FREE-STANDING
AND INSERT
PELLET-FIRED STOVES
RETAIN THESE
INSTRUCTIONS
FOR FUTURE
REFERENCE
INSTALLATION AND OPERATION
MANUAL
Free-Standing Model |
Free-Standing Model |
ProÞle¨ 20 FS-2 |
ProÞle 30 FS-2 |
Insert Model
ProÞle 30 INS-2
Whitfield Profile Series Pellet Stoves
Models Profile 20 FS and Profile 30 FS
WARNINGS
¥ Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result.
¥Carefully supervise children in the same room as appliance.
A French manual is available upon request. Order P/N 775,023CF.
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 775,023CF.
These appliances must be properly installed and operated in order to prevent the possibility of a house Þre. Please read this entire installation and operation manual before installing and using your pellet stove. Failure to follow these instructions could result in property damage, bodily injury or even death. Contact your local building or Þre ofÞcials to obtain a permit and information on any installation requirements and inspection requirements in your area.
P/N 775,023M, Rev. E, 09/2006
IMPORTANT SAFETY AND WARNIING INFORMATION
READ THIS MANUAL IN ITS ENTIRETY AND UNDERSTAND THESE RULES TO FOLLOW FOR SAFETY.
CAUTION
Read this manual thoroughly before starting installation. For your safety, follow the installation, operation and maintenance instructions exactly without deviation.Failuretofollowthese instructions may result in a possible Þre hazard and will void the warranty. If this appliance is not properly installed, a house Þre may result. Contact local building or Þre ofÞcials about requirements and installation inspection in your area.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause injury
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or property damage. Refer to
Sub Header
this manual. For assistancetext or additional informationOblique consult a qualiÞ ed installer,Figure service agency or the gas supplier.
WARNING
Do not attempt to alter or modify the construction of the appliance or its components. Any modiÞcation or alteration may void the warranty, certiÞcation and listings of this unit.
1.DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE CONNECTED TO ANOTHER APPLIANCE.
2.Do not connect this appliance to air ducts or any air distribution system.
3.Do not install a ßue damper in the exhaust venting system of this appliance.
4.Do not use class B venting intended for gasappliancesasachimneyorconnec-
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tor pipe on a pellet-Þred appliance. |
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5.The minimum clearances must be maintained for all combustible surfaces and materials including; furniture, carpet, drapes, clothing, wood, papers, etc. Do not store Þre- wood within this clearance space (see
Clearances on Pages 6 and 7).
6.INSTALLATION DISCLAIMER - This stoveÕsexhaustsystemworkswithnegative combustion chamber pressure and a slightly positive chimney pressure. Therefore, it is imperative that the exhaust system be gas-tight (air-tight) and installed correctly. Since Lennox Hearth Products has no control over the installation of your stove, Lennox Hearth Products grants no warranty, implied or stated for the installation or maintenanceofyourstove,andassumes no responsibility for any consequential damage(s).
7.Burning any kind of fuel consumes oxygen. If outside air is not ducted to the appliance, ensure that there is an adequate source of fresh air available to the room where the appliance is installed.
8.The appliance will not operate using natural draft, nor without a power source for the blower and fuel feeding systems.
9.Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter ßuid, or similar liquids to start or Òfreshen upÓ a Þre in this heater. Keep allsuchliquidswellawayfromtheheater while it is in use.
10.CONTINUOUS OPERATION: When operated correctly, this appliance cannot be overÞred. Continuous operation at a maximum burn can, however, shorten the life of the electrical components (blowers, motors, and electronic controls),andisnotrecommended.Typical approved operation would include running at the low to mid range setting with occasional running on the maximum setting during the coldest periods of the winter.Theblowerspeedcontrolshould be turned to high when operating the stove on the high heat setting.
11.CAUTION: NEVER PUT FINGERS NEAR AUGER. Pellet fuel is fed to the UltraGrateª by a screw auger. This auger is driven by a high torque motor. The auger is capable of doing serious harm to Þngers. Keep pellets in the hopper at all times and keep Þngers away from auger. The auger can start andstopautomaticallyatanytimewhile the stove is running.
12. CAUTION: HOT WHILE IN OPERATION. An appliance hot enough to warm your home can severely burn anyone touching it.
Keep children, clothing and furniture away. Contact may cause skin burns. Do not let children touch the appliance. Train them to stay a safe distance from the unit.
13.APPROVED FUEL: This appliance is designed speciÞcally for use only with pelletized wood fuels only. With its advanced UltraGrate technology, this appliance is designed and approved for the burning of wood residue pellets with up to 3% ash content. This appliance is NOT approved to burn cardboard, nut hulls, cherry pits, corn, etc. regardless if it is in pellet form. Failure to comply with this restriction will void all warranties and the safety listing of the stove. Consult with your authorized Lennox Hearth Products dealer for more information on approved pellet fuels.
14.FLY ASH BUILD-UP: For all wood pellet fuel-burning heaters, the combustion gases will contain small particles of ßy ash.Thiswillvaryduetotheashcontent of the fuel being burned. Over time, the ßy ash will collect in the exhaust venting system and restrict the ßow of the ßue gases. The exhaust venting system should be inspected regularly and cleaned as necessary.
15.SOOTFORMATION: Incompletecombustion,suchasoccursduringstartup,shutdown,orincorrectoperationoftheroom heater will lead to some soot formation which will collect in the exhaust venting system.Aprecautionaryinspectionona regular basis is advisable to determine the necessity of cleaning. The exhaust venting system should be inspected regularly and cleaned as necessary.
16.DISPOSING OF ASHES: Any ashes removed from the pellet stove must be deposited in a metal container with a tight-Þtting lid. The closed container of ashesshouldbeplacedonanoncombustible ßoor or on the ground, well away from all combustible materials, outside of the dwelling pending Þnal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have been thoroughly cooled.
17.These appliances are designed as supplemental heaters. Therefore, it is advisable to have an alternate heat source when installed in a dwelling.
18.SAVE THESE INSTRUCTIONS. 19.Seethelistinglabelontheappliance(or
see Safety / Listing Labels on Pages 42 and 43).
CONGRATULATIONS!
