White Rodgers SSC1000 User Manual

Electronic Air Cleaner
Model NumberModel Number
Model Number
Model NumberModel Number
SSC1000
OO
WNER’S MANUWNER’S MANU
O
WNER’S MANU
OO
WNER’S MANUWNER’S MANU
••
Installation
••
••
OperationOperation
Operation
••
OperationOperation
••
Basic Service GuideBasic Service Guide
Basic Service Guide
••
Basic Service GuideBasic Service Guide
••
Technical Repair GuideTechnical Repair Guide
Technical Repair Guide
••
Technical Repair GuideTechnical Repair Guide
••
Repair PartsRepair Parts
Repair Parts
••
Repair PartsRepair Parts
ALAL
AL
ALAL
UL Listed CSA Certified
Please read and familiarize yourself with the contents of this manual beforePlease read and familiarize yourself with the contents of this manual before
Please read and familiarize yourself with the contents of this manual before
Please read and familiarize yourself with the contents of this manual beforePlease read and familiarize yourself with the contents of this manual before installing, operating or performing maintenance on the unit.installing, operating or performing maintenance on the unit.
installing, operating or performing maintenance on the unit.
installing, operating or performing maintenance on the unit.installing, operating or performing maintenance on the unit.
White-Rodgers is a division
of Emerson Electric Co.
www.white-rodgers.com
PART NO. 37-6359APART NO. 37-6359A
PART NO. 37-6359A
PART NO. 37-6359APART NO. 37-6359A
Replaces 846-0291C
0146
Please read instructions before installing and using the Elec­tronic Air Cleaner. This will help you obtain the full benefit from the Electronic Air Cleaner you have selected.
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ARNINGARNING
!
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ARNING
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ARNINGARNING
ELECTROCUTION HAZARDELECTROCUTION HAZARD
ELECTROCUTION HAZARD
ELECTROCUTION HAZARDELECTROCUTION HAZARD
Shut off power at fuse panel beforeShut off power at fuse panel before
Shut off power at fuse panel before
Shut off power at fuse panel beforeShut off power at fuse panel before servicing. Failure to do so could resultservicing. Failure to do so could result
servicing. Failure to do so could result
servicing. Failure to do so could resultservicing. Failure to do so could result in serious personal injury or death.in serious personal injury or death.
in serious personal injury or death.
in serious personal injury or death.in serious personal injury or death.
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ARNINGARNING
!
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ARNING
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ARNINGARNING
Do not attempt installation of this unit unless you areDo not attempt installation of this unit unless you are
Do not attempt installation of this unit unless you are
Do not attempt installation of this unit unless you areDo not attempt installation of this unit unless you are familiar with the necessary tools, equipment, utilityfamiliar with the necessary tools, equipment, utility
familiar with the necessary tools, equipment, utility
familiar with the necessary tools, equipment, utilityfamiliar with the necessary tools, equipment, utility connections and potential hazards.connections and potential hazards.
connections and potential hazards.
connections and potential hazards.connections and potential hazards. Installation should be performed only by a qualifiedInstallation should be performed only by a qualified
Installation should be performed only by a qualified
Installation should be performed only by a qualifiedInstallation should be performed only by a qualified service provider.service provider.
service provider.
service provider.service provider. Failure to do so could result in reduced performanceFailure to do so could result in reduced performance
Failure to do so could result in reduced performance
Failure to do so could result in reduced performanceFailure to do so could result in reduced performance of the unit, serious personal injury or death.of the unit, serious personal injury or death.
of the unit, serious personal injury or death.
of the unit, serious personal injury or death.of the unit, serious personal injury or death.
SpecificationsSpecifications
Specifications
SpecificationsSpecifications
SSC1000 Self Contained Drop In Electronic Air CleanerSSC1000 Self Contained Drop In Electronic Air Cleaner
SSC1000 Self Contained Drop In Electronic Air Cleaner
SSC1000 Self Contained Drop In Electronic Air CleanerSSC1000 Self Contained Drop In Electronic Air Cleaner ModelModel
Model: SSC1000
ModelModel VoltageVoltage
Voltage: 120 VAC, 60 Hz.
