White Outdoor 760, 761, 762, 763, 764 Operator's Manual

...

Safety • Set-Up • Operation • Adjustments • Maintenance • Troubleshooting • Warranty

OPERATOR’S MANUAL

OUTDOOR

Transmatic Lawn Tractor — Models 760-779

IMPORTANT:

READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT.

PRINTED IN U.S.A. P. O. Box 1386, KITCHENER, ONT. N2G 4J1

769-02779A

10/07

This Operator’s Manual is an important part of your new equipment. It will help you assemble,

XXX-XXXXXX

XXXXXXXXXXX

Model Number Numéro de modèle

Serial Number Numéro de série

WHITE OUTDOOR CANADA KITCHENER, ON N2G 4J1

OUTDO OR

prepare and maintain the unit for best performance. Please read and understand what it says.

Table of Contents

Slope Gauge........................................................ 3

Safe Operation Practices ................................... 4

Setting Up Your Lawn Tractor ............................ 8

Operating Your Lawn Tractor ........................... 12

Adjusting Your Lawn Tractor ............................ 19

Maintaining Your Lawn Tractor ........................ 20

Finding and Recording Model Number

BEFORE YOU START ASSEMBLING YOUR NEW EQUIPMENT, please locate the model plate on the equipment and copy the information from it in the space provided below. You can locate the model number by looking beneath the seat. This information will be necessary to use the manufacturer’s web site and/or help from the Customer Support Department or an authorized service dealer.

Off-Season Storage / Attachments ................. 26

Safety Labels ....................................................27

Trouble Shooting .............................................. 28

Warranty ............................................................ 29

Replacement Parts ........................................... 30

Customer Support

Please do

If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below:

1. Visit www.whiteoutdoor.ca for many useful suggestions, click on Customer Support button.

2. Call a Customer Support Representative at 1-800-668-1238.

3. The engine manufacturer is responsible for all engine-related issues in terms of performance, power-rating, specifications, warranty, and service. Depending on the engine manufacturer, more information is included in this publication or packed separately with this product.

Please have your unit’s model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call.

NOT

return the unit to the retailer from which it was purchased,

without ﬁrst contacting Customer Support.

Sight and hold this level with a vertical tree...

or a corner of a building...

or a fence post

Fold along dotted line (represents a 15° slope)

15°

Use this page as a guide to determine slopes where you may not operate safely. Do not operate your lawn mower on such slopes.

Slope

Gauge

WARNING

Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. If operating a walkbehind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury.

Operate RIDING mowers up and down slopes, never across the face of slopes.

Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.

WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.

Safe

Operation

Practices

This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol, HEED ITS

WARNING.

Your

Responsibility

Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.

DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

General Operation

1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.

3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the instructions and safe operation practices in this manual and on the machine and should be trained and supervised by a adult.

4. Never allow adults to operate this machine without proper instruction.

5. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.

7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.

8. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.

9. Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals.

10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place.

11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.

12. A missing or damaged discharge cover can cause blade contact or thrown object injuries.

13. Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass.

14. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway.

15. Do not operate the machine while under the influence of alcohol or drugs.

16. Mow only in daylight or good artificial light.

17. Never carry passengers.

18. Disengage blade(s) before shifting into reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident.

19. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.

20. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.

21. Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set parking brake, stop engine and remove key before dismounting.

22. Use extra care when loading or unloading the machine into a trailer or truck. This unit should not be driven up or down ramp(s), because the unit could tip over, causing serious personal injury. The unit must be pushed manually on ramp(s) to load or unload properly.

23. Muffler and engine become hot and can cause a burn. Do not touch.

24. Check overhead clearances carefully before driving under low hanging tree branches, wires, door openings etc., where the operator may be struck or pulled from the unit, which could result in serious injury.

25. Disengage all attachment clutches, depress the brake pedal completely and shift into neutral before attempting to start engine.

26. Your machine is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact the engine exhaust and/or build up on the mower deck presenting a potential fire hazard.

27. Use only accessories and attachments approved for this machine by the machine manufacturer. Read, understand and follow all instructions provided with the approved accessory or attachment.

28. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

29. If situations occur which are not covered in this manual, use care and good judgment. Contact your customer service representative for assistance.

Slope Operation

Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this unit on that area or serious injury could result.