When you purchased your new pellet stove, you joined the ranks of thousands of individuals whose answer to their home heating needs, aesthetics, efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and enjoyment available from your new pellet stove.
It is our goal at Lennox Hearth Products to provide you, our valued customer, with an appliance that will ensure you years of trouble free warmth and pleasure.
Thank you for selecting a Whitfield® stove as the answer to your home heating needs.
TABLE OF CONTENTS |
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Important Safety Information ........ |
Page |
2 |
Packaging List................................ |
Page |
3 |
Testing / Listing, EPA ..................... |
Page |
3 |
Using this Manual .......................... |
Page |
3 |
Planning Your Installation .............. |
Page |
4 |
Selecting a Location....................... |
Page |
4 |
Floor Protection ............................. |
Page |
4 |
Fireplace Warning Label................. |
Page |
7 |
Clearances ..................................... |
Page |
6 |
Manufactured Home Installation ... |
Page |
8 |
Installation .................................... |
Page |
8 |
Venting Requirements.................... |
Page 10 |
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Care and Operation ........................ |
Page 19 |
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Fuel ................................................ |
Page 22 |
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Routine Maintenance ..................... |
Page 22 |
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Specifications................................. |
Page 29 |
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Component Definitions .................. |
Page 32 |
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Wiring Diagram.............................. |
Page 32 |
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Troubleshooting ............................. |
Page 33 |
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Replacement Parts List & Diagrams .. |
Page 35 |
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Optional Accessories...................... |
Page 41 |
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Safety / Listing Label & EPA Label .Page 42 |
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Installation Tips.............................. |
Page 44 |
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Simple Operating Instructions ....... |
Page 45 |
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Ownership Records........................ |
Page 46 |
Thisinstallationandoperationmanualwillhelp you obtain a safe, efficient, dependable installation for your appliance and vent system.
PLEASE READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE BEGINNING YOUR INSTALLATION
PACKAGING LIST
The assembled pellet stove and Þreplace insert models ProÞle¨ 20 FS-2, ProÞle 30 FS-2 and ProÞle 30 INS-2 are packaged with an accessory package which contains the following:
One |
- Installation and operation instructions |
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manual |
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- Warranty |
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- Power cord |
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- Control board – Profile 30 INS-2 |
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only |
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- Screw, #8 x 1/2” TEK (for mounting |
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control board) – Profile 30 INS-2 |
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only |
One |
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Grate scraper |
One |
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Lower trim |
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Wall thermostat w/ 20 foot roll of wire |
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Allen Wrench |
Eleven - |
Screws, #8 (for hopper cover on insert |
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only) |
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- Brush, Heat exchange tube – Profile |
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30 Series only |
Two |
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Leveling bolts, 1/4-20 x 3” – Insert |
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Fireplace Warning Label (insert only, |
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see Page 7) |
Surround Kit (For ProÞle 30 INS-2 Only) (Purchased separately, see Page 41) Kit is packaged with:
One - Top surround panel One - Left surround panel
One - Right surround panel with door One - Left side trim
One - Right side trim One - Top trim
Two - Corner keys (“L” shaped brackets)
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
LISTING / TESTING
Listing: The listing laboratory is ITS (Intertek Testing Services) and the listing mark is Warnock Hersey.
Testing: In accordance with the specifications and procedures listed in UL 1482 / ULC S627 and ASTM E1509 for solid fuel room heater, this appliance has been independently tested to UL, ULC and CSA standards. UL 1482 / ULC S627 states requirements for installations as a free-standing room heater, hearth insert for masonry fireplaces listed to UBC 37 or ULC S628, or factory built (zero clearance) fireplaces listed to UL 127 or ULC S610. The safety / listing label is located on an inside hopper surface of the pellet stove. Please read this safety label carefully. It contains important information about installation and operation of this appliance. This appliance is tested and listed for residential installation according to current national and local building codes as:
•A Free-Standing Room Heater – FS
•A (Fireplace) Insert Room Heater – INS
•A Manufactured Home Heater – FS & INS
EPA (Environmental Protection Agency)
Status: EPA Exempt - Pellet appliances that are designed with the combustion air supply exceeding the 35 to 1 (by weight) ratio are exempt from EPA regulations and are “nonaffected facilities.”
USING THIS MANUAL
Please read and carefully follow all of the instructions found in this manual. Please pay special attention to the safety instructions provided in this manual. The homeowner’s Care and Operation Instructions included here will assure you have many years of dependable and enjoyable service from your appliance.
PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE
3
PLANNING YOUR INSTALLATION
Questions To Ask Local Building OfÞcial
A correct installation is critical and imperative for reducing fire hazards and perilous conditions that can arise when wood pellet burning appliances are improperly installed. The installer must follow all of the manufacturers’ instructions.
The installation of this appliance must conform to local codes and applicable state and federal requirements. Familiarity with these requirements before installation is essential. Important considerations to discuss with local building officials include:
1.Applicable codes (i.e. Uniform Mechanical Code, State or Regional Codes).
Electrical codes:
In USA, NEC, ANSI / NFPA 70 – Latest Edition
In Canada, CSA C22.1 – Latest Edition
Power Supply Requirements – The power cord must be plugged into a standard, 120 Volt, 60 Hz grounded electrical outlet. The approximate power requirement is 362 Watts, and will peak up to 736 Watts for approximately 6 minutes when the selfigniter is operating (it will turn off 2 minutes after flame detection). The power cord must be routed to avoid contact with any of the hot or sharp exterior surface areas of the stove. When installed into a manufactured home, the appliance must be electrically grounded to the steel chassis (see Page 8,
Manufactured Home Requirements). These requirements must be met unless otherwise specified by state or local authorities.
WARNING
Electricalgroundinginstructions: This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prongfromthisplug. Donotroute power cord under or in front of appliance.
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2.Local amendments
3.Is a permit required - cost
You may wish to contact your insurance company to ask if they require this.
4.If outside combustion air is required
5.Rooms where the installation is not allowed
Smoke Detectors
Since there are always several potential sources of fire in any home, we recommend installing smoke detectors. If possible, install the smoke detector in a hallway adjacent to the room (to reduce the possibility of occasional false activation from the heat produced by these appliances). If your local code requires a smoke detector be installed within the same room, you must follow the requirements of your local code. Check with your local building department for requirements in your area.