VoltageVoltage Amps HI-speedAmps HI-speed
Amps HI-speed: 2.5 A.
Amps HI-speedAmps HI-speed Watts HI-speedWatts HI-speed
Watts HI-speed: 240
Watts HI-speedWatts HI-speed WeightWeight
Weight: 50 lbs.
WeightWeight Shipping WeightShipping Weight
Shipping Weight: 58 lbs.
Shipping WeightShipping Weight
1. Read the Owners Manual and the Rules for Safe Operation carefully. Failure to follow these rules and instructions could cause a malfunction of filter or unsatisfactory service.
2. Follow a regular service and maintenance schedule for efficient operation.
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ARNINGARNING
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Installation of this unit must comply with local electricInstallation of this unit must comply with local electric
Installation of this unit must comply with local electric
Installation of this unit must comply with local electricInstallation of this unit must comply with local electric codes or other applicable codes.codes or other applicable codes.
codes or other applicable codes.
codes or other applicable codes.codes or other applicable codes. Review and understand local codes prior toReview and understand local codes prior to
Review and understand local codes prior to
Review and understand local codes prior toReview and understand local codes prior to installation.installation.
installation.
installation.installation. Do not use this apparatusDo not use this apparatus
Do not use this apparatus
Do not use this apparatusDo not use this apparatus Failure to do so could result in serious personal injuryFailure to do so could result in serious personal injury
Failure to do so could result in serious personal injury
Failure to do so could result in serious personal injuryFailure to do so could result in serious personal injury or death.or death.
or death.
or death.or death.
CABINET AND CELLS MAY CONTAINCABINET AND CELLS MAY CONTAIN
CABINET AND CELLS MAY CONTAIN
CABINET AND CELLS MAY CONTAINCABINET AND CELLS MAY CONTAIN SHARP EDGES.SHARP EDGES.
SHARP EDGES.
SHARP EDGES.SHARP EDGES. Use care when servicing unit or handl-Use care when servicing unit or handl-
Use care when servicing unit or handl-
Use care when servicing unit or handl-Use care when servicing unit or handl­ing cells. Failure to do so could result ining cells. Failure to do so could result in
ing cells. Failure to do so could result in
ing cells. Failure to do so could result ining cells. Failure to do so could result in minor personal injury.minor personal injury.
minor personal injury.
minor personal injury.minor personal injury.
Fan SpeedFan Speed
Fan Speed: Variable 200 to 1000 CFM
Fan SpeedFan Speed DimensionsDimensions
Dimensions: 23
DimensionsDimensions EfficiencyEfficiency
Efficiency: Efficiency varies with fan speed approximately 90%
EfficiencyEfficiency
Installation EfficiencyInstallation Efficiency
Installation Efficiency
Installation EfficiencyInstallation Efficiency NOTENOTE
NOTE:Unit must run for one full hour after installation.
NOTENOTE
This will allow the collecting cells to reach peak efficiency.
3
/4H x 233/4W x 113/4D
at low speed and 65% at hi speed.
in an explosive atmosphere. in an explosive atmosphere.
in an explosive atmosphere.
in an explosive atmosphere. in an explosive atmosphere.
CACA
UTIONUTION
!
CA
UTION
CACA
UTIONUTION
Basic Tools RequiredBasic Tools Required
Basic Tools Required
Basic Tools RequiredBasic Tools Required
Screwdriver, Rule or Tape Measure, Drill
HOHO
W W
W
W W
THE THE
THE
THE THE
HO
HOHO
The enclosed fan circulates the air up through the bottom of the electronic air cleaner and out through the four outlet grilles. The ionizing section of the collecting cell contains many fine ionizing wires that charge the incoming airborne particles. The charged particles move into the collecting plate area and are trapped to the plates (like a magnet attracts and collects iron filings).
The cleaned air is then drawn through a charcoal filter to assist in removal of unpleasant odors. The cleaned and purified air is discharged to recirculate through your building.
White Dust (Lint)White Dust (Lint)
White Dust (Lint)
White Dust (Lint)White Dust (Lint)
An Electronic Air Cleaner is designed to collect two major types of contaminants: Irritants (Pollens, Spores, Molds, Bacteria, etc.) and ➁ Black Soiling Contaminants (Dirt and Smoke particles).
