White Rodgers SST1400, SST2000, SST1600 User Manual

Electronic Air Cleaner
Model NumberModel Number
Model Number
Model NumberModel Number
SST
R
E
G
D
O
-R
E
IT
H
W
SST1000SST1000
SST1000
SST1000SST1000 SST1400SST1400
SST1400
SST1400SST1400 SST1600SST1600
SST1600
SST1600SST1600 SST2000SST2000
SST2000
SST2000SST2000
G
TIN
A
ER
P
O
T
H
LIG
N
O
F
F
O
OWNER’S MANUALOWNER’S MANUAL
OWNER’S MANUAL
OWNER’S MANUALOWNER’S MANUAL
••
InstallationInstallation
Installation
••
InstallationInstallation
••
OperationOperation
Operation
••
OperationOperation
••
Basic SST Service GuideBasic SST Service Guide
Basic SST Service Guide
••
Basic SST Service GuideBasic SST Service Guide
••
Technical Repair GuideTechnical Repair Guide
Technical Repair Guide
••
Technical Repair GuideTechnical Repair Guide
••
Repair PartsRepair Parts
Repair Parts
••
Repair PartsRepair Parts
Please read and familiarize yourself with the contents of this manual beforePlease read and familiarize yourself with the contents of this manual before
Please read and familiarize yourself with the contents of this manual before
Please read and familiarize yourself with the contents of this manual beforePlease read and familiarize yourself with the contents of this manual before installing, operating or performing maintenance on the unit.installing, operating or performing maintenance on the unit.
installing, operating or performing maintenance on the unit.
installing, operating or performing maintenance on the unit.installing, operating or performing maintenance on the unit.
White-Rodgers is a division
of Emerson Electric Co.
www.white-rodgers.com
Printed in U.S.A.
PART NO. 37-6373CPART NO. 37-6373C
PART NO. 37-6373C
PART NO. 37-6373CPART NO. 37-6373C
Replaces 37-6373B
0238
RULES FOR SAFERULES FOR SAFE
RULES FOR SAFE
RULES FOR SAFERULES FOR SAFE INSTALLATION AND OPERATIONINSTALLATION AND OPERATION
INSTALLATION AND OPERATION
INSTALLATION AND OPERATIONINSTALLATION AND OPERATION
Please read instructions before installing and using the Elec­tronic Air Cleaner. This will help you obtain the full benefit from the Electronic Air Cleaner you have selected.
WARNINGWARNING
WARNING
!
WARNINGWARNING
ELECTROCUTION HAZARDELECTROCUTION HAZARD
ELECTROCUTION HAZARD
ELECTROCUTION HAZARDELECTROCUTION HAZARD
Shut off power at fuse panel beforeShut off power at fuse panel before
Shut off power at fuse panel before
Shut off power at fuse panel beforeShut off power at fuse panel before servicing. Failure to do so could resultservicing. Failure to do so could result
servicing. Failure to do so could result
servicing. Failure to do so could resultservicing. Failure to do so could result in serious personal injury or death.in serious personal injury or death.
in serious personal injury or death.
in serious personal injury or death.in serious personal injury or death.
WARNINGWARNING
!
WARNING
WARNINGWARNING
Do not attempt installation of this unit unless you areDo not attempt installation of this unit unless you are
Do not attempt installation of this unit unless you are
Do not attempt installation of this unit unless you areDo not attempt installation of this unit unless you are familiar with the necessary tools, equipment, utilityfamiliar with the necessary tools, equipment, utility
familiar with the necessary tools, equipment, utility
familiar with the necessary tools, equipment, utilityfamiliar with the necessary tools, equipment, utility connections and potential hazards.connections and potential hazards.
connections and potential hazards.
connections and potential hazards.connections and potential hazards. Installation should be performed only by a qualifiedInstallation should be performed only by a qualified
Installation should be performed only by a qualified
Installation should be performed only by a qualifiedInstallation should be performed only by a qualified service provider.service provider.
service provider.
service provider.service provider. Failure to do so could result in reduced performanceFailure to do so could result in reduced performance
Failure to do so could result in reduced performance
Failure to do so could result in reduced performanceFailure to do so could result in reduced performance of the unit, serious personal injury or death.of the unit, serious personal injury or death.
of the unit, serious personal injury or death.
of the unit, serious personal injury or death.of the unit, serious personal injury or death.
1. Read the Owners Manual and the Rules for Safe Operation carefully. Failure to follow these rules and instructions could cause a malfunction of filter or unsatisfactory service.
2. Follow a regular service and maintenance schedule for efficient operation.
3. Unit must run for one full hour after installation. This will allow the collecting cells to reach peak efficiency.
4. If Air Flow Monitor is required, order F859-0381 kit.
WARNINGWARNING
!