Installation / Maintenance Standards
National Fire Protection Association – The primary NFPA standard that refers to installation and maintenance of pellet appliances and venting is NFPA 211 – Latest Edition: Chimneys, Fireplaces, Vents, and Solid Fuel appliances.
SELECTING A LOCATION
The design of your home and where you place your stove will determine its value as a source of heat. This type of appliance depends primarily on air circulation (convection) to disperse its heat, and therefore, a central location is often best. There are other practical considerations, which must be considered before a final selection of locations is made.
•Existing Chimneys
•Pellet Fuel Storage
•Aesthetic Considerations
•Roof Design (rafter locations and roof pitch)
•Room Traffic
•Proximity to Combustibles
•Electrical Wiring
The installation of these appliances will require some research. Once your options are determined, consult with your local building department who will be able to give you the necessary installation requirements for your area (Is a building permit required? Rooms where installation may not be allowed, etc.).
CAUTION
Theseappliancesareveryheavy. The use of a heavy duty escalara (stair step hand truck) is recommended for lifting the appliance.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
WARNING
Check all local building and safety codes before installation. The installation instructions and appropriate code requirements must be followed exactly and withoutcompromise.Alterations to the stove are not allowed. Do not connect the stove to a chimney system serving another stove, appliance, or any air distribution duct. Failure to follow these instructions will void the manufacturers warranty.
FLOOR PROTECTION
Floor Protection - ProÞle¨ 20 FS-2
This appliance requires noncombustible floor protection. If the floor protection is to be stone, tile, brick, etc., it must be mortared or grouted to form a continuous non-combustible surface. If a chimney connector extends horizontally over the floor, the protection must cover the floor under the connector and at least 2” to either side.
A noncombustible floor protector must fully cover the area beneath the appliance and extend 6” to the front, 6” to the sides, and up to 6” from the back as illustrated in Figure 1.
Up to * 6Ó (153 mm) minimum
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Figure 1 - Floor Protction, Freestanding
*Note: When installed at clearances less than 6”, the floor protection is only required to extend to the wall.
Floor Protection - ProÞle¨ 30 FS-2 |
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Answer - The minimum required thickness of the Micore 300 is .205," there- |
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Answer - The minimum required thickness of the Micore 300 is .205," there- |
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the formula(s) and the table shown here (see Table 1). |
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Kaowool M Board |
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either the "k" value or "r" value is known, use either the k formula or r |
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formula. |
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Micore 160ª |
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.16" (1/8") |
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Example: If Micore 300 is to be used for the floor protection, how thick |
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U.S. Gypsum |
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Micore 300ª |
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.46 |
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2.17 |
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.21" (1/4") |
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must this material be? |
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U.S. Gypsum |
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kM = k value per inch of alternate material |
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Durockª Cement Board |
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1.92 |
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.52 |
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.86" (7/8") |
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rM = r value per inch of alternate material |
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U.S. Gypsum |
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Hardibackerª |
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1.95 |
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.513 |
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.87" (7/8") |
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TM = |
minimum thickness required for alternate material |
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TS = |
standard thickness of the alternate material |
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Hardibacker 500ª |
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2.30 |
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.435 |
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1.03" (1") |
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Cultered Stone Hearth- |
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2.82 |
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.355 |
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1.26" (1-1/4") |
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kL = k value per inch of listed material |
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stoneª |
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rL = r value per inch of listed material |
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Wonderboard |
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3.23 |
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.31 |
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1.44" (1-1/2") |
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TL = minimum thickness of listed material |
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Super Firetemp M |
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.61 |
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1.64 |
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.27" (1/4") |
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Note: An asterisk "*" indicates, it is a value taken from Table 1. |
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Johns-Manville |
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Super Firetemp L |
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.54 |
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1.85 |
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.24" (1/4") |
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Using the k formula: |
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Johns-Manville |
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** If the hearth extension material(s) that is intended to be used is NOT listed |
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Face brick |
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9.00 |
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.111 |
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4.02" (4") |
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on Table 1, the material can still be used if the material(s) is noncombustible. |
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Common brick |
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5.00 |
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.20 |
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2.23" (2-1/4") |
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However, the manufacturer of the material must provide either the listed k-value |
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Cement mortar |
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5.00 |
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.20 |
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2.23" (2-1/4") |
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per inch or r-value per inch with listed thickness so that the minimum thickness |
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required for the hearth can be calculated (per instructions on this page and/or |
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Ceramic tile |
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12.5 |
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.08 |
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5.58" (5-5/8") |
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as specified in the NFI Certification Manuals). |
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Marble |
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~11 |
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~.09 |
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4.91" (4-7/8") |
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Note: Also see NFI (National Fireplace Institute) Certification Manuals show- |
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Table 1 |
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ing other acceptable calculation methods and acceptable alternate materials |
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which can be used. |
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5 |
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NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE |
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CLEARANCES - FREE-STANDING MODELS
Models: ProÞle¨ 20 FS-2 and ProÞle 30 FS-2
Standard residential or manufactured home installation. These appliances require the following minimum clearances to combustibles:
ProÞle 20 FS-2 |
Horizontal Flue Ð |
Interior Vertical |
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Directly Through Wall |
Flue |
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A - Sidewall to unit |
4Ó (102 mm) |
4Ó (102 mm) |
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B - Backwall to unit |
* 2Ó (51 mm) |
9Ó (229 mm) |
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C - Sidewall to unit Corner |
* 2Ó (51 mm) |
* 2Ó (51 mm) |
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D - Max. Depth of Alcove |
24Ó (610 mm) |
24Ó (610 mm) |
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E - Flue to Wall |
3Ó (77 mm) |
3Ó (77 mm) |
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Measured to fuel hopper lid in alcove.