The residue on the collecting plates of an electronic air cleaner is black, indicating it is removing dirt from the air stream. After installing an air cleaner you may notice white dust (typically, long linty particles or fibers – from carpets, cotton materials or drapery fabrics). This material is not collected by the air cleaner because it does not contain the irritants or soiling contaminants listed above or settles out of the air before reaching the air cleaner. The presence of white dust does not indicate an air cleaner requires service.
AIR CLEANER AIR CLEANER
AIR CLEANER
AIR CLEANER AIR CLEANER
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ORKSORKS
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ORKS
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ORKSORKS
Table of ContentsTable of Contents
Table of Contents
Table of ContentsTable of Contents
Basic Tools Required . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 2
How the Air Cleaner Works . . . . . . . . . . . . 2,3
Rules for Safe Installation and Operation . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operation & Maintenance . . . . . . . . . . . . . . 4
Troubleshooting Guide. . . . . . . . . . . . . . . . . 5
Replacement Parts Listing . . . . . . . . . . . . . . 7
Electronic Air Cleaner Wash Reminder . . . . 8
Carbon (Charcoal) FiltersCarbon (Charcoal) Filters
Carbon (Charcoal) Filters
Carbon (Charcoal) FiltersCarbon (Charcoal) Filters
Odors are gas molecules, not particles. They cannot be removed by an Electronic Air Cleaner or by any other filtration media designed to remove airborne particles. However, some gases can be absorbed by an activated carbon filter or diluted with fresh outdoor air. When odors are present, the addition of charcoal filters will neutralize odors, such as cooking odors, pet odors, cigar and cigarette odors, ozone, etc. Optional charcoal filters are available for your Air Cleaner. Refer to the parts list for the charcoal filter part number for your Air Cleaner. Charcoal filters require replacement. They cannot be washed. While there is no rule of thumb for how often they should be changed, you can use your best judgement based on the odors you perceive in your environment.
2
COLLECTING
PLATES
CLEAN
AIR
OUT
IONIZING SECTION
IONIZING WIRES GIVE DIRT
PARTICLES A POSITIVE CHARGE
FIGFIG
..
1 Illustr 1 Illustr
FIG
.
1 Illustr
FIGFIG
..
1 Illustr 1 Illustr
aa
tion oftion of
a
tion of
aa
tion oftion of
DIRTY AIR IN
Air Cleaning PrAir Cleaning Pr
Air Cleaning Pr
Air Cleaning PrAir Cleaning Pr
ocessocess
ocess
ocessocess
CHARCOAL FILTER
REDUCES ODOR
COLLECTING SECTION
COLLECTOR PLATES ATTRACT
AND HOLD DIRT PARTICLES
LIKE A MAGNET
CLEAN
AIR
OUT
INSTINST
INST
INSTINST
RULES FOR SAFE INSTALLATIONRULES FOR SAFE INSTALLATION
RULES FOR SAFE INSTALLATION
RULES FOR SAFE INSTALLATIONRULES FOR SAFE INSTALLATION AND OPERATIONAND OPERATION
AND OPERATION
AND OPERATIONAND OPERATION
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
1. Read the Owners Manual and the Rules for Safe Operation carefully. Failure to follow these rules and instructions could cause a malfunction of filter or unsatisfactory service.
2. Follow a regular service and maintenance schedule for efficient operation.
PLACEMENTPLACEMENT
PLACEMENT
PLACEMENTPLACEMENT
The installer must be qualified to make approved electrical connections and a safe ceiling installation with attention to the best placement as shown in the following drawings.
The electronic air cleaner should be mounted in the center of the room. Air is drawn through the bottom grille and discharged through the four side grilles. Divide larger rooms into sections and use a unit in each section (Fig. 2).
CEILING MOUNTCEILING MOUNT
CEILING MOUNT
CEILING MOUNTCEILING MOUNT
The air cleaner is mounted by suspending it from the building structure above the suspended ceiling. The mounting holes are spaced 21 and 153/4 between centers (Fig. 3).