Do:

1. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes.

2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action.

4. Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

5. Use extra care with grass catchers or other attachments. These can change the stability of the machine.

6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury.

7. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.

Do Not:

1. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.

2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.

3. Do not try to stabilize the machine by putting your foot on the ground.

4. Do not use a grass catcher on steep slopes.

5. Do not mow on wet grass. Reduced traction could cause sliding.

6. Do not shift to neutral and coast downhill. Overspeeding may cause the operator to lose control of the machine resulting in serious injury or death.

7. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control. (e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to overturn).

Children

1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.

a. Keep children out of the mowing area and in

watchful care of a responsible adult other than the operator.

b. Be alert and turn machine off if a child enters

the area.

c. Before and while backing, look behind and

down for small children.

d. Never carry children, even with the blade(s)

shut off. They may fall off and be seriously injured or interfere with safe machine operation.

e. Use extreme care when approaching blind

corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the machine.

f. To avoid back-over accidents, always

disengage the cutting blade(s) before shifting into Reverse. If equipped, the “Reverse Caution Mode” should not be used when children or others are around.

g. Keep children away from hot or running

engines. They can suffer burns from a hot muffler.

h. Remove key when machine is unattended to

prevent unauthorized operation.

2. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the instructions and safe operation practices in this manual and on the machine and should be trained and supervised by a adult.

Towing

1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes.

3. Never allow children or others in or on towed equipment.

4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

5. Travel slowly and allow extra distance to stop.

6. Do not shift to neutral and coast downhill.

Safe

Operation

Practices

WARNING.

Your

Responsibility

Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.

Safe

Operation

Practices

WARNING.

Your

Responsibility

Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.

Service

Safe Handling of Gasoline:

1. To avoid personal injury or property damage use

extreme care in handling gasoline. Gasoline is ex-

tremely flammable and the vapors are explosive.

Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite.

Wash your skin and change clothes immediately. a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a

truck or trailer bed with a plastic liner. Always

place containers on the ground away from

your vehicle before filling. c. When practical, remove gas-powered

equipment from the truck or trailer and refuel it

on the ground. If this is not possible, then

refuel such equipment on a trailer with a

portable container, rather than from a gasoline

dispenser nozzle. d. Keep the nozzle in contact with the rim of

the fuel tank or container opening at all

times until fueling is complete. Do not use a

nozzle lock-open device. e. Extinguish all cigarettes, cigars, pipes and

other sources of ignition. f. Never fuel machine indoors. g. Never remove gas cap or add fuel while the

engine is hot or running. Allow engine to cool

at least two minutes before refueling. h. Never over fill fuel tank. Fill tank to no more

than ½ inch below bottom of filler neck to

allow space for fuel expansion. i. Replace gasoline cap and tighten securely. j. If gasoline is spilled, wipe it off the engine

and equipment. Move unit to another area.

Wait 5 minutes before starting the engine. k. To reduce fire hazards, keep machine free of

grass, leaves, or other debris build-up. Clean

up oil or fuel spillage and remove any fuel

soaked debris. l. Never store the machine or fuel container

inside where there is an open flame, spark

or pilot light as on a water heater, space

heater, furnace, clothes dryer or other gas

appliances. m. Allow a machine to cool at least five minutes

before storing.

General Service

1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.

2. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.

3. Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your unit should be serviced professionally by an authorized Service Dealer.

4. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.

5. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer’s (O.E.M.) blade(s) only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”

6. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

7. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.

8. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.

9. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating.

10. Never attempt to make adjustments or repairs to the machine while the engine is running.

11. Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (O.E.M.) parts only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”

12. Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.

13. Maintain or replace safety and instruction labels, as necessary.

14. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

Spark Arrestor

Warning: This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or provincial laws (if any).

If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffler is available through your nearest engine authorized service dealer.

Do not modify engine

To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.

Notice regarding Emissions

Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine Modification (EM) and Three Way Catalyst (TWC) if so equipped.

Average Useful Life

According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an Average Useful Life of seven (7) years, or 60 hours of operation. At the end of the

Average Useful Life, buy a new machine or have the

machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death.

Safe

Operation

Practices

WARNING.

Your

Responsibility

Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.

Rubber Boot

Hex Bolt

Wing Nut

Retaining Rod

Setting Up Your Lawn

Tractor

WARNING

Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition.

