Whirlpool WWD22ABBPH00 Service Manual
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SERVICE MANUAL
ELECTRONIC
WASHER
VAN GOGH – DUAL INLET
220V – 60Hz
MODELO:
WWD22ABBPH00
MSEX0060 PHILIPPINES - MARCH/ 2004 MADE IN BRAZIL
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INDEX
1 – IDENTIFICATION...........................................................................................................3
2 – TECHNICAL INFORMATION.........................................................................................4
2.1 – Technical Specifications................................................................................4
2.2 – Dimensions......................................................................................................4
2.3 – Water Consumption........................................................................................5
2.4 – Programming Time.........................................................................................5
3 – INSTALLATION.............................................................................................................5
3.1 – Hydraulic......................................................................................................... 5
3.2 – Electric ........................................................................................................... 5
3.3 – Installing the Unit............................................................................................6
4 – USER INSTRUCTIONS..................................................................................................8
4.1 – Panel Functions...............................................................................................8
4.2 – Programs..........................................................................................................9
4.3 – Cloth Filling....................................................................................................12
4.4 – Use Hint..........................................................................................................13
4.5 – Internal Washer Cleaning.............................................................................14
5 – COMPONENTS, FUNCTIONS, TESTS AND DISASSEMBLY....................................14
5.1 – Lid...................................................................................................................14
5.2 – Cover (Top) .................................................................................................. 15
5.3 – Timer protective............................................................................................15
5.4 – Pressure Switch............................................................................................15
5.5 – Inlet Valve......................................................................................................17
5.6 –Dispenser.......................................................................................................18
5.7 – Lid Switch.. ...................................................................................................18
5.8 – Drainage Electric Pump................................................................................19
5.9 – Motor..............................................................................................................20
5.10 – Capacitor.. ...................................................................................................21
5.11 – Basket...........................................................................................................21
5.12 – Tub................................................................................................................22
5.13 – Balance Ring................................................................................................22
5.14 – Suspension..................................................................................................23
5.15 – Mechanical Set............................................................................................24
5.16 – Brake Set......................................................................................................28
5.17 – Electronic Control (PCB)............................................................................29
6 – WIRING DIAGRAM......................................................................................................31
7 – REQUIRED TOOLS AND DEVICE..............................................................................32
8 – FAILURES CHART - TROUBLESHOOTING........................................................32
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1 – IDENTIFICATION :
1.1 – Multibrás Version
W W D 22 A B B PH
MARKET: PH= PHILIPPINES
VOLTAGE: B=220/60Hz
COLOR B= WHITE
VERSION: A= FIRST, B= SECOND
CAPACITY: 22= 22 INCHES WIDE
24= 24 INCHES WIDE
TYPE: VAN GOGH - DUAL INLET
PRODUCT: WASHER
BRAND: WHIRLPOOL
1.2 – Multibrás Serial Number
X X X XXXXXX
The first digit indicates the Factory Plant (in Brazil), identified by a letter as follows:
C – Rio Claro Plant P – São Paulo Plant J – Joinville Plant
I – Imported Products M – Manaus Plant
The second digit indicates the manufacturing month of the product:
A – January D – April G – July J – October
B – February E – May H – August L – November
C – March F – June I – September M – December
4th to 9th Digit: Serial Number (Sequential)
3rd Digit: Manufacturing Year
2nd Digit: Manufacturing Month
1st Digit: Factory
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The third digit indicates the manufacturing year of the product:
8 – 1998 1 – 2001 4 – 2004 7 – 2007
9 – 1999 2 – 2002 5 – 2005 8 – 2008
0 – 2000 3 – 2003 6 – 2006 9 – 2009
The following six digits indicate the product manufacturing sequential:
Example: 000001, 000002, .....
1.3 – Identification Label - Location
Behind of the product Top (cover), can be find the identification model trough the label fixed.
2 – TECHNICAL INFORMATION
2.1 Technical Specifications
WWD22A
VOLTAGE
220V
VOLTAGE RANGE
198 to 242V
FREQUENCY
60Hz
CURRENT (RATED)
3 A
CIRCUIT BREAKER
10 A
MAXIMUM ELECTRICAL POWER
490 W
CONSUMPTION
0,196KWh
2.2 Dimensions
WWD22A
UNPACKED PACKED
WIDTH
570mm 622mm
DEPTH
640mm 660mm
HEIGHT WITH LID CLOSED
950mm 1040mm
HEIGHT WITH LID OPEN
1330mm Not Applicable
WEIGHT
34,0 Kg 41,3 Kg
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2.3 Water Consumption (liters)
WWD22A
WATER LEVEL
PROGRAMS
HIGH MEDIUM
SUPER WASH
252 173
REGULAR WASH
251 171
FAST WASH
187 135
Note: Programming Time may vary according to the Water Pressure Variation.