Minimum Alcove Measurements - Height 48Ó (1220 mm) x Width 31Ó
(788 mm) x Maximum Depth 16Ó (406 mm)
Table 2 - Minimum Clearances To Combustibles
ProÞle 30 FS-2 |
Horizontal Flue Ð |
Interior Vertical |
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Directly Through Wall |
Flue |
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A - Sidewall to unit |
6Ó (153 mm) |
6Ó (153 mm) |
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B - Backwall to unit |
* 2Ó (51 mm) |
9Ó (229 mm) |
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C - Sidewall to unit Corner |
* 2Ó (51 mm) |
* 2Ó (51 mm) |
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D - Max. Depth of Alcove |
16Ó (407 mm) |
16Ó (407 mm) |
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E - Flue to Wall |
3Ó (77 mm) |
3Ó (77 mm) |
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Measured to fuel hopper lid in alcove.
Minimum Alcove Measurements - Height 48Ó (1220 mm) x Width 31Ó
(788 mm) x Maximum Depth 16Ó (406 mm)
Table 3 - Minimum Clearances To Combustibles
IMPORTANT
•Minimum clearances specified may not allow for ease of operation and maintenance (please take this in to account when planning the installation). If installed to the minimum clearances, removal of the appliance may be necessary for servicing.
•Recommended clearance zone from the front of the appliance to combustibles is 4 feet minimum.
•The certified back wall clearance as shown on the listing label is 1” (see Safety / Listing Label) but for proper hopper lid operation in corner and parallel installations a 2” clearance is required.
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Combustible |
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E |
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B |
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Combustible |
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A |
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Combustible |
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Figure 2 - Rear Wall or Alcove, ProÞle 20 FS-2 and ProÞle 30 FS-2
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Combustible |
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E |
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C |
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Combustible
C
Figure 3 - Corner, ProÞle 20 FS-2
Combustible
C
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E |
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Combustible |
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C |
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Figure 4 - Corner, ProÞle 30 FS-2
6 |
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE |
CLEARANCES AND HEARTH PROTECTION - INSERT |
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Clean-Out |
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24-5/8Ó |
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Model ProÞle¨ 30 INS-2 |
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Tee |
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In the USA and Canada, the area below and directly in front of the Profile |
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ProÞle 30-2 INS |
17-3/4Ó |
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30 INS-2 fireplace insert must be an approved fireplace hearth or protected |
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by a non-combustible hearth / floor protector with a minimum thickness |
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Recommended |
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of 3/8” which has a thermal conductivity of k (per inch) = .84 or lower |
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clearance zone |
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value (better thermal protection) or resistance of r (per inch) = 1.19 or |
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from the front of |
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higher value. See Floor Protection / Hearth Extension Using Alternate |
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the appliance to |
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Top View |
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Material As Floor Protector on Page 5 which explains minimum thermal |
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combustibles is 4 |
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protection requirements. |
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feet minimum. |
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The protected area must extend 6Ó to the front of the face of the ProÞle |
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32Ó |
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30 INS-2. |
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Figure 6 - Fireplace Firebox Minimum |
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Size, Insert |
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ProÞle 30 INS-2 |
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A - Insert to side wall |
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6Ó (153 mm) |
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Trim |
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¨ 30-2 INS |
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B - Insert to side trim |
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1Ó (26 mm) |
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Mantel |
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ProÞle |
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C - Hearth extension |
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6Ó (153 mm) |
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Side View |
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D - Insert to mantel |
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18Ó (458 mm) |
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E - Insert to top trim |
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1Ó (26 mm) |
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D |
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Table 4 - Minimum Clearances To Combustibles |
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ProÞle 30-2 INS |
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Trim |
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Top View |
B |
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Figure 7 - Mantel and Trim Clearances, Insert |
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Hearth / Floor |
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Protection |
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FIREPLACE WARNING LABEL |
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(provided in accessory package) |
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Figure 5 - Clearances, Insert |
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When installing |
the |
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IFTHIS FIREPLACE INSERT IS BEING |
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ProÞle 30 INS-2 into a |
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INSTALLED INTO A FACTORY BUILT FIREPLACE, |
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factory built Þreplace or |
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THIS LABEL MUST BE PERMANENTLY |
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Masonry And Factory Built Fireplaces Ð ProÞle 30 INS-2 |
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heatform, |
the air |
ßow |
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ATTACHEDTOTHE FIREBOX OFTHE |
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within and |
around |
the |
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FACTORY BUILT FIREPLACE. |
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The model Profile 30 INS-2 is approved for installation into a solid fuel |
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Þ replace shall not be |
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W A R N I N G |
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altered by the installa- |
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burning fireplace, either a masonry fireplace (built to UBC 37 or ULC S628 |
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tion of the insert |
(i.e. |
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THIS FIREPLACE HAS BEEN ALTERED TO |
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ACCOMMODATE A FIREPLACE INSERT AND |
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standards) or an approved factory-built / zero clearance fireplace (built |
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DO NOT BLOCK louvers |
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SHOULD BE INSPECTED BY A QUALIFIED |
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to UL 127 or ULC S610 standards). See Pages 17 and 18 for additional |
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or cooling |
air inlet or |
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PERSON PRIOR TO RE-USE AS A |
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information on venting. |
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outlet ports, circulating |
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CONVENTIONAL FIREPLACE. |
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air chambers in a steel |
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Minimum Fireplace Firebox Size |
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Þreplace liner or metal heat circulator). The factory built Þrebox must |
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accept the insert without modiÞcation other than removing bolted or |
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Height ...............................................20-1/8” (512 mm) |
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screwed together pieces such as smoke shelf / deßectors, ash lips, |
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Width @ Front...................................32” (814 mm) |
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screen or door tracks and damper assemblies. Any Þreplace compo- |
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(extends back 1-1/2”) |
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nent, which is removed, must be retained so they can be reinstalled |
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Width @ back...................................24-5/8” (626 mm) |
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to restore the Þreplace to its original operating condition. The removal |
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Depth ................................................17-3/4” (452 mm) |
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of any part must not alter the integrity of the outer shell of the pre- |
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engineered Þreplace cabinet in any way. A Warning Label (provided |
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with appliance) must be installed in the Þreplace Þrebox so that it shall |
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be visible upon removal of the Þreplace insert (Warning Label shown |
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in gray above). Use RTV high Temperature Silicone as an adhesive to |
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afÞx the warning label. |
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7 |
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NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE |
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CAUTION
The Þreplace in which the ProÞle 30 INS-2 is to be installed must be thoroughly cleaned if it has been used to burn wood or synthetic logs. Have the chimney and all inside surfaces of the Þreplace brushed and vacuumed so that no soot, embers, or loose combustion deposits can be drawn into the heat circulation blower and blown into the living area. If any portion of the chimney system shows signs of structural or mechanical weaknesses, such as: cracks, leaky joints, corroded or warped surfaces, the faulty portion must be repaired or replaced prior to installing this appliance.