NOTE: This Operators

Manual covers a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.

Figure 3-1

NOTE: This Operators Manual covers a range of product specifications for various models. Characteristics and features discussed and /or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.

Attaching the Battery Cables

NOTE: Some models are shipped with the battery cables already connected.

NOTE: The positive battery terminal is marked Pos. (+). The negative battery terminal is marked Neg. (–).

• The positive cable (heavy red wire) is secured to the positive battery terminal (+) with a hex bolt and hex nut at the factory. Make certain that the rubber boot covers the terminal to help protect it from corrosion.

• Remove the hex bolt and hex nut from the negative cable.

• Remove the black plastic cover, if present, from the negative battery terminal and attach the negative cable (heavy black wire) to the negative battery terminal (–) with the bolt and nut.

NOTE: If the battery is put into service after the date shown on top of battery, charge the battery as instructed in the Maintenance section of this manual prior to operating the tractor.

Gas and Oil Fill-up

The gasoline tank is located under the hood and has a capacity of 1-1/2 gallons. Do not overfill.

WARNING: Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition.

Service the engine with gasoline and oil as instructed in the separate Engine Operator/Owner Manual packed with your tractor. Read instructions carefully.

IMPORTANT: Your tractor is shipped with motor oil in the engine. However, you MUST check the oil level before operating. Be careful not to overfill.

Shipping Brace Removal

WARNING: Make sure the riding mower’s engine is off, remove the ignition key, and set the parking brake before removing the shipping brace.

Setting Up

• Locate the shipping brace, if present, and accompany ing warning tag found on the right side of the mower, between the discharge chute and the cutting deck. See Figure 3-2.

• While holding the discharge chute with your left hand, remove the shipping brace with your right hand by grasping it between your thumb and index finger and rotating it clockwise.

WARNING: The shipping brace, used for packaging purposes only, must be removed and discarded before operating your riding mower.

WARNING: The mowing deck is capable of throwing objects. Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and/or property damage.

Attaching The Steering Wheel

If the steering wheel for your tractor did not come attached, the hardware for attaching it has been packed within the steering wheel, beneath the steering wheel cap. Carefully pry off the steering wheel cap and remove the hardware.

NOTE: There are two different syles of steeering wheel caps. Styles vary by model.

1. With the wheels of the tractor pointing straight forward, place the steering wheel over the steering shaft.

2. Place the washer (with the cupped side down) over the steering shaft and secure with the hex bolt. See Figure 3-3.

3. Place the steering wheel cap over the center of the steering wheel and push downward until it “clicks” into place.

Your Lawn

Tractor

Figure 3-2

Figure 3-3

WARNING

Make sure the riding mower’s engine is off, remove the ignition key, and set the parking brake before removing the shipping brace.

The shipping brace, used for packaging purposes only, must be removed and discarded before operating your riding mower.

The mowing deck is capable of throwing objects. Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and/or property damage.

Setting Up Your Lawn

Tractor

WARNING

Before operating this machine, make sure the seat is engaged in the seat stop, stand behind the machine and pull back on seat until fully engaged into stop.

Attaching The Seat

Seat styles vary by tractor model and there are three different styles available:

• Standard Adjustment

• Quick Adjustment &

• Knob Adjustment

If the seat for your tractor did not come attached, refer to Figure 3-4, Figure 3-5, and Figure 3-6 to identify your tractor’s seat style and follow the applicable instructions below to attach it.

NOTE: For shipping reasons, seats are either fastened to the tractor seat’s pivot bracket with a plastic tie, or mounted backward to the pivot bracket. In either case, free the seat form its shipping position and remove the two hex screws (or knobs, on models so equipped) from the bottom of seat before proceeding with applicable instructions below.

Standard Adjustment Seat

1. Position the shoulder screws (found on the base of the seat) inside the slot openings in the seat pivot bracket. Figure 3-4.

2. Slide the seat slightly rearward in the seat pivot bracket, lining up the rear slots in the pivot bracket with the remaining two holes in the seat’s base.

3. Select desired position for the seat, and secure with the two hex screws removed earlier. See Figure 3-4.

4. To adjust the position of the seat, loosen the two hex screws on the bottom of the seat. Slide the seat forward or backward as desired. Retighten the two screws. See Figure 3-4.