2.4 Programming Time
WASHING STEPS
APPROXIMATED
TIME PERIOD (*)
CYCLES
DIRTY LEVEL
RECOMMENDATION
SOAK WASH RINSE SPIN
WWD22ABBPH
SUPER WASH
Very dirty yes yes yes yes 1h35min
REGULAR WASH
Dirty no yes yes yes 48min
FAST WASH
Little dirty no yes yes yes 36min
SPIN
Not Applicable no no no yes 05min
(*) Time periods considering High Water Level.
IMPORTANT:
Programming Time may vary according to Water Pressure Variation
3 - INSTALLATION
3.1. Hydraulic
• Make sure that there is a BSP ¾” x 11,5 threaded tap
exclusively for the Washer connection.
• The water pressure in such tap shall be between 19,6 Kpa
and 784,5 Kpa.
• There must be also a device for water drainage, such as
a Tub or an exclusive pipe with 5-cm diameter and a height
between 85cm and 120cm.
MINIMUM MAXIMUM
* HEIGHT OF OUTLET SIPHON
0.85 m 1.20 m
WATER SUPPLY PRESSURE
0.2 kgf/cm2 8 kgf/cm2
3.2 Electric
The unit must be connected to an exclusive outlet (never use any extension wires or plugs).
A 10A Thermal Circuit Breaker must also be used in each phase, besides the Earth Wire connection.
Never change the Power Cord with a non-recommended component, neither eliminate grounding terminal.
Both of these actions may cause damages.
HEIGHT *
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The diameter of the electric network’s wire must be conform the following table:
WIRE GAUGE
DISTANCE FROM POWER VOLTAGE 2.5mm² 4.0mm² 6.0mm² 10.0mm²
DISTRIBUTION PANEL
220V Up to 53m From 54 to 84m From 85 to 135m From 136 to 213m
3.3 Installing the Unit
- Remove the Washer, the protective Styrofoam and the accessories from the
package;
- Remove the Bottom Cover that is pressed on the Styrofoam base,
subsequently, remove the Base. Never use the Washer with the Styrofoam base,
lest it is damaged;
- Put the upper Styrofoam base on the top of Washer;
- Put a soft cloth on the floor (to avoid cabinet damages) and lay the
product with the front part towards to the floor;
- Remove the feet.
- Mount the Bottom Cover inside the cabinet.
Note: See the right position in the label attached to the part.
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- Put the finger in the central hole and pull the Bottom Cover until align
with the cabinet bend.
- On the corner hole , pull it over the Cabinet as showed.
Do the same operation for the others corners;
- Align the cabinet and bottom cover Holes (1) and
assemble the feet back (2);
- Release the outlet hose;
- Remove the protective plastic sheet that wraps the cabinet. This plastic sheet can parch with usage,
which makes its removal difficult afterwards;
- Fit the Inlet hose to the tap;
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- Position the Washer in the desired site, leaving a 10 cm free space from the walls or other furniture or
devices;
- Level the Washer using the leveling feet;
4 – USER INSTRUCTIONS
4.1 – Panel Functions
Whenever the washer is connected to the electric power, panel lights are lit during 1/2 second and then
turned off, that is, Electronic Control (PCB) is ON, but all electrical loads and LED’s are turned off. The
power consumption is the lowest possible.
The Panel has following selections
ON/OFF Key
Turns on/off the Panel.
.
Whenever Washer is turned on using this key, Panel memory will have the following program options
- Super Wash
- Medium water level
However if the washer isn’t unplugged to the electric power, when the ON/OFF key is pressed the Panel will
call the last program used.
Water Temperature Key
Defines Hot and Cold temperatures.
The operation can be checked in the topic 5.5 – Inlet Valve.
The Led keep lighted, on the current Water temperature selection.
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Water Level Key
Defines High and Medium levels by means of a Pressure Switch. The
function of this component can be checked in the topic 5.4 – Pressure
Switch.
When the Led is lighted, the washer intend Medium level, therefore, it is light
off , intend High level.
Select/Advance Program Key
This key define programs types as: Super Wash, Regular Wash, Fast Wash and
Spin.