WARNING
WARNINGWARNING
Installation of this unit must comply with localInstallation of this unit must comply with local
Installation of this unit must comply with local
Installation of this unit must comply with localInstallation of this unit must comply with local electric codes or other applicable codes.electric codes or other applicable codes.
electric codes or other applicable codes.
electric codes or other applicable codes.electric codes or other applicable codes. Review and understand local codes prior toReview and understand local codes prior to
Review and understand local codes prior to
Review and understand local codes prior toReview and understand local codes prior to installation.installation.
installation.
installation.installation.
Do not use this apparatus in an explosiveDo not use this apparatus in an explosive
Do not use this apparatus in an explosive
Do not use this apparatus in an explosiveDo not use this apparatus in an explosive atmosphere.atmosphere.
atmosphere.
atmosphere.atmosphere. Failure to do so could result in serious personalFailure to do so could result in serious personal
Failure to do so could result in serious personal
Failure to do so could result in serious personalFailure to do so could result in serious personal injury or death.injury or death.
injury or death.
injury or death.injury or death.
CAUTIONCAUTION
!
CAUTION
CAUTIONCAUTION
CABINET AND CELLS MAY CONTAINCABINET AND CELLS MAY CONTAIN
CABINET AND CELLS MAY CONTAIN
CABINET AND CELLS MAY CONTAINCABINET AND CELLS MAY CONTAIN SHARP EDGES.SHARP EDGES.
SHARP EDGES.
SHARP EDGES.SHARP EDGES. Use care when servicing unit or handl-Use care when servicing unit or handl-
Use care when servicing unit or handl-
Use care when servicing unit or handl-Use care when servicing unit or handl­ing cells. Failure to do so could resulting cells. Failure to do so could result
ing cells. Failure to do so could result
ing cells. Failure to do so could resulting cells. Failure to do so could result in minor personal injury.in minor personal injury.
in minor personal injury.
in minor personal injury.in minor personal injury.
TABLE OF CONTENTSTABLE OF CONTENTS
TABLE OF CONTENTS
TABLE OF CONTENTSTABLE OF CONTENTS
Rules for Safe Installation and Operation ............2
How the Air Cleaner Works..................................3
Construction of the Air Cleaner ............................ 3
Preinstallation.......................................................4
Installation ............................................................6
Wiring Instructions ...............................................7
Operation ............................................................. 8
Maintenance and Washing...................................8
Specifications .......................................................9
Basic SST Service Guide...................................10
Technical Repair Guide......................................11
Air Cleaner Retrofit (Upgrade) Kit Installation....13
Repair Parts .......................................................14
Wash Reminder ................................................. 16
DID YOU GET THE RIGHT SIZEDID YOU GET THE RIGHT SIZE
DID YOU GET THE RIGHT SIZE
DID YOU GET THE RIGHT SIZEDID YOU GET THE RIGHT SIZE
AIR CLEANERAIR CLEANER
AIR CLEANER
AIR CLEANERAIR CLEANER
Model SST1000 Model SST1000
Model SST1000 is designed for heating or cooling blow-
Model SST1000 Model SST1000 ers delivering 600 to 1200 cubic feet of air per minute (cfm.)
Model SST1400 Model SST1400
Model SST1400 is designed for heating or cooling blow-
Model SST1400 Model SST1400 ers delivering 1000 to 1600 cfm.
Model SST1600 Model SST1600
Model SST1600 is designed for heating or cooling blow-
Model SST1600 Model SST1600 ers delivering 1000 to 2000 cfm.
Model SST2000 Model SST2000
Model SST2000 is designed for heating or cooling blow-
Model SST2000 Model SST2000 ers delivering 1600 to 2200 cfm.
See specifications on page 9.
BASIC TOOLS REQUIREDBASIC TOOLS REQUIRED
BASIC TOOLS REQUIRED
BASIC TOOLS REQUIREDBASIC TOOLS REQUIRED
Tin Snip Screwdriver Rule or Tape Measure Drill
2
ABC
Dirty Air In Clean Air Out
Cabinet
Pre-Filters
Handle
Contact Button
Contact Button
Collecting Cells
Power Pack
HOW THE AIR CLEANER WORKSHOW THE AIR CLEANER WORKS
HOW THE AIR CLEANER WORKS
HOW THE AIR CLEANER WORKSHOW THE AIR CLEANER WORKS
Dirt particles flowing through the ducts (Figure 1) first enters the pre-filters (A) where large particles (hair, lint, etc.) are trapped. Smaller particles (smoke, dust, pollen, etc.) pass through these pre-filters and enter the ionizing section (B). Here each tiny particle receives a positive electrical charge. These charged particles then enter the collecting section (C). This section consists of a series of aluminum plates which are alternately charged negative and positive.