Figure 3-4

For shipping reasons, seats are either fastened to the tractor seat’s pivot bracket with a plastic tie, or mounted backward to the pivot bracket. In either case, free the seat form its shipping position and remove the two hex screws (or knobs, on models so equipped) from the bottom of seat before proceeding with applicable instructions.

Knob Adjustment Seat

1. Position the shoulder screws (found on the base of the seat) inside the slot openings in the seat pivot bracket. Figure 3-5.

2. Slide the seat slightly rearward in the seat pivot bracket, lining up the rear slots in the pivot bracket with the remaining two holes in the seat’s base.

3. Select desired position for the seat, and secure with the two knobs removed earlier. See Figure 3-5.

To adjust the position of the seat on models so

4. equipped, loosen the two knobs on the bottom of the seat. See Figure 3-5. Slide the seat forward or backward as desired. Retighten the two knobs.

Quick Adjustment Seat

NOTE: If your seat was shipped mounted backwards on the seat pivot bracket, pull out the tab found on the seat stop and hold it open while sliding the seat off the seat pivot bracket. See Figure 3-6.

1. Line up the plastic seat spacers with the slots in seat pivot bracket.

2. Slide seat in until front seat spacer engages the seat stop. See Figure 3-6.

Figure 3-5

Figure 3-6

Figure 3-7

WARNING: Before operating this machine, make sure the seat is engaged in the seat stop, stand behind the machine and pull back on seat until fully engaged into stop.

3. To adjust the position of the seat on models equipped with a seat adjustment lever, move the seat adjustment lever (located under the seat) to the left and slide the seat forward or rearward. See Figure 3-7. Make sure seat is locked into position before operating the tractor.

Identifying the Mulch Plug (if so

equipped)

On tractor models so equipped, a mulch plug can either be found within the cutting deck’s discharge opening or packed separately with your unit.

NOTE: Refer to Mulching in the Operation section of this manual for more detailed information.

If you’d prefer to operate the cutting deck without mulching, simply remove the mulch plug by unthreading the plastic wing nut which fastens it to the cutting deck. This will allow the clippings to discharge out of the discharge opening during operation. See Figure 3-8.

Tire Pressure

WARNING: Maximum tire pressure under any circumstances is 30 psi. Equal tire pressure should be maintained at all times.

The tires on your unit may be over-inflated for shipping purposes. Reduce the tire pressure before operating the tractor. Recommended operating tire pressure is approximately 10 p.s.i for the rear tires & 14 p.s.i. for the front tires. Check sidewall of tire for maximum p.s.i

Figure 3-8

2. Check the gauge wheels for contact or excessive clearance with the surface below. The deck gauge wheels should have between ¼-inch and ½-inch clearance above the ground as follows:

If the gauge wheels have excessive clearance or contact with the surface, adjust as follows:

a. Raise the deck lift handle to its highest setting.

b. Remove the gauge wheels by removing the lock

nuts and shoulder screws which secure them to the deck. See Fig. 3-9

c. Place the deck lift lever in the desired mowing

height setting.

d. Reinsert the shoulder screw (with each gauge

wheel) into the index hole that leaves approximately ½-inch between the bottom of the wheel and the pavement.

Refer to Leveling the Deck in the Maintenance section of this manual for more detailed instructions regarding various deck adjustments.

Setting Up Your Lawn

Tractor

WARNING

Maximum tire pressure under any circumstances is 30 psi. Equal tire pressure should be maintained at all times.

Setting the Deck Gauge Wheels

(if so equipped)

Move the tractor on a firm and level surface, preferably pavement, and proceed as follows

1. Select the height position of the cutting deck by placing the deck lift lever in the normally desired mowing height setting (any of the six different cutting height notches on the right fender).

Figure 3-9

)

(

Operating

Your Lawn

Tractor

NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator’s position.

Know Your Lawn Tractor

NOTE: Steering wheel not shown for clarity

Figure 4-1

A Speed Control Lever/ Parking Brake E Throttle Control Lever

B Clutch-Brake Pedal F Ignition Switch Module

C Shift Lever G Deck Lift Lever

D Choke Control† H PTO (Blade Engage) Lever

† If so equipped

WARNING: Read and follow all safety rules and instructions in this manual, including the entire

Operation section, before attempting to operate this machine. Failure to comply with all safety rules and instructions may rerult in personal injury.