Each touch on this Key select a different Program.
4.2 – Programs
In order to perform Washer programming, the Consumer has the option to select the adequate program for
their use, that can perform as follows:
a) Water Level
At every touch on the Medium Water Level key a new Water level will be selected. When the Led is lighted,
the washer intend Medium level, therefore, it is light off , High level will be in progress.
b) Rinse
This washer define rinses quantity automatically by the selection programs, as follows:
Program Rinses Quantity
SUPER WASHING 2 Rinses
REGULAR WASHING 2 Rinses
FAST WASHING 1 Rinse
c) Washing Main Program selection
The washing programs available in this function are: Super Wash, Regular Wash and Fast Wash.
Select the washing program for each appropriate use. Dirty level needs to be considered as follows:
PROGRAMS Clothes Condition
SUPER WASHING Very dirty clothes
REGULAR WASHING Dirty clothes
FAST WASHING Little dirty clothes
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Characteristics
SUPER WASHING – Selected
CYCLE TASK TIME(minutes) SPM****
Fill VT* ---
Agitation 07 79
Soak** 40 ---
SUPER WASHING
Agitation 08 79
Agitation 08 79
REGULAR WASHING
Drain VT* ---
Fill VT* ---
Agitation 08 54
Drain VT* ---
Spin 03 ---
Fill VT* ---
Agitation 04 54
FAST WASHING***
Drain 04 ---
SPIN
Spin 04 ---
( * ) VT (Variable Time). Not specified due to variability of Water Level and Water Pressure.
( ** ) Intelligent Soak: do agitation for 30 seconds each 4 minutes and 30 seconds.
( *** ) For this program, consider its steep (cycle) as a Rinse function.
( ****) Strokes per Minute.
Note: The “Approximated Time Period” informed on the Programming Time (topic 2.4) is an estimation of
the complete Washing Cycle Period ( including an average High level Filling and Drainage ). On the Time
Period mentioned above the Fill and Drain periods aren’t specificateds because they are variables, in order
to the Water Level selection and the Water Pressure .
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REGULAR WASHING – Selected
CYCLE TASK TIME(minutes) SPM****
Fill VT* ---
Agitation 08 79
REGULAR WASHING
Drain VT* ---
Fill VT* ---
Agitation 08 54
Drain VT* ---
Spin 03 ---
Fill VT* ---
Agitation 04 54
FAST WASHING***
Drain 04 ---
SPIN
Spin 04 ---
( * ) VT (Variable Time). Not specified due to variability of Water Level and Water Pressure.
( *** ) For this program, consider its steep (cycle) as a Rinse function.
( ****) Strokes per Minute.
FAST WASHING – Selected
CYCLE TASK TIME(minutes) SPM****
Fill VT* ---
Agitation 08 54
Drain VT* ---
Spin 03 ---
Fill VT* ---
Agitation 04 54
FAST WASHING***
Drain 04 ---
SPIN
Spin 04 ---
( * ) VT (Variable Time). Not specified due to variability of Water Level and Water Pressure.
( *** ) For this program, consider the first Fill as a Wash and the second Fill as a Rinse.
( ****) Strokes per Minute.
Note: If the consumer wants to rinse some clothes, the Fast Wash program must be selected. Rinse
function not operate individually.
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SPIN – Selected
CYCLE TASK TIME(minutes) SPM
SPIN
Spin 04 ---
4.2.1 Changing the program during the washing operation
To change the program during the washing operation, press the Select/Advance Key until the desired
program.
The current program will be canceled and the new program will be assumed automatically.
4.3 Cloth filling
It is very important that water level cover all clothes completely; in order to assure this,
customer can refer to volume indicated on the label fixed in the Lid or in User Guide.
4.3.1 Cloth Load Table x Water Level
CHARACTERISTICS
CLOTH LOAD (Kg)
HIGH WATER LEVEL
5kg
MEDIUM WATER LEVEL
3.6kg
4.3.2 Cloth Weight Table
TYPE OF CLOTHES APPROXIMATED WEIGHT (g)
Sports breeches adult
700
Sports breeches children
400
Adult jeans
700
Children jeans
400
T-shirt
250
Shirt
150
Men's underwear
50
Diaper
50
Pillowcase
50
Double sheet
800
Single sheet
500
Lingerie
50
Kitchen cloth
50
Pajamas
300
Towel
500
Face towel
200
Large tablecloth
500
Small tablecloth
250
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