MANUFACTURED HOME INSTALLATION
Free-Standing Models Ð ProÞle 20 FS-2 and
ProÞle 30 FS-2
In addition to the standard installation instructions, the following instructions may be required by local, state or federal building codes:
•The stove must be permanently bolted to the floor.
•An outside air inlet must be provided for combustion and be unrestricted while unit is in use. Use a galvanized or stainless steel pipe for the duct (the outside air inlet on the stove is 1-5/8” diameter).
•Stove must be permanently electrically grounded to the steel chassis of the home. The location selected for ground attachment to the stove must be dedicated for this purpose. Grounding must comply with NFPA-70 standards, CSA C22.1 in Canada, as well as any local codes.
•See Pages 10 through 16 for additional information on venting requirements.
•Do not install appliance in a sleeping room.
•The structural integrity of the manufactured home floor, walls, ceiling and roof must be maintained.
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Manufactured Home Exhaust Vent Pipe Instal- |
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lation Guidelines |
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Use only “PL” pellet vent pipe listed to UL 641 |
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and ULC S609. The pipe should extend at least |
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3 feet above the part of the roof through which |
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it passes. The top of the pipe should be at least |
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2 feet above the highest required elevation of |
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any part of the manufactured home within 10 |
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feet of the pipe (see Page 12, Manufactured |
8 |
Home Chimney Height Requirements). |
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If the exhaust vent exits the manufactured home at a location other than the roof, and exits at a point 7 feet or less above the ground level on which the manufactured home is position a guard or method of enclosing the pipe shall be provided at the point of exit for a height of up to 7 feet. The openings, if any, in this guard shall not allow a 3/4” rod to pass through. A 1/2” rod could pass through but should not be able to touch the pipe when inserted through the opening a distance of 4 inches.
Chassis |
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Floor |
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Protector |
Floor |
Bolt |
Figure 8 - Manufactured Homes
INSTALLATION
Removing Appliance From Pallet
1.After removing the packaging from the stove, lift the hopper lid, and remove all prepackaged items that were shipped in the hopper. Next, open the stove door and remove all prepackaged items.
2.Using a 7/16” socket or open end wrench, remove the bolts which secure stove to pallet. The bolts are located on the underside of the wooden pallet.
Remove the three bolts from underneath the pallet.
Figure 9 - Removing from Pallet
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
Installation Check List
It is strongly recommended that you have an authorized Lennox Hearth Products dealer install your stove. If you install your stove yourself, you should review your installation plan with an authorized Lennox Hearth Products dealer.
Check list:
Check off each item as you proceed with the installation process.
Read the ENTIRE stove installation section first
Read the Insert or Free-Standing section (whichever applies).
Determine the appropriate measurements and locations for your installation.
Follow the installation directions in this manual that are applicable to your model of free-standing stove or fireplace insert.
Be sure to prefit all items before you install, fasten, or set up the appliance permanently.
Prior to lighting your appliance:
Review the safety precautions section.
Review the pellet FUEL section.
Review and follow the Operating Instructions.
Plug power cord connector into corresponding connector on the back of appliance (see
Figures 12 through 16 on Page 10 showing
connector locations).
Note: Profile 30 INS-2 – Route power cord behind side surround panel.
After you have begun operation of your appliance:
Review the routine cleaning / maintenance information.
Enjoy the warmth from your new Lennox Hearth Products pellet appliance!
It is important to level the appliance. When installing the insert model, in some installations such as a recessed Þrebox ßoor (if the existing Þreplace ßoor is lower than the hearth), install the 2 leveling bolts (1/4-20 x 3Ó long) into the threaded holes at the rear base of the ProÞle 30 INS-2. Adjust bolts until appliance is level.
Installing Surround Assembly - ProÞle¨ 30 INS-2 |
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(to be done after venting system is installed) This fireplace insert |
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Damper is factory set to a |
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gap as speciÞed below. |
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requires surround panels (a set of metal panels that enclose the fireplace |
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opening when fitted together). There is also a trim assembly that frames |
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the surround assembly to give it an attractive finished appearance. Put |
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the surround assembly together according to the following instructions |
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(ref. Page 41). |
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1. Remove panels and trim brackets from package. Be careful not to |
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To adjust, use a 3/32Ó allen |
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discard the “L” shaped trim brackets which are attached to the sur- |
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1-5/8Ó - ProÞle 30 FS-2 |
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wrench (provided with stove) |
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round wrapping. |
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2Ó - ProÞle 20 FS-2 |
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to loosen set collar. |
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2. Open the hopper lid of the insert so it is out of the way for when panels |
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are installed. |
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Figure 10 - Damper Adjustment, Free-Standing Models |
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3. Install the control board onto the right side panel (with door) using |
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the TEK screw (#8 x 1/2”) provided. |
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Damper Installation - Model: ProÞle 30 INS-2 |
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4. Position the power cord so that it will be behind either the right or left |
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side surround panel when they are installed. |
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Install damper rod knob as illustrated (see Figure 11) and explained on |
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5. Install right side surround panel onto right side of the insert body by |
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sliding the 2 flanges on side of panel into corresponding slots on the |
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this page (see Installing Surround Assembly – Profile 30 INS-2). |
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insert. |
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Adjustment Procedure - Model: ProÞle 30 INS-2 |
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6. Connect the wiring harness from the insert into corresponding con- |
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nector on control board. |
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The damper knob should be positioned in the center of the oblong slot |
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7. Locate damper rod on left side of the insert. Rotate angled arm of rod |
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for the average installation (see Figure 11). If more or less air is needed, |
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so it is pointing down. Remove damper knob and set aside. |
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then adjust in 1/4” increments until optimum combustion air flow is |
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8. Install the left-hand panel onto the left side of the insert body by |
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achieved (see Damper Adjustment Guidelines on Page 21). |
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sliding the 2 flanges on side of panel into corresponding slots on the |