&!34

3,/7

#(/+%

&!34

3,/7

Start

Position

Stop

Position

Normal

Mowing

Mode

Off

Start

Off

On/Lights

STOP

Throttle Control Lever

The throttle control lever is located on the right side of the tractor’s dash panel. This lever controls the speed of the engine and, on some models, when pushed all the way forward, the choke control also. When set in a given position, the throttle will maintain a uniform engine speed. See Figure 4-2.

IMPORTANT: When operating the tractor with the cutting deck engaged, be certain that the throttle lever is always in the FAST (rabbit) position.

Choke Control

On some models, moving the throttle lever all the way forward activates the engine’s choke control. On all other models, the choke control can be found on the left side of the dash panel and is activated by pulling the knob outward. Activating the choke control closes the choke plate on the carburetor and aids in starting the engine. Refer to Starting The Engine in the OPERATING section manual for detailed starting instructions.

Ignition Switch

The ignition switch is activated to start the engine. Insert key into the ignition switch and turn clockwise to the START position. Release the key into the ON position once engine has fired. To stop the engine, turn the ignition key counterclockwise to the OFF position. Figure 4-3A - The headlights are on when the engine is running. Figure 4-3B - To activate the headlights, turn the key one more position to the left. The engine will continue to run with the headlights on.

Ignition Switch Module (If Equipped)

To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the NORMAL MOWING MODE position once the engine has fired. To stop the engine, turn the ignition key counterclockwise to the OFF position. See Figure 4-3C.

IMPORTANT: Prior to operating the tractor, refer to both Safety Interlock Switches and Starting The Engine

in the OPERATING section of this manual for detailed instructions regarding the Ignition Switch Module and operating the tractor in REVERSE CAUTION MODE.

WARNING: Never leave a running machine unattended. Always disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.

Figure 4-2

Figure 4-3

Operating

Your Lawn

Tractor

WARNING

Never leave a running machine unattended. Always disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.

IMPORTANT

Prior to operating the tractor, refer to both

Safety Interlock Switches on page 14 and Starting The Engine on page 16

of this manual for detailed instructions regarding the Ignition Switch Module and operating the tractor in

REVERSE CAUTION MODE.

NOTE: The PTO (blade engage) lever must be

      

0!2+

"2!+%

FORWARD

NEUTRAL

REVERSE

in the disengaged (PTO OFF) position when starting the engine.

Operating

Your Lawn

Tractor

WARNING

Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection.

NOTE: The parking

brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off.

NOTE: The PTO (Blade Engage) lever must be in the disengaged (PTO OFF) position when starting the engine.

IMPORTANT

Never force the shift lever. Doing so may result in serious damage to the tractor’s transmission.

Deck Lift Lever

Found on your tractor’s right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application.

Parking Brake

To set the parking brake, fully depress the clutch-brake pedal. Move the speed control lever all the way down and into the parking brake position. Release the clutchbrake pedal to allow the parking brake to engage. To release the parking brake, depress the clutch-brake pedal and move the speed control lever out of the notches to the desired position. Release the speed control lever and the clutch-brake pedal.

NOTE: The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off.

Clutch-Brake Pedal

The clutch-brake pedal is located on the left side of the lawn tractor, along the running board. Depress the clutch-brake pedal part way down when slowing the tractor by changing speeds (Refer to Speed Control Lever). Depress the pedal all the way down to engage the disc brake and bring the tractor to a complete stop.

NOTE: The pedal must be depressed to start the engine. Refer to Safety Interlock Switches on page 14.

PTO (Blade Engage) Lever

Found on the tractor’s right fender, the PTO (blade engage) lever is used to engage power to the cutting deck or other (separately available) attachments. To operate, move the lever all the way forward. Moving the lever all the way rearward into the PTO OFF position disengages power to the cutting deck/ attachment.

Figure 4-4

Shift Lever

The shift lever is located on the left side of the fender and has three positions, FORWARD, NEUTRAL and REVERSE. The brake pedal must be depressed and the tractor must not be in motion when the moving shift lever. See Figure 4-4.