The positive charge of the particles cause them to be repelled by the positive plates and attracted to the negative plates where they are collected . . . just as a magnet attracts iron filings.
Clean-filtered air re-enters the supply duct system.
White Dust (Lint)White Dust (Lint)
White Dust (Lint)
White Dust (Lint)White Dust (Lint)
An Electronic Air Cleaner is designed to collect two major types of contaminants: Irritants (Pollens, Spores, Molds, Bacteria, etc.) and Black Soiling Contaminants (Dirt and Smoke particles).
The residue on the collecting plates of an electronic air cleaner is black, indicating it is removing dirt from the air stream. After installing an air cleaner you may notice white dust (typically, long linty particles or fibers – from carpets, cotton materials or drapery fabrics). This material is not collected by the air cleaner because it does not contain the irritants or soiling contaminants listed above or settles out of the air before reaching the air cleaner. The presence of white dust does not indicate an air cleaner requires service.
Figure 1Figure 1
Figure 1
Figure 1Figure 1
Carbon (Charcoal) FiltersCarbon (Charcoal) Filters
Carbon (Charcoal) Filters
Carbon (Charcoal) FiltersCarbon (Charcoal) Filters
Odors are gas molecules, not particles. They cannot be removed by an Electronic Air Cleaner or by any other filtration media designed to remove airborne particles. However, some gases can be absorbed by an activated carbon filter or diluted with fresh outdoor air. When odors are present, the addition of charcoal filters will neutralize odors, such as cooking odors, pet odors, cigar and ciga­rette odors, ozone, etc. Optional charcoal filters are available for your Air Cleaner. Refer to the parts list for the charcoal filter part number for your Air Cleaner. Charcoal filters require replacement. They cannot be washed. While there is no rule of thumb for how often they should be changed, you can use your best judgement based on the odors you perceive in your environment.
CONSTRUCTION OF THE AIR CLEANERCONSTRUCTION OF THE AIR CLEANER
CONSTRUCTION OF THE AIR CLEANER
CONSTRUCTION OF THE AIR CLEANERCONSTRUCTION OF THE AIR CLEANER
Not only is your air cleaner easy to install, it is also easy to operate and maintain. Its basic components, and their functions, are as follows: (See Figure 2)
Cabinet Cabinet
Cabinet - mounts to existing duct work and houses the
Cabinet Cabinet
collecting cells and pre-filters.
Collecting Cells Collecting Cells
Collecting Cells - are made in two sections and perform
Collecting Cells Collecting Cells
the actual collecting of dust, dirt, and other impuri­ties from the air. They contain the ionizing and collection sections described above.
Each cell must be installed with the ionizing wires on the air entering side. Each cell must be oriented with the handles and contact button (Figure 2) toward the operator.
Pre-filters Pre-filters
Pre-filters - are in two sections which are interchangeable.
Pre-filters Pre-filters
Power Pack- Power Pack-
Power Pack- contains operating and power on lights as well
Power Pack- Power Pack-
They serve as a pre-filter to trap large particles such as hair and lint before they can enter the cell sections.
as the solid state components that convert the 120 volt power supply to the high-voltage, direct current required for the collecting cell.
Figure 2Figure 2
Figure 2
Figure 2Figure 2
3
SST1000 24 3/4 21 5/16 18 5/8 13 9/16 16 7/16 19 1/16 SST1400 29 11/16 26 1/4 23 5/8 13 9/16 16 7/16 19 1/16 SST1600 25 1/2 21 5/16 18 5/8 17 3/4 20 5/8 23 3/8 SST2000 29 11/16 26 1/4 23 5/8 17 3/4 20 5/8 23 3/8
MODEL NO. A B C D E F
PREINSTALLATIONPREINSTALLATION
PREINSTALLATION
PREINSTALLATIONPREINSTALLATION
Not to Exceed 20
Air Flow
Furnace Opening
Electronic Air Cleaner Opening
Furnace
Transition Section
(if Needed)
Electronic Air Cleaner
Figure 3
LOCATING THE AIR FILTERLOCATING THE AIR FILTER
LOCATING THE AIR FILTER
LOCATING THE AIR FILTERLOCATING THE AIR FILTER
Your air filter must be mounted in the return air duct of a central forced-air system, on the air entering side of your furnace. (See Figure 3 for example.)
Select a location that meets the following:
1. The face of the cell will be at a right angle to the air stream.
2. Allow the following clearances to permit removal of cells and pre-filters: (See Figures 4 and 5)
Model SST1000 - 14 inches Model SST1400 - 15 inches Model SST1600 - 14 inches Model SST2000 - 15 inches
For complete dimension data refer to Figure 5.