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insert. |
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9. Reach behind left surround panel and rotate damper arm so that end |
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ProÞle 30-2 INS |
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is inserted into the upper right hand slot of left surround panel (see |
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Figure 11). |
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10.Reinstall damper knob by threading it onto end of damper rod. |
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11.Set the top surround panel in place over the two side panels. Posi- |
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tion the 2 tabs on bottom of top surround panel so they slide into |
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corresponding clips on the insert. Connect the top surround panel to |
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the side panels by pressing pins from side panels into corresponding |
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holes on top panel. |
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12.Remove the surround trim from its packaging. Assemble it together |
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using the corner keys (“L” shaped brackets) provided. Slide assembled |
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damper knob to the right |
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trim over the top surround panel and slide it down over the side |
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(or) for more air, slide |
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knob to the left. |
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Panel |
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panels. |
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13.Push the Profile 30 INS-2 back into place so the surround assembly |
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is flush with the face of the hearth. |
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More Air |
Damper Knob |
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Damper Location, Installation And Adjustment |
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Damper Air Control Handle - Models: ProÞle 20 FS-2 and ProÞle 30 FS-2 |
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(located on right side panel on model Profile 20 FS-2 and on the left side |
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Figure 11 - Damper Adjustment, Inserts |
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panel on Profile 30 FS-2) |
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Hopper Cover Installation |
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Adjustment ProcedureModels: ProÞle 20 FS-2 and ProÞle 30 FS-2 |
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Loosen setscrew on set collar (see Figure 10), then adjust in 1/4” incre- |
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Model: ProÞle 30 INS-2 |
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ments until optimum combustion air flow is achieved. For less air push |
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Install the hopper cover over the hopper using the 11 screws provided |
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in and for more air pull out. After adjustment, position set collar against |
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side panel and tighten setscrew. |
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1) Align the 11 slots on the hopper cover with the corresponding 11 |
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holes on the back and sides of the hopper. |
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2) Loosely install the 11 screws through the slots into the corresponding |
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holes in hopper (screws are provided in the accessory package). |
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3) Position the hopper cover to the highest position that will allow for |
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proper fit into the fireplace opening, then tighten screws. |
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NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE |
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9 |
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Thermostat Installation:
Note: Always Disconnect Power Before Performing The Thermostat Installation.
A 24 volt wall thermostat and 20 feet of 18-gage thermostat wire is included in the accessory package. It is recommended that the thermostat and thermostat wire be installed by an authorized Lennox Hearth Products dealer.
Installation Steps:
1.Unplug stove power cord from the wall outlet.
2.Locate the thermostat terminal block (see
Figures 12 through 16).
3.Loosen the two terminal screws on the terminal block and remove the jumper.
4.Connect the two wires from your thermostat to the terminals (one per terminal). Ensure that the purple wires from the harness remain connected to the terminal block and tighten the terminal screws. Make sure the wires are firmly connected to the thermostat.
5.Plug in the stove and you are ready to operate with your thermostat!
Note: See Wiring Diagram on Page 32.
IMPORTANT: IF THE WALL THERMOSTAT PROVIDED IS NOT USED, THE JUMPER IS REQUIRED FOR THE STOVE TO OPERATE.
Leave jumper on, if thermostat is NOT used
Jumper
Remove jumper if Thermostat IS to be used
Terminal |
Thermostat wires |
and purple wires |
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Block |
from wire harness |
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will connect to |
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these 2 terminals |
Jumper
Figure 12 - Terminal Block - Type A
10
Leave jumper on, if thermostat is NOT used
Jumper
Remove jumper if Thermostat IS to be used
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Thermostat wires |
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Terminal |
and purple wires |
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from wire harness |
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Block |
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will connect to |
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these 2 terminals |
Jumper
Figure 13 - Terminal Block - Type B
Terminal Block
Figure 14 - Terminal Block, Profile® 20FS-2
Model: ProÞle 30 FS-2
Terminal Block
Figure 15 - Terminal Block, Profile 30 FS-2
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
Terminal Block
Figure 16 - Terminal Block, Profile 30 INS-2
VENTING REQUIREMENTS
It is recommended that only an authorized dealer install your pellet stove. The specified installation requirements must be followed to ensure conformity with both the safety listing of the appliance and local building codes. All clearances, installation instructions and precautions specified by the vent manufacturer must be followed.
Selecting a Location (Free-Standing Models)
Review the appliance clearance requirements before installing the venting system (see Page 6). Position the appliance far enough away from walls to allow adequate room for servicing. Choose the appliance location with the least amount of interference with the house framing, plumbing, wiring, etc.
Preferred Vent ConÞguration
For the best performance, we recommend a vent run design which runs vertically and terminates above the roof line. This design will allow natural draft to improve the flow of flue gases and will aid in combustion and stove performance.
Type of Pipe
This stove requires type “PL” vent pipe (pellet vent pipe, sometimes referred to as “L-Vent pellet vent”), listed to UL 641 or ULC S609. Connect the pellet vent pipe or the “tee” to the flue collar using a minimum of three screws and seal as specified in “Pipe / Liner Joint Requirements” on Page 11. Do not use class B gas chimney or single wall chimney as a substitute.
Size of Pipe
These pellet appliances are approved for use with the following vent sizes: 3” (75 mm) standard, or 4” (100 mm), see Page 13 - for determining correct size vent). When 4” pipe is used: for horizontal vent installations use a 3” (75 mm) to 4” (100 mm) adapter - available from vent manufacturer. For vertical installations use a 3” (75 mm) to 4” (100 mm) “tee” - available from vent manufacturer.
Offsets
In every installation, a single or double clean-out “tee” is recommended for every ninety-degree offset (this tee will help collect ash residue and will allow for routine cleaning without the need to disconnect sections of pipe).
Note: Offsets and horizontal runs accumulate fly ash and soot which reduces the exhaust flow and performance of the stove.
¥Total Offsets in venting system should not exceed 270¡ total in direction change.
¥Horizontal Runs - The maximum total horizontal run must not exceed 10 feet (3.1 meters).