IMPORTANT: Never force the shift lever. Doing so may result in serious damage to the tractor’s transmission.

Speed Control Lever

The speed control lever, located on the left side of the tractor’s dash console, allows you to regulate the ground speed of the lawn tractor. To use, depress the clutch-brake pedal and move the lever out of the parking brake notch and forward to increase the tractor’s ground speed. When a desired speed has been reached, release the lever into an appropriate notch to maintain that speed. To slow the tractor’s ground speed, depress the clutch-brake pedal and move the speed control lever rearward and release it into a notch.

NOTE: Lawn tractors vary by model and are available with either a 6 or 7 speed control lever.

Safety Interlock Switches

This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact an authorized MTD service dealer.

• The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged, and the PTO (Blade Engage) lever (or button) is in the disengaged (OFF) position.

• The engine will automatically shut off if the operator leaves the seat before engaging the parking brake.

• The engine will automatically shut off if the operator leaves the tractor’s seat with the PTO (Blade Engage) lever in the engaged (ON) position, regardless of whether the parking brake is engaged.

• The engine will automatically shut off if the operator engages the PTO with the parking brake ON.

Models without Reverse Caution Mode

• The engine will automatically shut off if the PTO (Blade Engage) lever is moved into the engaged (ON) position with the shift lever in Reverse.

Models with Reverse Caution Mode

• With the ignition key in the NORMAL MOWING position, the engine will automatically shut off if the PTO (Blade Engage) lever is moved into the engaged (ON) position with the shift lever in Reverse.

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WARNING: Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection.

Reverse Caution Mode (If Equipped)

WARNING: Use extreme caution while operating the tractor in the REVERSE CAUTION MODE. Always look down and

behind before and while backing. Do not operate the tractor when children or others are around. Stop the tractor immediately if someone enters the area.

The REVERSE CAUTION MODE position of the key switch module allows the tractor to be operated in reverse with the blades (PTO) engaged.

IMPORTANT: Mowing in reverse is not recommended.

To use the REVERSE CAUTION MODE:

IMPORTANT: The operator MUST be seated in the tractor seat.

1. Start the engine as instructed on page 16 under

Starting The Engine.

2. Turn the key from the NORMAL MOWING (Green) position to the REVERSE CAUTION MODE (Yellow) position of the key switch module. See Figure 4-5.

3. Depress the REVERSE PUSH BUTTON (Orange, Triangular Button) at the top, right corner of the key switch module. The red indicator light at the top, left corner of the key switch module will be ON while activated. See Figure 4-5.

4. Once activated (indicator light ON), the tractor can be driven in reverse with the cutting blades (PTO) engaged.

5. Always look down and behind before and while backing to make sure no children are around.

6. After resuming forward motion, return the key to the

NORMAL MOWING position.

IMPORTANT: The REVERSE CAUTION MODE will

remain activated until:

a. The key is placed in either the

position or STOP position.

b. The operator engages the parking brake by fully

depressing the clutch-brake pedal and holding it down while moving the speed control lever into the PARK BRAKE position.

Engaging the Parking Brake

To engage the parking brake:

1. Fully depress the clutch-brake pedal and hold it down with your foot.

2. Move the speed control lever all the way down and into the parking brake position.

NORMAL MOWING

Figure 4-5

3. Release the clutch-brake pedal to allow the parking brake to engage.

To release the parking brake:

1. Depress the clutch-brake pedal and move the speed control lever out of the parking brake position and into a desired speed.

Setting the Cutting Height

1. Select the height position of the cutting deck by placing the deck lift lever in any of the different cutting height notches on the right side of the fender.

2. Adjust the deck wheels, if equipped, so that they are between ¼-inch and ½-inch above the ground when the tractor is on a smooth, flat surface such as a driveway.

WARNING: Keep hands and feet away from the discharge opening of the cutting deck.

NOTE: On models so equipped, the deck wheels are an

anti-scalp feature of the deck and are not designed to support the weight of the cutting deck.

Refer to Leveling the Deck in the Adjustment section of this manual for more detailed instructions regarding various deck adjustments.

Starting the Engine

WARNING: Do not operate the tractor if the interlock system is malfunctioning.

This system was designed for your safety and protection.

NOTE: Refer to the TRACTOR SET-UP on page 8 of this

manual for Gasoline and Oil fill-up instructions.