3
23
3
1
8
21
4
3
1
8
4
3
23
4
3
15
4
4
FIGFIG
..
3 3
AA
pprppr
oo
ximaxima
FIG
.
3
A
..
3 3
ppr
AA
pprppr
FIGFIG
Mounting DetailMounting Detail
Mounting Detail
Mounting DetailMounting Detail
o
xima
oo
ximaxima
te Installate Installa
te Installa
te Installate Installa
tion Dimensions in Inction Dimensions in Inc
tion Dimensions in Inc
tion Dimensions in Inction Dimensions in Inc
heshes
hes
heshes
Select a mounting location where the structure above is strong enough to support the weight of approximately 50 lbs (Fig.4 &
5). CAUTION: Do not allow the unit to be supported by theCAUTION: Do not allow the unit to be supported by the
CAUTION: Do not allow the unit to be supported by the
CAUTION: Do not allow the unit to be supported by theCAUTION: Do not allow the unit to be supported by the ceiling tile grid suspension.ceiling tile grid suspension.
ceiling tile grid suspension.
ceiling tile grid suspension.ceiling tile grid suspension.
3/8" DIA. STEEL
THREADED ROD
COVER
FIGFIG
..
2 Mount the unit on the ceiling a 2 Mount the unit on the ceiling a
FIG
.
2 Mount the unit on the ceiling a
FIGFIG
..
2 Mount the unit on the ceiling a 2 Mount the unit on the ceiling a
ofof
ar ar
ea to be cea to be c
of
ar
ea to be c
ofof
ar ar
ea to be cea to be c
leaned.leaned.
leaned.
leaned.leaned.
t the centert the center
t the center
t the centert the center
Check existing air circulation in the room. The air cleaner should be installed so that it aids the circulation already established. When air flow patterns are not immediately apparent, observe the smoke from a cigarette in various locations within the room. Do not locate the air cleaner near a heating or air conditioning intake or exhaust vent if it interferes with the air flow discharge and return air to the heating or air conditioning unit.
WELD NUT
ROOF SUPPORT JOIST
2X4
FIGFIG
FIG
FIGFIG
FIGFIG
FIG
FIGFIG
CEILING GRID (DO NOT USE
FOR SUPPORT)
..
4 4
.
4
..
4 4
NUT & WASHER TOP AND BOTTOM
CEILING GRID
(DO NOT USE
FOR SUPPORT)
..
5 5
.
5
..
5 5
3
WIRING INSTRUCTIONSWIRING INSTRUCTIONS
WIRING INSTRUCTIONS
WIRING INSTRUCTIONSWIRING INSTRUCTIONS
Standard electrical wiring of 120 volts, 60 Hz, 15 Amp circuit is adequate. Local residential and commercial wiring codes shall apply. Flexible conduit should be used (Fig. 6).
TOP OF
UNIT
FIGFIG
FIG
FIGFIG
..
6 6
.
6
..
6 6
BOX (INTERNAL)
GREEN
WHITE
BLACK
FIELD GROUND FIELD NEUTRAL
FIELD HOT
OPERAOPERA
OPERA
OPERAOPERA
OPERATIONOPERATION
OPERATION
OPERATIONOPERATION
1. With the 120 VAC power turned on, adjust the HIGH/ LOW/OFF knob to the position desired.
2. When the fan is running, the air cleaner will be operating. An arcing or “snapping” sound may be heard occasion­ally, however the unit is operating properly.
WASHINGWASHING
WASHING
WASHINGWASHING
For maximum efficiency, your air cleaner cell must be inspected periodically and cleaned when necessary. The cleaning frequency will vary, depending on the amount of airborne contaminants. A smoky environment significantly increases the required cleaning frequency. When cleaning is required the following procedure should be used:
CLEANING THE CELLCLEANING THE CELL
CLEANING THE CELL
CLEANING THE CELLCLEANING THE CELL
1. Turn the control switch to “OFF”.
2. Turn two thumb screws to release grille and swing down. Push aside latches and swing cell down to remove. De­press spring latch and remove charcoal filter. Close grille to avoid safety hazard.
NOTE: Do not wash the charcoal filterNOTE: Do not wash the charcoal filter
NOTE: Do not wash the charcoal filter.