¥Horizontal run of pipe requires 1/4Ó (7 mm) rise per foot.
Pipe Clearances / Requirements
See pipe manufacturers instructions for installation of venting components and clearances. Follow pipe manufacturers installation precautions for passing pipe through a combustible wall or ceiling (i.e. use an approved thimble).
Note: Pellet vent pipe requires 3” (75 mm) clearance from outside of pipe unless otherwise specified by vent manufacturer - all diameters: 3” (75 mm) and 4” (100 mm). A support bracket must be installed every 4 feet (1.2 m) of pellet vent pipe on the exterior wall of the house unless otherwise specified by vent manufacturer.
Pipe / Liner Joint Requirements
All pipe joints must be secured with a minimum of 3 screws. ALL horizontal joints must be sealed gas-tight (air tight, sealed connection). Use RTV high temperature silicone or Interam to provide a complete seal at the flue collar and on all joints.
Connection to Masonry Chimney through a Wall (Free-Standing Models)
Be sure to verify the construction of a masonry chimney, as it may have combustible framing.
Approved liner when relining Masonry or Factory Built Fireplaces is 2100HT (degree F.) liner listed to UL 1777 or ULC S635.
Connection to an Existing Class A Chimney (Free-Standing Models)
A chimney adapter can be used to make the connection from 3” (75 mm) or 4” (100 mm) pellet vent pipe (listed to UL 641 or ULC S609) to existing UL chimney system. Verify with the pipe manufacturer that your pipe brands will interconnect.
Horizontal Vent Installations
On all horizontal vent installations (short, horizontal runs with no vertical pipe); care should be taken when choosing a location for terminating the vent. It is not recommended to directly vent the exhaust on the prevailing wind side of the house. It is recommended that when an appliance is vented directly through a wall, a minimum of 8 feet (2.5 m) of vertical pipe should be installed to create some natural draft. This will reduce the possibility of smoke or odor entering the dwelling during appliance shutdown or loss of power.
Vent Termination
Do not terminate vent in an enclosed or semienclosed area such as: carports, garage, attic, crawl space, under a deck, porch, narrow walkway, closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway etc.
Vent surfaces can get hot enough to cause burns if touched. Adults should supervise children when they are in the area of a hot stove. Non-combustible shielding or guards may be required.
Termination Cap: The termination of the outside chimney of the pellet stove shall be located in accordance with the following:
A.Higher than 3 feet (.92 meters) above any forced air inlet (air conditioner, etc.) located within 10 feet (3 meters).
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
B.Not less than 4 feet (1.2 meters) below, 4 feet (1.2 meters) horizontally from or 1 foot (3.1 meters) above any gravity air inlet (door, window, etc.) which flue gases could reenter the dwelling.
C.Not less than 2 feet (.6 meters) from combustible materials such as an adjacent buildings, fences, protruding parts of the structure, roof overhang, plants and shrubs, etc. and not less than 7 feet (2.1 meters) above grade when located adjacent to the public sidewalks (access). The final termination of the exhaust system must be configured so that flue gases do not jeopardize the safety of people passing by, overheat combustible portions of nearby structures or enter the dwelling.
D.Not less than 3 feet (.92 meters) below an eave (maximum overhang of 3 feet (.92 meters) or any construction that projects more than 2 inches (51 mm) from the plane of the wall.
E.The distance from the bottom of termination to grade is 12 inches (305 mm) minimum. This is conditional upon plants and nature of grade surface: Be careful to choose a location for the vent termination which does not expose people or shrubs to high heat from the exhaust gases. The exhaust gases are not hot enough to ignite grass, plants and shrubs located in the vicinity of the termination although they should be a minimum of 3 feet (.92 meters) away. The grade surface under the termination must not be a lawn.
F.Since sparks may escape from the exhaust pipe of any stove, use caution when positioning the vent pipe. Refer to pipe manufacturer’s instructions when installing and terminating the exhaust. The vent pipe should be horizontal and never run the pipe in a downward direction (recommend a 1/4 inch [7 mm] rise per foot horizontal).
Notes:
¥It is not recommended to terminate exhaust vent on the prevailing wind side of the house.
¥It is not recommended using a termination cap with a screen (fly ash can collect in a screen resulting in blockage).
11
Chimney Height Requirements - Site-Built Residential Home
The vent termination height required is - USA, 1-foot minimum; Canada, 3-feet minimum above the roof penetration point as illustrated below (Ref. USA - National Standard, NFPA 211 and Canada National Standard CSA B365-01. Check with your local building official for additional requirements for your area.
Termination Cap Must Be
Listed To UL 641 or ULC S609
USA 1 Foot Minimum
CANADA 3 Feet Minimum
Termination height is measured above the highest point where it passes through the roof surface.
Figure 17 - Site-Built, Residential Home Chimney Height Requirements
Chimney Height Requirements - Manufactured Homes
The chimney must extend 3 feet (.92 meters) above the level of roof penetration and a minimum of 2 feet (.61 meters) higher than any roof surface within 10 feet (3 meters) (see below). Check with your local building officials for additional requirements for your area.
Requires A Listed |
Top Of Flue Must Be 2 |
Top Of Flue Must |
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Termination Cap * |
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Feet Higher Than Any Part |
Be 3 Feet Higher |
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Less than |
Of Roof Within 10 Feet |
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Point Of Roof |
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Penetration |
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3 Feet (914 mm) |
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3 Feet |
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10 Feet |
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Figure 18 - Manufactured Home Chimney Height Requirements |
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To pass inspection in nearly any jurisdiction, the chimney must meet both safety and exhaust flow requirements. The (3 feet by) 2 feet by 10 feet rule applies to both masonry and factory built chimneys
* Ref. NFPA 211, Vents installed with a listed cap shall terminate in accordance with the terms of the cap’s listings.
12 |
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE |
Determining Size Of Pipe To Install
To determine what diameter pipe to use in an installation (3” or 4”), first find the “equivalent pipe length” using the following guidelines, then plot this Figure and the altitude on the chart.
Fill out the installation chart, and calculate your total equivalent pipe length. After you have the total equivalent pipe length, use the Pipe Selection Chart below to determine if your installation requires 3” or 4” exhaust pipe.