1. Insert the tractor key into the ignition switch.

2. Place the PTO (Blade Engage) lever in the disen gaged (OFF) position.

3. Engage the tractor’s parking brake.

4. Activate the choke control.

5. Turn the ignition key clockwise to the START position. After the engine starts, release the key. It will return to the ON position.

Operating

Your Lawn

Tractor

WARNING

Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection.

Use extreme caution while operating the tractor in the REVERSE CAUTION MODE. Always look down and behind before and while backing. Do not operate the tractor when children or others are around. Stop the tractor immediately if someone enters the area.

Keep hands and feet away from the discharge opening of the cutting deck.

Operating

Your Lawn

Tractor

WARNING

If you strike a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating.

Avoid sudden starts, ex-cessive speed and sudden stops.

Do not leave the seat of the tractor without first placing the PTO (Blade Engage) lever in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key.

IMPORTANT: Do NOT hold the key in the START

position for longer than ten seconds at a time. Doing so may cause damage to your engine’s electric starter.

6. After the engine starts, deactivate the choke control and place the throttle control in the FAST position.

NOTE: Do NOT leave the choke control on while operating the tractor. Doing so will result in a “rich” fuel mixture and cause the engine to run poorly.

Stopping the Engine

WARNING: If you strike a foreign

object, stop the engine, disconnect the spark plug wire (s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating the tractor.

1. If the blades are engaged, place the PTO (Blade Engage) lever in the disengaged (OFF) position.

2. Turn the ignition key counterclockwise to the STOP position.

3. Remove the key from the ignition switch to prevent unintended starting.

Driving The Tractor

WARNING: Avoid sudden starts,

ex-cessive speed and sudden stops.

WARNING: Do not leave the seat of the tractor without first placing the PTO (Blade Engage) lever in the disengaged (OFF) position, depressing the brake pedal and engaging the

parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key.

WARNING: Always look down and behind before and while backing up to avoid a back-over accident.

1. Depress the brake pedal to release the parking brake and let the pedal up.

2. Move the throttle lever into the FAST (rabbit) position.

3. Place the shift lever in either the FORWARD or REVERSE position.

IMPORTANT: Do NOT use the shift lever to change the direction of travel when the tractor is in motion. Always use the brake pedal to bring the tractor to a complete stop before shifting.

4. Release the parking brake by depressing the clutchbrake pedal and positioning the speed control lever in desired position.

WARNING

AVOID SERIOUS INJURY OR

DEATH

• GO UP AND DOWN SLOPES, NOT ACROSS.

• AVOID SUDDEN TURNS.

• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP.

• IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK DOWNHILL SLOWLY.

• DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.

• NEVER CARRY CHILDREN, EVEN WITH BLADES OFF.

• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.

• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN PLACE AND WORKING.

• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).

• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.

• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE(S).

• BEFORE LEAVING OPERATOR’S POSITION, DISENGAGE BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY.

READ OPERATOR’S MANUAL

IMPORTANT: First-time operators should use speed positions 1 or 2. Become completely familiar with the tractor’s operation and controls before operating the tractor in higher speed positions.

5. Release clutch-brake pedal slowly to put unit into motion.

6. The lawn tractor is brought to a stop by depressing the clutch-brake pedal.

NOTE: When operating the unit initially, there will be little difference between the highest two speeds until after the belts have seated themselves into the pulleys during the break-in period.

WARNING: Before leaving the operator’s position for any reason, disengage the

blades, place the shift lever in neutral, engage the parking brake, shut engine off and remove the key.

IMPORTANT: When stopping the tractor for any reason

while on a grass surface, always:

1. Place the shift lever in neutral,

2. Engage the parking brake,

3. Shut engine off and remove the key.

Doing so will minimize the possibility of having your lawn ‘‘browned’’ by hot exhaust from your tractor’s running engine.

If unit stalls with speed control in high speed, or if unit will not operate with speed control lever in a low speed position, proceed as follows:

1. Place shift lever in NEUTRAL.

2. Restart engine.

3. Place speed control lever in highest speed position.

4. Release clutch-brake pedal fully.

5. Depress clutch-brake pedal.

6. Place speed control lever in desired position.

7. Place shift lever in either FORWARD or REVERSE, and follow normal operating procedures.

Driving On Slopes

Refer to the SLOPE GAUGE on page 3 to help determine slopes where you may operate the tractor safely.