NOTE: Do not wash the charcoal filterNOTE: Do not wash the charcoal filter
3. Soak cell for 20 to 30 minutes in a solution of warm water and liquid laundry detergent or electronic air cleaner cleaning solution. Do not use dishwashing detergent because it may leave a residue on the plates, decreasing the air cleaning efficiency of the unit.
TION/MAINTENTION/MAINTEN
TION/MAINTEN
TION/MAINTENTION/MAINTEN
!
CABINET AND CELLS MAY CONTAINCABINET AND CELLS MAY CONTAIN
CABINET AND CELLS MAY CONTAIN
CABINET AND CELLS MAY CONTAINCABINET AND CELLS MAY CONTAIN SHARP EDGES.SHARP EDGES.
SHARP EDGES.
SHARP EDGES.SHARP EDGES. Use care when servicing unit or handl-Use care when servicing unit or handl-
Use care when servicing unit or handl-
Use care when servicing unit or handl-Use care when servicing unit or handl­ing cells. Failure to do so could result ining cells. Failure to do so could result in
ing cells. Failure to do so could result in
ing cells. Failure to do so could result ining cells. Failure to do so could result in minor personal injury.minor personal injury.
minor personal injury.
minor personal injury.minor personal injury.
CACA
CA
CACA
ANCEANCE
ANCE
ANCEANCE
UTIONUTION
UTION
UTIONUTION
3. The Operating Light should be ON whenever the fan is running. An occasional flicker of the light accompanied by harmless sparking or snapping noise may occur. This is caused by the plates trapping large particles. If arcing is continuous, the cells should be washed or checked for service problems.
NOTENOTE
NOTE: Ionizing wires may become coated, causing loss
NOTENOTE of cleaning ability by the collecting cell. Using a damp cloth, wipe each ionizing wire, exercising care not to damage them.
4. Remove the cell from solution and rinse thoroughly with clean water.
5. Allow cell to drip dry for a may be tipped at a slight angle to expedite the drip-dry process.
6. Open grille and replace charcoal filter.
7. Hook the slotted tabs of the cell on hooks in the cabinet and swing the cell up into place. Push latches back in place to hold the cell.
8. Close the grille and securely fasten with two thumb screws.
9. Turn the control switch to desired fan speed. A moderate amount of arcing or “snapping” may occur at
this time, which will indicate that the cell is still damp. If the noise is objectionable, turn the control switch to “OFF” and allow additional time for the cell to dry.
minimum of 2 hoursminimum of 2 hours
minimum of 2 hours. Cell
minimum of 2 hoursminimum of 2 hours
4
TECHNICAL REPTECHNICAL REP
TECHNICAL REP
TECHNICAL REPTECHNICAL REP
Do not attempt repair of this unit unless you areDo not attempt repair of this unit unless you are
Do not attempt repair of this unit unless you are
Do not attempt repair of this unit unless you areDo not attempt repair of this unit unless you are familiar with the necessary tools, equipment, utilityfamiliar with the necessary tools, equipment, utility
familiar with the necessary tools, equipment, utility
familiar with the necessary tools, equipment, utilityfamiliar with the necessary tools, equipment, utility connections and potential hazards.connections and potential hazards.
connections and potential hazards.
connections and potential hazards.connections and potential hazards.
Repair should be performed only by a qualifiedRepair should be performed only by a qualified
Repair should be performed only by a qualified
Repair should be performed only by a qualifiedRepair should be performed only by a qualified service provider.service provider.
service provider.
service provider.service provider.
Failure to do so could result in reduced performanceFailure to do so could result in reduced performance
Failure to do so could result in reduced performance
Failure to do so could result in reduced performanceFailure to do so could result in reduced performance of the unit, serious personal injury or death.of the unit, serious personal injury or death.
of the unit, serious personal injury or death.
of the unit, serious personal injury or death.of the unit, serious personal injury or death.
