 4.67 (8) .53 (8) .42 6012 16.498 15.25 4.50 3.500 15.88 15.00 14.374 12.56 7.52 0.75 0.63 4.11 (8) .53 (8) .42
7015 16.498 15.25 4.50 3.500 15.88 15.00 14.374 13.20 8.16 0.75 0.63 4.11 (8) .53 (8) .42 8015 16.498 15.25 4.50 3.500 15.88 15.00 14.374 13.52 8.48 0.75 0.63 4.43 (8) .53 (8) .42
9020 16.498 15.25 4.50 3.500 15.88 15.00 14.374 14.16 9.12 0.75 0.63 4.75 (8) .53 (8) .42
NOTES: 1.) Use certified drawing dimensions only for final layouts.
2.) DXF and IGES files available upon request.
OPERATIONAL DATA
CBH Torque Torque Volume Outer Inner Stationary Total Outer Inner Speed Model (lb.-in.) (lb.-in.) (in.2) (lbs.) (lbs.) (lbs.) (lbs.) (lb.-ft.2) (lb.-ft.2) (RPM)
3010 30,000 10,000 0.75 44.0 63.1 74.9 182 7.06 3.35 800
4010 40,000 10,000 0.75 46.0 69.1 74.9 190 7.24 3.64 800 5010 50,000 10,000 0.75 47.0 72.0 74.9 194 7.33 4.03 800
5012 50,000 12,000 0.75 47.0 75.1 75.9 198 7.33 4.17 800 6012 60,000 12,000 1.13 69.0 87.0 106.8 263 15.52 5.85 675
7015 70,000 15,000 1.13 70.3 95.4 106.8 273 15.80 6.40 675 8015 80,000 15,000 1.13 71.6 99.6 106.8 278 16.10 6.70 675
9020 90,000 20,000 1.13 72.9 108.3 108.1 289 16.30 7.30 675
NOTES: 1.) Operating pressure: 900 PSIG
2.) Torque capacities can be modified. Consult engineering.
3.) Dimensions subject to change without notice.
4.) All threaded fasteners are metric
Clutch Brake Actuation Weight Weight Weight Weight WR2- WR2- Maximum
71 I N D U S T R I A L C L U T C H P R O D U C T S
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TURRET PUNCH PRESS APPLICATION
Turret punch presses are one example of where the Model CBH combination clutch-brakes have been successfully applied on both original equipment as well as conversion replacement for dry clutch and brakes on existing machines.
Turret punch presses are ideal candidates for the operating features the Model CBH units can offer.
Longevity
Reliability
Quiet Operation
Stopping Accuracy
Repeatable Operation
Greatly Reduced Maintenance
Increased Machine Productivity
Eliminates Wear Particles
Eliminates Air Lubricator Mist
Eliminates Air Supply Requirements
Industrial Clutch Products has been building clutches and brakes for turret punch presses for over 30 years and can state without reservation that the Model CBH combinations clutch-brake provides the user of this equipment an extremely high degree of reliability and longevity.
Conversion Kit
Model CBH Clutch-Brake
Actuation Valving
CONVERSIONS
The Model CBH is ideally suited for conversion of older turret punch presses to state-of-the-art oil immersed clutch-brakes.
Virtually all of the turret punch presses in the field today can be converted within a minimal timeframe and budget. Paybacks are rapid and in most older installations the machine productivity can be increased by over 50%.
The process involves obtaining a conversion kit provided by Industrial Clutch Products (see photos). The existing clutch-brake or separate clutch and brake is removed and a mounting bracket is fabricated to attach the Model CBH to the press frame. Crankshaft mounting diameters and flywheel mounting bolt circles are preserved in the majority of cases as the Model CBH can be modified to mount directly to, or through the use of an adapter, directly to these surfaces. All former clutch and brake air equipment is stripped from the press frame as it is no longer required.The valve assembly is mounted and hoses and power are run to the hydraulic power unit. The control is modified to provide a single valve signal for both the clutch and brake func­tion. The unit is then ready for operation. (Refer to schematic-next page.)
Industrial Clutch Products will be pleased to provide conversion assistance to ensure a successful installation.
Hydraulic Power Unit
I N D U S T R I A L C L U T C H P R O D U C T S 72
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Model CBH
CNC CONTROL
PUNCHING HEAD
HYDRAULIC
POWER
UNIT
24VDC VALVE SIGNAL
MONITORS
POWER TO HPU
TDC MONITOR
BRAKE ON SIGNAL
CAM
MOUNTING BRACKET
MODEL CBH
CLUTCH-BRAKE
VALVE ASSEMBLY
SEAL DRAINS
RETURN OIL
ACTUATION OIL
COOLING OIL
TYPICAL TURRET PUNCH PRESS INSTALLATION
73 I N D U S T R I A L C L U T C H P R O D U C T S
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