WARNING: Do not mow on inclines with a slope in excess of 15 degrees (a

rise of approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury.

• Mow up and down slopes, NEVER across.

• Exercise extreme caution when changing direction on slopes.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Avoid turns when driving on a slope. If a turn must be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over.

• Avoid stopping when driving up a slope. If it is necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor over backward.

Engaging the Blades

Engaging the PTO (Blade Engage) transfers power to the cutting deck or other (separately available) attachments. To engage the blades, proceed as follows:

1. Move the throttle control lever to the FAST (rabbit) position.

2. Grasp the PTO (Blade Engage) lever and pivot it all the way forward into the engaged (ON) position.

3. Keep the throttle lever in the FAST (rabbit) position for the most efficient use of the cutting deck or other (separately available) attachments

IMPORTANT: Models with Reverse Caution Mode: The engine will automatically shut off if the PTO is engaged with the shift lever in position for reverse travel with the ignition key in the NORMAL MOWING position.

Models without Reverse Caution Mode:

The PTO (Blade Engage) lever must be in the disengaged (OFF) position when starting the engine, when traveling in reverse, and if the operator leaves the seat.

Refer to Safety Interlock Switches on page 14.

Using the Deck Lift Lever

To raise the cutting deck, move the deck lift lever to the left, then place it in the notch best suited for your application. Refer to Setting The Cutting Height earlier in this section.

Mowing

WARNING: To help avoid blade contact or a thrown object injury, keep bystand-

ers, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone

enters the area.

The following information will be helpful when using the cutting deck with your tractor:

WARNING: Plan your mowing pattern to avoid discharge of materials toward

roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet

back toward the operator.

• Do not mow at high ground speed, especially if a mulch kit or grass collector is installed.

• For best results it is recommended that the first two laps be cut with the discharge thrown towards the center. After the first two laps, reverse the direction to throw the discharge to the outside for the balance of cutting. This will give a better appearance to the lawn.

• Do not cut the grass too short. Short grass invites weed growth and yellows quickly in dry weather.

• Mowing should always be done with the engine at full throttle.

• Under heavier conditions it may be necessary to go back over the cut area a second time to get a clean cut.

• Do NOT attempt to mow heavy brush and weeds and extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush.

• Keep the blades sharp and replace the blades when worn. Refer to Cutting Blades on page 25 of this manual for proper blade sharpening instructions.

Mulching (If Equipped)

Select models come equipped with a mulch kit which incorporates special blades, already standard on the tractor, in a process of recirculating grass clippings repeatedly beneath the cutting deck. The ultra-fine clippings are then forced back into the lawn where they act as a natural fertilizer. Observe the following points for the best results when mulching:

Operating

Your Lawn

Tractor

WARNING

Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury.

Always look down and behind before and while backing up to avoid a back-over accident.

To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

Operating

Your Lawn

Tractor

• Never attempt to mulch if the lawn is damp. Wet grass tends to stick to the underside of the cutting deck preventing proper mulching of the clippings.

• Do NOT attempt to mulch more than 1/3 the total height of the grass or approximately 1-1/2 inches. Doing so will cause the clippings to clump up beneath the deck and not be mulched effectively.

• Maintain a slow ground speed to allow the grass clippings more time to effectively be mulched.

• Always position the throttle control lever in the FAST (rabbit) position and allow it to remain there while mowing. Failing to keep the engine at full throttle places strain on the tractor’s engine and does not allow the blades to properly mulch grass.

WARNING

Plan your mowing pattern to avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.

NOTE: It is not necessary to remove the discharge

chute to operate the mower with the mulch kit installed.

To operate the cutting deck without mulching, simply remove the mulch plug by unthreading the plastic wing nut which fastens it to the cutting deck. This will allow the clippings to discharge out the side. See Figure 4-6.

Headlights

• On some models, the lamps are ON whenever the tractor’s engine is running. On other models, the lamps are ON whenever the ignition key is moved out of the STOP position.

• On all models, the lamps turn OFF when the ignition key is moved to the STOP position.

Figure 4-6

NOTE: This Operators Manual covers a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.

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