SERSER
VICE INDICAVICE INDICA
SER
VICE INDICA
SERSER
VICE INDICAVICE INDICA
AIR GUIDEAIR GUIDE
AIR GUIDE
AIR GUIDEAIR GUIDE
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ARNINGARNING
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ARNING
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ARNINGARNING
TIONTION
TION
TIONTION
SERSER
VICE CHECKSVICE CHECKS
SER
VICE CHECKS
SERSER
VICE CHECKSVICE CHECKS
This guide contains service checks to assist service personnel in locating and correcting any malfunction that might occur to render the air cleaner ineffective or inoperative. The air cleaner has been designed with replaceable components, such as the high-voltage power supply and air flow switch. This allows the serviceman to replace a faulty component rather than attempt repairs of such components in the field.
Control switch “ON” Fan operating Operating Light ON
Control switch “ON” Fan not operating A. Check fuse or circuit breaker. Operating Light OFF B. Make sure that grille is closed and safety switch is pushed in.
Excessive arcing during normal operation – A. Clean cell thoroughly as instructed in this manual. Operating Light may blink
NONO
TETE
NO
TE: Occasional arcing
NONO
TETE or “snapping” is considered A. Additional air cleaner(s) may be required in extreme environments. normal. B. Additional clean make-up air may be required.
Unit functioning NorUnit functioning Nor
Unit functioning Nor
Unit functioning NorUnit functioning Nor
1.1.
PP
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1.
1.1.
1.1.
1.
1.1.
2.2.
2.
2.2.
3.3.
3.
3.3.
4.4.
4.
4.4.
5.5.
5.
5.5.
er is not being supplied to air cer is not being supplied to air c
P
o
w
er is not being supplied to air c
PP
oo
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er is not being supplied to air cer is not being supplied to air c
Collecting cell dirCollecting cell dir
Collecting cell dir
Collecting cell dirCollecting cell dir
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et collecting cell.et collecting cell.
W
et collecting cell.
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et collecting cell.et collecting cell. A. Allow cell to dry after cleaning before applying power. ExEx
cessicessi
vv
Ex
ExEx
DamaDama
Dama
DamaDama A. Inspect cell for bent plates. Straighten plates as necessary. B. Check for foreign objects shorting across cell plates or ionizing section. C.Inspect cell for loose or broken ionizing wire(s). Replace as needed. D. Inspect cell for cracked or broken insulator(s), around cell perimeter.
DamaDama
Dama
DamaDama A. Remove charcoal filter. If arcing/snapping stops, the filter may be
e airbore airbor
cessi
v
e airbor
cessicessi
vv
e airbore airbor
gg
ed or shored or shor
g
ed or shor
gg
ed or shored or shor
Replace collecting cell if condition persists.
gg
ed ced c
g
ed c
gg
ed ced c
breaking down and require disposal or replacement.
mallmall
mall
y
mallmall
tyty
..
ty
.
tyty
..
ne mane ma
ne ma
ne mane ma
ted collecting cell.ted collecting cell.
ted collecting cell.
ted collecting cell.ted collecting cell.
harhar
coal filtercoal filter
har
coal filter
harhar
coal filtercoal filter
yy
..
.
yy
..
terial.terial.
terial.
terial.terial.
..
.
..
leanerleaner
leaner
leanerleaner
..
.
..
1.1.
DamaDama
gg
Control switch “ON” Fan operating A. Remove collecting cell. Close exhaust grille so safety switch is pushed Operating Light OFF in. If Operating light comes ON with cell removed, check cell as
1.
Dama
1.1.
DamaDama
2.2.
PP
2.
P
2.2.
PP A. Remove collecting cell. With safety switch pushed in, 120 VAC should
ed or shored or shor
g
ed or shor
gg
ed or shored or shor
described above. If light does not come ON, proceed to next step.
oo
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er Suppler Suppl
o
w
er Suppl
oo
ww
er Suppler Suppl
be present at terminals marked “LINE” on power supply. If voltage is below 6100 VDC at red high voltage terminal on power supply, replace power supply. If voltage is correct, replace indicator light. NONO
TETE
NO
TE: Unit may require up to one hour of operation to reach indicated
NONO
TETE
voltage when first installed or when replacing cell.
ted collecting cell.ted collecting cell.
ted collecting cell.
ted collecting cell.ted collecting cell.
yy
..
y
.
yy
..
5
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