3. The air filter is not to be placed in the discharge of either the heating or cooling unit.
IMPORTANT: IMPORTANT:
4.
IMPORTANT: If atomizing spray type humidifier is
IMPORTANT: IMPORTANT: used, it must be installed downstream from the air filter.
If your furnace duct system has a pre-installed boot, discard front cover of boot and slide the air cleaner component inside the boot. For installation of Air Cleaner Retrofit (ACR) kits, see page 13.
If furnace opening cannot be enlarged to required size, a transition sheet metal section must be used. Transition must be planned for each job. Reduction should not be more than 4 inches per linear foot, approximately 20 angular degrees (Figure 3).
DIRECTION OF AIR FLOW THROUGH THEDIRECTION OF AIR FLOW THROUGH THE
DIRECTION OF AIR FLOW THROUGH THE
DIRECTION OF AIR FLOW THROUGH THEDIRECTION OF AIR FLOW THROUGH THE
AIR CLEANERAIR CLEANER
AIR CLEANER
AIR CLEANERAIR CLEANER
Your air cleaner is shipped from the factory with air flow from left-to-right. If this air flow is suitable for the installa­tion, no further changes need to be made (Figure 4). For right-to-left air flow, remove both pre-filter and cell sec-
Air Flow
(Interchangeable)
Collecting Cell
Cabinet
Contact
Button
Pre-Filters
(Interchangeable)
Outlet Box
(Interchangeable)
Collecting Cell
Handle
Contact
Button
Removal Clearance
Power Pack
See text for Cell
Figure 4
Knockouts for
6 7/8"
E
3/4" Conduit (three sides)
C
D
B
A
Figure 5
tions. Turn cells upside down (with the same end facing the cabinet opening). This will locate the ionizing wires at the right, and both contact buttons and cell handles will be facing the power door. Air flow direction must agree with arrow embossed on end of collecting cells.
After installing the cell sections, install pre-filters in cabi­net tracks on the right. This will again place the pre-filters on the air entering side (on the same side as ionizing wires).
4
F
TYPICAL MOUNTING POSITIONSTYPICAL MOUNTING POSITIONS
Air Flow
Figure 8
TYPICAL MOUNTING POSITIONS
TYPICAL MOUNTING POSITIONSTYPICAL MOUNTING POSITIONS
Air Flow
Air Flow
Rear View
Figure 6
BASEMENT FURNACEBASEMENT FURNACE
BASEMENT FURNACE
BASEMENT FURNACEBASEMENT FURNACE (LOWBOY) (Figure 6)(LOWBOY) (Figure 6)
(LOWBOY) (Figure 6)
(LOWBOY) (Figure 6)(LOWBOY) (Figure 6) Cleaner is mounted hori-
zontally in return plenum, just above furnace.
Figure 7
COUNTERFLOWCOUNTERFLOW
COUNTERFLOW
COUNTERFLOWCOUNTERFLOW FURNACE (Figure 7)FURNACE (Figure 7)
FURNACE (Figure 7)
FURNACE (Figure 7)FURNACE (Figure 7) Cleaner is mounted horizon-
tally in return duct or plenum, just above furnace.
HIGHBOY FURNACEHIGHBOY FURNACE
HIGHBOY FURNACE
HIGHBOY FURNACEHIGHBOY FURNACE (Figure 9)(Figure 9)
(Figure 9)
(Figure 9)(Figure 9) Installation beneath furnace.
Cleaner mounts horizontally, where return air enters from below. Raise furnace and in­stall beneath base.
Rear View
HIGHBOY FURNACEHIGHBOY FURNACE
HIGHBOY FURNACE
HIGHBOY FURNACEHIGHBOY FURNACE (Figure 8)(Figure 8)
(Figure 8)
(Figure 8)(Figure 8) Side installation. Cleaner
is mounted vertically, where return air enters side inlet of furnace.
Less than 7 Inches
Offset
At Least 9 Inches
Figure 9
Air Flow
Figure 11
OFFSET INSTALLATIONOFFSET INSTALLATION
OFFSET INSTALLATION
OFFSET INSTALLATIONOFFSET INSTALLATION (Figure 10)(Figure 10)
(Figure 10)
(Figure 10)(Figure 10) Typical use of duct offset to match air filter opening. If duct connection to furnace allows less than nine
inches for mounting the air cleaner, shorten the lateral trunk, or attach an offset fitting to the elbow.
Air Flow
HORIZONTAL FURNACEHORIZONTAL FURNACE
HORIZONTAL FURNACE
HORIZONTAL FURNACEHORIZONTAL FURNACE (Figure 11)(Figure 11)
(Figure 11)
(Figure 11)(Figure 11) Cleaner is mounted vertically
in the return duct near furnace.
5
Figure 10
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