Installation Chart
Type of Pipe |
# of Elbows or |
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Equivalent Feet |
Total Equivalent |
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Feet of pipe |
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Feet |
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90¡ Elbows / |
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x |
5 Feet |
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Tee (A & G) |
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(1.5 meters) |
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45¡ Elbows |
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3 Feet |
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(1 meters) |
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Horizontal |
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x |
1 foot |
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(B & F) |
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(.3 meters) |
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Vertical(E) |
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x |
.5 Feet |
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(.15 meters) |
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Table 5 |
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Sample Installation Chart |
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Type of Pipe |
# of Elbows or |
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Equivalent Feet |
Total Equivalent |
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Feet of pipe |
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Feet |
90¡ Elbows / |
2 |
x |
5 Feet |
10 Feet |
Tee (A & G) |
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(1.5 meters) |
(3 meters) |
45¡ Elbows |
1 |
x |
3 Feet |
3 Feet |
(C) |
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(1 meter) |
(1 meters) |
Horizontal |
3 |
x |
1 foot |
3 Feet |
(B & F) |
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(.3 meters) |
(1 meter) |
Vertical(E) |
8 |
x |
.5 Feet |
4 Feet |
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(.15 meters) |
(1.2 meters) |
Table 6 - Sample Chart for Figure 16 |
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(Feet) |
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4 Inch Diameter Only |
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20 |
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Length |
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3 or 4 Inch |
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10 |
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Equivalent |
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0 |
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6 |
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8 |
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10 |
Altitude x 1000 Feet
Figure 19 - Pipe Selection Chart
B
NOTE: All equivalent pipe styles shown are standard for all freestanding models.
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A |
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C |
A- 90 Degree Elbow |
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B- 1Õ Horizontal Pipe |
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C- 45 Degree Elbow |
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D- Standoff Braces |
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E- 8Õ Vertical Pipe |
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E |
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F- 2Õ Horizontal Pipe |
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G- 90 Degree Tee |
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H- Wall Thimble |
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F |
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H |
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Figure 20 - See Sample Installation Chart |
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NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE |
13 |
Standard Horizontal Vent Installation
Installing Free-Standing Pellet Stoves
Models: ProÞle¨ 20 FS-2 and ProÞle 30 FS-2
All PL Venting Components must be listed to UL 641 or ULC S609
1.Locate the proper position for the listed type “PL” wall thimble. Avoid cutting wall studs when installing your pipe. Use a saber saw or keyhole saw to cut the proper diameter hole through the wall to accommodate the wall thimble. Use extreme caution to avoid cutting into power lines within the wall of the home. The hole size will depend on the brand of pellet vent that you are using. Install the wall thimble in the hole.
2.ALL INTERLOCKING PIPE CONNECTIONS WITHIN THE ROOM MUST BE SEALED WITH HIGH TEMPERATURE RTV AND SECURED WITH A MINIMUM OF 3 FASTENERS PER CONNECTION.
Position the stove approximately 12” (305 mm) from the wall on the floor pad. Push the “PL” pipe through the wall thimble. Squeeze a bead of high temperature silicone (RTV) sealer around the end of the machined portion of the 3” (76 mm) pipe connector on the back of the stove. Firmly push on a section of “PL” pipe until inner pipe liner pushes into the bead of RTV sealer.
3.Push the stove with pipe attached towards the wall (the pipe will go through the wall thimble). Do not position the back of the stove closer than 2” (51 mm) from the wall (see Clearances, Page 6).
4.Install listed type “PL” 45 degree elbow with rodent screen or cap on outside end of pipe. The rodent screen should be no less than 1/2” (13 mm) mesh and may clog with soot and ash if left unattended during the burn season.
5.If the installation includes a source of outside combustion air; cut a separate hole through the wall for the fresh air tube. This tube should be 1-5/8” (42 mm) [min.] diameter, steel only. Connect outside air pipe to air inlet on stove. This tube must be terminated with a 90 degree elbow or hood.
Notes:
•Combustion air may also be drawn from a vented crawl space under the home.
•All joints for connector pipe are required to be fastened with at least three screws. If vented horizontally, joints shall be made gas-tight (air tight, sealed connection) in a manner as specified on this page (see instruction #2). Install vent at clearances specified by the vent manufacturer.
•Greater back clearance will improve the ease of serviceability of the stove.
•The end of the exhaust pipe must extend a minimum of 12” (305 mm) from the outside of the building.
Back of |
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Wall |
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Stove |
Quick |
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Straight ÒPL-ventÓ |
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45û |
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Disconnect |
Thimble |
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Pipe |
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Elbow |
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Exhaust |
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Port |
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Combustion |
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Air Inlet |
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Collar |
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Metal Fresh |
Lytherm |
Holes through |
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Gasket |
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the Wall for the |
45 |
o |
Degree |
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Air Pipe |
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Thimble & |
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Elbow Joint |
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Fresh Air Pipe |
for Fresh |
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Air Pipe |
Figure 21 - Horizontal Vent Installation
14 |
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE |
Standard Horizontal Installation ConÞgurations ProÞle¨ 20 FS-2 and ProÞle 30 FS-2
3Ó(75mm)Minimum clearance between wall and pipe. If you vent to the furthest wall, the vent pipe must maintain a 3Ó clearance parallel to the other wall.
2" Min.
Wall
Top View Illustration
2" Min. |
Wall |
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Figure 22 - Corner Through the Wall, Profile 30 FS-2*
3Ó (75 mm) Minimum clearance between wall and pipe. If you vent to thefurthestwall,thevent pipe must maintain a 3Ó clearance parallel to the other wall.
2" Min.
Wall
Top View Illustration
2" Min. |
Wall |
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Figure 23 - Corner Through the Wall, Profile 20 FS-2*
2Ó / 51 mm Minimum
Outdoors
Wall
45 Degree
Elbow
6Ó / 152 mm Minimum
12Ó (305 mm) Minimum From Outer Wall
12Ó / 305 mm From
Ground or Other Surface
Hearth Pad / Floor Protection
Figure 24 - Parallel Through the Wall, Profile 20 FS and Profile 30 FS
* Note: Horizontal run of pipe requires 1/4” (7 mm) rise per foot.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE |
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